Kubota M7-131, M7-151, M7-171 Operators Manual

4.5 (13)

OPERATOR'S MANUAL

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MODELS M7-131·M7-151·M7-171

 

English (U.S.A.)

AU . C . 2 - 2 . - . AK

Code No. 3J070-1008-2

READ AND SAVE THIS MANUAL

© KUBOTA Corporation 2015

ABBREVIATION LIST

Abbreviations

Definitions

 

 

2WD

2 Wheel Drive

4WD

4 Wheel Drive

API

American Petroleum Institute

ASABE

American Society of Agricultural and

 

Biological Engineers, USA

ASTM

American Society for Testing and

 

Materials, USA

CVT

Continuously Variable Transmission

DEF

Diesel Exhaust Fluid

DT

Dual Traction [4WD]

fpm

Feet Per Minute

DPF

Diesel Particulate Filter

GST

Glide Shift Transmission

 

 

Abbreviations

Definitions

 

 

Hi-Lo

High Speed-Low Speed

HST

Hydrostatic Transmission

m/s

Meters Per Second

PTO

Power Take Off

RH/LH

Right-hand and left-hand sides are

 

determined by facing

 

in the direction of forward travel

ROPS

Roll-Over Protective Structures

rpm

Revolutions Per Minute

r/s

Revolutions Per Second

SAE

Society of Automotive Engineers, USA

SCR

Selective Catalytic Reduction

SMV

Slow Moving Vehicle

 

 

California Proposition 65

WARNING

Engine exhaust, some of its constituents, certain vehicle components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

KUBOTA Corporation is ···

Since its inception in 1890, KUBOTA Corporation has grown to rank as one of the major firms in Japan.

To achieve this status, the company has through the years diversified the range of its products and services to a remarkable extent. 30 plants and 35000 employees produce over 1000 different items, large and small.

All these products and all the services which accompany them, however, are unified by one central commitment. KUBOTA makes products which, taken on a national scale, are basic necessities. Products which are indispensable. Products which are intended to help individuals and nations fulfill the potential inherent in their environment. KUBOTA is the Basic Necessities Giant.

This potential includes water supply, food from the soil and from the sea, industrial development, architecture and construction, and transportation.

Thousands of people depend on KUBOTA's know-how, technology, experience and customer service. You too can depend on KUBOTA.

UNIVERSAL SYMBOLS 258

UNIVERSAL SYMBOLS

As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning.

B General

Safety Alert Symbol

Master System Warning

Fast

Slow

Creep

Read Operator's Manual

Lock

ON (Engaged)

OFF (Disengaged)

Service

B Engine-related

Diesel Fuel

Hourmeter/Elapsed Operating Hours

Engine Coolant-Temperature

Engine Intake/Combustion Air-Filter

Engine Oil-Pressure

Water Separator

Engine-Warning

Engine-Rotational Speed

Engine-Rev Limiter

Engine-Over Speed

Engine-RPM Memory A

Engine-RPM Adjuster

Engine-RPM Increase

Engine-Run

Engine-Start

Engine-Stop

Electrical Power-accessories

Diesel Preheat/Glow Plugs

(Low Temperature Start Aid)

Emission Control

Regeneration

Regeneration inhibit

Regeneration (Switch)

Parked Regeneration

DEF/AdBlue®-Level

DEF/AdBlue®-Low Level

DEF/AdBlue®-Poor Quality

DEF/AdBlue®-Trouble

DEF/AdBlue®-Thawing

B Vehicle body-related

Travel Direction-Forward

Travel Direction-Rearward

Travel Direction

4-Wheel Drive-On

4-Wheel Drive-On

4-Wheel Drive-Automatic

Headland Management System

259 UNIVERSAL SYMBOLS

Cruise Control

Limp Home

Escape

Auto-Transmission

Auto-Transmission-Sensitivity

Auto-Transmission-Road Control

Auto-Transmission-Field Control

Transmission Oil Filter

Low Temperature Reguration

Gear Shifting Warning

Clutch

Brake

Parking Brake

Parking Brake/Brake Oil

Air brake

Differential Lock

Differential Lock-Automatic

Steering Wheel-Tilt

Steering Wheel-Telescope

Automatic Steering Control

Steering Oil Filter

Front Suspension

Front Suspension-Automatic

Front Suspension-Down

Front Suspension-Up

Front Suspension-Lock

B PTO-related

PTO-Off (Disengaged)

PTO-On (Engaged)

PTO-540 rpm

PTO-540E rpm

PTO-1000 rpm

PTO-1000E rpm

PTO-Front

PTO-Front

PTO-Rear

PTO-Rear

B Hydraulic-related

Draft Control

Position Control

Hydraulic Oil Filter

Lift Arm Control-Up/Transport

Lift Arm Control-Up

Lift Arm Control-Down

Lift Arm Control-Down

Lift Arm Control-Block

Lift Arm Control-Float

Lift Arm Control-Lock

3-Point Lifting/Lowering

Lift Arm-Height

Remote Cylinder-Retract

Remote Cylinder-Extend

Remote Cylinder-Float

Remote Cylinder-Lock

UNIVERSAL SYMBOLS 260

Remote Cylinder-Lock

B Electric-related

Battery Charging Condition

Master Lighting Switch

Headlight-Low Beam

Headlight-High Beam

Head Light-Flashing

Work Light

Position Lamps

Turn Signal

Turnsignal-Trailer

Hazard Warning Lights

Audible Warning Device

Beacon Light

Windshield Wiper

Windshield Wiper-Intermittent

Windshield Washer

Rear Window Defroster

FOREWORD

You are now the proud owner of a KUBOTA Tractor. This tractor is a product of KUBOTA quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your tractor, please read this manual carefully. It will help you become familiar with the operation of the tractor and contains many helpful hints about tractor maintenance. It is KUBOTA's policy to utilize as quickly as possible every advance in our research. The immediate use of new techniques in the manufacture of products may cause some small parts of this manual to be outdated. KUBOTA distributors and dealers will have the most up-to-date information. Please do not hesitate to consult with them.

