Customer Support Services
PARTS MANUAL
Page 1 of 72
MULTI JUNGLE MJ4, MJ8, MJ12S and MJ12V |
|
Contents |
|
|
PAGE |
MJCORE (CUBE) ASSEMBLY COMPONENTS .................................................................... |
4 |
MJCORE (CUBE) ASSEMBLY COMPONENTS – CALLOUTS.............................................. |
5 |
MJAXO ASSEMBLY COMPONENTS .................................................................................... |
6 |
MJAXO ASSEMBLY COMPONENTS – CALLOUTS.............................................................. |
7 |
MJAXO BOOM ASSEMBLY – 7841801 ................................................................................. |
8 |
MJAXO CROSSOVER BEAM ASSEMBLY – 7640601 .......................................................... |
9 |
MJAXO BASE SUPPORT ASSEMBLY – 7645101 ................................................................ |
10 |
MJAXO ADJUSTABLE PULLEY CARRIAGE ASSEMBLY – 7645201................................... |
11 |
MJAXO ADJUSTABLE PULLEY COLUMN – 7708401 .......................................................... |
12 |
MJAXO 190 LBS STACK ASSEMBLY – 7647501.................................................................. |
13 |
MJFXO ASSEMBLY COMPONENTS..................................................................................... |
14 |
MJFXO ASSEMBLY COMPONENTS – CALLOUTS.............................................................. |
15 |
MJFXO CROSSOVER BOOM ASSEMBLY - 7640701 .......................................................... |
16 |
MJFXO CROSSOVER BOTTOM ASSEMBLY – 7636101 ..................................................... |
17 |
MJFXO CROSSOVER BEAM ASSEMBLY – 7640601 .......................................................... |
18 |
MJFXO 190 LBS STACK ASSEMBLY – 7647501.................................................................. |
19 |
MJAOC ASSEMBLY COMPONENTS .................................................................................... |
20 |
MJAOC ASSEMBLY COMPONENTS – CALLOUTS ............................................................. |
21 |
MJAOC TOWER ASSEMBLY – 7641501............................................................................... |
22 |
MJAOC TOWER ASSEMBLY 7641501 – CALLOUTS........................................................... |
23 |
MJACO BOOM ASSEMBLY – 7841801 ................................................................................. |
24 |
MJACO CROSSOVER BEAM ASSEMBLY – 7640601 .......................................................... |
25 |
MJACO BASE SUPPORT ASSEMBLY – 7645101 ................................................................ |
26 |
MJACO ADJUSTABLE PULLEY CARRIAGE ASSEMBLY – 7645201................................... |
27 |
MJACO ADJUSTABLE PULLEY COLUMN – 7708401 .......................................................... |
