MACK CHU, CXU, GU, LEU, MRU Service Manual

...
Mack Trucks, Inc. Greensboro, NC USA
Page 1 of 20
Contents: Binder Set
Models: CHU, CXU, GU, LEU, MRU,
TD, CH, CL, CT, CX, LE
Publication # Edition Title Models Date Publication Order #
Group
PI0660
PI0671
PI0673
PI0677
PI0678
PI0679
PI0680
PI0827
PI0711
Group 2 Engine
210-001 FSB 210-001, Engine Data Label
212-002
213-043 Revised Rocker Shaft Mounting Bolts
213-054
PI0660 Installation of Air Tank Mounting Straps and End Gusset
PI0671 Air Conditioner Receiver Dryer Mounted Incorrectly
PI0673 Exhaust Rocker Arms, Combustion Sealing Washer and Unit Injector Yoke Replacement
PI0677 Turbocharger and Turbocharger Mounting Hardware
PI0678 Exhaust Manifold Gaskets, Turbocharger and Turbocharger Mounting Hardware Replacement
PI0679 Aftertreatment
I) Air Purge System Kit Installation
(AF PI0680 MP10 Engine Management
System (EMS) Software Upgrade PI0827, Top Plate and Spring Seat,
Replacement
PI0711, Vehicles Shipped without an Operator Manual
FSB 212-002, Oil Seepage at Flywheel Housing
Unit Injector Rocker Arm Service Instructions
Fuel Injector
CHU, GU 06/08 pi660
TD 03/09 pi671 CHU,
CXU, GU, MRU
TD 04/09 pi677
TD 04/09 PI678
TD 04/09 pi679
TD 04/09 pi680 CHU,
CXU CHU,
CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU, TD
U,
CH CX
U, GU
CH, CX, LE
CHU, CXU, GU, LEU, MRU
11/08 pi673
07/13 PV729-PI0827
03/11 PV729-PI0711
10/13 PV729-FSB210-001_M
04/12 PV729-FSB212
04/09 SB213043
04/09 SB213054
-002_M
12/19/2013
214-024
214-025
214-026
214-063 New DRV Air Line Routing
214-064 DRV Air Line Service Kit
215-017
215-018
215-019
215-039 Fan Drive Belt Replacement, MP8
215-040 Fan Drive Belt Replacement, MP7
218-001
220-014
221-009
221-010
221-011
223
FSB 214-024, Failed Outer Valve Springs
FSB 214-025, Exhaust Manifold Mounting Hardware
FSB 214-026 Burned Exhaust Valves, MP8
PI0785, Double Idler Gear Pinning Modification, MP8
I0786, Double Idler Gear Pinning
P Modification, MP7
Double Idler Gear Pinning Modification, MP10
PI0751, Missing Bolts (Rear Engine Mount and Frame)
FSB 220-014, Engine Flush With Failed Double Idler Gear
Hose, Engine Oil Fill Tube
FSB 221-010, Diagnostic Trouble Codes (DTCs), Low Oil Pressure
FSB 221-011, Diagnostic Trouble Codes (DTCs), Low Oil Pressure
SB222017, Unit Injector Harness Terminal Replacement
Page 2 of 20
CHU, CXU, GU, LEU, MRU, TD, CT, CX
CH, CX 02/11 PV729-FSB214-025_M CXU, GU,
MRU CHU,
CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU
U,
CH CX
U, GU
CXU 07/12 PV726-PI0786
TD 04/13 PV729-PI0794 CHU,
CXU, GU, MRU
CHU, CXU, GU, LEU, MRU
GU 07/11 PV729-PI0751
U,
CH CX
U, GU
LEU, MRU
CXU, GU, LEU, MRU
TD 11/13 PV729-FSB221-011_M
U,
CH CXU, GU, LEU, MRU, TD, CH, CX, LE
11/10 PV729-FSB214-024_M
04/12 PV729-FSB214-026
04/09 SB214063
07/09 SB214064
05/12
05/09 SB215039
05/09 SB215040
02/12 PV729-FSB220
05/13 PV729-FSB221-009_M
09/13 PV729-FSB221-010_M
08/09 SB222017
PV729-PI0785
-014_M
12/19/2013
Page 3 of 20
230-001
233-004
234-009 FSB 234-009, Fuel Tank Mounting
234-014
234-015 Fuel Tank Strap Top Bolt, Tightening
234-031 DPF Harness Routing, MRU, LEU 234-032 Turbocharger Installation, MP10 TD 08/09 SB234032
237-010
237-016
237-018
251-009
252-001
252-002
V-MAC® I to V-MAC® II Conversion Kit
FSB 233-004, Tandem Fuel Pump Leakage
FSB 234-014 Fuel Tank Ventilation Filter
FSB-237-010 Copper Sleeve Tools, MP Engines
PI0743, Conical Injector Yoke, Retorque
FSB 237-018 OBD2013 Conical Injector Kits
FSB
251-009, Exhaust Manifold
Gasket Leakage PI0726, Flex Pipe Insulation, Vertical
SCR PI0716, Flex Pipe Insulation,
Horzontal SCR
CH, CL 07/99 SB230001 CHU,
CXU, GU, LEU, MRU, TD
CHU, CXU, GU, TD09/11 PV729-FSB234-009_M
CHU, CXU, GU, TD05/13 PV729-FSB234-014_M
CHU, GU, TD
LEU, MRU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU
U,
CH
U, GU
CX CXU, GU,
LEU, MRU
CXU 03/11 PV729-PI0726 CHU,
CXU, GU, TD03/11 PV729-PI0716
10/11 PV729-FSB233-004_M
01/12
06/09 SB234031
12/09 PV729-FSB237-010
04/11 PV729-PI0743_M
05/13 PV729-FSB237
06/10 PV729-FSB251-009_M
PV729 FSB-234­015_M
-018_M
252-003 PI0829, Exhaust Band Clamps Torque
252-004 PI
252-026
252-029 FSB 252-029, Muffler Inlet Pipe
255-019
255-020
