KWANG YANG MOTOR CO.,LTD.
IMPORTANT NOTICES
READ THIS MANUAL CAREFULLY
AGE RECOMMENDATION
RIDER TRAINING
Your Owner's Manual contains important information on safety, operation, and
maintenance. Anyone who operates this ATV should carefully read and
understand the contents of this manual before riding the vehicle.
The minimum recommended age for this ATV model is 16. Children under age 16
should never operate this vehicle.
Anyone who operates this vehicle should get proper instruction.
USE ATV
Please check your local riding laws and regulations before operating this machine.
A
SPECIAL MESSAGES
KYMCO provides many important safety messages both in this manual and on the
vehicle. For your safety and the safety of others, pay special attention to all
warnings preceded by this alert symbol . Failure to follow the warnings
contained in this manual can result in SERIOUS INJURY or DEATH.
WARNING
result if instructions are not followed.
CAUTION Indicates a possibility that equipment or property damage
could result if instructions are not followed.
Note: Gives helpful information
The Owner's Manual should be considered a permanent part of your ATV. It should
remain with the vehicle at all times and stay with the ATV if it is sold.
B
Indicates a strong possibility that serious injury or death may
PREFACE
Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a
worldwide reputation for quality-in research, design, production and service.
For replacement parts and accessories, we recommend genuine KYMCO
products. They've been specially designed for your vehicle and manufactured to
meet KYMCO's demanding standards.
This manual will provide you with a good basic understanding of the features and
operation of this machine. This manual includes important safety information. It
provides information about special techniques and skills necessary to ride your
machine. It also includes basic maintenance and inspection procedures. If you
have any questions regarding the operation or maintenance of your machine,
please consult a KYMCO dealer.
We wish you many years of safe and enjoyable riding.
While reading this manual, remember:
WARNING
Indicates a strong possibility that serious injury or death may
result if instructions are not followed.
All information in this publication is based on the latest product information
available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD
Reserves the right to make changes at any time without notice and without
incurring any obligation.
C
CONTENTS
Page Page
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
SAFETY INFORMATION
...................1
......................4
DESCRIPTION AND MACHINE
IDENTIFICATION
IDENTIFICATION NUMBER
RECORDS...........................................9
KEY IDENTIFICATION NUMBER............9
FRAME SERIAL NUMBER...................10
ENGINE SERIAL NUMBER..................11
PARTS LOCATION.............................12
..................................9
CONTROL FUNCTIONS....................17
IGNITION SWITCH..............................17
INSTRUMENTS AND INDICATOR........18
Multi-function display.......................20
LEFT HANDLEBAR SWITCHES...........27
Horn button.....................................27
Turn signal switch............................27
Headlight dimmer switch..................28
Hazard switch.................................29
Start switch.....................................30
RIGHT HANDLEBAR SWITCH
...............................................................31
2WD/4WD select switch .......31
TO JUMP START YOUR VEHICLE ......32
THROTTLE LEVER.............................33
SPEED LIMITER.................................34
(Cont'd)
D
Page Page
FRONT BRAKE LEVER.......................35
REAR BRAKE LEVER..........................35
BRAKE PEDAL...................................35
PARKING BRAKE...............................36
LOCKING STEERING.........................37
DRIVE SELECT LEVER.......................38
FUEL TANK ................................39
FUEL SYSTEM....................................39
SPARK PLUG INSPECTION...............41
BATTERY INSPECTION...........42
SEAT..................................................43
FLAG POLE BRACKET.......................44
TRAILER HITCH.................................44
OWNER’S MANUAL STORAGE
COMPARTMENT.................................45
ACCESSORY SOCKET........................46
PRE-OPERATION CHECKS.............47
DRIVE SELECT LEVER ......................48
Drive select lever adjustment............50
FRONT AND REAR BRAKES................52
FUEL...............................................53
DRIVE SHAFT BOOTS........................54
ENGINE OIL ......................................55
FINAL GEAR OIL................................56
DIFFERENTIAL GEAR OIL ...................56
THROTTLE LEVER.............................57
FITTINGS AND FASTENERS...............57
LIGHTS..............................................57
SWITCHES.........................................57
TIRES................................................58
How to measure tire pressure ..............59
Tire wear limit ....................................60
COOLANT..........................................60
(Cont'd)
E
Page Page
OPERATION........................................62
STARTING A COLD ENGINE...............62
STARTING A WARM ENGINE..............66
WARMING UP.....................................66
DRIVE SELECT LEVER OPERATION
AND REVERSE DRIVING....................67
ENGINE BREAK-IN.............................69
PARKING..........................................70
Parking on a slope............................71
ACCESSORIES ..................................72
LOADING ...........................................73
RIDING YOUR ATV ............................75
GETTING TO KNOW YOUR ATV .........76
RIDE WITH CARE AND
JUDGEMENT......................................77
APPAREL...........................................80
PRE-OPERATION CHECKS................82
LOADING AND ACCESSORIES..........84
Loading and operational guidelines...84
Accessories.....................................85
MODIFICATIONS................................86
No modifications..............................86
DURING OPERATION.........................87
EXHAUST SYSTEM............................89
PRACTICING......................................90
TURNING YOUR ATV ..........................91
CLIMBING UP SLOPE..........................92
RIDING DOWN SLOPE.........................98
PARKING...........................................99
WHAT TO DO IF .................................100
WHATTODO.....................................100
GOOD
(Cont'd)
F
PERIODIC MAINTENANCE AND
ADJUSTMENT
TOOL KIT/
TOOLKIT COMPARTMENT.................101
PERIODIC MAINTENANCE/
LUBRICATION..................................103
ENGINE OIL .....................................106
FINAL GEAR OIL
DIFFERENTIAL GEAR OIL ..115
SPARK PLUG INSPECTION..............117
SPARK ARRESTER...........................118
AIR FILTER CLEANING.....................120
AIR CLEANER HOUSING DRAIN
TUBE...............................................123
IDLE SPEED INSPECTION .............124
THROTTLE LEVER ADJUSTMENT....125
VALVE CLEARANCE ADJUSTMENT..126
FRONT BRAKE PADS INSPECTION...126
REAR BRAKE PADS INSPECTION......127
...................................101
...............................113
Page Page
BRAKE FLUID INSPECTION..............127
COOLING SYSTEM INSPECTION......129
Engine overheating........................131
WHEEL REMOVAL............................132
WHEEL INSTALLATION.....................132
BATTERY..........................................134
Battery remove..............................135
Battery installation.........................135
FUSE REPLACEMENT......................136
HEADLIGHT BEAM ADJUSTMENT....137
DRIVE SHAFT BOOTS.......................137
CABLE INSPECTION AND
LUBRICATION..................................138
TROUBLESHOOTING .......................139
Troubleshooting chart...................140
(Cont'd)
G
Page
CLEANING AND STORAGE...........141
A. CLEANING ...................................141
B. STORAGE ....................................143
SPECIFICATIONS..................................145
NOISE REGULATION.............................149
MAINTENANCE RECORD.......................150
H
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
WARNING INFORMATION
Anyone who rides the vehicle should read and understand this information before riding. They
contain important information for safe and proper operation of your ATV.
The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes
hard to read, contact your KYMCO dealer for replacements.
(6)
(3)(2)(1)
(5)
(4)
(7)
1
(1)
(3)
WARNING
Never carry passenger
This carrier.
Maximum load 45 Kg (100 lbs)：
(2)
WARNING
Operating this ATV if you are under
the age of 16 increases your changes
of severe injury or death.
NEVER
under the age of 16.
operate this ATV if you are
on
CAUTION
Before shifting, you must stop the machine and
return the throttle lever to its closed position until
the engine speed to the specified idling speed.
Otherwise, the transmission may be damaged
(4)
WARNING
Never carry passenger
This carrier.
Maximum load 85 Kg (187 lbs)：
on
.
2
(5)
(6)
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING
CAN CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE: Set with tires cold
Recommended:
FRONT:35 kpa,(0.35 0.03 kgf/cm ),5.0 0.4 psi
REAR :32 3kpa,(0.32 0.03 kgf/cm ),4.5 0.4 psi
±± ±
3
±± ±
Never set tire pressure over the recommended.
