Page 1 of 8Performance Data
GEN SET PACKAGE PERFORMANCE DATA
[MJE01608]
(MJE01608)-ENGINE (AFR03110)-GENERATOR (DWB01612)G
ENSET
Performance Number: DM7696
Sales Model: C27 DITA Combustion: DI Aspr: TA
Engine Power:
800 W/F
EKW
1,214 HP
Manifold Type: DRY Governor Type: ELEC After Cooler Temp(F): 120
Turbo Quantity: 2 Engine App: GP Turbo Arrangement:
Hertz: 60 Application Type: PACKAGE-DIE Engine Rating: PGS Strategy:
Rating Type: STANDBY Certification: EPA TIER-2 2006 - -
GEN
W/F
EKW
800 100 1214 323.58 0.33 57.22 121.28 59.05 2,171.85 1,234.76 955.04 6,045.88
720 90 1100 293.42 0.33 52.49 115.52 54.07 2,076.5 1,197.86 933.8 5,689.2
640 80 988 263.54 0.34 47.74 113.9 48.68 1,949.37 1,170.14 920.84 5,286.61
600 75 932 248.6 0.34 45.33 113.18 45.78 1,878.74 1,156.46 914.36 5,064.13
560 70 876 233.66 0.34 42.77 111.38 42.32 1,793.99 1,140.44 906.8 4,806.33
480 60 765 204.07 0.34 37.51 106.88 34.85 1,620.94 1,097.24 883.76 4,255.42
400 50 654 174.48 0.35 32.28 102.56 27.45 1,444.37 1,041.08 851.18 3,704.51
320 40 546 145.62 0.35 27.18 98.42 20.64 1,281.92 969.98 806 3,174.79
240 30 436 116.32 0.35 22.08 95 14.57 1,130.07 877.46 740.48 2,655.67
200 25 380 101.38 0.36 19.5 93.56 11.79 1,059.44 823.28 700.34 2,401.4
160 20 324 86.3 0.37 16.93 92.3 9.18 988.81 763.88 655.16 2,147.13
80 10 209 55.7 0.4 11.99 92.12 5.12 886.4 626.36 544.64 1,719.83
828 W/O F
EKW
PERCENT
LOAD
ENGINE
POWER
BHP
Speed: 1,800 RPM After Cooler: ATAAC
General Performance Data 1
ENGINE
BMEP
PSI
FUEL
BSFC
LB/BHP-
HR
FUEL
RATE
GPH
INTAKE
MFLD
TEMP
DEG F
INTAKE
MFLD P
IN-HG
SEPTEMBER 21, 2009
For Help Desk Phone Numbers Click here
Change Level:
INTAKE
AIR
FLOW
CFM
EXH
MFLD
TEMP
DEG F
00
EXH
STACK
TEMP
DEG F
EXH
GAS
FLOW
CFM
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Page 2 of 8Performance Data
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Page 3 of 8Performance Data
Engine Heat Rejection Data
GEN
W/F
EKW
PERCENT
LOAD
REJ TO
JW
BTU/MN
REJ TO
ATMOS
BTU/MN
REJ TO
EXHAUST
BTU/MN
EXH
RCOV
TO 350F
BTU/MN
FROM
OIL CLR
BTU/MN
FROM
AFT
CLR
BTU/MN
WORK
ENERGY
BTU/MN
LHV
ENERGY
BTU/MN
HHV
ENERGY
BTU/MN
800 100 18,767.1 9,326.7 43,619.2 24,738.4 6,596.9 8,928.6 51,467.2 124,033.2 132,108.7
720 90 18,198.4 7,677.4 40,434.5 22,691.1 6,028.2 7,961.8 46,690.2 113,569.1 120,962.2
640 80 17,174.7 6,767.5 37,136.0 20,757.5 5,516.4 6,824.4 41,913.1 103,162.0 109,872.6
600 75 16,264.8 6,767.5 35,429.9 19,733.8 5,232.0 6,255.7 39,524.6 97,873.1 104,242.5
560 70 15,184.3 6,938.1 33,439.5 18,596.4 4,890.8 5,630.1 37,136.0 92,299.8 98,328.0