0834, Turbocharger Outlet Flex Pipe
FSB 252-026, Two Piece Flex Pipe
FSB 255-019, Turbocharger Oil Supply Adapter Washer, Replacement, MP8
FSB 255-020, Inspection Instructions
Turbocharger Actuator
CHU, CXU, GU
LEU, MRU
LEU, MRU
LEU, MRU
CH
U, U, GU
CX CHU,
CXU, GU, LEU, MRU, TD
08/13
11/13
05/12 PV729-FSB252-026
09/13 PV729-FSB252-029
11/09 PV729-FSB255
09/10 PV729-FSB255-020_M
PV729-PI0829
PV729-PI0834
-019
12/19/2013
Page 4 of 20
255-021
255-024
258-011
258-012
258-013
258-014
258-016
258-017
258-018
258-019
258-023
258-024
258-025
258-026 NOx Sensor Relocation
FSB 255-021, Turbocharger Compressor Side Oil Leak
FSB 255-024 VGT Actuator Pin Replace
FSB 258-011, Aftertreatment DPF Spark Assisted Ignition System Electrode Test Procedure
FSB 258-012, Aftertreatment DPF Spark Assisted System Nozzle Test
FSB 258-013, Combustion Air Valve and Piping Arrangement
FSB 258-014, NOx Sensor, MP7, MP8, MP10 US'07 Engines
PI0692, Aftertreatment Doser System Update MP8 EPA2007
0707, Air Shut-off Valve,
PI Aftertreatment Doser, Installation
PI0705, Diesel Exhaust Fluid Filter, Replacement
PI0706, NOx Sensors, Replacement
FSB 258-023, Aftertreatment Diesel Exhaust Fluid (DEF) Tank, Level Sensor Sticking, Conv
FSB 258-024, Aftertreatment Diesel Exhaust Fluid (DEF) Coolant Hose Replacement
PI0728, Aftertreatment Diesel
articulate Filter (DPF) Spark Assisted
P Flame Temperature Sensor, Replacement
CHU, CXU, GU, MRU
CHU, CXU, GU, LEU, MRU, TD
LEU, MRU
LEU, MRU
LEU, MRU
CHU, CXU, GU, LEU, MRU
U,
CH
U, GU
CX CHU,
CXU, GU, LEU, MRU, TD
U,
CH CX
U, GU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, TD05/11 PV729-FSB258-023_M
CHU, CXU, GU, LEU, MRU, TD
LEU, MRU
CHU, CXU, GU, TD07/12 PV729-FSB258-026_M
04/11 PV729-FSB255-021_M
08/12 PV729-FSB255-024_M
10/09 PV729-FSB258-011
02/11 PV729-FSB258-012_M
02/12
01/10 PV729-FSB258-014_M
05/10
06/10 PV729-PI0707
04/10
04/10 PV729-PI0706
02/11 PV729-FSB258-024_M
02/11 PV729-PI0728
PV729-FSP 258­013_M
PV729-PI0692
PV729-PI0705
FSB 258-027, Aftertreatment Diesel
258-027
258-028 DEF Pump Relocation
Exhaust Fluid (DEF) Tank, Level Sensor Sticking
LEU, MRU
LEU, MRU
05/11 PV729-FSB258-027
11/11
PV729-FSB 258­028_M
12/19/2013
Page 5 of 20
FSB 258-029, Engine Turbocharger
258-029
258-030
258-031
258-032
258-033
258-760
261
261-022
261-031
261-032 261-034 Radiator Tie Rod Bracket LEU 07/12 PV729-FSB261-034_M
262-007
Compressor Bypass Valve Deletion Kit, Installation
FSB 258-030, Aftertreatment Hydrocarbon Dosing Module Bracket
FSB 258-031, DEF Tank Harness Bracket and Routing
Aftertreatment Diesel Exhaust Fluid (DEF) Tank Filler Neck, Replacement
Engine Turbocharger Compressor Bypass Valve, Air Line Routing
PI0760, Aftertreatment DEF Solenoid Valve
FSB 261-019, Cab Heater Shut-Off Valve Contact with Fresh Air Pipe
FSB 261-022, Radiator Recirculation Shield, MRU
FSB 261-031, Bug Screen contacts A/C Condenser
FSB 261-032, Coolant Expansion Tanks (Burn Marks or Hole)
FSB 262-007, for Engine Coolant Pump Leakage
Diagnostic Instruction
CHU, CXU, GU, LEU, MRU, TD
U,
CH CXU, GU
CHU, CXU, GU, TD02/12
CHU, CXU, GU, LEU, MRU, TD
CXU, GU 07/12 PV729-FB258-033_M
GU 09/11 PV729-PI0760 CHU,
CXU MRU 12/09 PV729-FSB261-022
GU 08/10 PV729-FSB261-031
U,
CH
U, GU
CX
CHU, CXU, GU, TD12/10 PV729-FSB262-007_M
11/11 PV729-FSB258-029
11/11 PV729-FSB258-030_M
PV729-FSB258 M
03/12 PV729-FSB258-032_M
01/10 PV
11/11 PV729-FSB261
-031_
-032_M
CHU, CXU, GU,
262-008
263-046 263-046 FSB 263-046, Fan Ring Brackets GU 06/11 PV729-FSB263-046_M 266-024
| 271-002 Accelerator Pedal
284-021 EGR Temperature Sensor Routing
284-021 PI0694, Engine ECU Reprogramming
FSB 262-008 Thermostat Seal and Cover
PI0697, Fan Ring Seal, Replacement, MRU, LEU
Replac Shaft Components
ement of PowerLeash™
Rocker
LEU, MRU, TD, CT, CX
LEU, MRU
CH, CX, LE
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, TD08/09 SB284021
U,
CH CXU, GU,
12/10 PV729-FSB262-008_M
06/10 PV729-PI0697
04/09 SB266024
12/13 PV729-FSB271-002_M
11/10 PV729-PI0694
12/19/2013
284-023
284-024
284-026
284-027
284-028
284-036 PI0817, Software Update
284-037
284-038
PI0699, Vehicle Software Updates, EPA2010
FSB 284-024, Turbocharger Speed Sensor Harness Routing
