KROHNE UFC030 User Manual

© KROHNE 09/2003

Supplementary

Installation and Operating

Instructions

UFC030 (UFC 3 Beam)

KROHNE

1 2 3 4 5 6

KROHNE Messtechnik GmbH & Co. KG · Ludwig-Krohne-Str. 5 D-47058 Duisburg 1/7
Tel.: [phone] Fax: [phone] · e-mail: [e-mail]

Supplementary documentation UFC030 with PROFI BUS-PA

CONTENTS:

1 GENERAL...................................................................................................................................................................................................3

2 ITEMS INCLUDED WITH SUPPLY.................................................................................................................................................3

3 SOFTWARE HISTORY..........................................................................................................................................................................3

4 PROFIBUS -PA...........................................................................................................................................................................................3

4.1 PROFILES.................................................................................................................................................................................................4

4.2 SERVICES.................................................................................................................................................................................................4

4.3 GSD FILES...............................................................................................................................................................................................4

4.3.1 Manufacturer specific GSD file: KROHF501.GSD........................................................................................................................4

4.3.2 Profile specific GSD file: PA_9741.GSD .........................................................................................................................................6

4.4 CYCLIC DATA EXCHANGE .....................................................................................................................................................................6

4.5 DATA S TRUCTURE OF FUNCTION BLOCK OUTPUT VALUES............................................................................................................6

4.5.1 Float Value .............................................................................................................................................................................................6

4.5.2 Status Value............................................................................................................................................................................................7

4.6 DIAGNOSIS...............................................................................................................................................................................................8

5 ELECTRICAL CONNECTION............................................................................................................................................................8

5.1 INTERCONNECTION OF DEVICES IN THE HAZARDOUS AREA.............................................................................................................8

5.2 BUS CABLE ..............................................................................................................................................................................................8

5.3 SHIELDING AND GROUNDI NG................................................................................................................................................................8

5.4 PROFIBUS-PA CONNECTION ..............................................................................................................................................................9

6 MENU SETTINGS FOR PROFIBUS -PA ..........................................................................................................................................9

7 IMPORTANT NOTES.............................................................................................................................................................................9

7.1 PARAMETER “METER_TYPE” OF UFC030...........................................................................................................................................9

8 TECHNICAL DATA ................................................................................................................................................................................10

9 DEVICE DESCRIPTION FOR THE SIMATIC PROCESS DEVICE MANAGER (PDM)...............................................11

9.1 INSTALLATION........................................................................................................................................................................................11

9.2 OPERATING..............................................................................................................................................................................................11

KROHNE Messtechnik GmbH & Co. KG · Ludwig-Krohne-Str. 5 D-47058 Duisburg 2/17
Tel.: [phone] Fax: [phone] · e-mail: [e-mail]

Supplementary documentation UFC030 with PROFI BUS-PA

1 General

These Instructions are supplementary to the ”Installation and Operating Instructions (Reference Manual) UFC030
(UFC 3 Beam)”. The details given there, in particular the Safety Information, are valid and should be observed. These
Supplementary Instructions provide only additional information for device operation and connection to a PROFIBUS­PA fieldbus.

2 Items included with supply

In addition to the standard scope of supply, these Supplementary Instructions for the UFC030 with PROFIBUS -PA
interface plus a diskette containing all PROFIBUS device data fi les (GSD files) available of all KROHNE devices will
be included.

3 Software history

Issued

Signal converter User program Instructions

month/year Hardware Firmware Hardware Operating

system

10/03 PROFIBUS-PA

Module+Device

MOD3 /031010 PC Windows 95,

98, NT 4.0,
ME, 2000

4 PROFIBUS-PA

Engineering or operation

Control system (PLC)
Class 1 master

PROFIBUS-DP, up to 12 Mbit/s

Analog I/O module

4-20 mA

HART device

control tool
Class 2 master

Power
Supply

Segment

coupler/link

PROFIBUS-PA

KROHNE

1 2 3 4 5 6

Software Device User program

PDM ≥ V 5.2

Segment

coupler/link

PROFIBUS-PA

KROHNE

1 2 3 4 5 6

1000

kg/h

03687 2

kg
900
800

KROHNEH250

700
600

SN 586 677/01-03MC H250/RR/M9/K2/ESK-Z

C K25.2 1.4571

500

F CIV 25 1.4571MD 1997

400

C2H50H

D 0.93 kg/l

300

V 2.5 mPa.sT 23.5 C

200

P 0.4 MPa

100RP

FIA 1025

-- --

The diagram above shows a typical instrumentation with PROFIBUS -PA devices in hazardous and non-hazardous
locations, including connections of conventio nal devices (e.g. with 4-20mA signals) to the PROFIBUS-PA.
The PROFIBUS-PA is normally connected to a segment coupler which, among other things, carries out the
conversion to the PROFIBUS -DP. Here, it needs to be noted in particular that the segment coupler is normally set to
a fixed baud rate on the DP side.
Further information on the planning and operation of PROFIBUS-PA networks is to be found in the KROHNE
brochure ”PROFIBUS -PA Networks”.

