All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
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OPTITEMP TRA/TCA PLUS
CONTENTS
1 Safety instructions6
1.1 Intended use ..................................................................................................................... 6
1.2 Approvals and certifications............................................................................................. 6
1.2.1 CE ............................................................................................................................................ 6
7.7.1 Connection head ................................................................................................................... 72
7.7.2 Unloaded thermowell and immersion tubes........................................................................ 72
7.8 Sensor response times .................................................................................................. 73
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CONTENTS
8 Appendix74
8.1 Technical legislation in effect ........................................................................................ 74
9 Notes75
en
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1 SAFETY INSTRUCTIONS
1.1 Intended use
DANGER!
ATEX approval is pending. Until such approval has been granted, do not install or operate the
industrial thermometer for advanced requirements in potentially hazardous areas. Otherwise
you could cause an explosion that could have fatal consequences.
CAUTION!
Responsibility for the use of the measurement devices with regard to suitability, intended use
and corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
The thermometer for advanced requirements is used to measure the temperature of gases,
liquids, vapour and solids in industrial applications. The devices are particularly suited to the
measurement of
OPTITEMP TRA/TCA PLUS
• liquids with low viscosity,
• water and chemicals with low corrosiveness,
• saturated steam and superheated steam.
1.2 Approvals and certifications
1.2.1 CE
Article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC does not apply to
thermometers for advanced requirements. For this reason, neither a conformity assessment nor
a CE marking is possible. The EC directives applicable to temperature transmitters are
contained in the corresponding transmitter documentation.
1.2.2 ATEX
ATEX approval is pending. As soon as this is available, you have the option of ordering Exapproval according to ATEX. The relevant Ex handbook contains more detailed information.
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1.3 Safety instructions from the manufacturer
1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
SAFETY INSTRUCTIONS 1
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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1 SAFETY INSTRUCTIONS
1.3.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.3.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
OPTITEMP TRA/TCA PLUS
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1.3.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
SAFETY INSTRUCTIONS 1
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
iRESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.4 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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2 DEVICE DESCRIPTION
2.1 Scope of delivery
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
The manufacturer delivers all industrial thermometersfor advanced requirements with the
relevant technical documentation. The following table illustrates which thermometer for
advanced requirements is delivered with which documentation (HB = Handbook):
OPTITEMP TRA/TCA PLUS
Scope of orderHb. for
thermometer
s
Thermometer
without
transmitter
Thermometer with
transmitter
Ex-thermometer
without
transmitter
Ex-thermometer
with transmitter
Ex-hb. for
thermometer
s
X-X--
X-X-X
XXXX-
XXXXX
Hb. for
measuring
inserts
Ex-hb. for
measuring
inserts
Hb. for
transmitters
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DEVICE DESCRIPTION 2
2.2 Device description
2.2.1 Design of industrial thermometers for advanced requirements
INFORMATION!
In this documentation, the name "Industrial thermometer for advanced requirements" refers to
thermometer assemblies with multipart, welded thermowells as well as those with one-piece
bar stock thermowells.
Figure 2-1: Design of an industrial thermometer for advanced requirements
1 Connection head cover
2 Measuring insert
3 Cable gland M20 x 1.5 (only available if the process connection has the dimensions M24 x 1.5, otherwise there is a blind
plug here instead)
4 Neck tube
5 Connection head
All thermometers for advanced requirements consist of a thermowell with process connection, a
neck tube and a connection head. The connection head and the thermowell are largely thermally
decoupled by way of the neck tube. The neck tubes for thermometers with advanced
requirements are available with two different thread types:
• As per DIN: M24 x 1.5 mm
• As per ASME/ANSI: ½"NPT
The connection head is screwed onto the neck tube using the thread. The M24 x 1.5 thread
makes it possible to align the connection head so that the cable gland always faces in the desired
direction (during assembly, the connection head is aligned first before screwing in the thread
using hex nut). In contrast, the alignment of the connection head with ½" NPT threads is only
possible to a limited extent, depending on the type of neck tube.
You can insert either a measuring insert with RTD (OPTITEMP TR 100) or with thermocouple
(OPTITEMP TC 100) into the thermometer assembly. Both measuring inserts are available in
three different versions (for more information see refer to
measuring insert length
(for more information see refer to
on page 14), the manufacturer also offers a variety of thermowell tips
Thermowells and thermowell tips
Measuring insert designs and
on page 18).