28 |
MJACO 190 LBS STACK ASSEMBLY – 7647501 ................................................................. |
29 |
MJFCO ASSEMBLY COMPONENTS .................................................................................... |
30 |
MJFCO ASSEMBLY COMPONENTS – CALLOUTS.............................................................. |
31 |
MJFCO TOWER ASSEMBLY – 7641401............................................................................... |
32 |
MJFCO TOWER ASSEMBLY 7641401 – CALLOUTS ........................................................... |
33 |
MJFCO CROSSOVER BOOM ASSEMBLY – 7640701 ......................................................... |
34 |
MJFCO CROSSOVER BOTTOM ASSEMBLY – 7636101 ..................................................... |
35 |
MJFCO CROSSOVER BEAM ASSEMBLY – 7640601 .......................................................... |
36 |
MJFCO 190 LBS STACK ASSEMBLY – 7647501.................................................................. |
37 |
Page 2 of 72
MULTI JUNGLE MJ4, MJ8, MJ12S and MJ12V |
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Contents - Continued |
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|
PAGE |
MJAP ADJUSTABLE PULLEY ASSEMBLY ........................................................................... |
38 |
MJAP ADJUSTABLE PULLEY ASSEMBLY – CALLOUTS .................................................... |
39 |
MJAP BOOM ASSEMLBY – 7641901 .................................................................................... |
40 |
MJAP BASE SUPPORT ASSEMBLY – 7645101 ................................................................... |
41 |
MJAP ADJUSTABLE PULLEY COLUMN – 7708401 ............................................................. |
42 |
MJAP ADJUSTABLE PULLEY CARRIAGE ASSEMBLY – 7645201...................................... |
43 |
MJAP 190 LBS STACK ASSEMBLY – 7647501 .................................................................... |
44 |
MJLP ASSEMBLY COMPONENTS........................................................................................ |
45 |
MJLP ASSEMBLY COMPONENTS – CALLOUTS................................................................. |
46 |
MJLP BENCH ASSEMBLY – 7639801................................................................................... |
47 |
MJLP BENCH ASSEMBLY 7639801 – CALLOUTS............................................................... |
48 |
MJLP BOOM ASSEMBLY – 7640901 .................................................................................... |
49 |
MJLP 260 LBS STACK ASSEMBLY – 7640201..................................................................... |
50 |
MJLPD ASSEMBLY COMPONENTS ..................................................................................... |
51 |
