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Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.
Read this manual carefully.
This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO motorcycle.
Any one who operates your motorcycle should carefully read and understand the contents of this manual before riding the motorcycle. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your motorcycle. This Owner’s Manual should be considered a permanent part of the vehicle. Keep it with your motorcycle at all times.
ON-ROAD USE ONLY. This motorcycle has been designed to be used on the road.
Particularly important information is called out in this manual by the following icons and notations:
WARNING
CAUTION
NOTE
The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.
Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION symbol indicates that special precautions must be taken to avoid damaging the motorcycle.
The NOTE symbol indicates key information about a procedure or to clarify an operation.
California Proposition 65
WARNING
This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Battery & Electrical System Damage Alert
WARNING
To avoid damage to the motorcycle’s electrical system, do not remove or install a battery wire when the ignition switch is in the “ON” position.
TABLE OF CONTENTS |
|
Manual Icon Legend ................................................... |
(inside of front-cover) |
CA Prop 65 & Battery Warning .................................. |
(inside of front-cover) |
Table of Contents .......................................................................................... |
1 |
SECTION 1 - SAFETY ................................................................ |
2 - 8 |
Forward ......................................................................................................... |
2 |
Motorcycle Safety ................................................................................... |
3 - 4 |
Load Limits & Guidelines ............................................................................. |
5 |
Accessories & Modifications ........................................................................ |
6 |
Caution & Warning Labels ............................................................................ |
6 |
Locations of Parts & Controls ................................................................ |
7 - 8 |
SECTION 2 - CONTROLS & FEATURES ............................... |
9 - 21 |
Serial Numbers ............................................................................................. |
9 |
Keys ............................................................................................................. |
10 |
Ignition Switch ............................................................................................. |
10 |
Steering Lock ....................................................................................... |
10 - 11 |
Right-hand Handlebar Switch .................................................................... |
12 |
Left-hand Handlebar Switch ....................................................................... |
13 |
Helmet Lock ................................................................................................ |
14 |
Seat Lock .................................................................................................... |
14 |
Tool Kit ......................................................................................................... |
14 |
Multifunction Meter ............................................................................ |
15 – 21 |
Speedometer ............................................................................................... |
17 |
Odometer/Trip meter/Service meter ................................................. |
18 – 19 |
Fuel Level Gauge ....................................................................................... |
20 |
Clock .................................................................................................... |
20 - 21 |
SECTION 3 - OPERATION ..................................................... |
22 - 40 |
Pre-ride Inspection ............................................................................ |
22 – 31 |
Engine Oil Inspection ................................................................................. |
23 |
Brake Inspection ......................................................................................... |
24 |
Tire Inspection ............................................................................................ |
25 |
Fuel Level Inspection & Refilling ............................................................... |
26 |
Steering Inspection ..................................................................................... |
27 |
Lights Inspection ......................................................................................... |
27 |
Horn Inspection ........................................................................................... |
28 |
Drive Chain Inspection ............................................................................... |
28 |
Clutch Lever & Cable Inspection ............................................................... |
29 |
Throttle Inspection ...................................................................................... |
30 |
Chassis Inspection ..................................................................................... |
31 |
Starting the Engine ............................................................................. |
31 - 33 |
Riding Your Motorcycle ....................................................................... |
37 - 40 |
Stopping & Parking Your Motorcycle ................................................. |
37 - 38 |
Break-in Recommendations ............................................................... |
39 - 40 |
Tire Break-in ................................................................................................ |
40 |
SECTION 4 - MAINTENANCE ............................................... |
41 - 58 |
Importance of Maintenance ....................................................................... |
41 |
Maintenance Schedule ....................................................................... |
42 - 43 |
Engine Oil Recommendation ..................................................................... |
44 |
Engine Oil Change .............................................................................. |
44 - 45 |
Spark Plug ........................................................................................... |
46 - 47 |
Air Filter Element ................................................................................ |
47 - 48 |
Throttle Free-play Adjustment .................................................................... |
49 |
Brake Fluid .......................................................................................... |
49 - 50 |
Battery ................................................................................................. |
50 - 51 |
Battery Removal & Service ........................................................................ |
51 |
Wire Connectors ......................................................................................... |
52 |
Fuses ........................................................................................................... |
52 |
Cleaning Your Motorcycle .................................................................. |
53 - 54 |
Storage ................................................................................................ |
55 - 56 |
Maintenance Record ......................................................................... |
57 – 58 |
Specifications .............................................................................................. |
59 |
Exhaust Emissions System ................................................................. |
60 -61 |
Clean-air System ........................................................................................ |
61 |
Emission Information & EPA Warranty ...................................................... |
62 |
KYMCO Limited Motorcycle Warranty ....................................................... |
63 |
Index ............................................................................................................ |
64 |
Identification Numbers Record .................................. |
(inside of back-cover) |
|
1 |
SECTION 1 -
FORWARD & SAFETY INTRODUCTION
Thank you for purchasing this KYMCO Quannon motorcycle, and welcome to the KYMCO riding family.
Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its features, capabilities, and limitations.
To ensure a long, trouble-free life for your motorcycle, provide it with the proper care and maintenance as described in this manual.
For replacement parts and accessories, you should always use genuine KYMCO products, as they have been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.
Keep this Owner's Manual aboard your motorcycle at all times so that you can refer to it whenever you need information. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is sold.
All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time without notice and without incurring any obligation.
2
MOTORCYCLE SAFETY
IMPORTANT SAFETY INFORMATION
Your motorcycle can provide you many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual. Here are some very important safety tips:
Wear a helmet
Motorcycle safety equipment starts with a quality helmet. One of the most serious injuries you can suffer in a crash is a head injury. Always wear a properly approved helmet. You should also wear suitable eye protection.
Make yourself easy to see
To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you to avoid accidents.
Keep your motorcycle in safe condition
For safe riding, it's important to inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this motorcycle.
Inspect your motorcycle before riding
Do not forget to perform an entire safety inspection to ensure the safety of you and your passenger before each ride.
Be extra safety conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distance can double on a rainy day. Stay off of the painted surfaces, manhole covers and greasy appearing areas on the pavement, as they can be especially slippery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever your are in doubt about the road conditions, slow down.
Modification
Modification of your motorcycle, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.
3
MOTORCYCLE SAFETY
PROTECTIVE APPAREL
For your safety, always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride your motorcycle.
Helmets and protection
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. Your helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and to aid your vision.
Additional riding gear
In addition to a helmet and eye protection, you should also use:
•Sturdy boots with nonslip soles to help protect your feet and ankles
•Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises
•A motorcycle riding suit or jacket that has been designed for comfort as well as protection. Bright colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid any loose clothing that might get caught on any part of your motorcycle.
Not wearing a helmet increases your chance of serious injury or death in a crash.
1 2
43
1Wear bright or reflective clothing. Your clothes should fit properly (not too tight or loose)
2Always wear a helmet and wear eye protection
3Your footwear should be the proper size, have low heels, and offer ankle protection
4Wear gloves and always ride with both hands grasping the handlebars
Be sure you and your passenger always wear approved motorcycle helmets that fit properly. You should also wear eye protection and other protective apparel when you ride.
4
RIDING & LOADING GUIDELINES
Your riding position
The riding stability of your motorcycle is influenced by your riding position. When riding, you should sit on the center of the seat. If you sit on the rear of the seat you could reduce the amount of weight on the front wheel. This could affect the handling and steering characteristics of the motorcycle.
Your motorcycle will turn more smoothly if you lean your body into the turn. Use caution with extreme leaning or handlebar inputs that could upset the chassis.
When riding your motorcycle on a rough or slippery road, reduce your speed and hold the handlebars firmly. Be prepared to brake or turn to avoid a road hazard.
Load limits
These specifications are the load limits for your Quannon motorcycle. These general guidelines may help you decide how to add accessories to your motorcycle and how to load it properly.
