Kymco People 50 User Manual

Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle, as it contains important safety information.

Read this manual carefully.

This Owner’s Manual contains important information on the safety, operation and maintenance of your KYMCO scooter. Anyone who operates your scooter should carefully read and understand the contents of this manual before riding the scooter.

For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter. This Owner’s Manual should be considered a permanent part of the vehicle. Keep it with your scooter at all times.

ON-ROAD USE ONLY This scooter has been designed to be used on the road.

Particularly important information is called out in this manual by the following icons and notations:

WARNING

CAUTION

NOTE

The SAFETY ALERT symbol with the exclamation point in the triangle means ATTENTION! BE ALERT! YOUR SAFETY CAN BE AFFECTED.

Failure to follow instructions associated with a WARNING symbol could result in severe injury or death to the rider, a passenger, a bystander, or a person inspecting or repairing the scooter.

A CAUTION symbol indicates that special precautions must be taken to avoid damaging the scooter.

The NOTE symbol indicates key information about a procedure or clarifies an operation.

California Proposition 65

WARNING

This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

TABLE OF CONTENTS
Manual Icon Legend ...................................................	(inside of front-cover)
CA Prop 65 Warning ...................................................	(inside of front-cover)
Table of Contents ..........................................................................................	1
SECTION 1 - SAFETY ................................................................	2 - 6
Foreword .......................................................................................................	2
Scooter Safety ........................................................................................	3 - 4
Load Limits & Guidelines .............................................................................	5
Accessories & Modifications ........................................................................	6
SECTION 2 - CONTROLS & FEATURES ...............................	7 - 17
Locations of Parts & Controls ................................................................	7 - 8
Vehicle Identification Numbers ....................................................................	9
Keys .............................................................................................................	10
Ignition Switch & Steering Lock ..........................................................	10 - 11
Right-hand Handlebar Switch ....................................................................	11
Engine-stop Switch .....................................................................................	11
Electric Start Button ....................................................................................	11
Left-hand Handlebar Switch .......................................................................	12
Headlight Dimmer Switch ...........................................................................	12
Turn Signal Switch ......................................................................................	12
Horn Button .................................................................................................	12
Under-seat Storage Compartment ............................................................	13
Helmet Hooks .....................................................................................	13 - 14
Main Stand ..................................................................................................	14
Front Luggage Box .....................................................................................	16
Instruments .........................................................................................	15 - 16
Clock ............................................................................................................	16
Rear Shock Absorbers ...............................................................................	17
Passenger Foot Rests ................................................................................	17
SECTION 3 - OPERATION .....................................................	18 - 38
Break-in Recommendations ...............................................................	18 - 19
Tire Break-in ................................................................................................	19
Troubleshooting ..........................................................................................	19
Pre-ride Inspection .............................................................................	20 - 30
Engine Oil Inspection .................................................................................	21
Tire Inspection ....................................................................................	21 - 22
Fuel Level / Filler Cap ................................................................................	23

Brake Inspection .................................................................................	24 - 27
Steering & Handlebar Inspection ...............................................................	27
Instrument Inspection .................................................................................	28
Horn & Lights Inspection ....................................................................	28 - 29
Chassis Inspection .............................................................................	29 - 30
Starting the Engine (electric start) .....................................................	30 - 32
Starting the Engine (kick start) ...................................................................	32
Riding Your Scooter ............................................................................	33 - 37
Parking Your Scooter ..........................................................................	37 - 38
SECTION 4 - MAINTENANCE ...............................................	39 - 58
Importance of Maintenance .......................................................................	39
Maintenance Schedule .......................................................................	40 - 41
Tires .............................................................................................................	42
Tire Pressure ...............................................................................................	42
Engine Oil ....................................................................................................	43
Engine Oil Level Inspection & Change ..............................................	43 - 44
Transmission Fluid Change .......................................................................	45
Air Filter Maintenance ................................................................................	46
Spark Plug ...................................................................................................	47
Fuel System ................................................................................................	48
Battery .................................................................................................	48 - 50
Fuses ...........................................................................................................	50
Wire & Cable Covers ..................................................................................	51
Brake Fluid Level Inspection ..............................................................	51 - 52
Brake Lever & Shoe Adjustment ................................................................	52
Cleaning Your Scooter ........................................................................	53 - 54
Storage ................................................................................................	55 - 56
Maintenance Record ..........................................................................	57 - 58
Specifications (People 50) .........................................................................	59
Specifications (People 150) .......................................................................	60
Emission - KYMCO Clean Air System .......................................................	61
Emission Information & EPA Warranty ......................................................	62
KYMCO Limited Scooter Warranty ............................................................	63
Index ............................................................................................................	64
Identification Numbers Record ..................................	(inside of back-cover)

1

SECTION 1 -

FOREWORD & SAFETY INTRODUCTION

Thank you for purchasing this KYMCO People scooter, and welcome to the KYMCO riding family.

Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter’s controls, its features, its capabilities, and its limitations.

To ensure a long, trouble-free life for your scooter, be sure to provide it with proper care and maintenance as set forth in this manual.

For replacement parts and accessories, you should always use genuine KYMCO products, as they have been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.

Keep this Owner's Manual aboard your scooter at all times, so that you can refer to it whenever you need information. This manual should be considered a permanent part of the scooter, and should remain with the scooter when it is sold.

All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be information in this manual that differs slightly from your vehicle. KYMCO reserves the right to make product and publication changes at any time, without notice, and without incurring any liability.

2

SCOOTER SAFETY

IMPORTANT SAFETY INFORMATION

Your scooter can provide you with many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual. Here are some very important safety tips:

Wear a helmet

Scooter safety equipment starts with a quality helmet. One of the most serious injuries you can suffer in a crash is a head injury. Always wear a properly approved helmet. You should also wear suitable eye protection.

Make yourself easy to see

To make yourself more visible, wear bright, reflective clothing; position yourself so other drivers can see you; signal before turning or changing lanes; and use your horn when it will help others notice you.

Know your limits

Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you avoid accidents.

Keep your scooter in safe condition

For safe riding, it is important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter.

Inspect your scooter before riding

Do not forget to perform an entire safety inspection to ensure your, and your passenger's safety, before each ride.

Be extra safety conscious on bad weather days

Riding on bad weather days, especially wet ones, requires extra caution. Braking distance can double on a rainy day. Stay off of painted surfaces, manhole covers and greasy appearing areas on the pavement, as they can be especially slippery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever your are in doubt about the road conditions, slow down.

Modification

Modification of your scooter, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area.

3

SCOOTER SAFETY

PROTECTIVE APPAREL

For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a longsleeved shirt or jacket whenever you ride your scooter.

Helmets and protection

Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. Your helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and aid your vision.

Additional riding gear

In addition to a helmet and eye protection, you should also use:

•Sturdy boots with nonslip soles to help protect your feet and ankles

•Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises

•A motorcycle or scooter riding suit or jacket that has been designed for comfort, as well as protection. Bright colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothing that can get caught on any part of your scooter.

Not wearing a helmet increases your chance of serious injury or death in a crash. Be sure you and your passenger always wear an approved motorcycle helmet that fits properly.

1 2

3

4

1 Wear gloves and use both hands to grasp the handlebar when riding

2 Always wear a helmet and eye protection

3 Wear bright or reflective clothing. Clothes should fit properly (not too tight or loose)

4 Footwear should be the proper size, have low heels, and offer ankle protection

You should also wear eye protection and other protective apparel when you ride.

4

LOAD LIMITS & LOADING GUIDELINES

These general guidelines may help you decide how to add accessories to your scooter and how to load it properly.

Load limits

These specifications are the load limits for your People scooter. Overloading the scooter will affect its stability and handling. Be sure to stay within the limits given below:

Maximum weight capacity (Includes the weight of the rider,

passenger, cargo and accessories): ........	330 lb (150 kg)
Maximum cargo weight: ...........................	36.3 lb (16.5 kg)
Front luggage box 5 weight limit: .............	3.3 lbs (1.5 kg)
Under-seat compartment 6 weight limit:	... 22 lbs (10 kg)
Rear carrier (rack) 7 weight limit: ...................	11 lbs (5 kg)

Overloading or improper loading will affect vehicle handling, stability and braking, and can lead to an accident.

Never exceed the stated load capacity of your scooter.

Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo. Allow greater distances for braking.

5

6

7

Loading guidelines

Improperly loading your scooter will affect its stability and handling. You should ride at reduced speeds when you are carrying a passenger or cargo. Follow these guidelines whenever you carry a passenger or cargo:

•Check that both tires are properly inflated

•To prevent loose items from creating a hazard, make sure all cargo is securely tied down before you ride

•Place cargo weight as close to the center of the scooter as possible

•Balance cargo weight evenly on both sides of the scooter

5

ACCESSORIES & MODIFICATION

There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot control the quality or suitability of accessories you may wish to purchase. But the addition of unsuitable accessories to your scooter can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market, or all of the combinations of the available accessories. Your KYMCO dealer will be happy to assist you in selecting quality accessories and see that they are installed correctly.