KROHNE Messtechnik GmbH & Co. KG · Ludwig-Krohne-Str. 5 D-47058 Duisburg 3/17
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Supplementary documentation UFC030 with PROFI BUS-PA

4.1 Profiles

The UFC030 (UFC 3 Beam) supports the PROFIBUS-PA Profile Version 3.0. Additionally, all relevant parameters of
the device are accessible via the PROFIBUS -PA interface (if the manufacturer specific Ident-no is chosen and the
manufacturer specific GSD-file version is used).

The UFC030 (UFC 3 Beam) defines the following blocks:

• One physical block.
This block contains the parameters defined in Profile 3.0.

• One transducer block for ultrasonic flow meter devices.
This block provides the parameters and functions defined in Profile 3.0. Attached you will find here all the values
not defined by the profile.

• Three “Analog Input (AI)” function blocks: “Volume Flow”, “Speed of Sound” and “CORR. Volume Flow or HEAT
Flow (depends on the current device type selection)”.

• Two “Totalizer (TOT)” function blocks: totalized “Volume” and totalized “CORR. Volume or HEAT (depends on
the current device type selection)”.

4.2 Services

The UFC030 supports the following PROFIBUS -PA services being defined in the PROFIBUS-PA Profile V3.0:

1. DDLM_Set_Slave_Add

2. DDLM_Get_Cfg

3. DDLM_Set_Prm

4. DDLM_Chk_Cfg

5. DDLM_Slave_Diag

6. DDLM_Data_Exchange

The services mentioned above will enable the customer to set the PROFIBUS -PA station address (1), to configure
the data telegram for the cyclic data exchange (3/4), to read back the current PROFIBUS -PA configuration (2) and to
read the current Diagnostic data (5).

The service “cyclic data exchange” (6) will be used to transmit the function block output values (measurement data)
to a master.

4.3 GSD Files

All available GSD files of KROHNE devices – including those of UFC030 (UFC 3 Beam), of course - are supplied
together with each device. The GSD file contains information that will be needed for project planning of the
PROFIBUS-DP/PA communication network. The relevant data files must be loaded into the project planning
system/master system before start -up of the bus system.

The UFC030 (UFC 3 Beam) is supporting the entire PROFIBUS -PA profile V 3.0. The device has two Ident-no.
and two GSD files:

• Ident-no. “F501” belongs to the GSD file KROHF501.GSD and includes the complete functionality of the
ultrasonic flow meter.

• The application of the manufacturer independent Ident-no. “9741” (GSD file “PA_9741.GSD”) provides

interchangeability of devices, i.e. an exchange of mass flow meters of different vendors.

Please follow the instructions in the manual of the host supplier when installing the GSD File (KROHF501.GSD,
UFC3_B_n.bmp, UFC3_B_n.dib) into the PLC.

4.3.1 Manufacturer specific GSD file: KROHF501.GSD

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Supplementary documentation UFC030 with PROFI BUS-PA

KROHNE delivers the GSD files with the entire device functionality, which is listed below:

Block Number Standard-Configuration

(function block output value)

KROHF701.GSD

Ident-No. F701

1 Volume Flow AI-FB
2 Speed of Sound AI-FB
3 Volume Totalizer Totalizer-FB
4 CORR. Volume Flow or HEAT Flow * AI-FB
5 CORR. Volume- or HEAT- Totalizer * Totalizer-FB

AI = Analog Input Function Block
FB = Function Block

• = depends on the current device type selection

Important Notes:

1. To project the PROFIBUS communication network you have to allocate each block to a function. On the PC-S7
from Siemens this will be done with the Tool named “HW - Config”. This tool offers the functions described as
follows:

2. It is possible to program an “Empty” block (the code of an “Empty” block is defined as 0x00) on each block
number. This means, that for this block no data are transmitted in the cyclic data telegram.

3. There is NO “Totalizer (TOT)” function block allowed on block position 1, 2 and 4! A “Analog Input (AI)” func tion
block or a “Empty” block is allowed here only! That means a “Totalizer (TOT)” function block is not possible at
this positions.

Note: All codes of “Analog Input (AI)” - and “Totalizer (TOT)” – function blocks valid for use will be find in the

corresponding GSD files.

4. There is NO “Analog Input (AI)” function block allowed on block position 3 and 5! A “Totalizer (TOT)” function
block or a “Empty” block is allowed here only! That means a “Analog Input (AI)” function block is not possible at
this positions.

