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La San Marco
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PLUS 10
Installation Manual
36 pgs1.02 Mb0
Service Manual
62 pgs2.16 Mb0

La San Marco PLUS 10 Service Manual

TECHNICAL INSTRUCTIONS
cod. 7770034
La San Marco Spa
EN ENGLISH
Edition March 2008
Page 1 of 62
INTRODUCTION AND GENERAL INSTRUCTIONS
- do not touch the appliance with your hands or feet wet or damp
- do not use the appliance with bare feet
- do not pull the power cord to disconnect the plug from the power socket
- do not leave the appliance exposed to the weather (rain, sun, frost)
- do not let children or untrained persons use the appliance. Before carrying out any cleaning and maintenance, disconnect the appliance from the power supply, pulling the plug from the power socket and turning off the main switch. In case of failure or malfunction turn the machine off and do not attempt to carry out any repairs or direct operations on the machine. All repairs must be carried out in a La San Marco S.p.A. Authorised Service Centre, using original spare parts only. Failure to comply with the above recommendations will compromise the safety of the machine and the warranty conditions. If this machine is no longer used, we recommend that it is made inoperative by disconnecting the power cord and water tube from the power supply, and all potentially dangerous parts are made harmless, especially to protect children who might use the machine for their games.
INSTRUCTIONS FOR INSTALLATION
Installation must be carried out according to the manufacturer’s instructions. An incorrect installation can cause damage to persons, animals or things; the manufacturer declines all responsibility for such situation. After unpacking check that the machine is not damaged. If in doubt, do not use the machine and contact a La San Marco S.p.A. Authorised Service Centre. All packing materials (plastic wrapping, polystyrene, nails, etc.) are potentially dangerous and must be kept out of children’s reach and disposed of in a safe manner for the environment. Before connecting the machine to the power supply make sure that the rating information of the machine correspond to that of the power supply: if the power socket is not compatible with the plug of the machine (if supplied), replace the socket with a proper one, ensuring that the size of the cable is suitable for the absorbed power of the machine. If you replace the power cord, use an H07RN-F cord again. Make sure that the voltage rating of the machine corresponds to that of the power supply, and that the power supply is adequate to additional power absorption of the machine. After installing the main switch and fuses (see annex), connect the power cord of the machine to the main switch according to the attached electrical diagram. The use of adapters, multiple power boards and extension cords is not recommended. If it is absolutely necessary, then use only single or multiple adapters and extension cords which comply with current safety regulations, ensuring also that the electricity load capacity of the single adapters and extension cords and the maximum power rating of the multiple adapters is suitable. The electrical safety of this machine can be guaranteed only if correctly connected to an efficient earth circuit as indicated by current electrical safety regulations. It is necessary to check this fundamental safety prerequisite, and in case of doubt, ask a professionally qualified technician to check the circuit. The manufacturer declines all responsibility for any damage caused by failure to earth the machine. In order to avoid any dangerous overheating, we recommend that the power cord be fully unwound. The power cord of this machine must not be replaced by the customer. In case of damage to the cord, contact exclusively a La San Marco S.p.A. Authorised Service Centre. Do not leave the machine connected unnecessarily. Turn off the main switch of the machine when not in use. Do not cover the ventilation openings of the machine. Place the machine at an adequate distance from walls, objects, etc. The machine must be connected to a system with a water pressure, which is not greater than 5 bar. (Kg/cm2). If the pressure is greater, a pressure reducer must be installed. Install a water softener above the machine. ENVIRONMENTAL CONDITIONS TO USE THE MACHINE Environmental temperature: 5 – 45 °C (empty the hydraulic system in case of freezing) Maximum humidity: 80% relative humidity Water hardness: 5° eh, 7° dH, 13° Fh
SPECIAL INSTRUCTIONS FOR USE AND MAINTENANCE
For a correct functioning of the machine it is fundamental to comply with the manufacturer’s instructions, having qualified personnel to carry out ordinary maintenance and to check all safety devices. Avoid exposing hands or other parts of the body to the coffee dispensing spouts or to the hot water nozzle. The water from the nozzle is very hot and can cause severe burns. The water nozzle is very hot and therefore must be handled with care, holding it in the appropriate point. Do not use the machine without water. Do not leave the machine in rooms where the temperature is below zero °C or 32 °F without having first drained the boiler and the hydraulic circuit. A softener needs to be used where the water is very hard and where the calcareous scaling is particularly extensive. In any case, regularly check the boiler even where the water is not very hard, and if necessary, have the resistors and tubing descaled by specialised technicians.