87505-LFE9-E01
(7)
WARNING
Exceeding vehicle towing limit could lead to an
accident. Reduce speed when towing a trailer.
Read owner's manual for details.
MAXIMUM TOWING CAPACITY: 150kg (300lbs)
TONGUE WEIGHT: 16kg (35 lbs)
Improper ATV use can result in SEVERE
INJURY or DEATH.
ALWAYS USE
AN
APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER operate :
Without proper training or instruction.
At speeds too fast for your skills
the conditions.
Do not operate the vehicle after
consuming ALCOHOL OR DRUGS.
ALWAYS :
Use proper riding techniques to avoid
vehicle overturns on hills and rough
terrain and in turns.
For your safety, wear gear to include
helmet gloves and foot protection.
Gasoline is flammable shut off engine,
avoid sparks and open flame when refueling.
LOCATE AND READ OPERATOR’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS
NEVER USE
WITH
DRUGS
ALCOHOL
OR
or
3
SAFETY INFORMATION
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.An ATV handles differently from
other vehicles including motorcycles and cars. A collision can occur quickly, even during routine
maneuvers, if you fail to take proper pre-cautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and follow the operating procedures described.
Never operate an ATV without proper training or instruction.
Beginners should receive training from a certified instructor.
Always follow the age recommendation:
- A child under 16 years old should never operate an ATV with engine size greater than 90cc.
Never allow a child under age 16 to operate an ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or
jacket, and long pants.
4
Never consume alcohol or drugs before or while operating this ATV.
Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is
proper for the terrain, visibility and operating conditions, and your experience.
Never attempt wheel, jump, or other stunt.
Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and both feet on the footboards of the ATV during
operation.
Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning as described in this manual. Practice turning at low
speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
Never operate the ATV on hills.
Always follow proper procedures for climbing slopes as described in this manual. Check the
terrain carefully before you start up any slope. Shift your weight forward. Never open the throttle
suddenly. Never go over the top of a slope at high speed.
5
Always follow proper procedures for going down slopes and for braking on slopes as described in
this manual. Check the terrain carefully before you start down any slope. Shift your weight
backward. Never go down a slope at high speed. Avoid going down slope at an angle that would
cause the vehicle to lean sharply to one side. Go straight down the slope where possible.
Never attempt to turn the ATV around on any slope until you have mastered the turning technique
described in this manual on level ground. Avoid crossing the side of a steep slope if possible.
Always check for obstacles before operating in a new area. Never attempt to operate over large
obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating
over obstacles as described in this manual.
Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of
control.
Never operate an ATV in fast flowing water or in water deeper than that recommended in this
manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several times to let friction dry out the linings.
Always use the size and type tires specified in this manual. Always maintain proper tire pressure
as described in this manual.
Never modify an ATV through improper installation or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow
greater distance for braking.
6
WARNING
POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be
burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or exhaust
pipe/muffler when refueling.
Never refuel while smoking, or while in the
vicinity of sparks, open flames, or other
sources of ignition such as the pilot lights of
water heaters and clothes dryers.
When transporting the machine in another
vehicle, be sure it is kept upright and that the
fuel cock is in the "OFF" position.
Otherwise, fuel may leak out of the carburetor
or fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause injuries.
HOW TO AVOID THE HAZARD
If you should swallow some gasoline or inhale
a lot of gasoline vapor, or get some gasoline in
your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with soap
and water. If gasoline spills on your clothing,
change your clothes.
7
WARNING
POTENTIAL HAZARD
ON
Starting or running the engine in a closed
area.
WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time.
HOW TO AVOID THE HAZARD
Always operate your machine in an area
with adequate ventilation.
8
DESCRIPTION AND MACHINE IDENTIFICATION
IDENTIFICATION NUMBER RECORDS
Record the keys identification number, frame
serial number and engine serial number
information for assistance when order
replacement parts.
IGNITION SWITCH KEY NO.
STEERING LOCK KEY NO.
KEYS IDENTIFICATION NUMBER
The keys identification number is stamped on
the hang tag as shown in the following
illustration.
FRAME NO.
ENGINE NO.
(1)
(1) Ignition switch key identification number
(2) Steering lock key identification number
9
(2)
FRAME SERIAL NUMBER
The frame serial number is stamped on the
rear of the frame.
(1) Frame serial number
10
ENGINE SERIAL NUMBER
The engine serial number is stamped on the left
crankcase.
(1)
(1) Engine serial number
11
PARTS LOCATION
(04) (05) (06)
(01) Rear brake lever
(01)(02)(02)(03)
(02) Headlights/Position lights
(03) Front brake lever/Front parking brake
(04) Right front turn signal light
(05) Steering handlebar lock
(06) Left front turn signal light
( A ) ATV Winch(LDA0AE version only)
12
(A)
(11) (09)
(10)(08) (08)(12) (07)
(15)(13) (16)
(14)
(07) Right rear turn signal light
(08) Taillights/Brake lights
(09) 2WD/4WD select switch and differential lock lever
(10) Instrument and indicators
Headlight dimmer switch
(11)
Starter button
Hazard switch
Turn signal switch
Horn switch
(12) Left rear turn signal light
(13) Spark arrester
(14) Trailer hitch(LDA0AE /LDAOAD(FR)version only)
(15) License light
(16) Throttle lever
13
(22)
(19) (25)
(17)(18)
(17) Reservoir water tank
(18) Front brake fluid reservoir
(19) Right rearview mirror
(20) Seat
Brake pedal fluid reservoir
(21)
Seat lock lever
(22)
Oil level inspection window
(23)
(24) Tool storage
(25) Left rearview mirror
(20)(21)
(23)(24)
14
(30) (26)(31) (27)(28)
(32) (33)
(29)
(26)
Exhaust system
) Battery/Fuse
(27
(28) Tool kit
(29) Fuel pump
(30)
Left rearview mirror
(31) Rear brake fluid reservoir
(32) Accessory socket seat
(33)
Drive select lever
15
(37) (36)(39) (34)(38)
(35)
(34) Right footpeg
(35) Owner’s manual storage
(36) Front cargo rack
(37) Ignition switch
(38) Rear parking brake lever
(39) Left footpeg
(40) Rear cargo rack
(41) Fuel fill cap
(42) Rear brake pedal
(43) Flag pole bracket
NOTE:
The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
(41) (42) (43)(40)
16
CONTROL FUNCTIONS
IGNITION SWITCH
Functions of the respective switch positions
are as follows:
OFF:
All electrical circuits are switched off except
hazard light. The key can be removed in this
position.
ON :
All electrical circuits are switched on.
The engine can be started.
The key can not be removed.
"“:
The ignition switch is ON while the position
light and taillight will light.
All electrical circuits are switched on.
The engine can be started.
The key can not be removed.
ON
(1)
OFF
(2)
(1) Ignition switch (2) Key
17
INSTRUMENTS AND INDICATOR
(12)
(14)
(11)
(13)
2
1
0
F
5
4
6
3
1
1
m
m
m
m
p
p
p
p
X
X
r
r
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
/
/
k
k
m
m
C
C
C
C
L
L
O
O
K
K
m
m
i
i
l
l
e
e
D
D
O
O
O
O
I
I
P
P
T
T
R
R
9
kmk
m
(5)
(8)
(7)(6)(9)(10)
(1) Multi-function display
(2)
Right turn signal indicator/Left turn signal indicator
(3)
High beam indicator
(4) Coolant temperature warning indicator
(5)
Set button
(6) Low-range indicator light “L”
(7) High-range indicator light “H”
(8) Neutral indicator light “N”
(9) Reverse indicator light “N:
(10) Park indicator light “P”
(11)
Mode button
(12) EFIsystem
indicator
(13) Differential lock indicator
(14) Battery low voltage indicator light
(1) Multi-function display
(1)
The display includes the following functions:
Speedometer
(2)
Odometer/Tripmeter
Digital clock
(3)
(4)
4WD indicator
Fuel gauge
Engine tachometer
(2) Right turn signal indicator/Left turn signal indicator
Flashes when the right turn signal operates.
(3) High beam indicator
The ignition switch is at the " " position, the high
beam indicator will light when the headlight switch to
select High beam ( ).