SAFETY FIRST

This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed.

NOTE : Gives helpful information.

CONTENTS

 

SAFE OPERATION ............................................................................................

-1

SERVICING OF TRACTOR.........................................................................................

1

SPECIFICATIONS.......................................................................................................

3

SPECIFICATION TABLE .........................................................................................

3

TRAVELING SPEEDS .............................................................................................

6

IMPLEMENT LIMITATIONS ........................................................................................

7

INSTRUMENT PANEL AND CONTROLS...................................................................

8

INSTRUMENT PANEL, SWITCHES AND HAND CONTROLS ...............................

8

FOOT AND HAND CONTROLS ............................................................................

10

INTELLIPANEL(TM) CONTROL................................................................................

17

LIQUID CRYSTAL DISPLAY .................................................................................

18

Initial Setting ...................................................................................................................

20

Setting the Power Shift Transmission.............................................................................

22

Distance Measuring ........................................................................................................

23

Basic Information Monitor/Performance Monitor ............................................................

25

INDICATOR ...........................................................................................................

31

K-MONITOR (Part 1)..............................................................................................

32

Outline ............................................................................................................................

32

Names of Parts and Their Handling................................................................................

33

Basic Procedures............................................................................................................

36

System Basic Settings....................................................................................................

38

Setting the 3-Point Hitch.................................................................................................

41

Setting the Remote Control Valve ..................................................................................

43

Setting the Drivability......................................................................................................

45

Setting the PTO ..............................................................................................................

47

Setting the Engine/Transmission (Power Shift) ..............................................................

48

Setting the Engine/Transmission (CVT) .........................................................................

51

Setting the Headland Management System ...................................................................

53

Operating Conditions......................................................................................................

64

K-MONITOR (Part 2)..............................................................................................

67

Live View Camera...........................................................................................................

67

Calculator........................................................................................................................

67

Initial Setting ...................................................................................................................

67

Data Import and Export...................................................................................................

67

Screenshot......................................................................................................................

68

Failure Messages ...........................................................................................................

69

PRE-OPERATION CHECK .......................................................................................

70

DAILY CHECK .......................................................................................................

70

SERVICE INSPECT INDICATOR ..........................................................................

70

Checking the Items Reaching the Maintenance Interval ................................................

71

Resetting Procedure.......................................................................................................

71

OPERATING THE ENGINE.......................................................................................

72

EXHAUST AFTERTREATMENT DEVICES...........................................................

72

CONTENTS

Dual Exhaust Aftertreatment Devices.............................................................................

72

DIESEL PARTICULATE FILTER (DPF) MUFFLER...............................................

73

Handling Points...............................................................................................................

73

DPF Regeneration Process............................................................................................

73

Operating Procedure for Auto Regeneration Mode ........................................................

74

Operating Procedure for Regeneration Inhibit Mode ......................................................

76

Operating Procedure for Parked Regeneration ..............................................................

78

Tips on Diesel Particulate Filter (DPF) Regeneration.....................................................

79

SELECTIVE CATALYTIC REDUCTION (SCR) MUFFLER ...................................

79

Outline of the SCR..........................................................................................................

79

DEF/AdBlue® .................................................................................................................

79

Warning Indication and its Countermeasure...................................................................

80

Storing and Handling DEF/AdBlue®...............................................................................

83

STARTING THE ENGINE ......................................................................................

83

Battery Switch.................................................................................................................

83

Starting the Engine .........................................................................................................

83

Parking Brake .................................................................................................................

84

Key Switch......................................................................................................................

84

Engine Power Boost .......................................................................................................

84

Rev-limiter Control Setting..............................................................................................

85

RPM Dual Memory Setting .............................................................................................

85

COLD WEATHER STARTING ...............................................................................

88

Block Heater (if equipped) ..............................................................................................

88

Engine Low Temperature Regulation .............................................................................

88

DEF/AdBlue® Freeze Warning.......................................................................................

89

STOPPING THE ENGINE......................................................................................

89

WARMING UP .......................................................................................................

90

Warm-up and Transmission Oil at Low Temperature Range .........................................

90

Transmission Low Temperature Regulation ...................................................................

90

JUMP STARTING ..................................................................................................

91

OPERATING THE TRACTOR ...................................................................................

92

OPERATING NEW TRACTOR ..............................................................................

92

Do not Operate the Tractor at Full Speed for the First 50 Hours....................................

92

Changing Lubricating Oil for New Tractors.....................................................................

92

BOARDING AND LEAVING THE TRACTOR ........................................................

92

OPERATOR'S POSITION CONTROLS.................................................................

92

Operator's Seat...............................................................................................................

92

Seat Belt .........................................................................................................................

94

Instructional Seat............................................................................................................

94

Steering Adjustment .......................................................................................................

95

Extendable Mirror ...........................................................................................................

96

Heater mirror...................................................................................................................

96

LIGHT CONTROLS................................................................................................

96

Light................................................................................................................................

96

Light Switch ....................................................................................................................

97

Light Switch ....................................................................................................................

97

Turn Signal/Hazard Light Switch ....................................................................................

98

With Trailer Connector....................................................................................................

98

Horn Button.....................................................................................................................

98

Work Light Switch...........................................................................................................