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2 DEVICE DESCRIPTION
2.2.2 Types of connection heads
A connection head protects the terminals and the temperature transmitter from environmental
effects (e. g. dirt or dust). The cable gland for the connection head on the industrial thermometer
for advanced requirements depends on the process connection for the connection head
(M20 x 1.5 for process connections with the dimensions M24 x 1.5 and ½" NPT for all process
connections with ½" NPT threads, for more information see refer to
There are oil-resistant rubber seals on the covers of all connection heads (can be used up to
100°C / 212°F ambient temperature). The connection heads are available in the following
materials:
• Die-cast aluminium for standard applications (Types: BA, BUZ-T/S/H/HW, BGK and AXD). The
surface of these connection heads features a 70µm thick powder coating made of polyester.
• Stainless steel (type BVA), especially for the pharmaceutical and food and beverage
industries
• Plastic (type BBK)
The type "BUZ-HW" is the only connection head with an integrated, head-mounted display fed by
the 4...20 mA current loop.
OPTITEMP TRA/TCA PLUS
Cable gland
on page 49).
INFORMATION!
The inside dimensions of the connection heads depicted here comply with DIN 43735.
DANGER!
ATEX approval is pending. Until such approval has been granted, do not install or operate the
industrial thermometer for advanced requirements in potentially hazardous areas. Otherwise
you could cause an explosion that could have fatal consequences.
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Connection heads available
BA (aluminium, IP65)
BA (aluminium, IP65)BUZ-T (aluminium, IP65)
BA (aluminium, IP65)BA (aluminium, IP65)
BUZ-H (aluminium IP65)
BUZ-H (aluminium IP65)BUZ-HW (aluminium, IP65)
BUZ-H (aluminium IP65)BUZ-H (aluminium IP65)
DEVICE DESCRIPTION 2
BUZ-T (aluminium, IP65)BUZ-S (aluminium, IP65)
BUZ-T (aluminium, IP65)BUZ-T (aluminium, IP65)
BUZ-HW (aluminium, IP65)BGK (aluminium, IP67)
BUZ-HW (aluminium, IP65)BUZ-HW (aluminium, IP65)
BUZ-S (aluminium, IP65)
BUZ-S (aluminium, IP65)BUZ-S (aluminium, IP65)
BGK (aluminium, IP67)
BGK (aluminium, IP67)BGK (aluminium, IP67)
BBK (PA, IP54)
BBK (PA, IP54)BVA (VA, IP65)
BBK (PA, IP54)BBK (PA, IP54)
BVA (VA, IP65)AXD (aluminium, IP68)
BVA (VA, IP65)BVA (VA, IP65)
AXD (aluminium, IP68)
AXD (aluminium, IP68)AXD (aluminium, IP68)
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2 DEVICE DESCRIPTION
2.2.3 Measuring insert designs and measuring insert length
INFORMATION!
The versions, dimensions and other construction features of the measuring inserts are
standardised in DIN 43735.
The replaceable measuring insert contains the temperature sensor, which may be either a Pt100
RTD or a thermocouple. The measuring insert is pushed through the open connection head into
the thermometer assembly and attached using two spring loaded M4 screws (this guarantees
that the tip of the measuring insert is in constant contact with the bottom of the thermowell). The
following versions of measuring insert are available:
OPTITEMP TRA/TCA PLUS
Figure 2-2: Available measuring insert versions
1 Measuring insert with flying wires
2 Measuring insert with ceramic terminal block
3 Measuring insert with head-mounted transmitter
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One distinguishing dimension of the measuring insert is its length. The length is measured from
the bottom edge of the base to the tip of the immersion tube ("a" in the drawing below):
Figure 2-3: Measuring insert length
The selection of the right measuring insert depends on the conditions of use:
• A measuring insert with a thermocouple is better suited to heavy thermal or mechanical
loads.
• When increased accuracy is required, a measuring insert with a resistance thermometer is
better suited for temperatures up to +500°C / +932°F and in exceptional cases up to +600°C/
+1112°F.
DEVICE DESCRIPTION 2
INFORMATION!
Consult the handbook "OPTITEMP TR/TC 100" for more detailed information on the measuring
inserts.
2.2.4 Types of temperature transmitters
Electrical thermometers have just one, weak, interference-prone output signal. If this signal has
to travel a great distance or if a standard signal of 4...20 mA is required, use of a temperature
transmitter is recommended:
INFORMATION!
The manufacturer cannot make any general statement as to the distance from which the use of a
temperature transmitter is necessary as it depends on the specific interference associated with
the installation site. The operator alone is responsible for this decision.