18
(4) Coolant temperature warning indicator
When the coolant temperature reaches a
specified level, this indicator comes on to
warn that the coolant temperature is too hot.
If the indicator comes on during operation,
stop the engine as soon as it is safe to do so
and allow the engine to cool down for about
10 minutes.
(5) Set button
This button is used to select ODO, TRIP A
and TRIP B.
This button is also used to adjust the time
and reset the tripmeter.
(6) Low-range indicator light “L”
This indicator light comes on when the drive
select lever is in the “L” position.
(7) High-range indicator light “H”
This indicator light comes on when the drive
select lever is in the “H” position.
(8) Neutral indicator light “N”
This indicator light comes on when the drive
select lever is in the “N” position.
(9) Reverse indicator light “R”
This indicator light comes on when the drive
select lever is in the “R” position.
(10) Park indicator light “P”
This indicator light comes on when the drive
select lever is in the “P” (park) position.
(11) Mode button
This button is used to select km/h, mph, km
and mile.
This button is also used to adjust the time
and reset the trip meter.
(12)EFI system indicator
Engine check lamp bright or flashes when
the EFI system has fails.
(13)Differential lock indicator
The front axle is equipped with a lockable
differential that allows the operator to choose
between an open differential or a closed
differential in low traction situations.
If the differential is in lock manner.
The lock indicator will be activated.
19
Multi-function display
3
2
1
O
O
D
D
O
O
0
I
I
T
T
P
P
R
R
(4)
(1) Speedometer
(2) 4WD indicator
(3) Fuel gauge
(4) Odometer/Tripmeter
(5) Digital clock
(3)(2)(1)
(1) Speedometer
Shows riding speed in km/h or mph.
F
5
4
1
1
X
X
C
C
L
L
O
O
C
C
6
m
m
p
p
r
r
0
0
0
0
0
0
K
K
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
i
i
m
m
l
l
e
e
9
kmk
m
(5)
Press and hold MODE button for more than 2
seconds to select mph or km/h.
F
5
4
3
2
1
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
6
1
1
m
m
p
p
X
X
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
C
C
L
L
C
C
O
O
K
K
i
i
l
l
e
e
m
m
9
kmk
m
20
(2) 4WD indicator
Shows the drive mode is in the 4WD.
Shows the drive mode isn’t in the 2WD.
(3) Fuel gauge
The fuel gauge shows the approximate fuel
supply available in a graduated display. The
normal operating fuel range is with the
section between the segment F and segment
E. When the segment E or the fuel indicator
(3) flashes, fuel will be low and you should
refill the tank as soon as possible.
(2)
F
(2) Segment E
21
(3)
E
F
(1)
E
(3) Fuel indicator(1) Segment F
(4) Odometer/Tripmeter
The odometer shows the total mileage in Km or in mph.
The tripmeter shows the trip distance in Km or in mph.
There is tripmeters.
Press and hold SET button for more than 2 seconds to select ODO, TRIP
Press and hold MODE button for more than 2 seconds to select mph or km.
F
5
4
3
2
1
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
6
1
1
m
m
p
p
X
X
r
r
0
0
0
0
0
0
C
C
L
L
C
C
O
O
K
K
7
h
h
p
p
m
m
h
h
k
k
/
/
m
m
i
i
l
l
e
e
m
m
kmk
m
ODO
TRIP
E
8
9
mile
km
3
2
1
C
C
L
L
O
O
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
F
5
4
6
1
1
m
m
p
p
X
X
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
C
C
K
K
i
i
l
l
e
e
m
m
9
kmk
m
22
To reset tripmeter:
1. Press and hold SET button for more than 2
seconds to select tripmeter .
2. Press and hold both the MODE button and
SET button in the same time until the
tripmeter is reset.
F
5
4
3
2
1
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
6
1
1
m
m
p
p
X
X
r
r
0
0
0
0
0
0
K
K
C
C
L
L
C
C
O
O
7
h
h
p
p
m
m
h
h
k
k
/
/
m
m
i
i
l
l
m
m
e
e
kmk
m
TRIP
E
8
9
TRIP
3
2
1
C
C
L
L
O
O
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
mile
km
F
5
4
6
1
1
m
m
p
p
X
X
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
C
C
K
K
i
i
l
l
e
e
m
m
9
kmk
m
mile
km
23
(5) Digital clock
Show the time (hours and minutes) while the
ignition is ON.
To adjust the time manually, proceed as follows:
1. Turn the ignition switch ON.
2. Press and hold SET button for more than 2
seconds to select ODO mode.
3. Press and hold both the MODE button and
SET button in the same time for more than 2
seconds. The clock will be set in the adjust
mode with the hour display flashing.
NOTE:
Digital clock can be adjust in ODO mode only,
never select TRIP when you want to adjust your
digital clock.
F
5
4
3
2
1
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
6
1
1
m
m
p
p
X
X
r
r
0
0
0
0
0
0
C
C
L
L
C
C
O
O
K
K
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
i
i
l
l
m
m
e
e
9
kmk
m
24
4. To set the hour, press the SET button until the
desired hour.
5. Press the MODE button, the minute display will
start flashing.
F
5
4
3
2
1
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
6
1
1
p
p
m
m
X
X
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
C
C
L
L
C
C
O
O
K
K
i
i
l
l
e
e
m
m
9
kmk
m
3
2
1
C
C
L
L
O
O
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
F
5
4
6
1
1
p
p
m
m
X
X
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
C
C
K
K
i
i
l
l
e
e
m
m
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25
6. To set minute, press the SET button until the
desired minute.
7. To end the adjustment, Press both the MODE
button and SET button in the same time.
F
5
4
3
2
1
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
6
1
1
p
p
m
m
X
X
r
r
0
0
0
0
0
0
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
C
C
L
L
C
C
O
O
K
K
i
i
l
l
e
e
m
m
9
kmk
m
3
2
1
C
C
L
L
O
O
D
D
O
O
O
O
0
I
I
P
P
T
T
R
R
F
5
4
6
1
1
p
p
m
m
X
X
r
r
0
0
0
0
0
0
C
C
K
K
7
E
8
h
h
p
p
m
m
h
h
k
k
/
/
m
m
i
i
l
l
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m
m
9
kmk
m
26
LEFT HANDLEBAR SWITCHES
(1)
(2)
(1) Horn button
(2) Turn signal switch
Horn button
When the ignition switch is ON, push the horn
button and it will sound.
Turn signal switch
Use the turn signal switch while turning to
another direction or shifting to another lane. The
turn signal light will flash when the switch is
operated and ignition switch is ON.
" " For turning to the " ".
" "For turning to the " ".
The instrument turn signal indicator light will
also flash when the switch is operated.
Push the switch and it will release.
left
right
CAUTION:
．．The turn signal light will not release
automatically. Be sure to reset it after use;
otherwise it may affect the traffic safety.
The turn signal switch does not work when
the ignition switch is "OFF".
27
(1)
(1) Headlight dimmer switch
Headlight dimmer switch
Turn the switch to the " " position to switch on
the low beam.
Turn the switch to the " " position to switch on
the high beam.
Turn the switch to the " " position to switch off
the headlight.
NOTE:
The headlight can be turned on only when
the ignition switch is in the " " position.
Do not turn on the headlight when the engine
is not running because it can drain the
battery and without charging in this ATV's
electrical system.
28
(1) Hazard switch
(1)
Hazard switch
When the hazard switch is pressed, the right and
left turn signal lights flash together.
instrument turn signal indicator light will also
flash when the switch is operated.
When the hazard switch is pressed again, the
right and
left turn signal lights go out together.
The
CAUTION:
Turn on this switch when parking or there is
．
a special condition.
After the hazard switch is turned on, it will
．
not reset automatically. Be sure to reset it
after use to avoid affecting the traffic safety.
When the signal lights are flashing , the
．
hazard switch does not work.
．When the ignition switch is "OFF" , the
hazard light will still work.
29
(1) Start switch
Start switch " "
The start switch is used for starting the engine.
Pushing the switch in starts the engine.
CAUTION:
See starting instructions prior to starting
engine (see page 62 for details).