5. There is a choice of 4 different totalizer functions, which can be allocated to the blocks 3 and / or 5. The 4
functions are defined as follows:

Function “Totalizer” cyclic transfer of the totalizer with status to the master
Function “SetTot_Total” cyclic transfer of the totalizer with status to the master + cyclic control data

from master to the device via the Bytes SetTot

Function “ModeTot_Total” cyclic transfer of the totalizer with status to the master + cyclic control data

from master to the device via the Bytes ModeTot

Function “SetTot_ModeTot_Total” cyclic transfer of the totalizer with status to the master + cyclic control data

from master to the device via the Bytes SetTot and after that ModeTot

Both, the Byte SetTot and ModeTot are being sent cyclical from the Master to the device if these bytes are
inserted as output data via the to the PLC configurator. The meaning of these control bytes are as follows:

SetTot:

SetTot =0: Totalizer is totalizing.
SetTot =1: Totalizer will be reset to 0 and stays at 0 until SetTot is switched back again to 0. If the value of

SetTot changes from “1” to “0” the totalizer starts counting from 0.

SetTot =2: Totalizer is set to the value defined by PresetTot. PresetTot can be written via a acyclic master

(totalizer in block 3 = Slot 3 Index 32; totalizer in block 5 = Slot 5 Index 32).If the value of SetTot
changes from “1” to “0” the totalizer starts counting from the current value defined by PresetTot.

SetTot > 2: not allowed

ModeTot:

ModeTot = 0 totalizer totalizes positive and negative values.

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VZ

Supplementary documentation UFC030 with PROFI BUS-PA

ModeTot = 1 totalizes only positive values.
ModeTot = 2 totalizes only negative values.
ModeTot = 3 totalizer is stopped, no totalization will be done.
ModeTot > 3 not allowed

6. The standard block configuration may be changed by the customer but using the default settings is highly
recommended. If the standard block configuration should be changed by the customer a acyclic master tool
must be used to change the “channel parameter” value of the block which should be connected to another
transducer output value.

4.3.2 Profile specific GSD file: PA_9741.GSD

The functionality of the profile specific GSD file is limited. This GSD file includes only three blocks:
Volume Flow, Speed of Sound (Sound Velocity) and Volume Flow totalizer.

You need the PA_9741 file to use this functionality. Before this, the communication has to be projected and it has to
be switched from “full functionality” to “interchangeable basic configuration” by using a master class 2 tool
(IDENT_NUMBER_SELECTOR: Slot 0, Index 40 change byte value from 1 to 0). After this has been done, the
device has to be projected by using the PA _9741 file.

4.4 Cyclic data exchange

During network configuration the user has to define which function block outputs of the UFC030 (UFC 3 Beam)
should be transferred cyclically to the master. The following function block outputs are available in this order:

1. Volume Flow and Status

2. Speed of Sound und Status

3. Volume Totalizer and Status

4. CORR. Volume Flow or HEAT Flow * and Status

5. CORR. Volume- or HEAT- Totalizer * and Status

• depends on the current device type selection

Note: If a function block output is chosen for cyclical data transfer the value "Not_a_Number" (0x7FFFFFFF) will be transmitted if the

function block itself is not available (due to the current device type selection). If so the status is "Bad-Out of Service".

Network configuration will be done by a master class 2 tool using one of the GSD files described above. The function
block outputs which should be transmitted cyclically may be chosen without any restriction. The order of transmission
always remains the same even if a function block is defined as an “Empty” block (if so no function block output data
will be send to the master and all function block outputs following the “Empty” block will move up one position).

4.5 Data Structure of Function Block Output Values

The data structure of function block outputs consists of 5 bytes: a 4 byte float value (Float Format according IEEE
Standard 754 Short Real Number) followed by a 1 byte status value. If all 5 function block outputs have been
projected (see above), 25 byte will be transmitted.

4.5.1 Float Value

First an example of the float format:

Bit7

Exponent Mantisse Mantisse Mantisse

Example: 40 F0 00 00 (hex) = 0100 0000 1111 0000 0000 0000 0000 000 0 (binary)
Formula: Value = (-1)

Byte n Byte n+1 Byte n+2 Byte n+3

Bit6

7

6

5

4

2

2

3

2

2

2

Bit7

2

2

Bit6

1

0

-1

-2

-3

-4

2

2

2

2

VZ

2

2

* 2

-5

2

(Exponent - 127)

Bit7

-6

-7

-8

-9

-10

-11

-12

2

2

2

2

2

-13

2

2

2

Bit7

-14

-152-162-172-182-192-202-212-22

2

2

* (1 + Mantisse)

-23

2

KROHNE Messtechnik GmbH & Co. KG · Ludwig-Krohne-Str. 5 D-47058 Duisburg 6/17
Tel.: [phone] Fax: [phone] · e-mail: [e-mail]