MJLPD ASSEMBLY COMPONENTS – CALLOUTS .............................................................. |
52 |
MJLPD BOOM ASSEMBLY – 7640801.................................................................................. |
53 |
MJLPD BENCH ASSEMBLY – 7639801 ................................................................................ |
54 |
MJLPD BENCH ASSEMBLY 7639801 – CALLOUTS ............................................................ |
55 |
MJLPD 260 LBS STACK ASSEMBLY – 7640201 .................................................................. |
56 |
MJRW ASSEMBLY COMPONENTS ...................................................................................... |
57 |
MJRW ASSEMBLY COMPONENTS – CALLOUTS ............................................................... |
58 |
MJRW BENCH ASSEMBLY – 7639901 ................................................................................. |
59 |
MJRW BENCH ASSEMBLY 7639901 – CALLOUTS ............................................................. |
60 |
MJRW BOOM ASSEMBLY – 7641001................................................................................... |
61 |
MJRW 260 LBS STACK ASSEMBLY – 7640201 ................................................................... |
62 |
MJRWD ASSEMBLY COMPONENTS ................................................................................... |
63 |
MJRWD ASSEMBLY COMPONENTS – CALLOUTS............................................................. |
64 |
MJRWD BENCH ASSEMBLY – 7640001............................................................................... |
65 |
MJRWD BENCH ASSEMBLY 7640001 – CALLOUTS........................................................... |
66 |
MJRWD BOOM ASSEMBLY – 7641201 ................................................................................ |
67 |
MJRWD 260 LBS STACK ASSEMBLY – 7640201................................................................. |
68 |
MJTP ASSEMLBY COMPONENTS ....................................................................................... |
69 |
MJTP ASSEMBLY COMPONENTS – CALLOUTS................................................................. |
70 |
MJTP BOOM ASSEMBLY – 7641101 .................................................................................... |
71 |
MJTP 190 LBS STACK ASSEMBLY – 7647501 .................................................................... |
72 |
Page 3 of 72
Page 4 of 72
Item |
Part No. |
Qty |
Description |
2 |
7334001 |
4 |
FOOT, 2.50 X 4.49 FLOV |
3 |
7340201 |
4 |
COVER, FOOT-STRAIGHT |
4 |
7640401 |
1 |
COVER, BOTTOM CAP |
5 |
3236601 |
28 |
WASHER,3/8 SAE STAINLESS STEEL |
6 |
3251202 |
8 |
M10 X 1.5 X 25MM UNS HEX CS ST ZN |
7 |
3236801 |
28 |
NUT, NYLOCK M10 X 1.5 SS |
8 |
7629201 |
1 |
COVER, CENTER TOP |
9 |
7629801 |
2 |
COVER, CENTER BOTTOM |
10 |
3236501 |
4 |
M4 X 0.7 PHIL PAN MS ST ZN |