PI0712, Engine ECM and ACM Software Updates
FSB 284-027, Engine Preheater Diagnostic Trouble Codes
PI0782, Engine Control Module (ECM) Software Update
FSB 284-037 Diagnostics Improvements
Engine Coolant Thermostat Software Update (SPN 1659 FMI 12)
Page 6 of 20
LEU, MRU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU, TD
TD 09/10 PV729-PI0712_M CHU,
CXU, GU, LEU, MRU, TD
LEU, MRU
CHU, CXU, GU, MRU, TD
LEU, MRU
CHU, CXU, GU, TD02/13 PV729-FSB284-038_M
04/10 PV729-PI0699
04/10 PV729-FSB284-024
10/10 PV729-FSB284-027_M
05/12 PV729-PI0782
04/13 PV729-PI0817
09/12 PV729-FSB284-037
284-039 Engine ECM Reprogramming
gine Control Module (ECM)
284-040
284-042
284-044
284-045
284-046
284-047
284-047
En Software Update
PI0826, ECM and ACM Software Updates
FSB 284-044, Service Regeneration Failure
FSB 284-045, Engine Control Module (ECM) Software Update
FSB 284-046, Instrument Cluster Reported Fuel Economy Calibration
0831, ECM and ACM Software
PI Updates
FSB 284-047, Oil Level Sensor Harness Wire Splice
U,
CH CX
U, GU
LEU, MRU
CHU, CXU, GU, LEU, MRU, TD
CXU, GU 09/13 PV729-FSB284-044_M LEU,
MRU TD 09/13 PV729-FSB284-046_M CHU,
CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU, TD
12/12 PV729-FSB284
08/13 PV729-FSB284-040_M
10/13 PV729-PI0826
09/13 PV729-FSB284-045
10/13 PV729-PI0831
10/13 PV729-FSB284-047_M
-039_M
12/19/2013
Page 7 of 20
293-006
293-007
293-008
293-011
293-012
293-014 PI0796, EGR Valve Modification
293-016
293-017
293-021
293-022
371-035
PI0681
PI0687 Turbocharger, Replacement, MP8
PI0689
PI0691
0710 PI0710, Product Improvement Bulletin
PI
PI0713
FSB 293-006, EGR Cooler Drain Fitting, Replacement
EGR Differential Pressure Sensor Pin Fretting
PI0702, EGR Differential Pressure Sensor
FSB 293-011, New 13L EGR Cooler Outlet Hose Clamps
FSB 293-012 Exhaust Gas Recirculation (EGR) Valve
Exhaust Gas Recirculation (EGR) Valve, Oil Supply Line
Exhaust Gas Recirculation (EGR) Valve, Oil Supply Line
PI0824, Coolant Hose, EGR Cooler, Replacement
FSB 293-022 EGR Temperature Sensor Routing
FSB 214-023, Running or FMI 7 Cylinder Faults
PI0681, Unit Injector Sleeve, NBR Combustion Washer and Unit Injector Yoke Upgrade
Turbocha Software Update, MP10
PI0691, Turbocharger Replacement, MP8
PI0713, Diesel Exhaust Fluid Pump Repair
Engine Miss, Rough
rger Replacement and
CHU, CXU, GU, TD12/09 PV729-FSB293-006
CHU, CXU, GU, MRU
CHU, CXU, GU, MRU
CHU, CXU, GU, MRU
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU
CXU, GU 11/12 LEU,
MRU TD 08/13 PV729-PI0824
U,
CH
U, GU
CX CXU, GU,
LEU, MRU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, MRU
TD 08/09 PI0689 CH
U,
U, GU
CX CHU,
CXU, GU, LEU, MRU, TD
CHU, CXU, GU,
07/12 PV729-FSB293-007_M
04/10 PV729-PI0702
07/11 PV729-FSB293-011_M
11/12 PV729-FSB293-012_M
08/12 PV729-PI0796
PV729-FSB 293­016_M
11/12
08/13 PV729-FSB293
06/10 PV729-FSB214-023_M
06/09 PI0681
06/09 PI0687
12/09
10/11 PV729-PI0710
11/10 PV729-PI0713
PV729-FSB 293­017_M
-022_M
PV729-PI0691
12/19/2013
Page 8 of 20
LEU, MRU, TD
CHU,
PI0717
PI0718 PI0718, Air Cleaner Housing TD 08/11 PV729-PI0718 PI0719 PI0719, Fan Hub Nuts Studs and Nuts CXU 06/11 PV729-PI0719
PI0720 PI0720, Engine ECM Software Updates
PI0724 PI0724, Engine ECM Software Update
PI0727
PI0729
PI0730
PI0731 PI0738 PI0738, Engine ECM Software Update TD 11/11 PV729-PI0738_M PI0745
PI0746
PI0750 PI0750, Fuel Tank Nozzle Access CHU 02/12 PV729-PI0750
PI0769
PI0770
PI0771
PI0717, Engine ECM and ACM Software Updates
PI0727, Aftertreatment Diesel Particulate Filter (DPF) Fuel Pump, Replacement
PI0729, Aftertreatment DPF Atomization Module, Replacement
PI0730, Aftertreatment Diesel Particulate Filter (DPF) Combustion Air Inlet Orifice, Adjustment
PI0731, Aftertreatment DEF Tank Filler Screen Installation
PI0745, Aftertreatment Diesel Exhaust Fluid (DEF) Coolant Hose Replacement
PI0746, Aftertreatment Diesel Exhaust Fluid (DEF) Coolant Hose Replacement, All
PI0769 ECM and ACM Software Updates
PI0770, ECM and ACM Software Updates
PI0771, ECM, ACM and Instrument Cluster Software Updates
CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU
LEU, MRU
LEU, MRU
LEU, MRU
GU, LEU, MRU
LEU, MRU