(1)
30
RIGHT HANDLEBAR SWITCH
(1)
(1) 2WD/4WD select switch
(2) Differential lock switch
2WD mode2WD mode
4WD mode4WD mode
(2)
Without displayWithout display
F
5
4
6
3
m
m
1
1
p
p
0
0
X
X
r
r
0
0
0
0
2
1
C
C
O
O
D
D
O
O
0
I
I
T
T
R
R
P
P
7
8
h
h
m
m
p
p
h
h
k
k
m
m
/
/
L
L
O
O
C
C
K
K
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m
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2WD/4WD select switch
This ATV is equipped with a 2WD/4WD select
switch, which permits a choice between the
“2WD” and “4WD” drive modes. Select a drive
mode that is suitable for your riding.
The 2WD/4WD select switch is located above
the throttle lever. To select the drive mode,
push the 2WD/4WD select switch to the
desired position.
To check your present drive mode, look at the
Multi-function display.
Differential lock switch
The Differential lock switch is located above
the throttle lever.
The front axle is equipped with a lockable
differential that allows the operator to choose
between an open differential or a closed
differential in low traction situations.
E
If the differential is in lock manner.
The lock indicator will be activated.
Multi-funtion displayMulti-funtion display
31
TO JUMP START YOUR VEHICLE
1.
Remove the seat and locate the batteries.
Find the positive(+)and negative(-)terminals on
each battery.
2.
Check that the jumper cables do not have lose
missing insulation. If they do, you could get a
shock. The vehicles could be damaged, too.
Before you connect the cables, here are some
basic things you should know. Positive(+)will go
to positive(+)and negative(-)will go to negative()or a metal engine part. Do not connect(+) to (-)
or you will get a short that would damage the
battery and maybe other parts, too.
3.
Connect the red positive(+) cable to the
positive(+) terminal of the vehicle with the dead
battery. Use a remote positive(+) terminal if the
vehicle has one.
4.
Don’t let the other end touch metal. It
to the positive(+) terminal of the good battery.
Use a remote positive(+) terminal if the vehicle
has one.
Connect
5.Now connect the black negative(-) cable to the
good battery’s negative(-) terminal .
Don’t let the other end touch anything until the
next step. The other end of the negative cable
doesn’t
heavy unpainted metal part on the engine of the
vehicle with the dead battery.
Now start the vehicle with the good battery
6.
and run the engine for a while.
Try to start the vehicle with the dead battery.
7.
If won’t start after a few tries, it probably needs
service.
Remove the cables in reverse order to prevent
8.
electrical shorting. Take care that the don’t
touch other or any other metal.
go to the dead battery It goes to a
.
NOTE:
If the other system isn’t a 12-volt system or
With a negative ground, both vehicles can
be damaged.
32
THROTTLE LEVER
It is operated by the thumb. Pressing the lever
opens the throttle. When pressure is released,
spring tension automatically closes the throttle.
Regulate the speed of the machine by varying
the throttle position.
(1)
(1) Throttle lever
WARNING
POTENTIAL HAZARD
Malfunction of throttle.
WHAT CAN HAPPEN
The throttle could be hard to operate,
making it difficult to speed up or slow down
when you need to. This could cause an
accident.
HOW TO AVOID THE HAZARD
Check the operation of the throttle lever
before you start the engine. If it does not
work smoothly, check for the cause.
Correct the problem before riding the ATV.
Consult a KYMCO dealer if you can't find or
solve the problem yourself.
33
SPEED LIMITER
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed
to the maximum. Screwing in the adjuster limits
the maximum engine power available and
decreases the maximum speed of the ATV.
WARNING
POTENTIAL HAZARD
Improper adjustment of the speed limiter
and throttle.
(1)
(2)
(A)
(1) Adjuster (2) Locknut (A) 13mm(0.52in)
WHAT CAN HAPPEN
The throttle cable could be damaged.
Improper throttle operation could result.
You could lose control, have an accident or
be injured.
HOW TO AVOID THE HAZARD
Do not turn the speed adjuster out more
than 13 mm (0.52 in). Always make sure the
throttle lever free play is adjusted to 3~5
mm (0.12~0.2 in). See page 125.
34
FRONT BRAKE LEVER
The front brake lever is next to the right
handgrip.
The front brakes are operated by squeezing the
front brake lever.
REAR BRAKE LEVER
The rear brake is operated by squeezing the
rear brake lever, near left handgrip.
BRAKE PEDAL
This ATV is equipped with a combined brake
system. Operating the brake pedal applies the
rear brake and a portion of the front brake.
(1)
(1) Rear brake pedal
(2)
(1) Front brake lever
(1)
(2) Rear brake lever
35
PARKING BRAKE
Front parking brake
To set the front parking brake, squeeze the front
brake lever and lock it with the lock lever.Always
set the parking brake when parking and before
starting the engine.
To unlock the parking brake, squeeze the front
brake lever until the lock lever releases.
Using the parking brake in freezing weather may
cause the brakes to freeze in the locked
position.
(See page 70.)
Rear parking brake
To set the rear parking brake, move the lever to
position (A).
Always set the parking brake when parking and
before starting the engine.
To unlock the rear parking brake, move the lever
to position (B).
(1)
(B)
(A)
(1)
(1) Rear parking brake lever
(1) Lock lever
(1)
WARNING
Always release the parking brake before riding
Otherwise will result the vehicle damage.
Otherwise
will result the vehicle damage.
36
,
,Always release the parking brake before riding
WARNING
POTENTIAL HAZARD
Improper use of the parking brake.
WHAT CAN HAPPEN
The ATV could start moving unexpectedly
if the parking brake is not applied before
starting the engine. This could cause loss
of control or a collision.
The brake could overheat if you ride the
ATV without releasing the parking brake.
You could lose braking performance which
could cause an accident. You could also
wear out the brakes prematurely.
LOCKING STEERING
Turn the steering handlebar left to full and turn
the key clockwise, the steering handlebar is
locked.
The key can be taken out.
Turn the key counterclockwise, the steering
handlebar is released automatically.
The key can be taken out.
Locking
(1)
HOW TO AVOID THE HAZARD
Always set the parking brake before
starting the engine.
Always be sure you have released the
parking brake before you begin to ride.
Unlocking
(1) Steering lock key
37
WARNING
POTENTIAL HAZARD
Improper use of the locking steering.
DRIVE SELECT LEVER
The drive select lever is used to shift your ATV
into the low, high, neutral, reverse and park
positions. Refer to for drive select
lever adjustment and operation.
page 50 ~ 51
WHAT CAN HAPPEN
The ATV could cause loss of control or
overturn.
HOW TO AVOID THE HAZARD
Always be sure you have released the
locking steering handlebar and steering
lock key is taken out before you begin to
ride.
Never lock the steering handlebar, when
the engine is starting.
(1)
(L)
(H)
(N)
(R)
(P)
(1) Drive select lever (N) Neutral
(L) Low (R) Reverse
(H) High (P) Park
NOTE:
Apply the rear brake and shift the shift lever
into P position before turning off the engine
when parking the vehicle on an incline if you
park on an incline with shift lever in H, L or R
position, vehicle weight will make it difficult to
shift into neutral.
38
FUEL TANK CAP
After refueling, be sure to tighten the fuel tank
cap until it clicks.
Insert the breather tube into the meter cover
hole.
To refuel refer to
page 53.
FUEL SYSTEM
Engine would not start acceleration
Intake air leak
Fuel contaminated/deteriorated
Pinched or clogged fuel hose
Faulty fuel pump
(1)
(1) Fuel tank cap
(2) Breather tube
(3) Meter cover hole
(2)
(3)
39
FUEL SYSTEM
Engine stall, hard to start, rough idling
Intake air leak
Fuel contaminated/deteriorated
Pinched or clogged fuel hose
Idle speed misadjustment
Fail to perform TPS/ISC reset
FUEL SYSTEM
Poor performance (drive ability) and poor
fuel economy
Pinched or clogged fuel hose
faulty injector
SPARK PLUG INSPECTION
If the plug is oily or has carbon built up it, have it
cleaned, preferably in a sand-blasting device,
and then clean off any abrasive particles. The
plug may also be to other suitable tool.
If the insulator is cracked, replace the plug.
Use the standard plug.