There are two types of temperature transmitters:
• Head-mounted transmitter: Located on the measuring insert and thus in the connection head
of the thermometer during operation, recognisable by the "C" in the product name
(e.g.TT10C)
• Rail-mounted transmitter: Located in the control cabinet or field housing, recognisable by
the "R" in the product name (e. g. TT 11 R); they are usually used when the temperature in the
connection head does not allow for the use of a head-mounted transmitter
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2 DEVICE DESCRIPTION
Figure 2-4: Example of a head-mounted transmitter
OPTITEMP TRA/TCA PLUS
16
Figure 2-5: Example of a rail-mounted transmitter
Head-mounted and rail-mounted transmitters both convert the temperature sensor's small
signal into a standardised output signal of 4...20 mA, not susceptible to interference, or into a
digital signal. The output signal depends on the type of temperature transmitter. The following
three 2-wire technology options are currently available:
• 4...20 mA
• 4...20 mA with HART
®
• Profibus-PA
You can parameterise almost any temperature transmitter using a PC and a computer program.
The only exceptions are the TT 10 C/R and TT 11 C/R versions, whose measuring ranges must be
set using solder bridges. The following temperature transmitters are currently available:
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DEVICE DESCRIPTION 2
Available in both head-mounted and railmounted version
TT 11 C/R (analogue, 3- or 4-wire circuit, output:
0...10 VDC)
TT 20 C/R (analogue, 4...20 mA)
TT 30 C/R (digital, 4...20 mA, standard)
TT 40 C/R (digital, 4...20 mA, precise)
TT 50 C/R (digital, 4...20 mA, HART®)
TT 51 C/R (digital, 4...20 mA, HART®, SIL2)
TT 60 C/R (digital, Profibus-PA)
INFORMATION!
Consult the relevant transmitter handbook for more detailed information on the temperature
transmitters.
2.2.5 Neck tubes
The neck tube connects the process connection (i.e. screw socket or flange) to the connection
head. Its function is to largely thermally decouple the connection head so that it and any existing
temperature transmitter do not heat up too much. Depending on both the standard and the
version of the thermowell, there are different threads:
The thread for the connection head is the top thread in the following drawing. The dimension "a"
denotes the length of the neck tube.
Figure 2-6: Thread types on neck tubes
1 DIN neck tube, process connection with metric thread (left) and NPT thread (right)
2 DIN neck tube, process connection with union nut
3 ASME neck tube with Nipple-Nipple (NN) connection
4 ASME neck tube with Nipple-Union-Nipple (NUN) connection
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2 DEVICE DESCRIPTION
The neck tubes for industrial thermometers for advanced requirements are made of stainless
steel.
INFORMATION!
The neck tube material may differ from the thermowell material.
The standard neck tube length of a DIN neck tube is 165 mm / 6.5", that of a NUN connection
with ½" NPT thread is 152 mm / 6". Other neck tube lengths are available on request.
2.2.6 Thermowells and thermowell tips
The thermowell is designed to prevent external loads (e. g. static pressure, flowing and
aggressive media) from damaging the measuring insert. As a rule, thermowells are made of the
same material as the system in which the measuring is done. In terms of the material and
design, we can distinguish between two types of thermowells:
• Multipart, welded thermowells
• One-piece bar stock thermowells
OPTITEMP TRA/TCA PLUS
This handbook covers thermometers for advanced requirements such as high pressure and high
flow velocities. For this reason, one-piece thermowells manufactured using bar stock are used
in addition to multipart welded thermowells.
INFORMATION!
The manufacturer checks all of the thermowells for leaks. An optional certified pressure test is
available for a fee.
Thermowells and thermowell tips in different versions are manufactured for the industrial
thermometers for advanced requirements. For more information refer to
Diameter, wall thickness, tips
on page 60.
Thermowells:
All thermowells require a measuring insert with a diameter of 6 mm / 0.24".
Straight, one-piece17 / 230.67 / 0.91DIN 43772, Form 6, 7
16 / 190.63 / 0.75ASME
Conical, one-piece24 to 12.5
0.94 to 0.49
16 to 130.63 to 0.51ASME
19 to 160.75 to 0.63
22 to 160.87 to 0.63
25 to 190.98 to 0.75
DIN 43772, Form 5
and 8
and 9
DIN 43772, Form 4
and 4F
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Thermowell/thermowell tipØSimilarity to
[mm]["]
Reduced tip, one-piece12 to 90.47 to 0.35ASME
16 to 130.63 to 0.51
19 to 130.75 to 0.51
19 to 160.75 to 0.63
22 to 130.87 to 0.51
23 to 130.91 to 0.51
INFORMATION!
Both the reduced and the conical tip feature a shorter response time than a straight thermowell.
However, compared to the reduced tip, the conical tip withstands higher pressures.