CHU, CXU, GU, TD10/11 PV729-PI0746
CHU, CXU, GU, LEU, MRU, TD
LEU, MRU
CHU, CXU, GU, TD11/11
09/10 PV729-PI0717_M
05/11 PV729-PI0720
11/11 PV729-PI0724_M
02/11 PV729-PI0727
03/11 PV729-PI0729
02/11 PV729-PI0730
12/10 PV729-PI0731_M
10/11 PV729-PI0745
11/11 PV729-PI0769
11/11 PV729-PI0770_M
PV729-PI0771_M
PI0772
PI0776
PI0777 ECM Software Update, 2010
PI0772, Aftertreatment DPF Combustion Housing
PI0776, Double Idler Gear, Replacement
LEU, MRU
CHU, CXU
CHU, CXU, GU, TD02/12 PV729-PI0777
05/12 PV729-PI0772
01/12 PV729-PI0776
12/19/2013
Page 9 of 20
PI0781
PI0784
PI0790 PI0790, Static Fill Coolant Pipe
PI0795
PI0804
PI0808
PI0810 PI
0811 PI0811 ECM Software Update SA CXU, GU 02/13 PV729-PI0811
PI0820
PI0821
PI0828
sb211023 Corrosion Resistant Oil Pan
PI0781, Engine VGT Actuator and TSS Sensor Connector Relocation
PI0784, Engine VGT Actuator and TSS Sensor Connector Relocation
PI0795, Aftertreatment Diesel Particulate Filter (DPF) Inlet Pipe
PI0804, Aftertreatment Selective Catalytic Reduction (SCR) Mounting Strap
PI0808 ECM and ACM Software Updates SA
PI0810, Engine Control Module (ECM) Software Update
PI0820, Incorrect Hardware on Front Engine Mount
PI0821, Incorrect Hardware on Front Engine Mount
PI0828, Engine Control Module (ECM) Software Update
CHU, CXU, GU, MRU
CHU, CXU, GU, MRU
LEU, MRU
GU 08/12 PV729-PI0795
GU 11/12 PV729-PI0804
CXU, GU 02/13 PV729-PI0808 LEU,
MRU
LEU 03/13 PV729-PI0820
MRU 03/13 PV729-PI0821
TD 09/13 PV729-PI0828 CH, CL,
CT, CX, LE03/09 sb211023
06/12 PV729-PI0781
06/12 PV729-PI0784
06/12 PV729-PI0790
11/12
PV729-PI0810
sb213061
sb213062
sb214060
sb214062
sb215026
sb215035
Rocker Arm Upgrade to Current Configuration
Unit Injector Rocker Arm Service Instructions
Revised Holset Turbocharger SRA Inspection Instructions
Turbocharger Smart Remote Actuator (SRA) Faults
Cooling System Revisions to Improve Water Pump Seal Life, Eliminate Pushing Coolant and Reduce Cooling System Surge Noise/Vibration — ASET™ AI/AMI Engines
Revised Fan Hub Mounting Bolt Torque
CHU, CXU, GU, MRU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU, TD
CHU,
U, GU,
CX LEU, MRU, TD
CT, LE 02/09 sb215026
CHU, GU 04/09 sb215035
11/08 sb213061
12/08 sb213062
01/09 sb214060
03/09 sb214062
12/19/2013
Page 10 of 20
sb215037
SB215038
sb222016 Unit Injector Removal
sb232025
sb232029
sb232030
sb232031
sb234020
sb234025 Revised Exhaust Flex Pipes
sb234026
sb234027
sb234028 DPF Control "Smart Switch" Options
sb234029
34030
sb2
sb273014 Engine Sensor Locations
Group 3 Electrical
Coolant Leakage at Thermostat Housing
Thermostat Cover Fastener Tightening Procedure
Cooling System Cleaning and Flushing — All MACK Engines
Cooling System Surge Tank and Mounting Bracket Revisions
Revised Upper Radiator Hose and Steel Coolant Tube
Coolant Draining From Surge Tank Pressure Cap Overflow Hose
Differential Pressure Sensor Hoses and Clamps — Non-Catalyzed Diesel Particulate Filter (DPF) Used on MRU and LEU Models
Aftertreatment Fuel Injector (AFI) Air Purge System, Kit Installation Instructions
Aftertreatment Fuel Injector (AFI) Air Purge System, Kit Installation Instructions
Aftertreatment Fuel Injector (AFI) Air Purge System and Air Flow Test Tool
Aftertrea Purge System, Kit Installation Instructions
tment Fuel Injector (AFI) air
CHU, CXU, GU, MRU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU, TD
CHU, GU 03/09 sb232029
CXU 11/08 sb232030
U,
CH CXU, GU
LEU, MRU
U,
CH CX
U, GU U,
CH CX
U, GU
CHU, CXU, GU, LEU, MRU
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU
MRU 03/09 sb234030
CHU, CXU, GU, MRU
03/09 sb215037
04/09 SB215038
12/08 sb222016
02/09 sb232025
01/09 sb232031
05/08 sb234020
01/09 sb234025
02/09 sb234026
02/09 sb234027
01/09 sb234028
03/09 sb234029
11/08 sb273014
12/19/2013
Page 11 of 20
313-001
321-012 PI0708, Alternator Capacity
352-005
364-027
364-029
364-029 FSB 364-029, Speedometer Drop Out
364-030
364-031
364-031
364-032
364-034 Engine Brake Reactivation
FSB 313-001, Battery Terminal Corrosion
FSB 352-005, Headlamp Moisture Intrusion
FSB 364-027, Vehicle Electronic Control Unit (VECU), Reprogramming
PI0693, Self Cancelling Turn Signal, GU
FSB 364-030, Refrigerator Switch, Current Draw