41
Battery Inspection
Checking the battery voltage if the cold engine start-ambient temperature below
00
-18 C (0 F).
Refer to "starting a cold engine" for proper operation.
42
(See page 62.)
SEAT
To remove the seat, pull the seat lock lever
upward and pull up the seat at the rear.
(1)
(1) Seat lock lever
To install the seat, align the tabs on the seat with
the grommets on the frame and press the seat
down until it locks.
NOTE:
Make sure that the seat is securely fitted.
43
FLAG POLE BRACKET
Flag poles are optional equipment available
from your KYMCO dealer. To mount a flag pole
in the bracket to make you more visible.
NOTE:
Flag poles are required in some riding areas.
Check local regulations before riding.
(1)
(1) Flag pole bracket
(1) Flag pole bracket
TRAILER HITCH
The trailer hitch is located on the rear axle
housing. To use the hitch, you will need proper
size ball as specified by the trailer
manufacturer.
To attach the ball and properly hook up a trailer,
follow the trailer manufacturer's instructions.
For load limits and operational guidelines, see
page 84
.
(1) Trailer(LDA0AE/LDA0AD(FR) Version only)
(1)
44
OWNER’S MANUAL STORAGE
COMPARTMENT
Your ATV provides storage for the owner’s
manual so you’ll have it with you for easy
reference. Store your owner’s manual (1) in the
storage compartment (2) at the right side of the
front fender.
(2)
(1)
To open the compartment, remove the lid (3).
The owner’s manual should be stored in the
plastic bag.
Be careful not to flood this area when washing
your ATV
(3)
(1) Owner's manual
(2) Storage compartment
(3) Lid
45
ACCESSORY SOCKET
The accessory socket (1) is attached to the left
side of the meter cover. You can use the
accessory socket to power a trouble light,
spotlight, radio, or cell phone, etc.
CAUTION:
Do not plug in any heat-generating accessory
such as an automobile cigarette lighter
because it can damage the socket.
Be carful not to flood this accessory socket
when washing your ATV.
Be sure the engine is on and the headlights are
turned off before using the accessory socket,
otherwise you may drain the battery.
The accessory socket’s rated capacity is DC
12V, 120 Watts (10A) or less. If you exceed this
limit, you may blow a fuse.
When you are done using an accessory, unplug
it, and cover the socket with the cap.
To use the accessory socket:
1. Turn the ignition switch ON, then start the
engine.
2. Turn the headlights OFF.
3. Open the accessory socket cap (2), and then
insert the accessory power plug into the
socket.
(1) Accessory socket
(2) Cap
46
(1)
(2)
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM
DRIVE SELECT LEVER
BRAKE
FUEL
ENGINE OIL, FINAL GEAR,
DIFFERENTIAL GEAR OIL
DRIVE SHAFT BOOTS
THROTTLE
WHEELS AND TIRES
FITTINGS AND
FASTENERS
SWITCHES
LIGHTS
COOLANT
ROUTINE
Check the lever for proper operation.
Check operation, condition, and brake fluid level.
Fill with DOT 4 brake fluid if necessary.
Check fuel level.
Fill with fuel if necessary.
Check oil level.
Fill with oil if necessary.
Check for leakage
Check for damage.
Check for proper throttle cable operation.
Check tire pressure, wear and damage.
Check all fitting and fasteners.
Check for proper function.
Check for proper operation.
Check coolant leakage.
Fill with coolant if necessary.
PAGE
48 51～
52, 126 128～
53 54～
55 56, 106 116～～
54
57
58 60, 132 133～～
57
57
57, 137
60 ～～61, 129 131
47
WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibillty of an accident or
equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use
it to make sure the ATV is in safe operating
condition.
Always follow the inspection and
maintenance procedures and schedules
described in the Owner's Manual.
DRIVE SELECT LEVER
CAUTION:
Before shifting, you must stop the machine
and return the throttle lever to its closed
position until the engine speed to the
specified idling speed. Otherwise, the
transmission may be damaged.
Check operation of the lever before start the
engine.
1. Make sure moving the shift lever into the "N"
position of the shift guide.
2. Turn the ignition switch to "ON" and check the
neutral indicator lamp comes on.
3. If the neutral indicator lamp does not come
on, then see for adjustment.page 50~51
48
WARNING
POTENTIAL HAZARD
Operating with improperly adjusted drive
select lever.
(1)
(1) Drive select lever
(N) Neutral
(N)
WHAT CAN HAPPEN
You may lose the gear shifting,
which lead to accident.
HOW TO AVOID THE HAZARD
Make sure moving the shift lever into the
"N" position and neutral indicator lamp
comes on before start the engine.
49
control of
Drive select lever adjustment
1. Turn the ignition switch is ON and make sure
the engine stop.
2. Remove 3 fasteners (1), then remove the left
side cover (2).
3. Loosen the locknuts (3) of rod (4). Shift the
gear to neutral by moving the shift lever
and/or turn the rod. (The neutral indicator
lamp comes on.)
(2)
(1) Fasteners
(2) Left side cover
(1)
(4)
(3)
(3) Lock nuts
(4) Rod
50
4.Turn the rod clockwise or counterclockwise
until the drive select lever (5) into the "N"
position of the shift guide and tighten the
locknuts.
(5)
(N)
(5) Drive select lever
(N) Neutral
51
FRONT AND REAR BRAKES
1. Make sure there is no brake fluid leakage.
2. Check operation of the levers and pedal.
They should move smoothly and there should
be a firm feeling when the brake is applied. If
not, have the machine inspected by a
KYMCO dealer.
WARNING
POTENTIAL HAZARD
Riding with improperly operating brakes.
WHAT CAN HAPPEN
You could lose braking ability, which could
lead to an accident.
3. Brake operation
Test the brakes at slow speed after starting
out to make sure they are working properly. If
the brakes do not provide proper braking
performance, inspect the brakes for wear.
(See page 126~128.)
HOW TO AVOID THE HAZARD
Always check the brakes at the start of
every ride. Do not ride the ATV if you find
any problem with the brakes. If a problem
cannot be corrected by the adjustment
procedures provided in this manual, have
the ATV inspected by a KYMCO dealer.
52
FUEL
Fill the fuel tank when necessary and make sure
there is sufficient gasoline in the tank.
Check for leaks.
(1)
(1) Fuel neck
Recommended fuel:
UNLEADED FUEL
Fuel tank capacity:
Total: 16 L(3.36 lmp gal, 4.16 US gal)
Reserve : 2.3 L(0.48 lmp gal, 0.6 US gal)
Your KYMCO engine has been designed to use
regular unleaded gasoline with a pump octane
number of 86 or higher, or research octane
number of 91 or higher. If knocking or pinging
occurs, use a different brand of gasoline or
premium unleaded fuel. Unleaded fuel will give
you longer spark plug life and reduced
maintenance cost.
Use unleaded fuel only because it produces
fewer engine and spark plug deposits and
extends the life of the exhaust system. Never
use stale or contaminated gasoline or an
oil/gasoline mixture.
Avoid getting dirt, dust or water in the fuel tank.
53
WARNING
POTENTIAL HAZARD
Improper care when refueling.
WHAT CAN HAPPEN
Fuel can spill, which can cause a fire and
severe injury.
Fuel expands when it heats up. If the fuel
tank is overfilled, fuel could spill out due to
heat from the engine.
DRIVE SHAFT BOOTS
Check the rubber drive shaft boots for damage or
leaking grease. If necessary, have your KYMCO
dealer replace them.
HOW TO AVOID THE HAZARD
Do not overfill the fuel tank. Be careful not
to spill fuel, especially on the engine or
exhaust pipe. Wipe up any spilled fuel
immediately. Be sure the fuel tank cap is
closed securely.
Do not refuel right after the engine has
been running and is still very hot.
(1)
(1) Drive shaft boots
54
ENGINE OIL
Make sure the engine oil at the specified level.
Add oil as necessary.
(See page 106~112.)
Check for leaks.
10030
0
50
0
70
0
90
0
0
110 F
SAE 5W
CAUTION:
Besureto usemotoroils thatdonot contain
anti-frictionmodifiers.Passenger carmotor
oils(oftenlabeled "EnergyConserving")
containanti-frictionadditives whichwill
causestarterclutch slippage,resultingin
reducedcomponentlife andpoorengine
performance.