Use extreme caution when selecting and installing the accessories for your scooter.

No modifications

KYMCO strongly advises you against removing any original equipment or modifying your scooter in any way that would change its design or operation.

Improper accessories or modifications can make your scooter unsafe and can lead to an accident.

Never modify your scooter through the improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter.

All accessories should be installed and used according to the product’s instructions. If you have any questions, consult an authorized KYMCO dealer.

6

SECTION 2 -

CONTROLS & FEATURES

Location of parts & controls

4

3

2

1

5

6

7

8

9 AT

AK

1 VIN (Vehicle Identification	4 Turn signal switch, headlight dimmer 8 Left rear turn signal
Number -or- Frame Number)	switch, horn button
2 Left front turn signal	9 Air cleaner assembly
	5 Seat lock
3 Front glove box	AT ESN (Engine Serial Number)
	6 Rear carrier (rack)

AK Kick-start lever
7 Taillight/Brake light
NOTE: Your scooter may differ slightly in appearance from the images in this manual.	7

CONTROLS & FEATURES

Location of parts & controls

7

6

	5	8
		9
	4	AT
	3
	2
	1

1 Exhaust muffler	5 Fuel filler (under seat)	8 Headlight
2 Battery (under seat)	6 Under-seat storage compartment	9 Ignition switch
3 Right rear turn signal	7 Engine stop switch, starter motor	AT Right front turn signal

	button
4 Taillight/Brake light
8	NOTE: Your scooter may differ slightly in appearance from the images in this manual.

CONTROLS & FEATURES

1

VEHICLE IDENTIFICATION NUMBERS

You scooter had identification numbers stamped into the frame and engine cases during manufacture.

VIN (Vehicle Identification Number) or Frame Number

To view the VIN 1, remove the cover on the frame cover by releasing its tab with a flat-head screw driver.

ESN (Engine Serial Number)

The ESN 2, is stamped on the left engine case.

NOTE:

Write your scooter’s VIN and ESN in the boxes provided in the inside, rear cover of this Owner's Manual.

2

9

CONTROLS & FEATURES

Keys

Your People scooter is supplied with two identical ignition switch keys. The ignition key operates the ignition switch, the steering lock, and is used to open the seat to gain access to the front luggage box and the under-seat storage compartment (to open the fuel filler cap).

Key code tab

The keys have a unique code stamped on the tab supplied with the keys. This code is not stamped on the scooter and is not recorded in the vehicle's basic documentation for security reasons. Since this code is required if you need replacement keys, record this important code in the box provided on the inside, rear cover of this Owner's Manual.

Ignition switch & Steering lock

Your People scooter is equipped with an ignition switch 1 that can turn on or off the vehicle’s electrical power supply, but can also lock the steering for security.

1

ON: In this position, electrical power is connected to start and operate the engine (the key cannot be removed).

OFF: In this position, electrical power is disconnected and the engine cannot start or operate (the key can be removed).

LOCK: In this position, the steering is locked, electrical power is disconnected, and the engine cannot start or operate (the key can be removed).

NOTE: Your scooter’s keys may differ slightly in appearance from

the images in this manual.

10

CONTROLS & FEATURES

Locking the steering

Turn the handlebar fully to the left. Press in and rotate the ignition switch key counterclockwise to the “LOCK” position. The steering will now be locked. Remove the ignition switch key.

After locking the ignition switch, turn the handlebar gently to confirm that the steering is locked. Do not park your scooter in a position that will interfere with vehicle or pedestrian traffic.

Do not turn the ignition switch to the lock position when riding, as this could cause the steering to lock, and you could lose control of your scooter.

Unlocking the steering

Insert and rotate the ignition switch key clockwise from the “LOCK” position to the “OFF” or “ON” position. The steering is now unlocked, and you may start and operate the scooter.

Right handlebar switch

1

2

Engine stop switch 1:

The engine stop switch turns off the ignition, stopping the engine. The scooter’s lights and horn still function.

Electric starter button 2:

Press the electric starter button to activate the starter motor.

NOTE: The starter motor will not engage unless a brake lever is squeezed at the same time the starter button is pressed.

Do not operate the starter motor for more than five seconds at a time. To do so may cause the starter motor to over heat and be damaged. If the scooter fails to start immediately, check the fuel level and the battery condition, and allow the starter motor to cool before attempting to start the engine again.