PI0709, Aftertreatment Diesel Particulate Filter (DPF), Smart Switch
FSB
364-031, Trip Reset Error, Vehicle Electronic Control Unit (VECU), Reprogramming
FSB 364-032, Vehicle Electronic Control Unit (VECU), Reprogramming
CXU 02/12 PV729-FSB313-001 CHU,
CXU, GU, TD06/10 PV729-PI0708_M
GU 08/10 PV729-FSB352-005 CHU,
CXU, GU, TD02/10 PV729-FSB364-027_M
GU 02/10 PV729-PI0693_M CHU,
CXU, GU, TD02/10 PV729-FSB364-029_M
CHU, CXU
U,
CH
U, GU
CX CHU,
CXU, GU, TD02/13 PV729-FSB364-031_M
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, TD10/12 PV729-FSB364-034
06/10 PV729-FSB364-030_M
06/10
11/11 PV729-FSB364-032_M
PV729-PI0709
CHU,
364-035 FSB 364-035, Turn Signal Switch
364-036 Flasher Replacement
365-001 PI0735, Clutch Switch Operation Error CXU, GU 07/11 PV729-PI0735 365-001 Adjustable Time Gap
370
370-001
371-033
371-034
SB730001, Sensor, Adaptive Cruise with Braking (ACB), Replacement
370-001, Diagnostic Connector
FSB Retaining Clip, Replacement
FSB 371-033, Main Cab Front Chassis (MCFC) Connector
FSB 371-034, Main Cab Front Chassis (MCFC) Connector
CXU, GU, TD05/13 PV729-FSB364-035
CHU, CXU, GU, TD06/13 PV729-364-036_M
CHU, CXU
CHU, CXU, GU, TD08/09 SB730001
CHU, CXU, GU, TD02/11 PV729-FSB370-001-M
LEU 09/11 PV729-FSB371-033_M
MRU 06/10 PV729-FSB371-034_M
09/12 PV729-FSB365-001_M
12/19/2013
Page 12 of 20
371-035
371-036 371-041 Jumper Harness, Headla
371-043
371-044 Battery Cable Mounting Clamp
371-045 371-802 PI0802, Battery Cable Routing CXU 12/12 PV729-PI0802
371-825 PI0825, Wire Seal for Exposed Splice MRU 10/13 PV729-PI0825
372-009
372-010
FSB 371-035, Front Chassis Harness Connector
FSB 371-036, Front Chassis Harness Connector
mp CHU
Power Take Off (PTO) Output Wire
FSB 371-045, Battery Cable Lug, Failure
FSB 372-009, Electrical Power Distribution Module (EPDM) Label
FSB 372-010, Electrical Power Distribution Module (EPDM) Label
CHU, CXU, GU, TD06/10 PV729-FSB371-035_M
LEU, MRU
CHU, CXU, GU, TD08/12 PV729-FSB371-043_M
CHU, CXU, GU, LEU, MRU, TD
CXU, GU 07/13 PV729-FSB371-045_M
CHU, CXU, GU, TD04/10 PV729-FSB372-009_M
CHU, CXU, GU, TD04/12 PV729-FSB372-010_M
10/10 PV729-FSB371-036_M 05/12 PV729-FSB371
01/13 PV729-FSB371-044_M
-041_M
372-011 Four Way Flasher ABS Fault
373-010
373-011
373-013
373-018
373-019
381-027
381-030
FSB 373-010, Anti-Lock Brake System (ABS), Harness, Manual Transmission
FSB 373-011, Anti-Lock Brake System (ABS), Harness (With Autoshift Transmission)
FSB373-013, New Headlamp Harness Routing
FSB 373-018, Transmission Connector (Multiple Open Circuits)
FSB 373-019, Transmission Connector (Multiple Open Circuits)
FSB 381-027, Reprogramming
FSB 381-030, Instrument Cluster Reprogramming
Instrument Cluster
CHU, CXU, GU, TD07/12 PV729-FSB372-011_M
CHU, CXU, GU, TD11/10 PV729-FSB373-010_M
CHU, CXU, GU, TD11/10 PV729-FSB373-011_M
CXU 04/11 PV729-FSB373-013 LEU,
MRU CHU,
CXU, GU, TD11/13 PV729-FSB373-019_M
CHU, CXU, GU, TD02/10 PV729-FSB381-027_M
CHU, CXU, GU, TD04/10 PV729-FSB381-030_M
11/13 PV729-FSB373-018_M
381-031
FSB 381-031, Instrument Cluster Reprogramming
CHU, CXU, GU, TD04/10 PV729-FSB381-031_M
12/19/2013
381-041
381-042
381-045 Instrument Cluster Reprogramming
FSB 381-041, Cluster Message Display Error
FSB 381-042, Warning Light Bar Replacement and Software Conversion Kit
Page 13 of 20
CHU, CXU, GU, LEU, MRU, TD
LEU, MRU
CHU, CXU, GU, TD11/12 PV729-FSB381-045_M
04/11 PV729-FSB381-0341
12/11 PV729-FSB381-042_M
381-048 Instrument Cluster Reprogramming
381-049
381-37
386-013 PI0715, Fuel Level Sender
386-014 FSB 386-014, Fuel Level Sender
392 MACK
392-001
392-003
392-003 Radio
Instrument Cluster Reprogramming (MID140)
PI0701, Instrument Cluster Reprogramming, CHU, CXU, GU, TD
Audio
FSB 392-001, Radio (MID 206) Programming Guidelines
PI0698, Radio Current Draw, CHU, CXU, GU
Replacement
System
CHU, CXU
LEU, MRU
CHU, CXU, GU, TD04/10 PV729-PI0701_M
CHU, CXU, GU, TD10/10 PV729-SP386-013_M
LEU, MRU
U,
CH CXU, GU, LEU, MRU, TD
CHU, CXU, GU, LEU, MRU, TD
U,
CH CX
U, GU
CHU, CXU, GU, TD02/13 PV729-FSB392-003_M
06/13 PV729-FSB381-048_M
05/13 PV729-FSB381-049_M
10/10 PV729-FSB386-014_M
02/09 sb752007
01/10 PV729-FSB392-001_M
04/10
PV729-PI0698_M