11 |
7348001 |
4 |
LABEL, LIFE FIT 2-1/2 X 15 BLK |
12 |
7571301 |
1 |
LABEL, SERIAL NUMBER CLASS S |
13 |
7422004 |
1 |
LABEL, 2" ASTM WARNING |
Page 5 of 72
Page 6 of 72
Item |
Part No. |
Qty |
Description |
1 |
7641801 |
2 |
ASSY, MJACO/AXO BOOM |
2 |
7640601 |
1 |
ASSY, MJ X-BEAM |
4 |
7645101 |
2 |
ASSY, MJAP BASE SPRT |
6 |
7645201 |
2 |
ASSY, CM/MJ, ADJ PULLEY CARRIAGE |
7 |
7630101 |
16 |
RETAINER, CM/MJ, PULLEY |
8 |
3236206 |
4 |
M10 X 1.5 X 45 HXS SOC CS SS |
9 |
7335401 |
16 |
NUT, SOCKET HEAD M10 X 1.5 SS |
10 |
3236209 |
2 |
M10 X 1.5 X 60 HXS SOC CS SS |
11 |
3236220 |
4 |
M10 X 1.5 X 130 HXS SOC CS SS |
12 |
7647801 |
2 |
HANDLE, CM/MJ, SHORT STRAP |
13 |
3236213 |
8 |
M10 X 1.5 X 80 HXS SOC CS SS |
14 |
3240502 |
4 |
M10 X 1.5 X 50 HXS NO CUP ST BO |
15 |
3232421 |
4 |
RING:BRE .940 5100-100 ST PP B |
16 |
7634401 |
4 |
RETAINER, CM/MJ, GUIDE ROD |
17 |
7328618 |
4 |
GUIDE ROD, .75 OD SOLID X 71.63 |
18 |
7352101 |
4 |
CUSHION, WEIGHT STACK |
19 |
7647501 |
2 |
ASSY, 190 LB STACK |
20 |
7642295 |
2 |
WLDMT, CM/MJ STK PULLEY SG |
21 |
3236801 |
2 |
NUT, NYLOCK M10 X 1.5 SS |
22 |
3237801 |
2 |
PULLEY, 4.5" OD |
23 |
3236902 |
4 |
NUT, HEX JAM M16 X 2 SS |
24 |
7708401 |
2 |
ASSY, CM/MJ, ADJ PLLY COLUMN |
25 |
3250201 |
2 |
SNAP LINK, 3/8" DIA |
26 |
7645701 |
2 |
CABLE, MJAP/AXO 318 |
28 |
3239101 |
12 |
SCREW,M5 X .8 X 10 PHL PAN TT ST BZ |
29 |
7711501 |
2 |
WEIGHT, 5 LB. ADD-ON |
30 |
7734601 |
2 |
LABEL, PLACARD CM/MJ, ADJ CROSSOVER |
31 |
7734701 |
2 |
STRAP, 4-WAY ANKLE |
Page 7 of 72
Item |
Part No. |
Qty |
Description |
2 |
3237801 |
3 |
PULLEY, 4.5" OD |
3 |
3236207 |
3 |
M10 X 1.5 X 50 HXS SOC CS SS |
4 |
7335401 |
3 |
NUT, SOCKET HEAD M10 X 1.5 SS |
5 |
7630101 |
3 |
RETAINER, CM/MJ, PULLEY |
6 |
7629901 |
4 |
COVER, PULLEY-BOLTED FULL |
7 |
7630001 |
2 |
COVER, PULLEY BOLTED PARTIAL |
Page 8 of 72
Item |
Part No |
Qty |
Description |
2 |
7662801 |
6 |
RING, GRIP 1.25 OD |
3 |
7662901 |
6 |
CAP, GRIP 1.25 OD |
4 |
3235801 |
1 |
GRIP, 1.25 OD OPEN END |
5 |
3247701 |
24 |
M4 X 0.7 X 3 HZS NO CUP ST BO |
Page 9 of 72
Item |
Part No. |
Qty |
Description |
2 |
3237801 |
2 |
PULLEY, 4.5" OD |
3 |
7630101 |
2 |
RETAINER, CM/MJ, PULLEY |
4 |
3236206 |
1 |
M10 X 1.5 X 45 HXS SOC CS SS |
5 |
7335401 |
2 |
NUT, SOCKET HEAD M10 X 1.5 SS |
6 |
3236208 |
1 |
M10 X 1.5 X 55 HXS SOC CS SS |
7 |
7629901 |
2 |
COVER, PULLEY-BOLTED FULL |
Page 10 of 72
Item |
Part No |
Qty |
Description |
2 |
7637901 |
3 |
ASSY, ROLLER-CONCAVE |
5 |
7645401 |
1 |
SHAFT, CM/MJ, 6203 BRNG |
6 |
3239101 |
4 |
SCREW,M5 X .8 X 10 PHL PAN TT ST BZ |
7 |
3237801 |
1 |
PULLEY, 4.5" OD |
8 |
3245701 |
1 |
PULLEY, 3.5" OD SG |
9 |
3232413 |
2 |
RNG, BRE .631,5100-66,ST,PP,B |
10 |
3236216 |
3 |
M10 X 1.5 X 95 HXS SOC CS SS |
11 |
3236801 |
6 |
NUT, NYLOCK M10 X 1.5 SS |
12 |