Failure to clean La San Marco S.p.A. machines daily, especially for brewing unit and milk frother, using approved cleaning products and following specified cleaning procedure will result in void warranty and service contract.
NOTE: A)THE REGISTRATION AND TECHNICAL DATA PLATE OF THE MACHINE IS ON THE FRONT COVER MACHINE. B)THE EQUIPMENT SHALL BE INSTALLED IN COMPLIANCE WITH FEDERAL, STATE AND LOCAL REGULATIONS
Page 2 of 62
TABLE OF CONTENTS
INSTRUCTIONS FOR INSTALLATION..........................................................................................................................................................................2
SPECIAL INSTRUCTIONS FORUSEANDMAINTENANCE......................................................................................................................................2
CHARACTERISTICS..........................................................................................................................................................................................................4
MACHINE KEYPAD...........................................................................................................................................................................................................5
ELECTRIC CONNECTION...............................................................................................................................................................................................6
POSITION FOR ELECTRICAL – HYDRAYLIC CONNECTION AND DIRECT DISCHARGE..............................................................................7
STARTING UP.....................................................................................................................................................................................................................8
ACCESS THE MAIN SETTING MENUSWITH PASSWORD OR SMART-CARD..................................................................................................12
PROGRAMMABLE PARAMETERSINACCORDING WITH PASSWORD OR SMART CARDS........................................................................14
INFO-RESET......................................................................................................................................................................................................................15
DOSES PROGRAMMING................................................................................................................................................................................................19
SHIFT DOSES PROGRAMMING ...................................................................................................................................................................................24
C ) SET SHIFT DOSE PRICE...........................................................................................................................................................................................27
SYSTEM MANAGER........................................................................................................................................................................................................28
MACHINE PARAMETERS..............................................................................................................................................................................................29
SYSTEM CLOCK SET-UP ...............................................................................................................................................................................................33
SERVICE............................................................................................................................................................................................................................34
SMART CARD MANAGER..............................................................................................................................................................................................37
CHANGE PASSWORD .....................................................................................................................................................................................................38
SET-UP ENCODER ...........................................................................................................................................................................................................39
TEST ACTUATORS ..........................................................................................................................................................................................................41
BOILER DRAINING .........................................................................................................................................................................................................42
ALARM HISTORY............................................................................................................................................................................................................43
UPDATE SET-UP/INFO BY USING THE CARDISK....................................................................................................................................................44
PRESET PARAMETERS..................................................................................................................................................................................................46
CLEANING PROCESS ABORT.......................................................................................................................................................................................47
SPECIAL FUNCTIONS FOR MACHINE CALIBRATION..........................................................................................................................................55
RECOMMENDATIONS FOR A CORRECT PREVENTIVE MAINTENANCE........................................................................................................56
CONTROL UNIT LEGEND..............................................................................................................................................................................................58
WATER FLOW DIAGRAM .............................................................................................................................................................................................59
ELETTRICAL DIAGRAM ...............................................................................................................................................................................................60
ELETTRICAL CONNECTIONS DIAGRAM .................................................................................................................................................................61
Page 3 of 62
CHARACTERISTICS
CHARACTERISTICS PLUS 10
Number of coffee dispensing groups 1 Number of grinders 2 Decaffeinated door 1 Automatic cappuccino nozzle 1 Hot water dispenser 1 Maximum quantity of espresso dispensed per hour 240 Maximum quantity of Large coffee dispensed per hour 180 Maximum quantity of Cappuccino dispensed per hours 180 Width (mm) 548 Machine height (mm) 610 Machine height with hopper (mm) 840 Depth (mm) 582 Net weight (Kg) 53 Coffee boiler capacity (lt) 1.8 Steam boiler capacity (lt) 4.0 Boiler resistor (W) Coffee 2000 (optional 2700)
Boiler resistor (W) Steam 3500 (optional 4500) Voltage (V) 200V-1+N – 50/60Hz
Brewer group resistor PTC (W) 70
200V-3 – 50/60Hz 230V-1+N – 50/60Hz 230V-3 – 50/60Hz 400V-3+N – 50/60Hz
Materials used:
- Stain less steel for boiler.