SAE 10W 30－
SAE 10W 40－
SAE 20W 40－
SAE 20W 50－
-1 0
0
0
0
10
0
20
0
30
0
0
40 C
Recommended engine oil classification: API
Service SJ type or higher
Oil quantity:
Engine oil:
Periodic oil change:
3L(2.64Impqt,3.18USqt)
After draining and oil filter cartridge change:
3.2L(2.82lmpqt,3.39USqt)
Total amount:
3.6L(3.17Impqt,3.82USqt)
55
REAR GEAR CASE OIL
Make sure the rear gear case oil at the specified
level. Add oil as necessary.
(See page
113~114.)
Check for leaks.
FRONT GEAR CASE OIL
Make sure the front gear case oil at the specified
level.Add oil as necessary.
(Seepage115~116.)
Checkforleaks.
Recommended rearl gear case oil:
Type: hypoid gear oil
Viscosity: SAE# 80
Oil quantity:
Rear gear case oil:
Periodic oil change:
0.23 L (0.20 Imp qt, 0.243 US qt)
Total amount:
0.25 L (0.22 Imp qt, 0.265 US qt)
Recommended final gear oil:
Type: hypoid gear oil
Viscosity: SAE #80
Oil quantity:
Front gear case oil:
Periodic oil change:
0.25 L (0.22 Imp qt, 0.265 US qt)
Total amount:
0.27 L (0.238 Imp qt, 0.286 US qt)
56
THROTTLE LEVER
Check to see that the throttle lever operates
correctly. It must open smoothly and spring back
to idle position when released. Repair as
necessary for proper operation.
LIGHTS
Check the headlight and taillight to make sure
they are in working condition. Repair as
necessary for proper operation.
FITTINGS AND FASTENERS
Always check the tightness of chassis fittings
and fasteners before a ride. Take the machine to
a KYMCO dealer or refer to the Service Manual
for correct tightening torque.
SWITCHES
Check the operation of the headlight switch,
engine stop switch and any other switches.
Repair as necessary for proper operation.
57
TIRES
WARNING
POTENTIAL HAZARD
Operating this ATV with improper tires, or
with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this ATV, or
operation of this ATV with improper or
uneven tire pressure, may cause loss of
control, increasing your risk of accident.
HOW TO AVOID THE HAZARD
1.The tires listed below have been
approved by Kwang Yang Motor Co., Ltd.
for this model. Other tire combinations
are not recommended.
Front
Rear
Size
25X8-12
25X10-12
Type
Tubeless
Tubeless
2.The tires should be set to the recommended
pressure:
Recommended tire pressure
Front:32~38 kpa (0.32~0.38 kgf/cm ,
2
4.6~5.4 psi)
Rear: 29~35 kpa (0.29~0.35 kgf/cm ,
2
4.1~4.9 psi)
Check and adjust tire pressures when the
tires are cold.
Tire pressures must be equal on both sides.
3.Tire pressure below the minimum specified
could cause the tire to dislodge from the
rim under severe riding conditions.
The following are minimums:
Front:32 kpa (0.32 kgf/cm , 4.6 psi)
Rear: 29 kpa (0.29 kgf/cm , 4.1 psi)
2
2
58
4.Higher pressures may cause the tire to
burst. Inflate the tires very slowly and
carefully. Fast inflation could cause the
tire to burst.
Set pressure tires cold.
Set tire pressures to the following
How to measure tire pressure
Use the low-pressure tire gauge. (Tool kit)
NOTE:
The low-pressure tire gauge is included as
standard equipment. Make two
measurements of the tire pressure and use
the second reading. Dust or dirt in the gauge
could cause the first reading to be incorrect.
MXU
500i IRS
Front
Rear
Recommended
pressure
35 kpa
(0.35 kgf/cm ,
5.0 psi)
32 kpa
(0.32 kgf/cm ,
4.5 psi)
2
(0.32 kgf/cm ,
2
Minimum
32 kpa
4.6 psi)
29 kpa
(0.29 kgf/cm ,
4.1 psi)
2
2
(0.35 kgf/cm ,
Maximum
38 kpa
(0.38 kgf/cm ,
5.4 psi)
35 kpa
4.9 psi)
(1)
2
2
(1) Low-pressure tire gauge
59
Tire wear limit
When the tire groove decreases to 4 mm (0.16
in) due to wear, replace the tire.
A. Standard: 4 mm (0.16 in)
COOLANT
Check the coolant level in the reservoir tank
when the engine is cold. (The coolant level will
vary with engine temperature.) The coolant
level is satisfactory if it is between the "FULL"
and "LOW" marks on the tank. If the coolant
level is at or below the "LOW" level, add tap
water (soft water) to bring the level up to
"FULL". Change the coolant every two years.
(See for details.)page 129~131
CAUTION:
Hard water or salt water is harmful to the
engine. You may use distilled water if you
can not get soft water.
60
(1)
(2)
(3)
WARNING
POTENTIAL HAZARD
Removing the radiator cap when the engine
and radiator are still hot.
(1) Coolant reservoir cap
(2) Maximum level mark
(3) Minimum level mark
FULL
LOW
WHAT CAN HAPPEN
You could be burned by hot fluid and steam
blown out under pressure.
HOW TO AVOID THE HAZARD
Wait for the engine to cool before removing
the radiator cap. Always use a thick rag
over the cap. Allow any remaining pressure
to escape before completely removing the
cap.
Should be serviced by your authorized
KYMCO dealer when changing the coolant.
61
OPERATION
WARNING
STARTING A COLD ENGINE
POTENTIAL HAZARD
Operating ATV without being familiar with
all controls.
WHAT CAN HAPPEN
Loss of control, which could cause an
accident or injury.
HOW TO AVOID THE HAZARD
Read the Owner's Manual carefully. If there
is a control or function you do not
understand, ask your KYMCO dealer.
WARNING
POTENTIAL HAZARD
Freezing control cables in cold weather.
WHAT CAN HAPPEN
You could be unable to control the ATV,
which could lead to an accident or collision.
HOW TO AVOID THE HAZARD
When riding in cold weather, always make
sure all control cables work smoothly
before you begin riding.
1. Set the parking brake and u
(take steering lock key out)
2. Turn the fuel valve to "ON".
3. Turn the ignition switch to "ON".
4. Shift the drive select lever into the neutral or
park position.
62
nlock the steering
.
5. Checking the battery voltage if the cold
engine start-ambient temperature below
00
-18 C (0 F).
63
NOTE:
The engine can be started in any gear if the
brake lever is applied. However, it is
recommended to shift into neutral or park
before starting the engine.
When the select lever is in the neutral or
park position, if either indicator light does
not come on, ask a KYMCO dealer to inspect
its electric circuit.
6. Completely close the throttle lever and start
the engine by pushing the start switch.
64
NOTE:
If the engine fails to start, release the start
switch, then push the start switch again.
Each cranking should be as short as
possible to preserve battery energy. Do not
crank the engine more than 10 seconds on
each attempt.
If the battery is discharged, Changing new
one to start the engine.
Spark plug inspection
65
NOTE:
Do not allow water enter the right case.
CAUTION:
See the "engine break-in" section prior to
operating engine for the first time.
STARTING A WARM ENGINE
To start a warm engine, refer to the "Starting a
cold engine" section. The throttle should be
opened slightly.
WARMING UP
To get maximum engine life, always warm up the
engine before starting off. Never accelerate
hard with a cold engine! To see whether or not
the engine is warm, check if it responds to the
throttle normally.
66
DRIVE SELECT LEVER OPERATION AND
REVERSE DRIVING
CAUTION:
Before shifting, you must stop the machine
and return the throttle lever to its closed
position until the engine speed to the
specified idling speed. Otherwise, the
transmission may be damaged.
(1)
(L)
(H)
(N)
(R)
NOTE:
Apply the rear brake and shift the shift lever
into P position before turning off the engine
when parking the vehicle on an incline if you
park on an incline with shift lever in H, L or R
position, vehicle weight will make it difficult to
shift into neutral.