480 60 13,990.0 6,198.8 29,231.1 16,037.3 4,322.1 4,322.1 32,472.7 80,925.8 86,214.7
400 50 12,283.9 5,914.5 24,965.9 13,364.4 3,696.5 3,184.7 27,752.5 69,551.9 74,101.5
320 40 10,691.5 5,516.4 20,700.6 10,691.5 3,127.8 2,274.8 23,146.0 58,576.0 62,386.3
240 30 9,781.6 4,322.1 16,492.3 7,961.8 2,559.1 1,478.6 18,482.7 47,543.2 50,614.2
200 25 9,326.7 3,639.7 14,445.0 6,653.8 2,217.9 1,137.4 16,094.2 41,970.0 44,756.6
160 20 8,871.7 2,900.4 12,454.5 5,402.6 1,933.6 853.0 13,705.6 36,453.6 38,842.1
80 10 7,165.6 2,217.9 8,814.8 3,014.1 1,364.9 455.0 8,871.7 25,818.9 27,468.2
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EMISSIONS DATA
EPA TIER-2 2006 - - *************************************************** B5
Gaseous emissions data measurements are consistent with those described in
EPA 40 CFR PART 89 SUBPART D and ISO 8178 for measuring HC, CO, PM, and NOx
Gaseous emissions values are WEIGHTED CYCLE AVERAGES and are in compliance
with the following non-road regulations:
LOCALITY AGENCY/LEVEL MAX LIMITS - g/kW-hr
----------------- ------------ -----------------------------------
U.S. (incl Calif) EPA/TIER-2 CO:3.5 NOx + HC:6.4 PM:0.2
REFERENCE EXHAUST STACK DIAMETER -WET EXHAUST MASS 10,013.4 LB/HR
WET EXHAUST FLOW (953.60 F STACK TEMP ) 6,049.41 CFM
WET EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG ) 2,051.00 STD CFM
DRY EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG ) 1,879.45 STD CFM
FUEL FLOW RATE 57 GAL/HR
Page 4 of 8Performance Data
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Page 5 of 8Performance Data
RATED SPEED "Not to exceed data"
GEN
PWR
EKW
PERCENT
LOAD
ENGINE
POWER
BHP
TOTAL
NOX (AS
NO2)
LB/HR
TOTAL
CO
LB/HR
TOTAL
HC
LB/HR
PART
MATTER
LB/HR
OXYGEN
IN
EXHAUST
PERCENT
800 100 1214 17.0200 1.1300 .1500 .1300 8.5000
600 75 932 10.0300 1.4100 .1800 .1100 9.6000
400 50 654 6.3400 1.3900 .2000 .1900 10.6000
200 25 380 4.3300 1.1900 .1700 .2200 12.4000
80 10 209 2.7600 1.2500 .1900 .2200 14.7000
RATED SPEED "Nominal Data"
GEN
PWR
EKW
PERCENT
LOAD
ENGINE
POWER
BHP
TOTAL
NOX (AS
NO2)
LB/HR
TOTAL
CO
LB/HR
TOTAL
HC
LB/HR
TOTAL
CO2
LB/HR
PART
MATTER
LB/HR
OXYGEN
IN
EXHAUST
PERCENT
800 100 1214 14.0700 .6100 .0800 1,251.3 .0600 8.5000
600 75 932 8.2900 .7600 .1000 987 .0600 9.6000
400 50 654 5.2400 .7400 .1100 696.7 .1000 10.6000
200 25 380 3.5800 .6400 .0900 415.7 .1100 12.4000
80 10 209 2.2800 .6700 .1000 254.8 .1200 14.7000
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Ambient Operating Temp.