99

Beacon Light Switch .......................................................................................................

99

 

CONTENTS

BRAKE CONTROLS ............................................................................................

100

Brake Pedals (Right and Left).......................................................................................

100

Parking Brake ...............................................................................................................

101

Hydraulic Brake for Trailer ............................................................................................

101

Pneumatic Trailer Brake ...............................................................................................

101

TRAVEL CONTROLS ..........................................................................................

102

Clutch Pedal .................................................................................................................

102

Hand Throttle................................................................................................................

103

Foot Throttle .................................................................................................................

103

Shuttle Lever.................................................................................................................

103

Shuttle Button ...............................................................................................................

104

Shuttle Neutral Button...................................................................................................

105

Creep Gear Shift Lever.................................................................................................

105

4WD/Auto 4WD Switch.................................................................................................

106

Differential Lock............................................................................................................

108

POWER SHIFT TRANSMISSION CONTROL .....................................................

110

Outline ..........................................................................................................................

110

Switching the Operation Modes....................................................................................

110

Switching the Auto Shift Modes....................................................................................

111

Setting the Traveling Speeds........................................................................................

112

Operating in the Manual Mode .....................................................................................

115

Example of Operation in Combined Auto-Shift-and-Manual Mode...............................

116

Setting the Auto Shift Sensitivity...................................................................................

117

CVT (Continuously Variable Transmission) CONTROL.......................................

118

Outline ..........................................................................................................................

118

Traveling Operation ......................................................................................................

119

Operation of the Automatic Mode .................................................................................

120

Operation of the Manual Engine Speed Setting Mode .................................................

121

Setting the CVT (Continuously Variable Transmission) Sensitivity ..............................

122

Setting the CVT (Continuously Variable Transmission) Response ..............................

122

Cruise Control...............................................................................................................

123

Ratio Lock Button .........................................................................................................

124

Limp Home Switch........................................................................................................

124

STOPPING...........................................................................................................

125

Stopping........................................................................................................................

125

CHECK DURING DRIVING .................................................................................

125

Engine Over-speed Limiting Indicator...........................................................................

125

Gear Shifting Warning Indicator....................................................................................

125

Immediately Stop the Engine if:....................................................................................

125

Easy Checker(TM)........................................................................................................

126

Fuel Gauge...................................................................................................................

128

DEF/AdBlue® Gauge ...................................................................................................

128

Pneumatic Pressure Gauge..........................................................................................

128

Coolant Temperature Gauge........................................................................................

129

Tachometer...................................................................................................................

129

HEADLAND MANAGEMENT SYSTEM ...............................................................

130

What is Headland Management System? ....................................................................

130

Programming the Headland Management System.......................................................

130

Handling the Headland Management System ..............................................................

131

FRONT SUSPENSION ........................................................................................

132

Outline ..........................................................................................................................

132

Front Suspension Mode................................................................................................

132

CONTENTS

Switching of the Modes.................................................................................................

133

How to Read the Indicator ............................................................................................

134

Traveling Speed and Modes.........................................................................................

134

PARKING .............................................................................................................

134

Parking..........................................................................................................................

134

OPERATING TECHNIQUES ...............................................................................

135

Operating the Tractor on a Road..................................................................................

135

Operating on Slopes and Rough Terrain ......................................................................

135

Transport the Tractor Safely.........................................................................................

135

Directions for Use of Power Steering............................................................................

135

PTO .........................................................................................................................

136

PTO OPERATION................................................................................................

136

PTO Clutch Control Switch ...........................................................................................

136

External Switch for Rear PTO.......................................................................................

137

PTO Operating Mode Selector Lever/PTO Gear Shift Lever........................................

137

1000 rpm PTO Shaft.....................................................................................................

138

PTO Shaft Cover and Shaft Cap ..................................................................................

139

Auto PTO Operation .....................................................................................................

140

FRONT PTO OPERATION ..................................................................................

141

PTO Clutch Control Switch ...........................................................................................

141

PTO Shaft Cover and Shaft Cap ..................................................................................

142

3-POINT HITCH & DRAWBAR................................................................................

143

3-POINT HITCH ...................................................................................................

144

Adjusting Lateral Float..................................................................................................

144

Selecting the Top Link Mounting Holes ........................................................................

144

Drawbar ........................................................................................................................

144

Remote Hitch UP / DOWN Switch ................................................................................

145

Lifting Rod.....................................................................................................................

145

Top Link........................................................................................................................

146

Stabilizer.......................................................................................................................

146

Sway Limitation Plate ...................................................................................................

146

Telescopic Lower Links ................................................................................................

147

DRAWBAR...........................................................................................................

147

Adjusting Drawbar Length ............................................................................................

147

Swing Drawbar .............................................................................................................

148

FRONT 3-POINT HITCH......................................................................................

148

Outline ..........................................................................................................................

148

Lift Control ....................................................................................................................

149

Switching of the Hydraulic Valve ..................................................................................

149

Lower Link ....................................................................................................................

150

Top Link........................................................................................................................

150

HYDRAULIC UNIT...................................................................................................

151

3-POINT HITCH CONTROL SYSTEM.................................................................

151

Terminology..................................................................................................................

151

3-Point Hitch Lock Button .............................................................................................

152

Position/Mix Draft Mode Select.....................................................................................

153

Depth Control Dial (Hydraulic Dial)...............................................................................

154

Position Control Mode ..................................................................................................

154

Mix Draft Control Mode.................................................................................................

155

Float Control .................................................................................................................

155

 

CONTENTS

Lift Arm Top Limit Adjustment.......................................................................................

155

3-Point Hitch Lowering Speed Adjustment ...................................................................