730
730
730
730-005
SB730002, Sensor, Adaptive Cruise with Braking (ACB), Alignment
SB730003, Chassis Wiring Harness, ACB Sensor, Replacement
Adapti and Function
Adaptive Cruise with Braking, Troubleshooting
ve Cruise with Braking, Design
CHU, CXU, GU, TD08/09 SB730002
CHU, CXU, GU, TD08/09 SB730003
CHU, CXU, GU, TD08/09 SB730004
CHU, CXU, GU, TD08/09 SB730005
12/19/2013
Page 14 of 20
735
741
PI0685
PI0688
0696
PI
0734
PI
PI0735 PI0735, Clutch Switch Operation Error
PI
0741
PI0742 PI0758 PI0758, Fuel Level Sensor GU 08/11 PV729-PI0758_M PI0762 PI0775 PI0775, Battery Disconnect Switch CHU 07/12 PV729-PI0775
PI0778 PI0778, VECU Parameter Change LEU 02/12 PV729-PI0778_M PI0792
PI0818
sb723011
sb724008
sb724011
sb731001 Instrument Cluster, Troubleshooting
SB735006, MACK Road Stability Advantage (RSA) Enhancements
SB741005, Daytime Running Lamp (DRL) Relay Block, Wired Incorrectly
PI0685, Incorrect Yaw Rate Sensor Mounting Bracket
PI0688, Air Dryer Jumper Harness Re­pin
PI0696, Instrument Cluster, Replacement, CHU, CXU, GU
PI0734, Fuse Identification Decal Correction
PI0741, Cluster Set Speed Message Error
PI0742, Solenoid Connector Plugs Missing
PI0762, Gauge Driver Module (GDM) Reprogramming
PI0792, Instrument Cluster Reprogramming
PI0818, DRL Module Replacement (LED)
Oil Seepage at Unit Injector Harness Pass-Through Fitting — US04 Emission Compliant Engines
Blower Motor Switch Wiring Upgrade ­All with Behr HVAC Units
Cab Roof Harness Repair and Pass­Through Hole Modification
CHU, CXU, GU, TD06/09 SB735006
CHU, CXU, GU, TD08/09 SB741005
GU 05/09 PI0685
U,
CH CX
U, GU
CH
U,
U, GU
CX CHU,
CXU, GU, TD05/11 PV729-PI0734
CHU, CXU, GU
CHU, CXU
LEU, MRU
LEU, MRU
CXU 05/12 PV729-PI0792 LEU,
MRU CHU,
CXU, GU, LEU, MRU
U,
CH CXU, GU, CT, CX
MRU 03/09 sb724011 CHU,
CXU, GU, TD02/09 sb731001
02/10
03/10
08/11
03/11 PV729-PI0741
05/11 PV729-PI0742
09/11 PV729-PI0762_M
03/13 PV729-PI0818
03/09 sb723011
03/08 sb724008
PV729-PI0688
PV729-PI0696
PV729-PI0735
Group 4 Transmission and Rear Axle
313-006 Air-Assist Clutch Conversion
329-007
Transmission Oil Cooler Piping Revision
CHU, CXU, GU, CT, CX
CHU, CXU, GU,
08/09 SB313006
04/09 SB329007
12/19/2013
412-003 FSB 412-003, Pilot Bearing
413-001 FSB 413-001, Clutch Cable, Air Assist
413-002
| 413-003
413-017
FSB 413-002, Clutch Cable
FSB 413-003, Clutch Cable Conversion *Legacy Vehicles*
FSB 413-017, Clutch Air-Assist Cylinder Kit
Air Assist to Non-Assist
Air Assist to Non-Assist
Page 15 of 20
LEU, MRU
CHU, CXU, GU, MRU, TD, CT, CX
CHU, CXU, GU
U,
CH
U, GU
CX CHU,
CXU, GU, CT, CX
CHU, CXU, GU, TD03/10 PV729-FSB413-017
11/10 PV729-FSB412-003_M
06/13 PV729-FSB413
08/13 PV729-FSB413
12/13 PV729-FSB413-003
-001_M
-002
431-002
431-003
431-004
431-021 Transmission ECU Programming
431-023
432-011
432-012
437-001
FSB 431-002, Synchronizer Failure Troubleshooting
FSB 431-003, Range Clutch Synchronizer Components
FSB 431-004, Transmission Synchronizer Warrantable Repairs
PI0695, Input Shaft Non-Conformity, CHU, CXU, GU
FSB
432-011, Shifter Disengagement, Boot Design
FSB 432-012, Transmission Mode Functionality
FSB 437-001, Torque Converter Pilot, Lubrication
CHU, CXU, GU, MRU, TD
CHU, CXU, GU, TD01/13 PV729-FSB431-003_M
CHU, CXU, GU, TD01/13 PV729-FSB431-004_M
CHU, CXU
U,
CH CX
U, GU
CHU, CXU, GU, TD11/11 PV729-FSB432-011
CHU, CXU, GU, TD10/11 PV729-FSB432-012_M
CH, CL, CT, CX, LE09/11 PV729-FSB437-001_M
12/10 PV729-FSB431-002_M
08/13 PV729-PI0822
08/10
PV729-PI0695_M
437-002 Transmission Mount, Replacement
FSB 461-001, Rear Axle Housing
461-001
465-001
Replacement CH, CTP, CXP, CX, CH, CXN, CHN, CL, CV, CT, MR, LE
FSB 465-001, Bull Gear Mounting Fastener Torque Procedure
LEU, MRU
MRU, CH, CL, CT, CX, LE
CHU, CXU, GU, TD08/10 PV729-FSB465-001_M
05/12
02/11 PV729-FSB461-001
PV729-FSB437-002_M
12/19/2013
Page 16 of 20
465-002
465-010
491-029
PI0700
PI
0733
PI0747 PI0747, Transmission Cooling Pipe CHU 07/11 PV729-PI0747 PI0759 PI0761 PI0761, Clutch Cable Routing CXU 10/11 PV729-PI0761
PI0763 PTO Replacement, MP8 GU 04/12 PV729-PI0763
PI0787
FSB 465-002, Bull Gear Mounting Fastener Torque Procedure
PI0736, Carrier Bevel Pinion Gear Pattern, Reset, CXU, CHU, GU, TD