- Copper for hydraulic tubes.
- Nickel-plated brass for connections.
- Reinforced silicone for the flexible feed tube.
- Aluminium with stainless steel lining for the brewing group.
- Aluminium for the grinder.
- Other accessories in food plastic which are in contact with the ground coffee or drink.
- Metal bodywork.
- Polyurethan for controls area.
- Stainless steel and polyurethan for working area and cups tray.
Page 4 of 62
MACHINE KEYPAD
DISPLAY
KEY
REFERENCE
COFFEE GROUP 1
10
SERVICES 11
12
13 14 15 16
PLUS 10
LM
2 3 4 5 6 7 8 9
Espresso 1 Espresso Espresso Espresso Espresso Macchiato 2 Espresso Espresso Macchiato Coffee Coffee 1 Coffee DISABLE DISABLE Cappuccino 2 Coffee DISABLE DISABLE Large coffee 1 Black Coffee Large coffee Large coffee Latte macchiato 2 Black coffee Latte macchiato Black coffee Caffè Latte 1 Americano DISABLE DISABLE Milk 1 Jug DISABLE DISABLE Hot water Hot water Hot water Hot water
Steam Steam Milk Americano On-Off On-Off On-Off On-Off Clean / Shift /
Continuos / Enter
+ + + +
- - - ­Scroll Scroll Scroll Scroll Esc Esc Esc Esc
PLUS 10
COF
Clean / Shift /
Continuos / Enter
PLUS 10
SELF LM
Clean / Shift Clean / Shift
PLUS 10
SELF COF
Page 5 of 62
ELECTRIC CONNECTION
H2O IN
120V-1+N-50/60HZ 200V-1+N-50/60HZ 230V-1+N-50/60HZ 230V-3-50/60HZ
200V-3-50/60HZ
400V-3+N-50/60HZ
H2O OUT
(1-5 Bar)
WATER SOFTNER
Page 6 of 62
POSITION FOR ELECTRICAL – HYDRAYLIC CONNECTION AND DIRECT DISCHARGE
Page 7 of 62
STARTING UP
.
Please note : For machines with modem/gsm , disconnect the power supplier before switch on the coffee machine. Only after insert the Remote control setting connect the modem/gsm power supplier.
Press ON/OFF key to switch the machine ON
La San Marco
ZZZZ ZZZ ZZZ
Rev. X.XXX
Enter
After a few seconds The display shows
Language
English
Enter
Serial Number
000000
Enter
Installation date
-- / -- / ----
Enter
ZZZZ ZZZ ZZZ Indicate the installation date
La San Marco:
Rev.X.XXX : Indicate the Software release inserted
Use: +/- : to select the language
Insert the Machine serial Number Use: +/- Keys to select the number Press Enter to confirm the number
Insert the Installation Date Use + / - Keys to select numbers Press Enter to confirm the numbers
Installation date
-- / -- / ----
Please confirm
Enter
In case of wong data Inserted please switch the machine Off before confirm
OFF
WARNING
:
If the language choice is not displayed keep the machine in OFF mode. It is absolutely necessary contact your
technical service to carry out a PRESET CONFIGURATION DATA procedure
Page 8 of 62
Press the key N°11( ON/OFF ), the display shows:
Filling
-
up coffee boiler
Filling - up steam boiler
During this stage the steam boiler is being filled up.
WARNING
In according to the machine configuration in this stage will be release the air inside the boiler by opening a steam nozzle, milker or hot water solenoid valve. When the steam boiler has been filled up,the display shows:
Press T 1
When water exits
During this stage the coffee boiler is being filled up WARNING: The upper piston of the coffee group positions itself inside the brewing chamber, and the coffee boiler starts filling up. When the coffee spout starts dispensing water, press the key dose N° 1 to confirm that the filling up procedure has been carried out. When the coffee boiler has been filled up, the display shows:
Coffee Steam
XXX C° YYY C°
Where:
- XXX °C indicates the temperature of the coffee boiler
- YYY ° C indicates the temperature of the steam boiler
WARNING:
A) DURING THIS STAGE REMOVE ANY PITCHER WITH MILK OR ANY OTHER KIND OF LIQUID BY THE STEAM WAND. B) DURING THIS STAGE THE STEAM NOZZLE SOLENOID VALVE FOR PLUS 10 COF VERSION AND THE MILK FROTHER
SOLENOID VALVE FOR PLUS 10 LM WILL STAY OPEN UNTIL 95°C. THIS WILL RELEASE THE AIR FROM THE BOILER AND GENERATE STEAM.