h
h
h
h
h
h
p
h
h
h
p
A l t i t u d e
0 F 1,213.62 hp 1,213.62 hp 1,213.62 hp 1,213.62 hp 1,213.62 hp 1,213.62
984.25 F 1,213.62 hp 1,213.62 hp 1,213.62 hp 1,213.62 hp 1,213.62 hp 1,213.62
1,640.42 F 1,213.62 hp 1,213.62 hp 1,213.6 2 hp 1,213.62 hp 1,213.62 hp 1,213.6 2
3,280.84 F 1,213.62 hp 1,213.62 hp 1,213.6 2 hp 1,213.62 hp 1,213.62 hp 1,213.6 2
4,921.26 F 1,213.62 hp 1,213.62 hp 1,213.6 2 hp 1,213.62 hp 1,213.62 hp 1,213.6 2
6,561.68 F 1,213.62 hp 1,213.62 hp 1,213.6 2 hp 1,181.44 hp 1,143.89 hp 1,213.6 2
8,202.1 F 1,213.62 hp 1,185.46 hp 1,146.57 hp 1,109.02 hp 1,075.5 hp 1,209.6 h
9,842.52 F 1,151.94 hp 1,113.05 hp 1,076.8 4 hp 1,041.97 hp 1,009.79 hp 1,147.9 1
11,482.94 F 1,080.86 hp 1,044.65 hp 1,009.79 hp 977.6 hp 946.76 hp 1,090.25
13,123.36 F 1,013.81 hp 978.94 hp 946.76 hp 915.92 hp 887.76 hp 1,033.93
14,763.78 F 949.44 hp 915.92 hp 886.41 hp 858.25 hp 831.43 hp 978.94 h
The powers listed above and all the Powers displayed are Corrected Powers
Page 6 of 8Performance Data
Altitude Capability Data(Corrected Power Altitude Capability)
50 F 68 F 86 F 104 F 122 F NORMAL
Identification Reference and Notes
Engine Arrangement: 2671232 Lube Oil Press @ Rated Spd(PSI): 70.9
Effective Serial No: MJE00001 Piston Speed @ Rated Eng SPD(FT/Min): 1,773.6
Primary Engine Test Spec: 0K7925 Max Operating Altitude(FT): 8,090.6
Performance Parm Ref: TM5739 PEEC Elect Control Module Ref
Performance Data Ref: DM7696 PEEC Personality Cont Mod Ref
Aux Coolant Pump Perf Ref:
Cooling System Perf Ref: Turbocharger Model GT5008
Certification Ref: EPA TIER 2 Fuel Injector
Certification Year: 2006 Timing-Static (DEG): -Compression Ratio: 16.5 Timing-Static Advance (DEG): -Combustion System: DI Timing-Static (MM): -Aftercooler Temperature (F): 120 Unit Injector Timing (MM): -Crankcase Blowby Rate(CFH): -- Torque Rise (percent) -Fuel Rate (Rated RPM) No Load(Gal/HR): -- Peak Torque Speed RPM -Lube Oil Press @ Low Idle Spd(PSI): 68.2 Peak Torque (LB/FT): --
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Page 7 of 8Performance Data
Reference
Number: DM7696
Parameters
Reference: TM5739
Core Arrn: 258-8773
EPA TIER-2 2006- B5
GEN SET - PACKAGED - DIESEL
TOLERANCES:
AMBIENT AIR CONDITIONS AND FUEL USED WILL AFFECT THESE VALUES.
EACH OF THE VALUES MAY VARY IN ACCORDANCE WITH THE FOLLOWING
TOLERANCES.
ENGINE POWER +/- 3%
EXHAUST STACK TEMPERATURE +/- 8%
GENERATOR POWER +/- 5%
INLET AIR FLOW +/- 5%
INTAKE MANIFOLD PRESSURE - GAGE +/- 10%
EXHAUST FLOW +/- 6%
SPECIFIC FUEL CONSUMPTION +/- 3%
FUEL RATE +/- 5%
HEAT REJECTION +/- 5%
HEAT REJECTION EXHAUST ONLY +/- 10%
CONDITIONS:
ENGINE PERFORMANCE IS CORRECTED TO INLET AIR STANDARD CONDITIONS
OF 99 KPA (29.31 IN HG) AND 25 DEG C (77 DEG F).
THESE VALUES CORRESPOND TO THE STANDARD ATMOSPHERIC PRESSURE AND
TEMPERATURE IN ACCORDANCE WITH SAE J1349. ALSO INCLUDED IS A
CORRECTION TO STANDARD FUEL GRAVITY OF 35 DEGREES API HAVING A
LOWER HEATING VALUE OF 42,780 KJ/KG (18,390 BTU/LB) WHEN USED AT
29 DEG C (84.2 DEG F) WHERE THE DENSITY IS 838.9 G/L (7.002
LB/GAL).