FSB 491-029, Oil Pump Discharge Tube Cracks
PI0700, Clutch Pedal Shaft, Replacement
PI0733, Transmission Shift Instruction Label
PI0759, Bull Gear Mounting Fastener Torque Procedure
PI0787, Transmission Cooler Line O­Ring
GU, TD CL,
CHU, CXU, GU, TD02/11 PV729-PI0736_M
CHU, CXU, GU, MRU, TD, CH, CL, CT, CX
CH CX
CHU, CXU, GU, TD04/11 PV729-PI0733_M
GU 09/11 PV729-PI0759
CHU, CXU, GU, TD06/12 PV729-PI0787
CT
U,
U, GU
,
09/11 PV729-FSB465-002_M
09/11 PV729-FSB491-029_M
06/10
PV729-PI0700
sb312010
sb313004 Revised Air-Assist Clutch Cable
sb3
13005
22023
sb3
sb324014
sb329008
SB360011
sb420001 Axle Alignment Specifications
Replacement of a Two-Piece Clutch Brake
Air-Operated Clutch Assist — Adjustment and Troubleshooting
Warrantable Repairs of T300 Transmission Synchronizers
Elimination of Air Directional Valve on T2080B/D Transmissions
sed Automatic Transmission Oil
Revi Cooler Supply Pipe Coupling Hose
PTO Noise on Conventional Models Equipped with an Allison Automatic Transmission
CHU, GU 12/08 sb312010
U,
CH
U, GU
CX
U,
CH
U, GU
CX CHU,
CXU, GU, CH, CL, CT, CX
CHU, CXU, GU, CH, CL, CT, CX
LEU, MRU
CHU, CXU, GU, TD03/09 SB360011
CHU, CXU, GU, LEU, MRU, TD, CH
02/09 sb3
01/09 sb3
12/08 sb322023
03/09 sb324014
03/09 sb329008
03/09 sb420001
13004
13005
12/19/2013
sb491004 Axle/Carrier Pinion Angles
Group 5 Brakes
511-001
512-001
512-002
514-001
514-006
514-767
535 Parking Brake Alert
FSB 511-001, Brake Shoe, Replacement (Steer Axle) CHU, CXU
Rear/Rear Axle Brake Lock-Up Repair GU
FSB 512-002, Thermal Overload, Air Disc Brakes
PI0798, Slack Adjuster, Replacement GU
PI0799, Camshaft Tube Support Brackets
PI0767, Slack Adjuster Control Arm GU
Page 17 of 20
CHU, CXU, GU, LEU, MRU, TD, CH, CL
CHU, CXU
GU 03/13 PV729-FSL512-001 CHU,
CXU, GU, LEU, MRU, TD
GU 10/12 PV729-PI0798
U,
CH CXU, GU
GU 11/13 PV729-PI0767 CHU,
CXU, GU, TD06/09 SB535003
02/09 sb491004
08/13 PV729-FSB511-001_M
11/13 PV729-FSB512-002_M
11/12
PV729-PI0799
561-021
561-023
563-001
565-001 Brake Compression Inlet Hose
593-009
PI0814 PI0814, ABS ECU Reprogramming CXU 02/13 PV729-PI0814
sb517009
SB517010
33014
sb5 sb535002 Park Brake Valve Operation LEU 04/09 sb535002
Group 6 Front Axle & Steering
645-001 645-017 PI0753, Power Steering Pump CXU CXU 03/12 PV729-PI0753
FSB 561-021 Compressor Discharge Line Routing CXN
FSB 561-023, Air Compressor Coolant Hose
PI0833, Tractor Protection Valve (TPV) Fitting CHU, CXU, GU
FSB 593-009, Road Stability Advantage (RSA) Enhancements, CXU, CHU, GU
Broken Longitudinal Torque Rod Mounting Stud in Axle Spring Seat Due to Wing Bracket Interference
Haldex Rear Slack Adjusters Replacement LEU, MRU
Air System Piping Diagrams
Power Steering Reservoir Relocation MRU
CX 10/10 PV729-FSB561-021_M
GU 09/13 PV729-FSB561-023 CH
U,
CXU, GU LEU,
MRU
U,
CH CXU, GU
CHU, CXU, GU, TD11/08 sb517009
LEU, MRU
LEU, MRU
MRU 09/10 PV729-FSL645-001
10/13 PV729-PI0833
04/13 PV729-FSB565-001_M
05/10 PV729-FSB593
10/09 SB517010
04/09 sb533014
-009
12/19/2013
Page 18 of 20
652-004
652-005
652-006
655-001
PI0714
PI0722
PI0737
PI0737
PI0748
sb414007 Power Steering Flow Specifications
Group 7 Frame & Suspension
711-003
711-005
711-007
711-008
712-002
712-003
721-001
722-002
FSB 652-004, Torque Rod Replacement CHU, CXU, GU, TD
PI0815, Lateral Torque Rods, Alignment MRU, LEU, CHU, CXU, GU, TD
PI0812, Rear Suspension Adjustment Washers CHU, CXU, GU, TD
FSB 655-001, Bump Stop, Replacement LEU, MRU
PI0714, Torque Rod Relocation MRU, LEU, GU
PI0722, Power Steering Hose Replacement CHU, CXU, GU
PI0737, Torque Rod Relocation MRU, LEU
PI0737, Torque Rod Relocation MRU, LEU
PI0748, Torque Rod Bracket GU, LEU, MRU, TD
FSB 711-003, Trunnion Mounting Assembly, GU
FSB 711-005, Crossmember Crack at Torque Rod Mounting, GU
FSB 711-007, Crossmember Replacement
FSB 711-008, Trunnion Bushing, Replacement CHU, CXU, LEU, MRU, TD
FSB 712-002, VBOC (Vertical Back of Cab) DPF Frame Reinforcement Kit
FSB 712-003, Repairing Lower Frame Flange Cracks
FSB 721-001, Front Spring, Rear Hanger Bracket Bolts, Replacement LEU/MRU
PI0827, Top Plate and Spring Seat, Replacement
CHU, CXU, GU, TD03/12 PV729-FSB652-004
CHU, CXU, GU, LEU, MRU, TD