156

3-P. Quick Raise/Lower Switch ....................................................................................

157

3-Point Hitch's Position Lock ........................................................................................

158

Ride Control..................................................................................................................

158

AUXILIARY HYDRAULICS ..................................................................................

159

Power-beyond Type Hydraulic Outlet ...........................................................................

159

Hydraulic Drain Port......................................................................................................

159

REMOTE HYDRAULIC CONTROL SYSTEM......................................................

160

Remote Valve Controls.................................................................................................

160

Remote Control Valve...................................................................................................

160

Flow Control Valve........................................................................................................

160

Remote Control Valve Lever.........................................................................................

161

Remote Valve Controls.................................................................................................

162

Remote Control Valve Lock Button...............................................................................

163

Detailed Setting of Remote Control Valves ..................................................................

163

Remote Control Valve Switch.......................................................................................

164

Joystick for Remote Control Valve and Loader ............................................................

165

Remote Control Valve Controls on the Rear Fender ....................................................

165

Oil Flow.........................................................................................................................

166

Remote Control Valve Coupler Connecting and Disconnecting ...................................

167

Remote Couplers Spillage Collector.............................................................................

168

Hydraulic Control Unit Use Reference Chart ................................................................

169

TIRES, WHEELS AND BALLAST............................................................................

171

TIRES...................................................................................................................

171

Inflation Pressure..........................................................................................................

171

WHEEL ADJUSTMENT .......................................................................................

171

Safe Replacement of the Wheel...................................................................................

171

Front Wheels (with 4-wheel drive) ................................................................................

172

Adjusting Front Wheel Turning Stopper Bolt ................................................................

173

Rear Wheels with Flange Type Axle.............................................................................

174

Rear Wheels with Bar Type Axle ..................................................................................

175

FRONT FENDERS...............................................................................................

176

Setting Up the Front Fenders .......................................................................................

176

DUAL TIRES ........................................................................................................

177

Bar Type Axle ...............................................................................................................

177

Flange Type Axle..........................................................................................................

177

BALLAST .............................................................................................................

177

Front Ballast..................................................................................................................

177

Rear Ballast for Single Tires.........................................................................................

178

Monolithic Block............................................................................................................

179

CAB OPERATION ...................................................................................................

180

DOOR AND WINDOW .........................................................................................

180

Locking and Unlocking the Door...................................................................................

180

Opening the Door .........................................................................................................

180

Rear Window ................................................................................................................

180

Sun Roof.......................................................................................................................

181

Emergency Exit.............................................................................................................

181

DOME LIGHT.......................................................................................................

181

Dome Light ...................................................................................................................

181

CONTENTS

WIPER .................................................................................................................

182

Front Wiper / Washer Switch........................................................................................

182

Rear Wiper / Washer Switch.........................................................................................

182

Using the Wipers in Cold Season .................................................................................

182

AIR CONDITIONER .............................................................................................

183

Airflow...........................................................................................................................

183

Air Control Vent ............................................................................................................

183

Control Panel................................................................................................................

184

Operation......................................................................................................................

185

REAR DEFOGGER WITH TIMER (if equipped) ..................................................

187

ACCESSORIES ...................................................................................................

188

Trailer Electrical Outlet .................................................................................................

188

ISOBUS Socket ............................................................................................................

188

Electrical Outlet Socket.................................................................................................

189

ISOBUS Monitor Socket ...............................................................................................

189

Signal Socket according to ISO Standard 11786 .........................................................

190

Glove Box .....................................................................................................................

190

CIGARETTE LIGHTER / ASHTRAY ....................................................................

191

INSTALLING THE IMPLEMENT CONTROL BOX...............................................

191

BEACON LIGHT ..................................................................................................

192

Beacon Light Switch .....................................................................................................

192

MAINTENANCE.......................................................................................................

193

SERVICE INTERVALS ........................................................................................

193

Maintenance Items Chart..............................................................................................

195

LUBRICANTS, FUEL AND COOLANT ................................................................

196

PERIODIC SERVICE...............................................................................................

198

HOW TO OPEN THE HOOD ...............................................................................

198

Hood .............................................................................................................................

198

Side Cover....................................................................................................................

198

DAILY CHECK .....................................................................................................

199

Walk Around Inspection................................................................................................

199

Checking and Refueling................................................................................................

199

Inspecting the DEF/AdBlue® level and adding the fluid ...............................................

200

Checking Pneumatic Brake Pressure ...........................................................................

201

Checking Water Separator ...........................................................................................

201

Checking Engine Oil Level............................................................................................

202

Checking Transmission Fluid Level..............................................................................

203

Checking Coolant Level................................................................................................

203

Cleaning Grill, Radiator and Cooler ..............................................................................

204

Checking DPF/SCR Muffler..........................................................................................

205

Checking Brake Pedal ..................................................................................................

205

Checking Parking Brake ...............................................................................................

205

Checking Gauges, Meter and Easy Checker(TM) ........................................................

205

Checking Head Light, Turn Signal / Hazard Light etc...................................................

205

Checking Seat Belt .......................................................................................................

205

Checking Movable Parts...............................................................................................

205

INITIAL 50 HOURS ..............................................................................................

206

Checking Engine Oil .....................................................................................................

206

Replacing Engine Oil Filter ...........................................................................................

206

Checking Fan Belt ........................................................................................................

206

 

CONTENTS

Replacing Transmission Oil Filter .................................................................................

206

EVERY 50 HOURS ..............................................................................................

206

Checking Neutral Circuit ...............................................................................................

206

Checking Wheel Bolt Torque........................................................................................

208

Checking Tie-rod Dust Cover .......................................................................................

209

Checking Air Brake for Trailer.......................................................................................