Shifting: Neutral to high and high to low
1. Bring the ATV to a complete stop and return
the throttle lever to the closed position.
2. Apply the brakes, then shift by moving the
drive select lever along the shift guide.
(1) Drive select lever
(H) High (N) Neutral
(R) Reverse (P) Park
(L) Low
NOTE:
Make sure that the drive select lever is
completely shifted into position.
67
(P)
Shifting: neutral to reverse and reverse to
park
1. Bring the machine to a complete stop and
return the throttle lever to the closed position.
2. Apply the brake pedal.
3. Shift from neutral to reverse or from reverse
to park and vice versa by moving the drive
select lever along the shift guide.
(L)
(H)
(N)
(R)
NOTE:
When in reverse, the reverse indicator light
should be on. If the light does not come on, ask
a KYMCO dealer to inspect the machine.
4. Check behind for people or obstacles, then
release the rear brake pedal.
5. Open the throttle lever gradually and continue
to watch to the rear while backing.
(P)
WARNING
POTENTIAL HAZARD
Improperly operation in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind
you, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you shift into reverse, make sure
there are no obstacles or people behind
you. When it is safe to proceed, go slowly.
68
ENGINE BREAK-IN
There is never a more important period in the life
of your machine than the period between zero
and 20 hours.
For this reason, we ask that you carefully read
the following material. Because the engine is
brand new, you must not put an excessive load
on it for the first 20 hours, the various parts in
the engine wear and polish themselves to the
correct operating clearances.
During this period, prolonged full throttle
operation or any condition which might result in
excessive engine heating must be avoided.
However, momentary (2~3 seconds maximum)
full throttle operation under load does not harm
the engine.
Each full throttle acceleration sequence should
be followed with a substantial rest period for the
engine by cruising at lower r/min so the engine
can rid itself of the temporary build up of heat.
If any abnormality is noticed during this period,
consult a KYMCO dealer.
1. 0~10 hours:
Avoid continuous operation above half
throttle. Allow a cooling off period of five to
ten minutes after every hour of operation.
Vary the speed of the machine from time to
time. Do not operate it at full throttle position.
2. 10~20 hours:
Avoid prolonged operation above 3/4 throttle.
Rev the machine freely through the gears but
do not use full throttle at any time.
3. After break-in
Avoid prolonged full throttle operation. Vary
speeds occasionally.
69
PARKING
When parking, stop the engine and shift into the
park position. Turn the fuel valve to "OFF" and
apply the parking brake.
The front brake lever has three locked position
that allow it to be used as a parking brake.
To set the rear parking brake, .see page 36
(1)
To set the front parking brake, .
see page 36
(3)
(1)
(2)
(1) Locked position
(2) Lock lever
(3) Certainly locked position
(B)
(A)
(1)
(1) Rear parking brake lever
(A) Lock position
(B) Unlock position
70
Parking on a slope
WARNING
POTENTIAL HAZARD
Parking on a slope or other incline.
WHAT CAN HAPPEN
The ATV could roll out of control, increasing
the chance of an accident.
HOW TO AVOID THE HAZARD
Avoid parking on slope or other inclines. If
you must park on an incline, place the
machine transversely across the incline,
apply the parking brake, and block the front
and rear wheels with rocks or other objects.
Do not park the ATV at all on slope that are
so steep you could not walk up them easily.
1. Bring the machine to a stop by applying the
brakes.
2. Stop the engine.
3. With the brake applied, shift the drive select
lever into the park position
4. Apply the parking brake.
71
ACCESSORIES
Accessories can affect the handling and control
of your ATV. Keep the following in mind when
considering an accessory or operating an ATV
which has accessories.
Choose only accessories designed for your
ATV. Your KYMCO dealer has a variety of
genuine KYMCO accessories. Other
accessories may also be available on the
market. However, it is not possible for KYMCO
to test all non-KYMCO accessories, nor have
any control over the quality or suitability of
them. Choose a genuine KYMCO accessory,
or one that is equivalent in design and quality.
Accessories should be rigidly and securely
mounted. An accessory which can shift
position or come off while you are riding could
affect your ability to control the ATV.
Do not mount an accessory where it could
interfere with your ability your to control the
ATV. Examples include (but are not limited to)
a heavy or bulky object attached to the
handlebars which could make steering
difficult, an accessory that limits your ability
to move around on the seat, or one that limits
your view.
Use extra caution when riding an ATV with
accessories. The ATV may handle differently
than it does without accessories.
72
LOADING
As originally equipped, this ATV can carry cargo
or tow a trailer, you must use common sense and
good judgment. Keep the following points in
mind:
Never exceed the weight limit shown. An
overloaded ATV can be unstable.
Maximum load
Rear cargo rack: 85 kg (187 lbs)
Front cargo rack: 45 kg (100 lbs)
Trailer:
Maximum towing capacity: 150 kg (330 lbs)
Tongue weight: 16kg (35 lbs)
(3)
(1)
(2)
(1) (2)Front cargo rack Rear cargo rack
(3) Trailer
73
(LDA0AE/LDA0AD(FR) Version only )
Load cargo on the cargo racks as close to the
center of the vehicle as possible. Put cargo at
the rear of the front and at the front
of the rear . Center the load from
side to side.
Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident.
Make sure the load does not interfere with
controls or your ability to see where you are
going.
Ride more slowly than you would without a
load. The more weight you carry, the slower
you should go.
Allow more braking distance. A heavier
vehicle takes longer to stop.
Avoid making sharp turns unless at very slow
speeds.
Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability
and handling of the ATV.
Never carry passenger on the cargo racks.
．
cargo rack
cargo rack
WARNING
POTENTIAL HAZARD
Overloading this ATV or carrying or towing
cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling
which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for
this ATV.
Cargo should be properly distributed and
securely attached.
Reduce speed when carrying cargo or
pulling a trailer. Allow greater distance for
braking.
74
RIDING YOUR ATV
75
WARNING
Indicates a potential hazard that could result
in serious injury or death.
GETTING TO KNOW YOUR ATV
This ATV is for recreation and utility use. This
section, riding your ATV, provides general ATV
riding instructions for recreational riding. The
skills and techniques described in this section,
however, are appropriate for all types of riding.
Riding your ATV requires special skills acquired
through practice over a period of time. Take the
time to learn the basic techniques well before
attempting more difficult maneuvers.
Riding your new ATV can be a very enjoyable
activity, providing you with hours of pleasure.
But it is essential to familiarize yourself with the
operation of the ATV to achieve the skill
necessary to enjoy riding safely.
Before you begin to ride, be sure you have read
this Owner's manual completely and understand
the operation of the controls. Pay particular
attention to the safety information on
. Please also read all caution and warning
4~8
labels on your ATV.
pages
76
RIDE WITH CARE AND GOOD JUDGEMENT
Get training if you are inexperienced.
Beginners and inexperienced riders should get
proper instruction on how to operate this ATV.
WARNING
POTENTIAL HAZARD
Operating this ATV without proper
instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased
if the operator does not know how to
operate the ATV properly in different
situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Become familiar with this ATV at slow
speeds first, even if you are an experienced
operator.
Do not attempt to operate at maximum
performance until you are totally familiar
with the machine's handling and
performance characteristics.
Riding your machine requires skills acquired
through practice over a period of time.
Take the time to learn the basic techniques well
before attempting more difficult maneuvers.
77
Not recommended for children under 16 year
of age.
WARNING
POTENTIAL HAZARD
Failure to follow the age recommendations
for this ATV.
WHAT CAN HAPPEN
Use by children of ATVs that are not
recommended for their age can lead to
severe injury or death of the child.
HOW TO AVOID THE HAZARD
A child under 16 should never operate an
ATV with engine size greater than 90cc.
78
Never carry passenger on the .cargo racks
WARNING
POTENTIAL HAZARD
Carrying a passenger on the .
WHAT CAN HAPPEN
Greatly reduces your ability to balance and
control this ATV. Could cause an accident,
resulting in harm to you and/or your
passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger on the
. The is to allow the
racks cargo racks
operator to carry cargo. It is not for
carrying passengers.
cargo racks
cargo
79
APPAREL
WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an
approved motorcycle helmet, eye
protection and protective clothing.