Overloading will affect the motorcycle’s stability and handling, be sure to stay within the limits given below:
Maximum weight capacity (Includes the weight of the rider,
passenger, cargo and accessories): ...... |
810 lbs (368 kg) |
Maximum cargo weight: ........................... |
308 Ibs (140 kg) |
Loading guidelines
Improperly loading your motorcycle will affect its stability and handling. You should ride at reduced speeds when you are carrying a passenger or cargo. Follow these guidelines whenever you carry a passenger or cargo:
•Check that both tires are properly inflated
•To prevent loose items from creating a hazard, make sure all cargo is securely tied down before you ride
•Balance cargo weight evenly on the motorcycle
Overloading or improper loading will affect vehicle handling, stability and braking, and can lead to an accident.
Never exceed the stated load capacity of your motorcycle.
Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo. Allow greater distance for braking.
5
ACCESSORIES, MODIFICATION & CAUTION LABELS
Accessories
There is a large variety of accessories available to KYMCO motorcycle owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories to your motorcycle can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, your KYMCO dealer can assist you in selecting and installing quality accessories.
Use extreme caution when selecting and installing the accessories for your motorcycle.
No modifications
KYMCO strongly advises you against removing any original equipment or modifying your motorcycle in any way that would change its design or operation.
Improper accessories or modifications can make your motorcycle unsafe and can lead to an accident.
Never modify your motorcycle through the improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this motorcycle, and should be installed and used according to instruction. If you have any questions, consult an authorized KYMCO dealer.
Caution labels
Your KYMCO Quannon motorcycle comes equipped with several labels and hangtags containing important safety information. Anyone who rides your motorcycle should read and understand this information before operating it. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your KYMCO dealer immediately for a replacement.
6
LOCATION OF PARTS & CONTROLS
1 |
6 |
2 |
7 |
3 |
8 |
|
|
4 |
|
|
9 |
5 |
|
|
AT |
1Headlight dimmer switch, passing button, turn signal switch, and horn button
2 Headlight
3 Ignition switch |
7 Taillight/Stoplight |
4 left front turn signal |
8 Left rear turn signal |
5 Transmission shift lever |
9 Helmet lock |
6 Fuel tank cap |
AT Side stand |
NOTE: Your motorcycle may differ slightly in appearance from the images in this manual. |
7 |
LOCATION OF PARTS AND CONTROLS
1
2
3
4
1Taillight/Stoplight
2Right rear turn signal
3Exhaust muffler
5
6
7
8
9
4 Rear brake pedal
5 Engine stop switch and starter motor button
6 Fuel tank
7 Right front turn signal
8 Oil level window
9 VIN (frame number)
8 |
NOTE: Your motorcycle may differ slightly in appearance from the images in this manual. |
|
SECTION 2 -
CONTROLS & FEATURES
Vehicle identification number
The vehicle identification number (also known as the VIN or frame number) is a 17-digit number stamped on the right side of the frame. At this same location is the VIN compliance label. When you take delivery of your motorcycle, check that the VIN stamped on your motorcycle and imprinted on the label is the same as the VIN listed in the bill-of-sale and the warranty docu-
ments you receive from your dealer.
Engine serial number
The engine serial number (also known as the ESN) is stamped on left side of the engine case.
NOTE: Write your motorcycle’s VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual.
9
CONTROLS & FEATURES
KEYS
Your Quannon motorcycle is supplied with two identical ignition switch keys that operate the ignition switch, the steering lock, the fuel filler cap, and the helmet lock.
IGNITION SWITCH & STEERING LOCK
To operate the ignition switch and the steering lock:
2
1
Key code
Both keys have a unique code stamped on the tab supplied with the keys. For security reasons this code is not stamped on the motorcycle or recorded in the vehicle's basic documentation. Since the code is required if you need replacement keys, record these important codes in the boxes provided on the inside, rear cover of this Owner's Manual.
NOTE: Apply a lock lubricant with antifreeze properties to key openings if the outside air temperature drops be-
low freezing (32o F, 0o C).
1 “OFF”: In this position, the motorcycle’s electrical system is off, and the engine cannot be started. The key can be removed from the ignition switch in this position.