209

EVERY 100 HOURS ............................................................................................

210

Cleaning Air Cleaner Primary Element .........................................................................

210

Lubricating Grease Fittings...........................................................................................

211

Adjusting Brake Pedal ..................................................................................................

213

Adjusting Parking Brake Lever .....................................................................................

214

Checking Battery Condition ..........................................................................................

214

Checking Front PTO Oil................................................................................................

215

EVERY 200 HOURS ............................................................................................

216

Draining Fuel Tank Water.............................................................................................

216

Adjusting Toe-in............................................................................................................

216

Cleaning Inner Air Filter................................................................................................

217

Cleaning Fresh Air Filter ...............................................................................................

217

EVERY 400 HOURS ............................................................................................

218

Checking Fan Belt Tension...........................................................................................

218

Cleaning Water Separator ............................................................................................

220

Cleaning Fuel Solenoid Pump Element ........................................................................

220

INITIAL 500 HOURS ............................................................................................

221

Changing Transmission Fluid .......................................................................................

221

Changing Rear Axle Case Oil.......................................................................................

221

Replacing Transmission Oil Filter .................................................................................

221

EVERY 500 HOURS ............................................................................................

221

Changing Engine Oil.....................................................................................................

221

Replacing Engine Oil Filter ...........................................................................................

222

Cleaning Pre-Fuel Filter................................................................................................

223

Replacing Fuel Filter.....................................................................................................

223

Replacing Hydraulic Oil Filter (Suction) ........................................................................

224

Replacing Hydraulic Oil Filter (Return) .........................................................................

225

Replacing Power Steering Oil Filter..............................................................................

226

Checking Radiator Hose and Clamp ............................................................................

227

Checking Fuel Line.......................................................................................................

228

Checking Intake Air Line...............................................................................................

228

Checking Brake Hose...................................................................................................

228

Checking Differential Lock Hose...................................................................................

228

Checking Lift Cylinder Hose .........................................................................................

229

Checking Power Steering Line .....................................................................................

229

Checking Oil Cooler Line..............................................................................................

229

Checking Front Suspension Hose ................................................................................

230

Checking Air Conditioner Pipe and Hose .....................................................................

230

Checking Air Conditioner Drive Belt .............................................................................

231

Changing Front PTO Oil ...............................................................................................

232

EVERY 1000 HOURS ..........................................................................................

232

Changing Transmission Fluid .......................................................................................

232

Replacing Transmission Oil Filter .................................................................................

233

Changing Rear Axle Case Oil.......................................................................................

234

Changing Front Differential Case Oil............................................................................

235

Changing Front Axle Gear Case Oil .............................................................................

235

CONTENTS

Adjusting Engine Valve Clearance ...............................................................................

235

EVERY 1000 HOURS OR 1 YEAR......................................................................

236

Replacing Air Cleaner Primary Element and Secondary Element................................

236

Checking Exhaust Manifold ..........................................................................................

236

EVERY 1500 HOURS ..........................................................................................

236

Cleaning Fuel Injector Nozzle Tip.................................................................................

236

Checking DEF/AdBlue® Injector Tip ............................................................................

236

Checking DEF/AdBlue® Line .......................................................................................

236

Replacing Oil Separator Element .................................................................................

236

Checking PCV (Positive Crankcase Ventilation) Valve ................................................

236

Checking and Cleaning EGR Cooler ............................................................................

236

Checking Accumulator..................................................................................................

236

EVERY 2000 HOURS OR 2 YEARS ...................................................................

237

Flushing Cooling System and Changing Coolant .........................................................

237

Anti-Freeze ...................................................................................................................

238

EVERY 3000 HOURS ..........................................................................................

239

Checking Turbocharger ................................................................................................

239

Checking Supply Pump ................................................................................................

239

Checking and Cleaning EGR System...........................................................................

239

Cleaning DPF Muffler ...................................................................................................

239

Checking DEF/AdBlue® injector...................................................................................

239

Replacing DEF/AdBlue® Pump Filter...........................................................................

239

EVERY 1 YEAR ...................................................................................................

240

Checking DPF Differential Pressure Sensor Pipe ........................................................

240

Checking EGR Pipe......................................................................................................

240

Checking Oil Separator Hose .......................................................................................

240

Checking CAB Isolation Cushion..................................................................................

240

EVERY 2 YEARS.................................................................................................

240

Replacing DPF Differential Pressure Sensor Hose ......................................................

240

Replacing Boost Sensor Hose......................................................................................

240

EVERY 3 YEARS.................................................................................................

240

Replacing Parking Brake Cable....................................................................................

240

EVERY 4 YEARS.................................................................................................

240

Replacing Radiator Hose (Water pipes) .......................................................................

240

Replacing Fuel Hose ....................................................................................................

240

Replacing Intake Air Line..............................................................................................

240

Replacing Oil Separator Hose ......................................................................................

240

Replacing Oil Cooler Line .............................................................................................

240

Replacing Power Steering Hose...................................................................................

240

Replacing Lift Cylinder Hose ........................................................................................

240

Replacing Suspension Hose.........................................................................................

240

Replacing Differential Lock Hose..................................................................................

240

Replacing Brake Hose..................................................................................................

240

Replacing Air Conditioner Hose....................................................................................

240

SERVICE AS REQUIRED....................................................................................

241

Bleeding Fuel System...................................................................................................

241

Bleeding Brake System ................................................................................................

241

Replacing Fuse.............................................................................................................

242

Replacing Light Bulb.....................................................................................................

244

Replacing Head Lamp ..................................................................................................

245

Lubricating Points .........................................................................................................