WHAT CAN HAPPEN
Operating without an
approved motorcycle
helmet increases your
chances of a severe
head injury or death in
the event of an
accident.
Operating without eye
protection can result in
an accident and
increases your chances
of a severe injury in the
event of an accident.
Operating without protective clothing
increases your chances of severe injury in
the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved motorcycle
helmet that fits properly.
You should also wear:
eye protection(goggles or face shield)
gloves
boots
long-sleeved shirt or jacket
Long pants
80
Do not operate after consuming alcohol or
drugs.
Operator's performance capability is reduced by
the influence of alcohol or drugs.
WARNING
POTENTIAL HAZARD
Operating this ATV after consuming
alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or
while driving this ATV.
81
PRE-OPERATION CHECKS
Always perform the pre-operation checks listed
page 47
on before riding for safety and proper
care of the machine.
WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or
equipment damage.
WARNING
POTENTIAL HAZARD
Operating this ATV with improper tires, or
with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this ATV, or
operation of this ATV with improper or
uneven tire pressure, may cause loss of
control, increasing your risk of an
accident.
HOW TO AVOID THE HAZARD
Always inspect tour ATV each time you use
it to make sure the ATV is in safe operating
condition.
Always follow the inspection and
maintenance procedures and schedules
described in the Owner's Manual.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified
in the Owner's Manual for this vehicle on
pages 58~60.
Always maintain proper tire pressure as
described in the Owner's Manual on
page58.
82
Do not operate at speeds too fast your skills
or the conditions.
WARNING
POTENTIAL HAZARD
Operating this ATV at speeds too fast for
your skills or the conditions.
Speed limiter
For riders inexperienced with this model, this
model is equipped with a speed limiter in the
throttle lever housing. The speed limiter limits
the power and top speed of the machine.
Turning the screw in decreases top speed, and
turning it out increases top speed.
WHAT CAN HAPPEN
Increases your chances of losing control of
the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD
Always go at a speed that is proper for the
terrain, visibility and operating conditions,
and your experience.
(1)
(2)
(1) Adjuster (2) Locknut
83
LOADING AND ACCESSORIES
Use extra caution when riding the machine with
additional loads, such as accessories or cargo.
The machine's handling may be adversely
affected. Reduce your speed when adding
additional loads.
MAXIMUM TOWING CAPACITY:
150 kg (330lbs)
TONGUE WEIGHT:
16 kg (35 lbs)
MAXIMUM LOADING LIMIT:
REAR CARGO RACK: 85 kg (187 lbs)
FRONT CARGO RACK: 45 kg (100 lbs)
Loading and operational guidelines
Carrying cargo will affect how your ATV handles
and greatly reduce its ability in accelerating,
braking and making turns and other maneuvers.
Be sure to observe the weight limits and follow
these guidelines:
1. Do not tow another vehicle.
2. Make sure all cargo is secured before riding.
3. Allow extra room for starting, stopping and
turning whenever you carry cargo or pull a
trailer.
4. Avoid riding on steep slopes when carrying
cargo or pulling a trailer.
5. Never cross a slope when towing a trailer.
84
WARNING
POTENTIAL HAZARD
Overloading this ATV or carrying or towing
cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling,
stability and braking which could lead to an
accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for
this ATV.
Cargo should be properly distributed and
securely attached.
Reduce speed when carrying cargo or
pulling a trailer. Allow greater distance for
braking.
Always follow the instructions in your
Owner's Manual for carrying cargo or
pulling a trailer.
Accessories
Genuine KYMCO accessories have been
specifically designed for and tested on this
vehicle. Because KYMCO cannot test all other
accessories, you are personally responsible for
properly selecting, installing, and using nonKYMCO accessories. Always follow the loading
instructions above, plus the following:
1. Carefully inspect the accessory to make sure
it does not block any lights, reduce ground
clearance, or limit suspension travel, steering
travel, or other controls.
2. Make sure the accessory does not interfere
with your ability to shift body position on the
seat or operate hand and foot controls.
3. Do not add electrical equipment that will
exceed the vehicle's electrical system
capacity. A blown fuse could cause a loss of
lights or engine power.
85
MODIFICATIONS
WARNING
POTENTIAL HAZARD
Operating this ATV with improper
modifications.
WHAT CAN HAPPEN
Improper installation of accessories or
modification of this vehicle may cause
changes in handling which in some
situations could lead to an accident.
HOW TO AVOID THE HAZARD
Never modify this ATV through improper
installation or use of accessories. All parts
and accessories added to this vehicle
should be genuine KYMCO or equivalent
components designed for use on this ATV
and should be installed and used according
to instruction. If you have question, consult
an authorized ATV dealer.
No modifications
Modifying this ATV or removing original
equipment may render the vehicle unsafe or
illegal. Spark arresters and mufflers are
required in most areas. Don't modify your
exhaust system or emission control system
components. Remember, excessive noise
bothers everyone and creates a bad image for
ATV.
86
DURING OPERATION
Always keep your feet on the footboards during
operation. Otherwise your feet may contact the
rear wheels.
WARNING
POTENTIAL HAZARD
Removing hands from handlebars or feet
from footboards during operation.
WHAT CAN HAPPEN
Removing even one hand or foot can
reduce your ability to control the ATV or
could cause you to lose your balance and
fall a footpeg, your foot or leg may come
into contact with the rear wheels, which
could injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebars
and both feet on the footpegs of your ATV
during operation.
87
Avoid wheelies and jumping. You may lose
control of the machine or overturn.
WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other
stunts.
WHAT CAN HAPPEN
Increases the chance of an accident,
including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or
jumps. Don't try to show off.
88
EXHAUST SYSTEM
The exhaust on the machine is very hot during
and following operation. To prevent burns, avoid
touching the exhaust system. Park the machine
in a place where pedestrians or children are not
likely to touch it.
WARNING
POTENTIAL HAZARD
Hot exhaust system
WHAT CAN HAPPEN
Someone touching the exhaust system
during or after operation could be burned.
HOW TO AVOID THE HAZARD
Do not touch the hot exhaust system.
Do not park the machine in a place where
others might be likely to touch it.
89
PRACTICING
Select a flat area to become familiar with your
ATV. Make sure that this area is free of
obstacles and other riders. You should practice
control of the throttle, brakes, shifting before
trying more difficult terrain.
Always avoid riding on rough surfaces: the ATV
is designed for on-road use only, and handling
maneuvers are more difficult to perform on
rough surfaces
.
With the engine idling, return the starter knob to
the closed position and shift the drive select
lever into the forward position. Then release the
parking brake. Apply the throttle slowly and you
will start to accelerate. If the throttle is applied
too abruptly, the front wheels may lift off the
ground resulting in a loss of directional control.
Avoid higher speeds until you are thoroughly
familiar with the operation of your ATV.
Set the parking brake and follow the instruction
page 62~66
on to start the engine. Once it has
warmed up you are ready to begin riding your
ATV. Remember that the engine and exhaust
pipe will be hot when riding and afterwards; do
not allow skin or clothing to come in contact with
these components.
When slowing down or stopping, release the
throttle and apply the brakes smoothly and
evenly. Improper use of the brakes can cause
the tires to lose traction, reducing control and
increasing the possibility of an accident.
90
TURNING YOUR ATV
To achieve maximum traction while riding on-road, the two rear wheels are mounted solidly on one
axle and turn together at the same speed. Therefore, unless the wheel on the inside of the turn is
allowed to slip or lose some traction, the ATV will resist turning.
When approaching a corner or turn, close the throttle fully, and slow the ATV down by applying both
front and rear brakes at the same time.
As you do so, put your weight on the footboard to
the outside of the turn (opposite your desired
direction) and lean your upper body into the turn.
After completing the turn, open the throttle
gradually to accelerate the ATV.
Lean towards
inside of turn .
Support your
weight on the
outer footboard
POTENTIAL HAZARD
Turning improperly
WHAT CAN HAPPEN
ATV could go out of control, causing a
collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for
turning as described in this Owner's
Manual.
Practice turning at low speeds before
attempting to turn at faster speeds. Do not
turn at speeds too fast for your skills or the
conditions.
Do not turn at excessive speeds.
WARNING
91
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