3236206 |
2 |
M10 X 1.5 X 45 HXS SOC CS SS |
13 |
7351501 |
1 |
SPRING; PULL PIN LARGE |
14 |
7425103 |
1 |
PIN, PULL X 4.250 |
15 |
7351401 |
1 |
KNOB, TULIP STYLE |
16 |
3245901 |
2 |
BEARING, 6203 |
17 |
3236601 |
12 |
WASHER,3/8 SAE STAINLESS STEEL |
18 |
3236217 |
1 |
M10 X 1.5 X 100 HXS SOC CS SS |
19 |
7422003 |
1 |
LABEL, MOVING PARTS |
Page 11 of 72
ITEM |
PART # |
QTY |
DESCRIPTION |
1 |
7637401 |
1 |
TUBE, ADJ COLUMN |
2 |
7645501 |
4 |
SPACER, CM/MJ, SM FLOV CONCAVE |
3 |
7630101 |
2 |
RETAINER, CM/MJ, PULLEY |
4 |
3236215 |
2 |
M10 X 1.5 X 90 HXS SOC CS SS |
5 |
7335401 |
2 |
NUT, SOCKET HEAD M10 X 1.5 SS |
6 |
7333801 |
1 |
CAP, SMALL FLOV-END |
Page 12 of 72
Item |
Part No |
Qty |
Description |
1 |
7353901 |
1 |
HEADPLATE, WT STACK |
2 |
7352601 |
1 |
BAYONET, 14 HOLE PRO2 |
3 |
7338001 |
2 |
BUSHING, HEADPLATE |
5 |
3236001 |
1 |
BUSHING, SPRING PIN |
6 |
7353001 |
1 |
ASSY, SELECTOR PIN |
7 |
7353701 |
6 |
WEIGHT PLATE, 10 LB |
8 |
7353801 |
8 |
WEIGHT PLATE, 15 LB |
9 |
7356501 |
1 |
PLUG, LANYARD ATTACHMENT |
10 |
7523601 |
1 |
CRIMP, CABLE |
Page 13 of 72
Page 14 of 72
Item |
Part No. |
Qty |
Description |
1 |
7640701 |
2 |
ASSY, MJFXO BOOM |
2 |
7636101 |
2 |
ASSY, MJ X-OVER BOTTOM |
3 |
7640601 |
1 |
ASSY, MJ X-BEAM |
5 |
3240502 |
4 |
M10 X 1.5 X 50 HXS NO CUP ST BO |
6 |
3232421 |
4 |
RING:BRE .940 5100-100 ST PP B |
7 |
7634401 |
4 |
RETAINER, CM/MJ, GUIDE ROD |
8 |
7328618 |
4 |
GUIDE ROD, .75 OD SOLID X 71.63 |
9 |
7352101 |
4 |
CUSHION, WEIGHT STACK |
10 |
7647501 |
2 |
ASSY, 190 LB STACK |
11 |
3236213 |
8 |
M10 X 1.5 X 80 HXS SOC CS SS |
12 |
7630101 |
8 |
RETAINER, CM/MJ, PULLEY |
13 |
7335401 |
8 |
NUT, SOCKET HEAD M10 X 1.5 SS |
14 |
7642295 |
2 |
WLDMT, CM/MJ STK PULLEY SG |
15 |
3236206 |
2 |
M10 X 1.5 X 45 HXS SOC CS SS |
16 |
3236801 |
2 |
NUT, NYLOCK M10 X 1.5 SS |
17 |
3237801 |
2 |
PULLEY, 4.5" OD |
18 |
3236902 |
2 |
NUT, HEX JAM M16 X 2 SS |
20 |
3239101 |
12 |
SCREW,M5 X .8 X 10 PHL PAN TT ST BZ |
21 |
7711501 |
2 |
WEIGHT, 5 LB. ADD-ON |
22 |
7733901 |
2 |
LABEL, PLACARD CM/MJ CROSS OVER |
23 |
7732201 |
2 |
CABLE, CM/MJFXO X 219 |
24 |
7734701 |
1 |
STRAP, 4-WAY ANKLE |
25 |
7647801 |
2 |
HANDLE, CM/MJ, SHORT STRAP |
26 |
3250201 |
2 |
SNAP LINK, 3/8" DIA |
Page 15 of 72
Item |
Part No. |
Qty |
Description |
2 |
3104903 |
2 |
BRNG, FLANGE 1.00 ID X 1.25 OD |
3 |
3237801 |
2 |
PULLEY, 4.5" OD |
4 |
3236207 |
2 |
M10 X 1.5 X 50 HXS SOC CS SS |
5 |
7335401 |
2 |
NUT, SOCKET HEAD M10 X 1.5 SS |
6 |
7630101 |
2 |
RETAINER, CM/MJ, PULLEY |
7 |
7629901 |
4 |
COVER, PULLEY-BOLTED FULL |
9 |
7435301 |
1 |
COLLAR, SHAFT 1.020 ID |
10 |
3232421 |
1 |
RING:BRE .940 5100-100 ST PP B |
11 |
3225005 |
1 |
WSH 1.031-1.375-031 SPEC ST ZN |
12 |
3241801 |
2 |
WASHER, FLAT 6MM SS |
13 |
7641301 |
1 |
SHAFT, CM/MJ, BALL STOP |
14 |
3232401 |