245

Adding Washer Liquid...................................................................................................

245

 

CONTENTS

Checking the Amount of Refrigerant (gas) ...................................................................

245

STORAGE ...............................................................................................................

247

TRACTOR STORAGE .........................................................................................

247

REMOVING THE TRACTOR FROM STORAGE.................................................

247

TROUBLESHOOTING.............................................................................................

248

ELECTRIC CONTROLLER TROUBLE SHOOTING............................................

248

OPTIONS.................................................................................................................

256

OPTIONS .............................................................................................................

256

APPENDICES..........................................................................................................

257

INDEX ..................................................................................................................

257

SAFE OPERATION -1

SAFE OPERATION

Careful operation is your best insurance against an accident.

Read and understand this manual carefully before operating the tractor.

All operators, no matter how much experience they may have, should read this and other related manuals before operating the tractor or any implement attached to it. It is the owner's obligation to instruct all operators in safe operation.

1.BEFORE OPERATING THE TRACTOR

1.Know your equipment and its limitations. Read this entire manual before attempting to start and operate the tractor.

2.Pay special attention to the danger, warning and caution labels on the tractor.

3.Do not operate the tractor or any implement attached to it while under the influence of alcohol, medication, controlled substances or while fatigued.

4.Before allowing other people to use your tractor, explain how to operate and have them read this manual before operation.

5.Never wear loose, torn, or bulky clothing around tractor. It may catch on moving parts or controls, leading to the risk of an accident. Use additional safety items, e.g. hard hat, safety boots or shoes, eye and hearing protection, gloves, etc., as appropriate or required.

6.Do not allow passengers to ride on any part of the tractor at anytime. The operator must remain in the tractor seat during operation.

7.Check brakes, clutch, linkage pins and other mechanical parts for improper adjustment and wear. Replace worn or damaged parts promptly. Check the tightness of all nuts and bolts regularly. (For further details, see "MAINTENANCE" section.)

8.Keep your tractor clean. Dirt, grease, and trash build up may contribute to fires and lead to personal injury.

9.Use only implements meeting the specifications listed under "IMPLEMENT LIMITATIONS" in this manual or implements approved by KUBOTA.

10.Use proper weights on the front or rear of the tractor to reduce the risk of upsets. When using the front loader, put an implement or ballast on the 3-point hitch to improve stability. Follow the safe operating procedures specified in the implement or attachment manual.

11. The narrower the tread, the greater the risk of a tractor upset. For maximum stability, adjust the wheels to the widest practical tread width for your application. (See "TIRES, WHEELS AND BALLAST" section.)

(1) Rear wheels

(A) Tread Width

12.Do not modify the tractor. Unauthorized modification may affect the function of the tractor, which may result in personal injury.

C CAB, ROPS

1.KUBOTA recommends the use of a CAB or Roll Over Protective Structures (ROPS) and seat belt in almost all applications. This combination will reduce the risk of serious injury or death, should the tractor be upset. Check for overhead clearance which may interfere with a CAB or ROPS.

2.If the CAB or ROPS is loosened or removed for any reason, make sure that all parts are reinstalled correctly before operating the tractor.

3.Never modify or repair any structural member of a CAB or ROPS because welding, bending, drilling, grinding, or cutting may weaken the structure.

4.A damaged CAB or ROPS structure must be replaced, not repaired or revised.

5.If any structural member of the CAB or ROPS is damaged, replace the entire structure at your local KUBOTA Dealer.

6.Always use the seat belt if the tractor has a CAB or ROPS.

Do not use the seat belt if a foldable ROPS is down or there is no ROPS. Check the seat belt regularly and replace if frayed or damaged.

-2 SAFE OPERATION

(1)CAB

(2)Seat belt

7.The CAB is not tested for FOPS (Falling Object Protection Structure).

2.OPERATING THE TRACTOR

Operator safety is a priority. Safe operation, specifically with respect to overturning hazards, entails understanding the equipment and environmental conditions at the time of use. Some prohibited uses which can affect overturning hazards include traveling and turning with implements and loads carried too high etc. This manual sets forth some of the obvious risks, but the list is not, and cannot be, exhaustive. It is the operator's responsibility to be alert for any equipment or environmental condition that could compromise safe operation.

C Starting

1.Always sit in the operator's seat when starting engine or operating levers or controls. Adjust seat per instructions in the operating the tractor section. Never start engine while standing on the ground.

2.Before starting the engine, make sure that all levers (including auxiliary control levers) are in their neutral positions, that the parking brake is engaged.

Fasten the seat belt if the tractor has a CAB or a foldable ROPS in the upright and locked position.

3.Do not start engine by shorting across starter terminals or bypassing the safety start switch. Machine may start in gear and move if normal starting circuitry is bypassed.

4.Do not operate or idle engine in a non-ventilated area. Carbon monoxide gas is colorless, odorless, and deadly.

5.Check before each use that operator presence controls are functioning correctly. Test safety systems. (See "Checking Neutral Circuit" in "EVERY 50 HOURS" in "PERIODIC SERVICE" section.)

Do not operate unless they are functioning correctly.

C Working

1.Pull only from the drawbar. Never hitch to axle housing or any other point except drawbar; such arrangements will increase the risk of serious personal injury or death due to a tractor upset.

(1)Drawbar

2.For trailing PTO-driven implements, set the drawbar to the towing position.

3.Attach pulled or towed loads to the drawbar only.

4.Keep all shields and guards in place. Replace any that are missing or damaged.

5.Avoid sudden starts. To avoid upsets, slow down when turning, on uneven ground, and before stopping.

6.The tractor cannot turn with the differential locked and attempting to do so could be dangerous.