THE CORRECTED PERFORMANCE VALUES SHOWN FOR CATERPILLAR ENGINES WILL
APPROXIMATE THE VALUES OBTAINED WHEN THE OBSERVED PERFORMANCE
DATA IS CORRECTED TO SAE J1349, ISO 3046-2 & 8665 & 2288 & 9249 &
1585, EEC 80/1269 AND DIN70020 STANDARD REFERENCE CONDITIONS.
ENGINES ARE EQUIPPED WITH STANDARD ACCESSORIES; LUBE OIL, FUEL
PUMP AND JACKET WATER PUMP. THE POWER REQUIRED TO DRIVE
AUXILIARIES MUST BE DEDUCTED FROM THE GROSS OUTPUT TO ARRIVE AT THE
NET POWER AVAILABLE FOR THE EXTERNAL (FLYWHEEL) LOAD. TYPICAL
AUXILIARIES INCLUDE COOLING FANS, AIR COMPRESSORS, AND CHARGING
ALTERNATORS.
RATINGS MUST BE REDUCED TO COMPENSATE FOR ALTITUDE AND/OR AMBIENT
TEMPERATURE CONDITIONS ACCORDING TO THE APPLICABLE DATA SHOWN ON
THE PERFORMANCE DATA SET.
GEN SET - PACKAGED - DIESEL
ALTITUDE:
ALTITUDE CAPABILITY - THE RECOMMENDED REDUCED POWER VALUES FOR
SUSTAINED ENGINE OPERATION AT SPECIFIC ALTITUDE LEVELS AND AMBIENT
TEMPERATURES.
COLUMN "N" DATA - THE FLYWHEEL POWER OUTPUT AT NORMAL AMBIENT
TEMPERATURE.
AMBIENT TEMPERATURE - TO BE MEASURED AT THE AIR CLEANER AIR INLET
DURING NORMAL ENGINE OPERATION.
NORMAL TEMPERATURE - THE NORMAL TEMPERATURE AT VARIOUS SPECIFIC
ALTITUDE LEVELS IS FOUND ON TM2001.
THE GENERATOR POWER CURVE TABULAR DATA REPRESENTS THE NET
ELECTRICAL POWER OUTPUT OF THE GENERATOR.
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Page 8 of 8Performance Data
GENERATOR SET RATINGS
EMERGENCY STANDBY POWER (ESP)
OUTPUT AVAILABLE WITH VARYING LOAD FOR THE DURATION OF AN EMERGENCY
OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE ESP RATING. TYPICAL
OPERATION IS 50 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE OF 200
HOURS PER YEAR.
STANDBY POWER RATING
OUTPUT AVAILABLE WITH VARYING LOAD FOR THE DURATION OF AN EMERGENCY
OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE STANDBY POWER RATING.
TYPICAL OPERATION IS 200 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE
OF 500 HOURS PER YEAR.
PRIME POWER RATING
OUTPUT AVAILABLE WITH VARYING LOAD FOR AN UNLIMITED TIME. AVERAGE
POWER OUTPUT IS 70% OF THE PRIME POWER RATING. TYPICAL PEAK DEMAND IS
100% OF PRIME RATED EKW WITH 10% OVERLOAD CAPABILITY FOR EMERGENCY
USE FOR A MAXIMUM OF 1 HOUR IN 12. OVERLOAD OPERATION CANNOT EXCEED
25 HOURS PER YEAR.
CONTINUOUS POWER RATING
OUTPUT AVAILABLE WITH NON-VARYING LOAD FOR AN UNLIMITED TIME.
AVERAGE POWER OUTPUT IS 70-100% OF THE CONTINUOUS POWER RATING.
TYPICAL PEAK DEMAND IS 100% OF CONTINUOUS RATED EKW FOR 100% OF
OPERATING HOURS.
Caterpillar Confidential: Green
Content Owner: Shane Gilles
Web Master(s): PSG Web Based Systems Support
Current Date: Monday, September 21, 2009 10:50:24 AM
© Caterpillar Inc. 2009 All Rights Reserved.
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