c) WHEN THE BOILER TEMPERATURE OF 50°C ITS REACHED THE MACHINE CARRY-OUT A RINSING GROUP .THIS IS
USEFULL TO RELEASE AIR FROM THE WATER COFFEE CIRCUIT;
The Display shows:
G.Auto cleaning
When the set-up temperature has been reached, For machine configurations: Standard. The display shows:
Select drink
For machine configurations: Self. The display shows:
Select drink
Position the cup
Alternated with the message:
Page 9 of 62
For machine configurations: waiters’ card The display shows:
For machine configurations: Self +Credit card The display shows:
For machine configuration: Self with coin box The display shows:
Select Drink
For machine configuration: Self with coin box + credit card. The display shows:
Select Drink
Insert card
Insert card
WARNING:
For Self with coin box configuration the selections doses are enabled only when the set-up temperature of both boilers ( Coffee- Steam ) have been reached.
To switch ON/OFF the machine on every type of Self – configuration keep pressed for 5 sec. Key N° 11 (ON/OFF) To turn the machine OFF, open the machine front door or insert the smart card and press the key N°11 (ON/OFF), or use the main external switch (see diagram).
In case of temporary voltage drop, the machine will be automatically turned back to the stage previous to the voltage
drop.
If the display shows:
SELECT DRINK Coffee not ready
The displayed message indicates that the set up heating temperature in the coffee boiler has not been reached yet, and therefore coffee based dispensing are not enabled
If the display shows:
SELECT DRINK Steam not ready
The displayed message indicates that the set up heating temperature in the steam boiler has not been reached yet, and therefore milk based dispensing and hot water and steam dispensing are not enabled. In both cases wait until the boiler has reached the set up heating temperature.
Page 10 of 62
SCHEMATIC SUMMARY OF STEAM BOILER HEATING PHASE
Heating element On 30” Pause
Temperature sensor ( Please Wait )
ON ( Select Drink ) OFF
0 °C 110°C 123 °C °C
Steam nozzle solenoid valve Solenoid valve open
ON OFF Solenoid valve close
0 °C 95°C
Milk frother solenoid valve Solenoid valve open
ON OFF Solenoid valve close °C
0 °C 95°C
Coffee group solenoid valve Rinsing phase
Heating element Off
°C
ON 50°C
OFF °C
Page 11 of 62
ACCESS THE MAIN SETTING MENUS WITH PASSWORD OR SMART-CARD
A) ACCESS THE MAIN SETTING MENUS WITH PASSWORD
To enter the programming environments, a password is required which define the access rights to the different environments. The password must be composed with 5 numbers.
To insert the passwords proceed as follows:
- Turn the machine OFF
- Keep N°12 “Enter” key pressed and at the same time turn on he machine. The display shows:
Password
- - - - -
Enter one of the following passwords:
- Waiter _ _ _ _ _ ( _ = Clean / Enter )
- Roaster 1_ _ _ _
- Owner 2 2 2 2 2
- Service 3 3 3 3 3
- Technician ( for Technician password contact the La San Marco Technical Service )
After insert the password the display shows the main menu programming environments:
Esc
Esc
Esc
Off
Select
Info - reset
+ / -
Select
Dose programming
+ / -
Select
System manager
KEY REFERENCE FOR PASSWORD
DISPLAY
+ / -
Page 12 of 62
B) ACCESS THE MAIN SETTING MENUS WITH SMART CARD
To enter the programming environments , insert one of the following smart cards into the proper slit with the machine in off: :
- WAIETR SMART CARD
- ROASTER- SMART CARD
- OWNER SMART CARD
- SERVICE SMART CARD
- TECHNICIAN SMART CARD
Press the n°12 key, the display shows:
Esc
Esc
Esc
Off
Select
Info - reset
+ / -
Select
Dose programming
+ / -
Select
System manager
+ / -
WARNING:
a) After insert the card, wait at least 2 seconds before removing the card from its proper slit; during this time the display
shows a card icon. If the card is removed during this stage, the card might suffer irreparable damages.
b) If you use a card having a card code different from the machine code, the card can no longer be used after two failures.