7.Do not operate near ditches, holes, embankments, or other ground surface features which may collapse under the tractor's weight. The risk of tractor upset is even higher when the ground is loose or wet. Tall grass can hide obstacles, walk the area first to be sure.

8.Watch where you are going at all times. Watch for and avoid obstacles. Be alert at row ends, near trees, and other obstructions.

9.When working in groups, always let the others know what you are going to do before you do it.

10.Never try to get on or off a moving tractor.

11.Always sit in the operator's seat when operating levers or controls.

12.Do not stand between tractor and implement or trailed vehicle unless parking brake is applied.

13.Never utilize the Headland Management System, if anyone is in the work area of the tractor.

C Instructional seat (if equipped)

1.Always wear your seat belt and stabilize your body by holding the handrail on the CAB frame.

2.It is not intended to carry children nor any other person for any other purpose.

3.The left hand door must be closed at all time whenever the instructional seat is occupied and the tractor is in motion.

4.Do not permit others to ride, except on the designated instructional seat.

SAFE OPERATION -3

5.Use caution to avoid the risks of obstructing operator's view, falling from the machine and interfering with controls.

6.Do not start and stop the tractor suddenly, nor take sharp turn.

7.Do not use the instructional seat if the seat belt or the door lock fails to function.

8.Do not use the instructional seat for transport.

9.When opening and closing the door from the instructional-seat-sitting position, move the door slowly. This is to prevent his or her hand(s) from getting caught by the door or his or her body to hit against the door.

C Safety for children

Tragedy can occur if the operator is not alert to the presence of children. Children generally are attracted to machines and the work they do.

1.Never assume that children will remain where you last saw them.

2.Keep children out of the work area and under the watchful eye of another responsible adult.

3.Be alert and shut your machine down if children enter the work area.

4.Never carry children on your machine. There is no safe place for them to ride. They may fall off and be run over or interfere with your control of the machine.

5.Never allow children to operate the machine even under adult supervision.

6.Never allow children to play on the machine or on the implement.

7.Use extra caution when backing up. Look behind and down to make sure area is clear before moving.

C Operating on slopes

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution.

1.To avoid upsets, always back up steep slopes. If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Stay off slopes too steep for safe operation.

2.Driving forward out of a ditch, mired condition or up a steep slope increases the risk of a tractor to be upset backward. Always back out of these situations. Extra caution is required with 4-wheel drive models because their increased traction can give the operator false confidence in the tractor's ability to climb slopes.

3.Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, direction or apply brake and make sudden motions of the steering wheel.

4.Avoid disengaging the clutch or changing gears speed when climbing or going down a slope. If on a slope disengaging the clutch or changing gears to neutral could cause loss of control.

5.Special attention should be made to the weight and location of implements and loads as such will affect the stability of the tractor.

6.To improve stability on slope, set widest wheel tread as shown in "TIRES, WHEELS AND BALLAST" section.

Follow recommendations for proper ballasting.

7.To avoid free wheeling:

A Do not shift the shuttle lever while on a slope.

A Stop completely by using the brake and by depressing the clutch pedal, then shift the shuttle lever.

A Start off after selecting shuttle direction, by releasing the clutch pedal.

8.When driving down a slope, ensure that 4-wheel drive is engaged to increase traction (if equipped).

C Driving the tractor on the road

1.Lock the 2 brake pedals together to help assure straight-line stops. Uneven braking at road speeds could cause the tractor to tip over.

(1) Brake Pedal (LH)

(A) Whenever travelling on the road

(2)Brake Pedal (RH)

(3)Brake Pedal Lock

2.Check the front wheel engagement. The braking characteristics are different between 2 and 4-wheel drive. Be aware of the difference and use carefully.

3.Always slow the tractor down before turning. Turning at high speed may tip the tractor over.

-4 SAFE OPERATION

4.Make sure that the Slow Moving Vehicle (SMV) sign is clean and visible. Use hazard lights and turn signals as required.

(1)SMV emblem

(2)Bracket

5.Observe all local traffic and safety regulations.

6.Turn the headlights on. Dim them when meeting another vehicle.

7.Drive at speeds that allow you to maintain control at all times.

8.Do not apply the differential lock while traveling at road speeds. The tractor may run out of control.

9.Avoid sudden motions of the steering wheel as they can lead to a dangerous loss of stability. The risk is especially great when the tractor is traveling at road speeds.

10.Do not operate an implement while the tractor is on the road. Lock the 3-point hitch in the raised position. For travelling with the ride control on, however, keep the 3- point hitch unlocked.

11.When towing other equipment, use a safety chain and place an SMV emblem on it as well.

(1) Safety chain

12.Set the 3-point hitch lock button in the "LOCK" position to hold the implement in the raised position.

(1) 3-point hitch lock button

13.If you drive the tractor with a trailer loaded with something heavy in tow and step on the brake pedal, the tractor is pushed forward by the trailer due to an abrupt slowdown. This may fail to keep the tractor under control.

Before stepping on the brake pedal, press the transmission ratio lock button for smooth slowdown in combination with the engine brake. [Premium KVT model]

3.PARKING THE TRACTOR

1.Disengage the PTO, lower all implements to the ground, place all control levers in their neutral positions, set the parking brake, stop the engine, remove the key from the ignition and lock the cab door (if equipped). Leaving transmission in gear with the engine stopped will not prevent tractor from rolling.

2.Make sure that the tractor has come to a complete stop before dismounting.

3.Avoid parking on steep slopes, if at all possible park on a firm and level surface; if not, park across a slope and chock the wheels.

Failure to comply with this warning may allow the tractor to move and could cause injury or death.