2 “ON”: In this position ,the motorcycle’s electrical system is on, and the engine can be started. The key cannot be removed from the ignition switch in this position.
3 “LOCK”: In this position, the ignition switch locks the steering of the motorcycle. The key can be removed from the ignition switch in this position.
10
CONTROLS & FEATURES
3
Using the steering lock:
LOCKING: Turn the handlebars fully to the left, then push in and turn the ignition switch ley to the “LOCK” 3 position. Remove the key. The steering should now be locked.
UNLOCK: Turn the ignition switch key to the “OFF” 1 or the “ON” 2 position to unlock the steering.
Do not turn the ignition switch to the “OFF” or “LOCK” positions while riding, as this may cause an accident.
When parking (and locking) your motorcycle, do not leave it in a place where it can hinder pedestrian or vehicular traffic.
After locking the steering, gently turn the handlebars to make sure the lock is engaged.
11
CONTROLS & FEATURES
Right handlebar switch
1
2
Headlight switch 1 " " position:
The headlight and taillight will be lit.
"" position:
The position light and taillight (running lamps) will be lit.
"" position:
The headlight and taillight will be off.
NOTE: Not all Quannon motorcycles have switches that control the headlight circuit. Depending upon country and state regulations, your motorcycle's controls may differ from the switches described here.
NOTE: The starter motor will not engage unless the front brake lever is squeezed or the rear brake lever is depressed at the same time the starter button is pressed.
Release the starter button immediately after the engine has started.
To prevent damage to the starter motor, do not operate the starter motor for more than five seconds at a time.
If the motorcycle fails to start immediately, check the fuel level and the battery condition. Allow the starter motor to cool before attempting to start the engine again.
3
4
Electric starter button 2 " ":
Turn the ignition switch “ON” and press the electric starter button to activate the starter motor.
12
Engine stop switch 3 "
" position:
The ignition circuit is off. The engine will not start or run.
Engine stop switch 4" " position
The ignition circuit is on, and the engine can start and run.
CONTROLS & FEATURES
Left handlebar switch
6
5 7
8
Turn signal switch:
Use the turn signal indicator to signal to other traffic that you intend to turn or change lanes. The turn signal light on the dash will flash to alert the rider that the switch is engaged.
"
" for turning to the "left" 5. "
" for turning to the "right" 6.
To cancel the turn signal, press the switch in when it is in the center position 7.
NOTE: The turn signals do not automatically cancel. Be sure to cancel your signals each time you complete a turn or lane change.
Horn button 8 " ":
Press the horn button to sound the horn.
AT
9
Dimmer switch:
"
" switch position 9 turns the headlight low beam on.
" "switch position AT turns the headlight high beam on. The high beam indicator light on the dash is activated as well.
AK
Passing light button:
Use this button AK to rapidly flick the headlamp high beam on
and off to signal other vehicles that you wish to pass.
13
CONTROLS & FEATURES
Helmet lock |
Seat Lock & tool kit |
||
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|
|
|
1 |
5 |
||
4
2
3
To use the helmet lock:
1.Insert the ignition switch key and rotate it clockwise to open the lock
2.Put the helmet’s strap ring into the lock’s pin 1 and push the outside of the pin 2 in to secure the lock.
3.To remove the helmet, use the key to open the lock.
Do not ride your motorcycle with a helmet attached to the helmet lock. The lock is not intended to be a helmet holder. A helmet hanging from the lock could interfere with the motorcycle’s operation and may cause a loss of control and an accident.
To open the seat (passenger section):
1.Insert the ignition switch key into the seat lock 3 and rotate it clockwise to open the seat latch
2.Lift up on the back edge of the passenger seat 4 and remove it from the motorcycle
3.To replace the seat, engage the hooks on the bottom of the seat with the loops on the frame. Press down on the seat until you hear the seat latch “clicks” indicating it is engaged.
NOTE: Lift gently up on the back of the seat to make sure the seat is secured in the latch.
The tool kit 5 is located under the seat in the tray on the top of the fender.
NOTE: The weight capacity of the tool tray is 3.3 lb (1.5 kg).