Page 13 of 62
PROGRAMMABLE PARAMETERS IN ACCORDING WITH PASSWORD OR SMART CARDS
Password Smartcard Technician
Info - Reset
Dose Programming
Machine Parameter
System Clock set up
Service - Clean/ Rinse
Maintenance Set up Water Filter
Change Password
Set-Up Encoder
Test Actuators
Boiler Draining
Alarm History
File Manager
Update Software
Preset Config. Data
Dose Data
System Data
Dose Slight Adj.
Dose Programming
Calibration
Language
M. Configuration
Serial
Ground Numbers
Milker
Milker Rinsing
End Delivery Waiting Time
Additional Milk
Cold Water Mixer
Decimal Price
Scale Factor
Alarm detail
Boiler controller
Temperature M.U.
Boiler Temperature
Display Temperature
Steam Nozzle
Installation date
System Clock
YY-MM-DD Day HH:MM
Clock Display Auto Start-up
ON - OFF
Day Off
Cleaning time
Group Cleaning
Group Rinsing
Milker Cleaning
Milker Rinsing
Installation date
Machine Service
Grinder Cycle
Group Cycle
Technician
Service
Owner
Roaster
Waiter
M.H. M.E. M.L.
Max High Motor Pulse
H.M. Stand by Pos Puls
H.M. Deliv. Pos Puls
Max Low Mot. Puls L.M.Expell Pos Puls L.M. Grind Pos Puls
Test Actuators 1 Test Actuators 2
Boiler Draining
Alarm History
Download
Load
Download
Load
Preset Configuration Data
X X* X X* X* X X X X X X X X X X X X X X X X X* X X X X X X X X X X X X X X X X X X X* X* X* X X X X X X X X X X* X* X* X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X* X* X* X X X X X X
Where X indicate the available program and X* indicate the partial available program N.B.: A) The System Clock set up is available only with the optional clock and if the System Clock is set in ON position by the Technician B) If the “PRESET CONFIGURATION DATA” is done with the Service smart card or password will be reseted only the service accessible parameters.
Password
Smartcard
Service
Password
Smartcard
Owner
Password
Smartcard
Roaster
Password
Smartcard
Waiter
Page 14 of 62
A) READ DOSES DATA
INFO-RESET
Info reset
Read Doses Data
XXXXX Indicates the name of the selected button
Enter
Read Doses Data
x
Enter
Read doses Data
Select button
Esc
Select a button between
T1 to T 10
Read doses Data
TX XXXXXX
 N° 0- -i 0 
TX Indicates the number of the key
N° 0 Indicates the number of cups dispensed
0 0 Indicates the number of decaffeinated
dispensed drink.
Enter
Total Dose
Total Dose Y
X
X
Press the + / - keys to select the count A or B.
Is possible read two counter A or B, which can be use
one for the total number of the dispensed daily doses and
another for the total number of the dispensed weekly or
Press twice the dose
button to read the
SHIFT count
monthly doses .
Read doses Data
 Select button 
Select a button
between T1 to T 10
Read doses Data
TX XXXXXX
 N° 0 - - i 0 
TX Indicates the number of the key XXXXX Indicates the name of the SHIFT selected
button
N° 0 Indicates the number of the SHIFT cups
dispensed
0 0 Indicates the number of the SHIFT
decaffeinated dispensed drink.
X:Indicates the total dose
Y: Indicates the couter A o B
delivered from counter
X : Indicates the total dose
A or B
delivered
Enter
Extra milk
X
Enter
Group cleaning
X
Enter
Milker cleaning
X
Enter
Page 15 of 62
X : Indicates the n° of Extra
milk carried out
X : Indicates the n° of Group
cleaning carried out
X : Indicates the n° of Milker
cleaning carried out
Displayedonly withSelf+
coinbox configuration
Enter
Total cashing
x.xx
Enter
Totaltokencashing
x.xx
Enter
X.XX:Indicatesthetotal cashing of the machine.
