⇒ Air injection, Wabco........................................................Page 62
Door control, IFE..................................................................Page 25
SD 206-2.97
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BOSCH ABS/ASR 2E
Reading out the fault memory
− Switch off ignition and connect up request button
− Switch on ignition and press button for more than 1 second
The fault codes are emitted in three blocks. The first block indicates which control unit
status (configuration) is set. In the second and third blocks the faults in the diagonals FL/RR
(second block) and FR/RL (third block) can be read out.
Pause between flashes............................................................ approx. 0.5 s
Duration of flashes................................................................... approx. 0.5 s
Pause between individual blocks............................................. approx. 1.5 s
Example of flashcode: Flashcode 2 in Block 1 for an ABS unit,
flashcode 2 in Block 2 and flashcode 1 in
Block 3.
Lamp in
request
button
Erasing the fault memory
− Switch off ignition and connect up request button
− Press button and keep it pressed
− Switch on ignition and release button after > 3 seconds
Relay for pressure control valve cannot switch (sticking))...................................13
Signal path for ASR solenoid valve......................................................................14
Connection diagram for request button
X124
X202X202X201Bus X40
SD 206-2.97
Page 5 of
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BOSCH ABS/ASR 3E
Reading out the fault memory
− Switch off ignition and connect up request button
− Switch on ignition
− Press button for > 2 seconds
Blocks 1 and 2 indicate the configuration of the control unit. In Blocks 3 and 4 the faults in
the diagonals FL/CR/RL (Block 3) and FR/CL/RR (Block 4) can be read out.
Example of flashcode: Flashcode 2 in Block 1, Flashcode 2 in Block 2, Flashcode 3 in
Block 3 and Flashcode 1 in Block 4.
Lamp in
request
button
Erasing the fault memory
− Switch off ignition and connect up request button
− Press button and keep it pressed
− Switch on ignition and release button after > 3 seconds
Relay for pressure control valve cannot switch (sticking) ................................................13
Signal path for ASR solenoid valve..................................................................................14
Inadmissible configuration (incorrect solenoid valve may be fitted).................................15
SD 206-2.97
Page 7 of
62
BOSCH ABS/ASR 2M
Reading out the fault memory
− Switch off ignition and connect up request button
− Switch on ignition
− Press button for > 1 second
Blocks 1 and 2 indicate the configuration to which the control unit is set. In Blocks 3 and 4
the faults in the diagonals FL/RR (Block 3) and FR/RL (Block 4) can be read out.
Duration of a flash.................................................................... approx. 0,2 s
Pause between flashes............................................................ approx. 0,4 s
Pause between blocks............................................................. approx. 1,5 s
Example of flashcode: Flashcode 2 in Block 1, Flashcode 2 in Block 2,
Lamp in
request
button
Erasing the fault memory
− Switch off ignition and connect up request button
− Press button and keep it pressed
− Switch on ignition and release button after > 2 seconds
ASR check lamp:Continually on: fault in servomotor path
Gap recognition from control unit 81.25935-6410 onwards
− Drive vehicle at speed > 20 km/h
− Stop vehicle and switch off ignition
− Switch on ignition
⇒ Gap in order: ABS lamp continually on.
⇒ Gap enlarged: ABS lamp flashes 3 x and then remains continually on.
Adjust speed sensors and accelerate vehicle several times from standstill
to > 20 km/h so that the control unit can adjust to the change in the gaps.
Flashcode 3 in Block 3 and Flashcode 1 in Block 4.
on
off
Block 1Block 2Block 3Block 4
Dimmed permanent light: fault in signal at terminal W
SD 206-2.97
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Block 1:Flashcode
ABS unit with HGB (from control unit 81.25935-6410)......................................2
ABS unit with ASR engine control and HGB (not an MAN application)..................3
ABS unit with ASR brake control (not an MAN application)...................................4
ABS unit with ASR brake and engine control and HGB...................................5
Flashcodes 3 and 4 may occur if components are defected or not connected up.
Block 2:Flashcode
24 V operation: individual control modified on front axle .......................................2
Block 3 (FL/RR) and Block 4 (FR/RL):
Type of faultFlashcode
No fault...................................................................................................................1
Control unit defective .............................................................................................2
Speed sensor signal path:
⇒ front: inadmissible gap or short-circuit...............................................................3
⇒ rear: inadmissible gap or short-circuit...............................................................4
⇒ front: crack or short-circuit.................................................................................5
⇒ rear: crack or short-circuit..................................................................................6
Undervoltage or relay for pressure control valve cannot be triggered ...................7
Relay for pressure control valve cannot switch (sticking) ....................................13
Signal path for ASR solenoid valve......................................................................14
Connection diagram for request button
Bus X40
X124
X201
X202X202
SD 206-2.97
Page 9 of
62
BOSCH ABS/ASR 2M Stage 1
Reading out the fault memory
− Switch off ignition and connect up request button
− Switch on ignition
− Press button for > 1 second
Blocks 1 and 2 indicate the configuration to which the control unit is set. In Blocks 3 and 4
the faults in the diagonals FL/RR (Block 3) and FR/RL (Block 4) can be read out.
