Life Fitness Parabody 660 User Manual

660 GYM SYSTEM

WARNING:

Read and follow all directions for each step to insure proper assembly of this product.

USER’S GUIDE

CLASS H	1	Version: 660101
PART # 7034501		Revision: 06/21/01
REV. C

TABLE OF CONTENTS

Safety Statement	.............2
General Notes..................	3
Tools Required................	3
Gym Layout.....................	4

Parts list..........................	5
Assembly Instructions.....	6-48
General Maintenance.......	49
Warranty Statement..........	50
Product Services..............	51
Insert-Registration Card

IMPORTANT SAFETY INFORMATION

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF

EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!

1.Before using, read all the warnings and instructions on the use of this machine. Use only for intended exercise. DO NOT modify the machine.

2.Obtain a medical exam before beginning any exercise program.

3.Keep body and clothing free of all moving objects.

4.Inspect the machine before use. DO NOT use it if it appears damaged. DO NOT attempt to fix a broken or

jammed machine. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.

5. Be certain that weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure, call your authorized ParaBody dealer.

6. Never pin the weights or prop plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT attempt to fix. Notify your authorized ParaBody dealer.

7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.

8.Make sure all spring loaded pull pins are fully engaged in the adjustment position and fully tighten thumbscrew before use.

9.Children must not be allowed near this machine. Supervise teenagers.

.

NOTE: In a continual effort to improve our products, specifications are subject to change © 2001 LifeFitness, a division of Brunswick Corporation. All rights reserved. ParaBody is a trademark of Brunswick Corporation

www.parabody.com

2

IMPORTANT NOTES

Please note:

*Thank you for purchasing the ParaBody 660 Gym System. Please read these instructions thoroughly and keep them for future reference.

*This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated.

Tools Required for Assembly

*Rubber mallet or hammer

*3/4” wrench

*9/16” wrench

*Ratchet with 3/4” and 9/16” sockets

*5/32”, 7/32”, 5/16” Allen wrench

*Adjustable wrench

*Tape measure

Bolt Length Ruler

NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

BOLT LENGTH RULER:

	1/2				1/2				1/2				1/2				1/2					1/2
0				1				2				3				4				5			6

3

1’	2’	3’	4’	5’	6’	7’	8’	9’
1’
2’
3’
4’
5’
6’
7’
8’
9’
		1 Square = 1’ X 1’
				4

PARTS LIST

KEY	PART #	DESCRIPTION	QTY
1	6732608	BASE	1
2	7041908	CALF/LOW ROW	1
3	6726902	COUNTER LEVER	1
4	6732708	REAR UPRIGHT	1
5	6732402	PEC SEAT	1
6	7042008	BEARING HOUSING	1
7	6725902	D-RING	1
8	6723808	MIDDLE UPRIGHT	1
9	6731602	PEC SEATADJUST	1
10	6733502	PRESS SWIVEL	1
11	6732202	ROLLER PAD ADJUST	1
12	6733402	PRESS SEATADJUST	1
13	6732308	RECEIVING TUBE	1
14	6732508	TOMALOCK HANDLE	2
15	6731508	LEG CURL/EXT	1
16	6726702	BACK PAD ADJUST	1
17	7042108	TOP BOOM	1
18	6737808	PRESS BASE	1
19	6731308	PEC ARM LEFT	1
20	6731208	PEC ARM RIGHT	1
21	6723208	PRESS SUPPORT TUBE	1
22	6725502	PRESS ADJUST TUBE	1
23	6731408	PRESS BACK SUPPORT	1
24	6736702	PEC CAM	2
25	6733308	FRONT UPRIGHT	1
26	6723902	CENTER PULLEY BRACKET	1
27	6737508	PRESS ARM	1
28	6540202	LAT BAR	1
29	6686802	PULLEY BRACKET	1
30	6539102	SWIVEL PULLEY	1
31	6726501	SHROUD	2
32	7041601	660 SHROUD LABEL	1
33	6489902	1/4 X 2 X 7-1/4” PLATE	2
34	7012102	WEIGHT STACK SPACER	2
35	6125101	3/4 OD X 16” TUBE	1
36	6523401	72-3/8” GUIDE ROD	2
37	6194601	ROLLER PAD 4 X 7	6
38	6654721	PRESS SEAT PAD	1
39	6654321	PRESS BACK PAD	1
40	6726421	PEC BACK PAD	1
41	6726221	PEC SEAT PAD	1
42	3116201	3-1/2” PULLEY	9
43	3116101	4-1/2” PULLEY	9
44	6166701	2-7/8” L BRACKET	3
45	6533501	2-3/8” L BRACKET	3
46	6405201	2” SQ. END CAP	2
47	3118401	4” VINYL CAP	1
48	3106803	5/16” SET SCREW	4
49	6480301	3/8” FLANGE SPACER	10
50	3105401	3/4" STARLOCK COLLAR	7
51	6412001	3/8” SPRING PIN ASSEMBLY	6
52	6466901	1/2” SPRING PIN ASSEMBLY	1
53	6140701	1 X 1” GLIDE	6
54	3103801	5/16” SNAP LINK	4
55	3117401	CAP PLUG	4
56	3117901	E-RING	1