2 |
RNG, BRE .230,5100-25, ST,PP,B |
Page 16 of 72
Item |
Part No. |
Qty |
Description |
2 |
3104903 |
2 |
BRNG, FLANGE 1.00 ID X 1.25 OD |
3 |
7333801 |
1 |
CAP, SMALL FLOV-END |
5 |
3241801 |
2 |
WASHER, FLAT 6MM SS |
6 |
7641301 |
1 |
SHAFT, CM/MJ, BALL STOP |
7 |
3232401 |
2 |
RNG, BRE .230,5100-25, ST,PP,B |
8 |
3225005 |
1 |
WSH 1.031-1.375-031 SPEC ST ZN |
9 |
3232421 |
1 |
RING:BRE .940 5100-100 ST PP B |
10 |
7435301 |
1 |
COLLAR, SHAFT 1.020 ID |
11 |
3236207 |
2 |
M10 X 1.5 X 50 HXS SOC CS SS |
12 |
7335401 |
2 |
NUT, SOCKET HEAD M10 X 1.5 SS |
13 |
7630101 |
2 |
RETAINER, CM/MJ, PULLEY |
14 |
7629901 |
4 |
COVER, PULLEY-BOLTED FULL |
15 |
3237801 |
2 |
PULLEY, 4.5" OD |
Page 17 of 72
Item |
Part No |
Qty |
Description |
2 |
7662801 |
6 |
RING, GRIP 1.25 OD |
3 |
7662901 |
6 |
CAP, GRIP 1.25 OD |
4 |
3235801 |
1 |
GRIP, 1.25 OD OPEN END |
5 |
3247701 |
24 |
M4 X 0.7 X 3 HZS NO CUP ST BO |
Page 18 of 72
Item |
Part No |
Qty |
Description |
1 |
7353901 |
1 |
HEADPLATE, WT STACK |
2 |
7352601 |
1 |
BAYONET, 14 HOLE PRO2 |
3 |
7338001 |
2 |
BUSHING, HEADPLATE |
5 |
3236001 |
1 |
BUSHING, SPRING PIN |
6 |
7353001 |
1 |
ASSY, SELECTOR PIN |
7 |
7353701 |
6 |
WEIGHT PLATE, 10 LB |
8 |
7353801 |
8 |
WEIGHT PLATE, 15 LB |
9 |
7356501 |
1 |
PLUG, LANYARD ATTACHMENT |
10 |
7523601 |
1 |
CRIMP, CABLE |
Page 19 of 72
Page 20 of 72
Item |
Part No. |
Qty |
Description |
1 |
7641801 |
1 |
ASSY, MJACO/AXO BOOM |
2 |
7640601 |
1 |
ASSY, MJ X-BEAM |
4 |
7645101 |
1 |
ASSY, MJAP BASE SPRT |
6 |
7645201 |
1 |
ASSY, CM/MJ, ADJ PULLEY CARRIAGE |
7 |
7630101 |
12 |
RETAINER, CM/MJ, PULLEY |
8 |
3236206 |
2 |
M10 X 1.5 X 45 HXS SOC CS SS |
9 |
7335401 |
12 |
NUT, SOCKET HEAD M10 X 1.5 SS |
10 |
3236209 |
1 |
M10 X 1.5 X 60 HXS SOC CS SS |
11 |
7647801 |
2 |
HANDLE, CM/MJ, SHORT STRAP |
12 |
7641501 |
1 |
ASSY, CM/MJACO TOWER |
13 |
7642295 |
1 |
WLDMT, CM/MJ STK PULLEY SG |
14 |
3236801 |
1 |
NUT, NYLOCK M10 X 1.5 SS |
15 |
3237801 |
1 |
PULLEY, 4.5" OD |
16 |
3236902 |
2 |
NUT, HEX JAM M16 X 2 SS |
17 |
3240502 |
2 |
M10 X 1.5 X 50 HXS NO CUP ST BO |
18 |
3232421 |
2 |
RING:BRE .940 5100-100 ST PP B |
19 |
7634401 |
2 |
RETAINER, CM/MJ, GUIDE ROD |
20 |
7328618 |
2 |
GUIDE ROD, .75 OD SOLID X 71.63 |
21 |
7352101 |
2 |
CUSHION, WEIGHT STACK |
22 |
7647501 |
1 |
ASSY, 190 LB STACK |
23 |
3236213 |
8 |
M10 X 1.5 X 80 HXS SOC CS SS |
25 |
3239101 |
6 |
SCREW,M5 X .8 X 10 PHL PAN TT ST BZ |
26 |
7711501 |
1 |
WEIGHT, 5 LB. ADD-ON |
27 |
7734601 |
1 |
LABEL, PLACARD CM/MJ, ADJ CROSSOVER |
28 |
3236220 |
2 |
M10 X 1.5 X 130 HXS SOC CS SS |
29 |
7708401 |
1 |
ASSY, CM/MJ, ADJ PLLY COLUMN |
30 |
7645701 |
1 |
CABLE, MJAP/AXO 318 |
31 |
3250201 |
2 |
SNAP LINK, 3/8" DIA |
32 |
7734701 |
2 |
STRAP, 4-WAY ANKLE |
33 |
7744501 |
1 |
LABEL, WEIGHT AT HANDLE |
Page 21 of 72
Page 22 of 72