11

CONTROLS & FEATURES

Left handlebar switch

3

8

6 7

4 5

9

Headlamp switch -- UP 3:

The upper switch position turns the headlight high beam on. The high beam indicator light on the dash is activated as well.

Headlamp switch -- DOWN 4:

The lower switch position turns the headlight low beam on.

Passing light button - PRESS DOWN 5:

When downward pressure is applied to the headlight rocker switch, the high beam is activated. When pressure is released, the low beam setting is restored. This enables you to rapidly flick high beam on and off to signal other vehicles that you wish to pass.

Turn signal switch:

Use the turn signal indicator to signal to other traffic that you intend to turn or change lanes. The turn signal light on the dash will flash to indicate that the switch is engaged.

6Slide the turn switch to the left to activate the left turn signal.

7Slide the switch to the right to activate the right turn signal. To cancel the turn signal, press down on the signal switch 8.

Horn button 9:

Press the horn button to sound the horn.

NOTE: The horn will only sound when the ignition is “ON”.

12

CONTROLS & FEATURES

Under-seat storage compartment

Your scooter is equipped with an under-seat storage compartment that permits you to secure cargo and other items.

1

To open the seat, insert the ignition switch key in the seat lock 1 located on the left side of the seat, and rotate it clockwise. When the seat latch releases, lift up on the seat.

Under-seat compartment weight limit: ......

22 lbs (10 kg)

To close the seat, lower the seat and press down until it is secured by the latch. Gently lift up on the seat to make sure it is locked before riding.

Never exceed the maximum weight limit of the storage compartment, as vehicle handling and stability may be severely affected. Do not leave the ignition switch key under the seat.

Helmet hooks

Your scooter has two helmet hooks 2 allowing you to hang your helmet(s) outside of the under-seat storage compartment.

2

2

With the seat up, put the helmet’s retaining ring onto the helmet hook. Lower and press down on the seat to lock it and secure the helmet in place. To remove the helmet, open the seat.

13

CONTROLS & FEATURES

Do not ride your scooter with a helmet hanging from a helmet hook, as this can interfere with your ability to control your scooter, and may cause an accident.

Engine heat may cause the under-seat storage compartment to become warm. Therefore, do not store any items in this compartment that are susceptible to heat damage, including but not limited to food or flammable materials.

Main stand (center stand)

Your People scooter is equipped with a main (center) stand.

To park your scooter on the main stand, stand on the left side of the scooter and grasp the handlebar with your left hand, while grasping the side of the rear rack with your right hand. Step down on the foot pad of the main stand with your foot, while pulling up and back on the rear rack. This lifting motion will allow the scooter to rock backwards, and up onto the main stand.

Always park your the scooter on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of your scooter uphill.

14

CONTROLS & FEATURES

Instruments & Indicators

Your People scooter is equipped with a multifunction meter along with a indicator set. This multifunction meter includes an analog speedometer, an odometer, fuel level display, and a digital clock. The set also includes indicator lamps to alert you to headlight and turn signal functions.

1 Speedometer: Indicates the road speed in MPH (miles per hour).

2Odometer: Indicates the total riding mileage of the scooter.

3Fuel Gauge: Indicates the amount of gasoline in the fuel tank. Refill the tank with unleaded gasoline before the needle reaches the “E” (empty) mark. (You should maintain the fuel level above the one-quarter mark above empty whenever possible).

4Clock: Indicates the time (24-hour format) or the date.

Mode & Adjustment Buttons: Used to adjust the clock’s time and date setting.

5Right Turn Signal Indicator Light: Flashes when the right turn signals are activated.

1 2 3 4

8 7 6 5

6High Beam Indicator Light: This light is illuminated when the headlight high beam is activated.

7Low Beam Indicator Light: This light is illuminated when the headlight low beam is activated.

8Left Turn Signal Indicator Light: Flashes when the left turn signals are activated.

15

CONTROLS & FEATURES

Adjusting the clock time:

Turn the ignition switch “ON” and use the Mode Button 9 and the Adjustment Button AT to adjust the clock’s time setting.

9

AT

1.The Mode Button 9 will toggle the clock display between the “time” display or “date” display. Press the button momentarily to select which display you wish to adjust.

2.Press the Adjustment Button AT momentarily twice to change the display to the “Adjustment mode”. The displayed digits that will be blinking can be adjusted.

3.Now, use the Mode Button 9 to change the blinking digits. Press the button momentarily to select the desired number. Once you’ve made the desired change, use the Adjustment Button AT again to change to the next “blinking” digit you wish to change.

4.Again, use the Mode Button 9 momentarily to cycle through the displayed digits until you reach the designated number.