KEY	PART #	DESCRIPTION	QTY
57	3226301	JOINT CONNECTOR CAP	2
58	3119201	8-32 X 3/16” SCREW	2
59	3114407	#10 FLAT WASHER	2
60	6321202	CONTROL LEVER	1
61	6145801	3-PRONG KNOB	3
62	6416601	PARAGLIDE	1
63	6535501	3" WHEELS	2
64	3203401	3/8 X 2-3/4” SOCKET HD SCREW	2
65	6177001	2-1/2 X 5-1/2” NONSKID STRIP	2
66	6427101	KEYHOLE CLEVIS	3
67	6271801	72” ELASTIC CORD	3
68	3201501	SWIVEL SNAP	3
69	3118701	2” PULLEY	3
70	3108002	WEIGHT STACK CUSHION	2
71	3102503	3/4" WASHER	2
72	6953702	HEAD PLATE	1
73	7095701	15 HOLE SELECTOR SHAFT	1
74	6075906	12 LINK CHAIN	1
75	6972201	WEIGHT STACK PIN	1
76	3104901	3/4” FLANGE BEARING	8
77	6619501	3/4” SLEEVE BEARING	2
78	6020601	1/2” FLANGE BEARING	8
79	6382301	PLATE BUSHING 10 CT.	3
80	6389701	CHROME LOW ROW BAR	1
81	6409101	ANKLE STRAP	1
82	6375801	AB CRUNCH STRAP	1
83	3102901	3/8 X 1-1/4” BOLT	5
84	3102933	3/8 X 2” BOLT	9
85	3102922	3/8 X 2-3/4” BOLT	16
86	3102902	3/8 X 2-1/4” BOLT	3
87	3102910	1/2 X 3” BOLT	11
88	3102917	1/2 X 4” BOLT	8
89	3102937	1/2 X 4-1/2” BOLT	3
90	3102943	1/2 X 3-1/2” BOLT	4
91	3102501	3/8” WASHER	41
92	3102802	3/8” LOCKNUT	31
93	3102502	1/2” WASHER	18
94	3102801	1/2” LOCKNUT	16
95	3102804	1/2” LOW HT LOCKNUT	10
96	3202401	3/8” BUTTON HD CAP SCREW	11
97	3104301	3/4” SQ. RUBBER BUMPER	1
98	6535601	PEC DEC CABLE	1
99	6724801	LAT CABLE	1
100	6724901	PRESS CABLE	1
101	6724701	LEG EXT CABLE	1
102	7041801	HEAD PLATE CABLE	1
103	6725101	AB CABLE	1
104	6978101	WEIGHT STACK LABELS	1
105	6939202	WEIGHT PLATE	15
106	6535001	3/8 X 4” THREADED SHAFT	3
107	6690901	3/4 X 11” SHAFT	2
108	3102701	3/8” HEX NUT	8
109	6122702	3/8 X 1/2” SPACER	4
110	6866601	BOLT COVER	2
111	6866801	BOLT COVER WASHER	2
112	3221702	3/4” E-RING	1

5

			42
			78	90 1/2 X 3-1/2”
92	91			3/8 X 2” 84
				91
		30			92
					91
		78				42
						45
						91
				LOW HT.	92	3/8 X 2” 84
1/2 X 3”	87			95
					91
		93			43
				91
		18		84	3/8 X 2”
					94
					2
					65
FIGURE 1

STEP 1

•Insert two 1/2" FLANGE BEARINGS (78) into the SWIVEL PULLEY BRACKET (30) as in FIGURE 1.