SAFE OPERATION -5

4.OPERATING THE PTO

1.Wait until all moving components have completely stopped before getting off the tractor, connecting, disconnecting, adjusting, cleaning, or servicing any PTO driven equipment.

2.Keep the PTO shaft cover in place at all times. Replace the PTO shaft cap when the shaft is not in use.

(1)

PTO Shaft cover

(A) "NORMAL POSITION"

(2)

PTO Shaft cap

(B) "RAISED POSITION"

3.Before installing or using PTO driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment.

To prevent PTO driven equipment from improper or unsafe use, select the lower speed (540rpm) unless the higher one is specifically recommended as safe by the equipment manufacturer.

4.When operating stationary PTO driven equipment, always apply the tractor parking brake and place chocks behind and in front of the rear wheels. Stay clear of all rotating parts. Never step over rotating parts.

5.USING 3-POINT HITCH

1.Use the 3-point hitch only with equipment designed for 3-point hitch usage.

2.When using a 3-point hitch mounted implement, be sure to install the proper counterbalance weight on the front of the tractor.

3.To avoid injury from separation:

Do not extend lift rod beyond the groove on the threaded rod.

(1)Groove

4.Use [UP-DOWN] switch or dial only on farm fields. For all other application, use depth control dial (hydraulic dial) to move attachment.

6.SERVICING THE TRACTOR

Before servicing the tractor, park it on a firm, flat and level surface, set the parking brake, lower all implements to the ground, place the shuttle lever in neutral, stop the engine and remove the key.

1.Allow the tractor time to cool off before working on or near the engine, muffler, radiator, etc.

2.Do not remove radiator cap while coolant is hot. When cool, slowly rotate cap to the first stop and allow sufficient time for excess pressure to escape before removing the cap completely. If the tractor has a coolant recovery tank, add coolant or water to the tank, not the radiator. (See "Checking Coolant Level" in "DAILY CHECK" in "PERIODIC SERVICE" section.)

3.Always stop the engine before refueling. Avoid spills and overfilling.

4.Do not smoke when working around battery or when refueling. Keep all sparks and flames away from battery and fuel tank. The battery presents an explosive hazard, because it gives off hydrogen and oxygen especially when recharging.

5.Before "jump starting" a dead battery, read and follow all of the instructions. (See "JUMP STARTING" in "OPERATING THE ENGINE" section.)

-6 SAFE OPERATION

6.Keep first aid kit and fire extinguisher handy at all times.

7.Disconnect the battery's ground cable before working on or near electric components.

8.To avoid the possibility of battery explosion, do not use or charge the refillable type battery if the fluid level is below the LOWER ( lower limit level ) mark. Check the fluid level regularly and add distilled water as required so that the fluid level is between the UPPER and LOWER levels.

9.To avoid sparks from an accidental short circuit, always disconnect the battery's ground cable (-) first and reconnect it last.

15.Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If it is necessary to work under tractor or any machine elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.

16.Escaping hydraulic fluid under pressure has sufficient force to penetrate skin, causing serious personal injury. Before disconnecting hydraulic lines, be sure to release all residual pressure. Before applying pressure to the hydraulic system, make sure that all connections are tight and that all lines, pipes, and hoses are free of damage.

(1) Battery

10.Do not attempt to mount a tire on a rim. This should be done by a qualified person with the proper equipment.

11.Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator's manual.

12.Securely support the tractor when either changing wheels or adjusting the wheel tread width.

13.Make sure that wheel bolts have been tightened to the specified torque.

14.Disconnect the battery's ground cable and stop the engine to avoid the possibility of the machine runaway due to 4WD braking system during testing, service or repair with only rear wheels off the ground.

17.Fluid escaping from pinholes may be invisible. Do not use hands to search for suspected leaks; use a piece of cardboard or wood. Use of safety goggles or other eye protection is also highly recommended. If injured by escaping fluid, see a medical doctor at once. This fluid will produce gangrene or severe allergic reaction.

(1)Cardboard

(2)Hydraulic line

(3)Magnifying glass

18.Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect nor attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system.

SAFE OPERATION -7

19.To avoid hazardous high voltage, turn the key switch to the OFF position if it is necessary to check to repair the computer, harness or connectors.

20.During Diesel Particulate Filter (hereinafter called DPF) regenerating operations, exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials.

21.Keep the tractor away from people, animals or structures which may be susceptible to harm or damage from hot exhaust gases.

22.To prevent fires, keep the DPF/SCR muffler and its surroundings clear of anything flammable and keep clean at all times. [Selective Catalytic Reduction (hereinafter called SCR)]

23.During regeneration, white exhaust gas may be visible. Do not allow regeneration in a non-ventilated space.

24.During regeneration, do not leave the tractor.

25.Before servicing a tractor equipped with the front suspension, be sure to lower the machine to the lowest position.

26.The front suspension hydraulic circuit is still under high pressure after the engine has stopped. Do not disconnect the pipes and/or hoses because you may get injured by high-pressure oil. If pipes and/or hoses are found worn or damaged, consult your local KUBOTA Dealer for this service.

-8 SAFE OPERATION

7. DANGER, WARNING AND CAUTION LABELS

SAFE OPERATION -9

Kubota M7-131, M7-151, M7-171 Operators Manual

-10 SAFE OPERATION

SAFE OPERATION -11

-12 SAFE OPERATION

SAFE OPERATION -13

-14 SAFE OPERATION

8.CARE OF DANGER, WARNING AND CAUTION LABELS

1.Keep danger, warning and caution labels clean and free from obstructing material.

2.Clean danger, warning and caution labels with soap and water, dry with a soft cloth.

3.Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.

4.If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.

5.Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside edge.

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