Duration of a flash............................................................................................approx. 0.2 s
Pause between flashes....................................................................................approx. 0.4 s
Pause between blocks.....................................................................................approx. 1.5 s
Example of flashcode: Flashcode 2 in Block 1, Flashcode 2 in Block 2,
Lamp in
request
button
Erasing the fault memory
− Switch off ignition and connect up request button
− Press button and keep it pressed
− Switch on ignition and release button after > 3 seconds
Connection diagram for request button
Flashcode 3 in Block 3 and Flashcode 1 in Block 4.
on
off
Block 1Block 2Block 3Block 4
Bus X40X201X202X202
SD 206-2.97
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Block 1:Flashcode
ABS unit with HGB...............................................................................................................2
ABS unit with ASR engine control and HGB (not an MAN application)..................................3
ABS unit with ASR brake control and HGB (not an MAN application)...................................4
ABS unit with ASR brake and engine control and HGB...................................................5
Flashcodes 3 and 4 may occur if components are defective or not connected up.
Block 2:Flashcode
24 V operation: individual control modified on front axle .......................................................2
Block 3 (FL/RR) and Block 4 (FR/RL):
Type of faultFlashcode
No fault...................................................................................................................................1
Control unit defective .............................................................................................................2
Speed sensor signal path:
⇒ front: inadmissible gap or short-circuit...............................................................................3
⇒ rear: inadmissible gap or short-circuit...............................................................................4
⇒ front: crack or short-circuit.................................................................................................6
⇒ rear: crack or short-circuit..................................................................................................7
Undervoltage or relay for pressure control valves cannot be triggered..................................9
Relay for pressure control valve cannot switch (sticking) ....................................................13
Signal path for ASR control valve ........................................................................................14
Fault in servomotor ..............................................................................................................15
Fault in C3/B7-Signal...........................................................................................................16
Fault in signal at terminal W ................................................................................................17
Wheel equalisation difference too large...............................................................................18
Fault in signal path for relay for engine brake/retarder switch-off
(emission possible only in Block 4)......................................................................................19
Fault in signal path for clutch switch ....................................................................................20
Gap recognition
− Drive vehicle at > 20 km/h
− Stop vehicle and switch off ignition
− Switch on ignition
⇒ Gap in order: ABS lamp is continually on.
⇒ Gap enlarged: ABS lamp flashes 3x and then remains continually on.
Adjust speed sensors and accelerate vehicle several times from standstill to > 20 km/h
so that the control unit can adjust to the changed gaps.
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BOSCH ABS/ASR CI 12
Reading out the fault memory
− Switch off ignition and connect up request button
− Switch on ignition
− Wait for 2 seconds and then press button for at least 2 seconds.
The flashcodes are emitted in two blocks. Block 1 indicates the configuration to which the
control unit is set. Block 2 indicates the actual fault code. Each fault code must be requested individually.
Pause before first flash ....................................................................................approx. 3 s
Duration of a flash............................................................................................approx. 0.5 s
Pause between hundreds and tens or tens and units.......................................approx. 3 s
Pause between hundreds and hundreds..........................................................approx. 1 s
Pause between tens and tens..........................................................................approx. 1 s
Pause between units and units.........................................................................approx. 1 s
Example of flashcode: Flashcode 5 in Block 1, Flashcode 121 in Block 2.
Lamp in
request
button
Erasing the fault memory
− Switch off ignition and connect up request button
− Press the button
− Switch on ignition and keep button pressed for > 2 seconds
− Do not switch off ignition until at least 5 seconds have passed.
Connection diagram for request button
on
off
Block 1Block 2
SD 206-2.97
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62
Block 1:Flashcode
Pure ABS unit, modified individual control on front axle.................................................2
ABS unit with ASR engine control (not an MAN application).................................................3
ABS unit with ASR brake control (not an MAN application)...................................................4
ABS unit with ASR brake and engine control....................................................................5
Pure ABS unit with Select-Low control on front axle
(not an MAN application)........................................................................................................6
ABS unit with Select-Low control on front axle and
ASR engine control (not an MAN application)........................................................................7
ABS unit with Select-Low control on front axle and
ASR brake control (not an MAN application) .........................................................................8
ABS unit with Select-Low control on front axle and
ASR brake and engine control (not an MAN application).......................................................9
Flashcodes 3, 4, 6, 7, 8 and 9 may occur if components are defective or not connected up.
Block 2:
Type of faultFlashcode
No fault...............................................................................................................................121
CAN data bus:
⇒ BusOff, repair CAN bus.................................................................................................211
⇒ Short-circuit to +UBatt ...................................................................................................817
⇒ Interruption or short-circuit to earth ...............................................................................818
SD 206-2.97
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KNORR ABS
Reading out the fault memory
− Switch off ignition and connect up request button
− Switch on ignition and wait for 2 seconds
− Press button for 2 seconds
The first block indicates the configuration to which the control unit is set. The second block
indicates the fault codes. Each fault code must be requested individually.