Thetotal will be calculatesif
thesellingpricehasbeenset
foreach dose.
X.XX:Indicatesthetotal tokencashing
ofthemachine.
Thetotaltoken will be calculatesif the
sellingprice of the tokenhas beenset
foreach dose.
TokenA : XX TokenB : XX TokenC : XX
Enter
ResetDosesCounter
X
Enter
ResetDosesCounter
Pleaseconfirm
WITHTHISOPERATIONWE RESETONLYTHE DOSES COUNT– EXTRAMILK AND TOTAL CASHING
XX: Indicates the n° of the
Pressthe+ / - keysto select
+ / -
Enter
+ / -
Enter
ResetDosesCounter
tokenA-B-C inserted.
thecountA or B.
No
Yes
Page 16 of 62
B) INFO RESET SYSTEM DATA
Esc
Info Reset
System data
Enter
Group cleaning XX
+
Milker cleaning XX
+
Grinder Cycles XX
+
Water filter XX
Enter
Group cleaning
+/ -
Confirm reset
Enter
Enter +/ -
Enter +/ -
If the Machine Service has been set on the display will
show only the total n° grinder cycles but not the relative
Enter
Milker cleaning
Confirm reset
Enter
Grinder Cycles
Confirm reset
Enter
alarm
Water filter
Confirm reset
+ / -
Yes
No
Yes
No
Yes
No
Yes
No
Enter
Group cleaning 0
Enter
Milker cleaning 0
Enter
Grinder Cycles 0
Enter
+
Group cycles XX
It indicates
the N° of
programmed
cycles for
service
+
Total group cycles XX
It indicates
the N° of total
cycles of
group life
+
Tot. Machine Cycles XX
Enter
Displayed only if the Service frequency for
water filter has been set off
Enter +/ -
Displayed only if the Machine Service
parameter has been set off
Enter
Group cycles
Confirm reset
Enter
Total group cycles
Confirm reset
Enter
It indicates the N° of total cycles of the machine. It is not possible to reset the Total machine cycles
+ / -
Yes
Yes
No
Water filter 0
Enter
No
Group cycles 0
Enter
Total group cycles
0
Page 17 of 62
THE FOLLOWING INFO ARE DISPLAYED ONLY WHEN THE CLOCK IS PROGRAMMED
Water filter
XXXX YY - ZZZZ
XXXX : Indicates the n° of water filter liters left. If the programmed n° of of water filter liters exceed the display shows: ( - XXXX ) YY : Indicates the maintenance month
+
ZZZZ : Indicates the maintenace year
If the water filter alarm elapses within one month or if the 90% of the set number of liters has reached, this parameter can be reset
Machine service
XXXX YY - ZZZZ
XXXX : Indicates the n° of group cycles left. If the programmed n° of group cycles exceed the display shows: ( - XXXX ) YY : Indicates the maintenance month ZZZZ : Indicates the maintenace year
If the service alarm elapses within one month or if the 90% of the set number of group cycles has reached, this parameter can be reset
Enter
Enter
Water filter
Confirm reset
Enter
Machine service
Confirm reset
Enter
+ / -
Yes
Enter
No
Water filter
XXXX YY - ZZZZ
XXXX : Indicates the n° of water filter liters programmed. YY : Indicates the next maintenance month ZZZZ : Indicates the next maintenace year
+ / -
Yes
Enter
No
Machine service
XXXX YY - ZZZZ
XXXX : Indicates the n° of group cycles programmed. YY : Indicates the next maintenance month ZZZZ : Indicates the next maintenace year
N.B.: WITH THE MACHINE SERVICE RESET WILL BE ERASE ALSO THE CLEANING GROUP AND MILKER TOTAL NUMBER.
WARNING: The owner’s card can only enter total dose reset environment and water softener alarm reset. Environments: group cycles, M1 tools time, M2 tools time and water filter litres will be displayed only if values higher than 000 (zero) have been set during the programming stage.
Page 18 of 62
DOSES PROGRAMMING
PLEASE NOTE : TO ACCESS TO THE DOSES PROGRAMMING THE MACHINE MUST BE AT THE SET-UP TEMPERATURE.
A ) DOSES SLIGHT ADIUSTMENT
Page 19 of 62
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