•Assemble the SWIVEL PULLEY BRACKET (30) to the PRESS BASE (18) using one 1/2 X 3-1/2" BOLT (90) and one 1/2” LOW HEIGHT LOCK NUT (95). (TIGHTEN THE CONNECTION ENOUGH TO REMOVE THE PLAY, YET ALLOWING THE

SWIVELBRACKET TO ROTATE FREELY.)

•SECURELY assemble one 3-1/2” PULLEY (42) to the SWIVEL PULLEY BRACKET (30) using one 3/8 X 2" BOLT (84), two 3/ 8” WASHERS (91), and one 3/8” LOCK NUT (92). See FIGURE 1.

•SECURELY assemble one 3-1/2" PULLEY (42) to the rear horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT (84), one 2-3/8" CABLE RETAINING CLIP (45), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: 2-3/8” CABLE RETAINING CLIP (45) should face as shown in FIGURE 1.)

•SECURELY assemble one 4-1/2" PULLEY (43) to the lower horizontal flat of the PRESS BASE (18) using one 3/8 X 2" BOLT (84), two 3/8" WASHERS (91), and one 3/8" LOCK NUT (92) as shown in FIGURE 1. (NOTE: Make sure there is no contact between the two pulleys.)

•Attach two 5-1/2 X 2-1/2" NON SKID STRIPS (65) to the LOW ROW/CALF RAISE (2) approximately where shown in FIGURE 1.

•SECURELY assemble the LOW ROW/CALF RAISE (2) to the PRESS BASE (18) using two 1/2 X 3" BOLTS (87), two 1/2" WASHERS (93), and one 1/2" LOCK NUT (94).

6

4

94

93

87 1/2 X 3”

1

FIGURE 2

STEP 2

•LOOSELY assemble the REAR UPRIGHT (4) to the BASE (1) using two 1/2 X 3” BOLTS (87), two 1/2” WASHERS (93), and two 1/2” LOCK NUTS (94) as shown in FIGURE 2.

	1/2		1/2		1/2		1/2		1/2			1/2
0		1		2		3		4		5		6

7

	86 3/8 X 2-1/4”
	91
44
91
68
	43
108 HEXNUT	1
92
FIGURE 3

STEP 3

•SECURELYassemble one 4-1/2” PULLEY (43) to the upper flat on the BASE (1) using one 3/8 X 2-1/4” BOLT (86), two 3/8” WASHERS (91), one 2-7/8” L-BRACKET (44), one 3/8” HEX NUT (108), one SWIVEL SNAP (68) and one 3/8” LOCK NUT (92). See FIGURE 3.

8

		92
		91
		43
		84 3/8 X 2”
91
86 3/8 X 2”		1
		43
92	91	44
FIGURE 4

STEP 4

•SECURELYassemble three 4-1/2” PULLEYS (43) to the flats on the BASE (1) using three 3/8 X 2” BOLTS (84), six 3/8” WASHERS (91), two 2-7/8” L-BRACKETS (44), and three 3/8” LOCK NUTS (92). See FIGURE 4.

	1/2		1/2		1/2		1/2		1/2			1/2
0		1		2		3		4		5		6

9

8
	25
1/2 X 4”	88
	94
1
FIGURE 5

STEP 5

•LOOSELY assemble the FRONT (25) & MIDDLE UPRIGHTS (8) to the BASE (1) using four 1/2 X 4” BOLTS (88) and four 1/2” LOCK NUTS (94) as shown in FIGURE 5.

10

	88 1/2 X 4”
	93
	1
18	94
FIGURE 6

STEP 5

•LOOSELY assemble the PRESS BASE (18) to the BASE (1) using two 1/2 X 4” BOLTS (88), two 1/2” WASHERS (93), and two 1/2” LOCK NUTS (94). See FIGURE 6.

	1/2		1/2		1/2		1/2		1/2			1/2
0		1		2		3		4		5		6

11

	4
	94
93	8
1/2 X 3” 87
18
	1
FIGURE 7

STEP 7

•LOOSELY assemble the PRESS BASE (18) to the REAR (4) & MIDDLE UPRIGHTS (8) using two 1/2 X 3” BOLTS (87), two 1/2” WASHERS (93), and two 1/2” LOCK NUTS (94). See FIGURE 7.