5.Once you have made all of your desired changes, press both the Mode Button 9 and the Adjustment Button

AT simultaneously to exit the “Adjustment mode”.

6.After your setting, you can use the Mode Button 9 at any time to toggle the clock display between the “time” or “date” displays and follow the same steps to change the display.

Do not adjust the clock setting while you are riding your scooter. This activity will distract you from safely and properly operating your scooter and can lead to an accident.

16

CONTROLS & FEATURES

Rear shock absorbers

You can adjust the spring preload of your scooter’s shock absorbers to match the load it will be carrying.

Passenger foot rest

Your People scooter is equipped with foot rests 2that swing out for use when you are carrying a passenger.

1

1.Insert the rod tool from the tool kit into the preload collar 1 on each shock absorber and rotate the collar to increase or decrease the spring preload.

2.There are three steps on the spring preload collar. The center step “medium” is the standard setting. The longer step “hard”, and the shorter step “soft”, are optional settings based upon your load and riding preference.

When adjusting the spring preload, rotate each shock absorber’s collar to the same setting.

2

Riding with a passenger will change the handling characteristics of your scooter. Allow for extra braking distance and use extra care when riding in traffic.

Be sure you and your passenger always wear approved and properly fitting motorcycle helmets. You and your passenger should also wear eye protection and other protective apparel when you ride.

17

SECTION 3 -

OPERATION

Break-in recommendations

The first 600 miles (1,000 km) of riding are the most important in the life of your scooter. Following proper break-in procedures during this time will help ensure maximum life and performance from your new scooter. Proper break-in operation allows the machined surfaces to polish each other and mate smoothly.

Your scooter’s reliability and performance depend on your exercise of special care and restraint during the break-in period. It is especially important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat.

The following guidelines should be followed during the breakin period:

Maximum throttle operation:

Initial 300 miles (600 km): ...................	Less than 1/2 throttle
300 miles to 600 miles (1,000 km): .....	Less than 3/4 throttle

Vary the engine speed:

The engine speed should be varied and (not held at a constant rate) for long periods of time. This allows the parts to be "loaded" with pressure, and then “unloaded”, allowing the parts to cool. This aids in the mating process of the engine and transmission components. Although it is essential that some stress be placed on these components during break-in to en-

sure that this mating process occurs. Do not, however, apply excessive load on the scooter's drive line.

Avoid constant low speed operation:

Operating the engine at constant low speed (light load) can cause parts to glaze and not seat in properly. Allow the engine to accelerate freely, without exceeding the recommended throttle openings.

Avoid using full throttle during the break-in period.

The initial service:

The 200 mile (300 km) initial service is the most important service your scooter will receive. Take extra care to observe your scooter’s initial service in a timely fashion. During the break-in period, all of the engine components will have worn in, and all of the other parts will have seated in, so adjustments will be required. All fasteners will be tightened, and the contaminated engine oil will be replaced.

NOTE: Completion of the 200 mile (300 km) initial service will ensure optimum service life and performance from your scooter. It is imperative that this service be performed in a timely fashion.

18

OPERATION

The 200 mile (300 km) service should be performed as outlined in the maintenance schedule section of this owner's manual. Pay particular attention to the cautions and warnings in the Maintenance Schedule section.

Unless you have formal training as a service technician and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.

Break-in recommendation for new tires:

Just as it is necessary for you to follow proper break-in procedures to protect your engine and ensure its maximum life, the same holds true for your new tires. Wear-in the tread surface by gradually increasing your cornering lean angles over the first 100 miles (160 km). before attempting maximum lean angles. Avoid hard acceleration, hard cornering, and hard braking for the first 100 miles (160 km).

Failure to break in your tires may cause the tires to slip and could result in your losing control of the scooter.

Use extra care when riding on new tires. Perform proper break-in of the tires as described in this Owner’s Manual, and avoid hard acceleration, hard cornering, and hard braking for the first 100 miles (160 km).

Troubleshooting

It can be fustrating if your scooter fails to start, or stops running during your ride. In the rare instance this occurs, take a few moments to check the following items. This checklist covers some of the most common, simple problems which may arise, and which can be quickly resolved.

√Do you have enough gasoline in the fuel tank?

√Did you follow the correct procedure for starting the engine?

√Is the battery voltage low (you may need to kick start your scooter)?

√Is the main fuse in good condition?

NOTE: Use this Owner’s Manual to check components and perform adjustments that are within your technical ability. If you cannot resolve the problem, do not hesitate to contact your KYMCO dealer for assistance.

19