CHU, CXU, GU, TD02/13 PV729-PI0812
LEU, MRU
GU, LEU, MRU
U,
CH CXU, GU
LEU, MRU
LEU, MRU
GU, LE MRU, TD
CHU, CXU, GU, LEU, MRU, CT, LE
GU 01/10 PV729-FSB711-003M
GU 04/10 PV729-FSB711-005 LEU,
MRU, LE CHU,
CXU, LEU, MRU,
GU 06/10 PV729-FSB712-002
LEU 09/11 PV729-FSB712-003
LEU, MRU
CHU, CXU
06/13 PV729-PI0815
07/13 PV729-FSB655-001
08/11 PV729-PI0714
11/10 PV729-PI0722
07/11 PV729-PI0737
08/11 PV729-PI0737
U,
07/11
03/09 sb414007
01/12 PV729-FSB711-007
05/12
TD
07/11 PV729-FSB721-001
10/13 PV729_PI0827
PV729-PI0748
PV729-FSB711-008
12/19/2013
Page 19 of 20
773-007
PI0780
PI0783
PI0801
sb121034
sb121039
Group 8 Cab
810-002
810-003
811-007
813-001 818-001 PI0789, Cab Leveling Valve Bracket GU 06/12 PV729-PI0789 818-015 818-016 FSB 818-016, Cab Sway CXU, GU 11/12 PV729-FSB818-016 820-001 820-002 FSB 820-002, Hood Shock Leaks CXU 05/13 PV729-FSB820-002
820-003 FSB 820-003, Hood Shock Leaks CHU 05/13 PV729-FSB820-003 821-022
821-023
823-001
823-002
823-004
825-008
825-009
Wheel Stud Rear, Replacement LEU, MRU
PI0780, Shock Mounting, Rear Axle CHU, CXU, GU, TD
PI0783, Frame Flange Contacting Suspension Crossmember
PI0801, Huck Bolts Contacting Aftertreatment Control Module (ACM)
Fully Drilled Service Replacement Frame Rails
Lower Frame Flange Cracks, MRU and MR Models
FSB 810-002 Cab Engine Tunnel Reinforcement, Installation
FSB 810-003, Bulkhead Reinforcement Plate Kit, Installation
FSB 811-007, Body Panel, Installation (Cab to Engine Clearance)
FSB 813-001, Exhaust Mounting Reinforcement
FSB 818-015 New Front Cab Mount Isolator
FSB 820-001, Hood Opening Angle Insufficient
FSB 821-022, Inner Fender Separation
FSB 821-023, Hood Center Cross Brace, Repl
FSB 823-001, Grille Rust, Repair (Stainless Steel), GU
823-002, Grille Rust,
FSB Replacement (Painted) MACK GU
FSB 823-004, Grille Mounting Bracket Rust Mack GU
FSB 825-008, Extended Front Mud Guard
FSB 825-009, Forward Splash Shield, Installation
LEU, MRU
CHU, CXU, GU, TD05/12 PV729-PI0780
GU 04/12 PV729-PI0783
GU 08/12 PV729-PI0801 CHU,
CXU, GU, CH, CL, CT, CX, LE
MRU 01/09 sb121039
GU 08/10 PV729-FSB810-002
GU 05/10 PV729-FSB810-003
MRU 07/13 PV729-FSB 811-007
CHU 05/13 PV729-FSB813-001
GU 03/10 PV729-FSB818-015
CXU 11/12 PV729-FSB820-001
GU 03/10 PV729-FSB821-022
GU 05/10 PV729-FSB821-023
GU 05/11 PV729-FSB823-001
GU 05/11 PV729-FSB823-002
GU 05/11 PV729-FSB823-004
GU 06/10 PV729-FSB825-008
GU 12/10 PV729-FSB825-009
08/12 PV729-FSL773-007
04/09 sb121034
12/19/2013
Page 20 of 20
825-010
827-002
831-002 FSB 831-002, Door Stop Replacement
844-003
846-001
851-003
851-007
855 863-005 Front Fender Bracket Installation GU 10/10 PV729-FSB863-005
873-015
FSB 825-010, Front Splash Interference CHU
FSB 827-002 Cab Step Reinforcement Plate , Installation
FSB 844-003, Peep Window, Installation
FSB 846-001, Mirror Cable, Replacement
FSB 851-006, Cab Thermal Insulation Installation
FSB 851-007, Rear Trim Panel Wear Plate, Installation6540
Headliner Sag at Roof Vent
FSB 873-015, A/C Blower Motor Failure
CHU 06/11 PV729-FSB825-010_M
GU 04/10 PV729-FSB827-002 CHU,
CXU, GU, TD10/13 PV729-FSB 831-002
CHU, CXU, GU, TD10/11 PV729-FSB844-003
MRU 07/11 PV729-FSB846-001
MRU 01/10 PV729-FSB851-006 GU, CH,
CX
CL, GU, TD,
CT
CHU, CXU, GU, TD07/13 PV729-FSB 873-015
09/10 PV729-FSB851
05/09 SB752009
-007
874-051
876-001
891-017 FSB 891-017, Door Glass Soiling
897-003
PI0823
sb610008 Day Cab Conversion Closure Panel
SB622037 Hood Spring Replacement, GU 06/09 SB622037
sb646001
Group 9 Miscellaneous
922-003
FSB 874-051,A/C Hose Condensation Remediation
FSB 876-001, Engine Block Heater Reinforcement
FSB 897-003, Warning and Instructional Labels Peeling Off Sun Visors
PI0823, Chassis Fairing Skirt, Installation
Warning and Instructional Labels Peeling Off Sun Visors
FSB 922-003, Fifth Wheel Mounting Hardware CHU, CXU
LEU, MRU
TD 08/10 PV729-FSB876-001_M CHU,
CXU, GU, TD03/13 PV729-FSB891-017
CHU, CXU, GU, LEU, MRU, TD
CXU 06/13 PV729-PI0823 CHU,
CXU, CH, CX04/09 sb610008
U,
CH CXU, GU, LEU, MRU, TD
CHU, CXU
09/10 PV729-FSB874-051
01/10 PV729-FSB897-003
01/09 sb646001
01/11 PV729-FSB922-003
12/19/2013
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