Duration of a ten...............................................................................................approx. 2 s
Duration of a unit..............................................................................................approx. 0.5 s
Pause between tens and units .........................................................................approx. 3 s
Pause between units and units.........................................................................approx. 1 s
Pause between tens and tens..........................................................................approx. 1 s
Example of flashcode: Flashcode 2 in Block 1 and Flashcode 12 in Block 2.
Lamp in
request
button
Erasing the fault memory
− Switch of ignition and connect up request button
− Press button and keep it pressed
− Switch on ignition and release it after > 2 seconds
Connection diagram for request button
X124X201X202X202
on
off
Block 1Block 2
SD 206-2.97
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Block 1: Flashcode
ABS unit without ASR..........................................................................................................2
ABS unit with ASR engine control (not an MAN application).................................................3
ABS unit with ASR brake control (not an MAN application)...................................................4
ABS unit with ASR brake and engine control (not an MAN application)................................5
Flashcodes 3, 4 and 5 may occur if components are defective or not connected up.
Block 2 (Diagonal 1 FR/RL, Diagonal 2 FL/RR):
Type of fault Flashcode
No fault...................................................................................................................................1
Speed sensors:
⇒ FL, interruption or short-circuit.........................................................................................10
⇒ FL, gap too large, interturn fault, pole wheel fault...........................................................11
⇒ FR, interruption or short-circuit........................................................................................12
⇒ FR, gap too large, interturn fault, pole wheel fault...........................................................13
⇒ RL, interruption or short-circuit........................................................................................14
⇒ RL, gap too large, interturn fault, pole wheel fault...........................................................15
⇒ RR, interruption or short-circuit........................................................................................16
⇒ RR, gap too large, interturn fault, pole wheel fault...........................................................17
Pressure control valve:
⇒ FL, interruption or short-circuit.........................................................................................22
⇒ FR, interruption or short-circuit........................................................................................23
⇒ RL, interruption or short-circuit........................................................................................24
⇒ RR, interruption or short-circuit........................................................................................25
ASR brake valve, RL, interruption or short-circuit................................................................28
ASR brake valve, RR, interruption or short-circuit...............................................................29
ASR engine control, E-Gas/EDC interface fault...................................................................31
Relay voltage supply for pressure control valve:
⇒ Diagonal 1 cannot be switched off (contact sticking).......................................................32
⇒ Diagonal 1 cannot be switched off...................................................................................33
⇒ Diagonal 2 cannot be switched off (contact sticking).......................................................34
⇒ Diagonal 2 cannot be switched off...................................................................................35
ABS engine brake/retarder switch-off, interruption or short-circuit.......................................36
ABS warning lamp, tractor, interruption or short-circuit........................................................38
Switch-on time monitoring of valves (implausible triggering)...............................................52
ASR recognised but not configured......................................................................................53
Differences in wheel diameter too large...............................................................................54
Voltage supply for pressure-control valves, diagonal 1, overvoltage...................................56
Voltage supply for pressure-control valves, diagonal 2, overvoltage...................................57
Speed recording, signals with frequency > 1500 Hz, unwanted signals..............................91
Pressure control valves, bleeding and holding times too long.............................................92
Control unit defective...........................................................................................................99
SD 206-2.97
Page 17 of
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WABCO „C“ ABS/ASR
Reading out the fault memory
− Switch-off ignition and connect up request switch
− Switch on ignition and wait for 2 seconds
− Close the switch
If the switch is opened the fault entry in the fault memory will be erased. Switching off the
ignition before the switch is opened ends the flashcode emission without erasing the fault in
the fault memory. The first block is a "starting block"; this begins the fault code emission.
The second block indicates the configuration to which the control unit is set. Blocks 3 and 4
indicate the actual fault codes. The flashcode emission may be deactivated (ended) only in
the pauses between the constantly repeated flashcodes.
Duration of starting block .................................................................................approx. 2.5 s
Pause between blocks.....................................................................................approx. 2.5 s
Duration of a flash............................................................................................approx. 0.5 s
Pause between flashes....................................................................................approx. 0,5 s
Example of flashcode: Starting block (Block1), Flashcode 2 in Block 2,
Lamp in
request
switch
Erasing the fault memory
− Switch off ignition and connect up request switch
− Switch on ignition and wait for 2 seconds
− Close the switch
− Open the switch during flashcode emission.
Connection diagram for request switch
Flashcode 6 in Block 3 and Flashcode 6 in Block 4.
on
off
Block 1 Block 2Block 3Block 4
SD 206-2.97
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62
Block 2:
ABS system 6S/6K.................................................................................................................1
ABS system 4S/4K.................................................................................................................2
ABS system 4S/3K.................................................................................................................3
ABS system 6S/4K.................................................................................................................4
ABS system 6S/3K.................................................................................................................5
Flashcodes 3, 4 and 5 may occur if parts are defective or not connected up.