14
CONTROLS & FEATURES
Multifunction meter display
|
4 |
|
4 |
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|
3 |
5 |
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2 |
||
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1 |
6 |
1 Tachometer: Indicates engine revolutions per minute (RPM).
2 Odometer / Tripmeter / Oil Service Meter Display: The odometer displays the vehicle’s total operating mileage. The tripmeter displays the amount of mileage since the rider last reset the display to “zero”. The oil service meter can be set to alert the rider that oil service is required.
3 Clock: Displays the time in 12-hour format (AM/PM).
4 Speedometer: Indicates the vehicle speed in kilometers per hour (Km/h) or in miles per hour (MPH), depending upon the setting chosen by the rider.
5 Adjustment buttons: Used to set the time display on the clock, and to access or clear the tripmeter display.
6 Fuel level gauge: indicates the approximate amount of fuel in the fuel tank. If the gauge indicates “E”, the fuel level is low and gasoline must be added.
NOTE: The indicator needle of the tachometer’s analog dial will sweep from zero to the maximum reading then back to zero when the ignition switch is turned "ON" (or when the battery is reconnected following service). This is a
normal function of this type of meter and is required to calibrate the dial before the engine is operated. |
15 |
CONTROLS & FEATURES
Multifunction meter display
1 Side Stand Indicator Light: Indicates that the motorcycle’s side stand is in the “down” position.
2 Neutral Position Indicator Light: Indicates that the motorcycle’s transmission is in the “neutral” position. The light will only illuminate if the ignition switch is “ON” and the transmission is in “neutral”.
3 Left Turn Signal Indicator Light: When the turn signal switch on the left handlebar switch is pushed to the left, the left turn signal and this indicator light will flash.
4 Right Turn Signal Indicator Light: When the turn signal switch on the left handlebar switch is pushed to the right, the right turn signal and this indicator light will flash.
1 234 5
5 High Beam Indicator Light: When the headlight switch on the left handlebar switch is pressed to the “HI” position, the headlight high beam and this indicator will light. The indicator will also light if the passing lamp switch is pressed on the left handlebar switch.
16
CONTROLS & FEATURES
Multifunction meter display
The liquid crystal display (LCD) portion of the multifunction meter has the following functions:
|
1 |
4 |
2 |
|
3
1Speedometer
2Fuel Level Gauge
3Odometer / Tripmeter / Oil Service Meter
4Digital Clock
Initial display
When the ignition switch is turned “ON”, the multifunction display will temporarily display all of the elements for each func-
tion so you can be sure that the display is functioning properly.
Speedometer
The speedometer displays the road speed of the motorcycle in MPH or Km/h.
MPH
Km/h
To toggle the speedometer display between MPH or Km/h, press and hold the MODE button for more than two seconds.
See item “5” on page 15.
17
CONTROLS & FEATURES
Odometer / Tripmeter / Oil Service meter
To select MPH, Km/h or the oil service reminder display on the LCD panel, press and hold the MODE button for more than two seconds.
See item “5” on page 15.
MPH
Km/h
Odometer:
The odometer displays the vehicle’s total operating mileage.
Tripmeter:
The tripmeter displays the amount of mileage since the rider last reset the display to “zero”.
Oil Service meter:
The oil service meter shows the mileage for oil service frequency. The oil service meter can be set to alert the rider that
oil service is required.
To select the Odometer/Tripmeter/Oil Service meter:
1.Press and hold the ADJ. (Adjust) button for more than two seconds to select the odometer, tripmeter or oil service meter display on the LCD.
18
CONTROLS & FEATURES
To reset the tripmeter:
1.Press and hold the ADJ. (Adjust) button for more than two seconds to select TRIP.
2.Press and hold the MODE and the ADJ. (Adjust) button at the same time until the tripmeter resets to “zero”.
To reset the oil service meter:
1.Press and hold the ADJ. (Adjust) button for more than two seconds to select the oil service meter.
2.Press and hold the MODE and the ADJ. (Adjust) button at the same time until the oil service meter resets to “zero”.
19
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