2.3 Process connections and areas of application
2.3.1 Weld-in thermometer
DEVICE DESCRIPTION 2
standard
Weld-in thermometers for advanced requirements are always the first choice when you want to
measure temperatures in quickly flowing product under high pressure. Compared to threaded
thermometers for advanced requirements, weld-in thermometers are more resilient as they are
not weakened by the notch effect of a thread on the joint.
A typical area of application for weld-in thermometers with advanced requirements is the
measurement of temperature in process vapour lines and cooling water lines, especially in
power plants.
2.3.2 Threaded thermometer
Threaded thermometers with separate neck tubes are particularly well suited to measuring
tasks in process technology or machine building and plant engineering. In this case, screwing
into the pipelines and tanks is the most common process adaption.
The neck tube increases the distance between the process connection and the connection head
so that the latter does not overheat. It also makes it possible to install connection heads outside
of the insulation of pipelines and tanks.
The threaded thermometers for advanced requirements are offered with three different
thermowell shapes forms which are similar to or comply with DIN and ASME standards. These
include a straight thermowell, a conical thermowell and a reduced thermowell. G or NPT thread
variants are available.
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2 DEVICE DESCRIPTION
2.3.3 Flange thermometer
All of the flange thermometers for advanced requirements available from the manufacturer
feature a separate neck tube to thermally decouple the process connection and connection head.
They are typically used in the mid and upper temperature range in industrial applications (up
to +600°C / +1112°F).
Flange thermometers for advanced requirements are predominantly suited to measuring the
temperature in the chemical and petrochemical industries (particularly for pipelines, tanks and
reactors). This area of application opens up because optional coating of the surface is possible.
According to the requirements for chemical resistance, the manufacturer can coat the flange
thermometer with Teflon, PTFE or a customer-specific material.
When it comes to flanges, you can choose between DIN and ASME flanges. The surface
roughness of the flange raised face is R
R
= 3.2...6.3 μm (ASME flanges).
a
As with the threaded thermometers for advanced requirements, the flange thermometers for
advanced requirements also give you the choice between different thermowell forms which are
similar to or comply with valid DIN and ASME standards. Also included are a straight
thermowell, a conical thermowell and a reduced thermowell.
OPTITEMP TRA/TCA PLUS
= 12.5...50 μm (DIN EN flanges) or
z
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2.4 Overview of available versions
INFORMATION!
The beginning of the product name refers to the type of sensor in the measuring insert:
•
TRA: Thermometer with Pt100 RTD
•
TCA: Thermometer with thermocouple
Thermometer with separate neck tube according to DIN 43722
Thermometer with separate neck tube according to DIN 43722
Thermometer with separate neck tube according to DIN 43722Thermometer with separate neck tube according to DIN 43722
Threaded thermometer
TRA / TCA-S34
TRA / TCA-S34TRA / TCA-S34
TRA / TCA-S34TRA / TCA-S34
TRA / TCA-S34TRA / TCA-TS32
TRA / TCA-S34TRA / TCA-S34
DEVICE DESCRIPTION 2
TRA / TCA-TS32
TRA / TCA-TS32TRA / TCA-TS32
Connection head with DIN neck
tube, no thermowell
TRA / TCA-TS35
TRA / TCA-TS35TRA / TCA-TS36
TRA / TCA-TS35TRA / TCA-TS35
Multipart thermowell, neck tube
with union nut, similar to Form 8
Connection head with DIN neck
tube and union nut, no thermowell
TRA / TCA-TS36TRA / TCA-TS37
TRA / TCA-TS36TRA / TCA-TS36
One-piece thermowell, neck tube
with external thread, similar to
Form 7
Multipart thermowell, neck tube
with external thread, similar to
Form 5
TRA / TCA-TS37
TRA / TCA-TS37TRA / TCA-TS37
One-piece thermowell, neck tube
with union nut, similar to Form 9
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2 DEVICE DESCRIPTION
Flange and weld-in thermometers
TRA / TCA-TF33
TRA / TCA-TF33TRA / TCA-TF31
TRA / TCA-TF33TRA / TCA-TF33
OPTITEMP TRA/TCA PLUS
TRA / TCA-TF31TRA / TCA-T30
TRA / TCA-TF31TRA / TCA-TF31
TRA / TCA-T30
TRA / TCA-T30TRA / TCA-T30
Multipart thermowell, neck tube
with external thread
Thermometer with separate neck tube according to ASME standard
Thermometer with separate neck tube according to ASME standard
Thermometer with separate neck tube according to ASME standardThermometer with separate neck tube according to ASME standard
One-piece thermowell, neck tube
with external thread, similar to
Form 4F
One-piece thermowell, neck tube
with external thread, similar to
Form 4