	92
	49
	17
	49
	85 3/8 X 2-3/4”
FIGURE 8	43

STEP 8

•LOOSELY assemble one 4-1/2” PULLEY (43) to the TOP BOOM (17) using one 3/8 X 2-3/4” BOLT (85), two 3/8” FLANGE SPACERS (49), and one 3/8” LOCK NUT (92). See FIGURE 8.

12

92	69
	108108 3/8” HEX NUT
	91
	TOP BOOM
	106
	91
	42
	92
FIGURE 9

STEP 8

•SECURELY assemble one 3-1/2” PULLEY (42) to the bracket on the TOP BOOM using one 3/8” THREADED SHAFT (106) , two 3/8” WASHERS (91), one 2” PULLEY (69), one 3/8” HEX NUT (108) and two 3/8” LOCK NUTS (92). See FIGURE 9.

92	69
	108108 3/8” HEX NUT
	91
		TOP BOOM
	106
	91	108108 3/8” HEX NUT
	109	69
FIGURE 10		92

STEP 10

•Position two 3/8 X 1/2” SPACERS (109) inside the rear bracket of the TOP BOOM and slide one 3/8” THREAD SHAFT (106) through the bracket. See FIGURE 10.

•SECURELY assemble two 2” PULLEYS (69) to the rear bracket on the TOP BOOM using the 3/8” THREADED SHAFT (106), two 3/8” WASHERS (91), two 3/8” HEX NUTS (108), and two 3/8” LOCK NUTS (92) as shown in FIGURE 10.

	1/2		1/2		1/2		1/2		1/2			1/2
0		1		2		3		4		5		6

13

	85 3/8 X 2-3/4”
49
		3/8 X 2-3/4” 85
	17	49
49
92	49
	92
42		42
FIGURE 11

STEP11

•LOOSELYassemble two 3-1/2” PULLEYS (42) to theTOP BOOM (17) using two 3/8 X 2-3/4” BOLTS (85), four 3/8” FLANGE SPACERS (49), and two 3/8” LOCK NUTS (92). See FIGURE 11.

STEP 12

•Snap two WEIGHT PLATE BUSHINGS (79) each, into the “ top” side of fifteen WEIGHT PLATES

(105)as shown in FIGURE 12.

•Slide the WEIGHT PLATE SHAFT (73) thru the hole in the HEAD PLATE(72), and lock in place using one 3/4” E-RING (112) as shown in FIGURE 12.

FIGURE 12

112

72

79

105

73

14

	55
	36
75
	72
104	105
	1
70
71
34
55
FIGURE 13

STEP 13

•Insert four CAP PLUGS (55) into the top and bottom ends of the GUIDE RODS (36) as shown in FIGURE 13.

•Insert two GUIDE RODS (36) into the BASE (1) as shown on FIGURE 13. (NOTE: Lubricate GUIDE RODS (36) with silicon or teflon spray available at most hardware stores.)

•Slide two WEIGHT STACK SPACERS (34), two 3/4” WASHERS (71), and two WEIGHT STACK CUSHIONS (70) - IN THAT ORDER - down over the GUIDE RODS (36).

•Using EXTREME CARE slide all fifteen WEIGHT PLATES (105) down over the GUIDE RODS (36) on to the WEIGHT STACK CUSHIONS (70). Make sure that the keyholes of the WEIGHT PLATES (105) are all facing the right way. (NOTE: If the 216101

50 LB. ADD-KIT is purchased refer to the 216101 ASSEMBLY INSTRUCTIONS now.)

•Slide the head plate assembly down over the GUIDE RODS (36) onto the weight stack.

•Attach the WEIGHT STACK LABELS (104) to the weight stack. Also insert the WEIGHT STACK PIN (75) into the first WEIGHT PLATE (105) of the weight stack.

15

92	92
	17
85 3/8 X 2-3/4”
85 3/8 X 2-3/4”
	25
	8

FIGURE 14

STEP 14

•LOOSELY assemble the TOP BOOM (17) to the top of the MIDDLE (8) & FRONT UPRIGHT (25) using four 3/8 X 2-3/4” BOLTS (85) and four 3/8” LOCK NUTS (92). See FIGURE 14.

	1/2		1/2		1/2		1/2		1/2			1/2
0		1		2		3		4		5		6

16