KROHNE ECOFLUXIFS1000 User Manual

Page 1
02/97
Electromagnetic
Installation instructions
flowmeters
• Primary heads
• Compact flowmeters
CONTENTS Installation in the pipeline Pages 4-5 and 7-8 Grounding Pages 8-9
IFS 1000 F
ECOFLUX IFS 1000 F
IFM 1010 K IFM 1080 K
IFM 1010 K IFM 1080 K
3.1M65EA1 029721 Order No. DIN size 7.02146.31.00 US size 7.02146.71.00
0.73.00
Page 2
Contents
System description 2 Product liability and warranty 2 Standards and approvals 2 Items included with supply 3
1 Important information for installation: PLEASE NOTE 4-5 2 Suggestions for installation 5 3 Instrument nameplate 6 4 Flowmeter versions 6 5 Installation in the pipeline 7 6 Torques 8 7 Grounding 8-9 8 Replacement of separate primary head IFS 1000 F 10
9 Spares and order numbers 10 10 Technical data 11 11 Dimensions and weights 12-13
Notes 14 Printed form to accompany flowmeters returned to Krohne 15
System description
ECOFLUX electromagnetic flowmeters are precision measuring instruments designed for the linear flow measurement of process liquids.
The process liquids must be electrically conductive: 05 µS/cm
20 µS/cm for demineralized cold water
The full-scale range Q DN 10 - 150 /
3
/8” - 6” Q
can be set as a function of the meter size:
100%
= 0.1 - 760 m3/hr = 0.4 - 3350 US Gal/min
100%
This is equivalent to a flow velocity of 0.3 - 12 m/s, or 1 - 40 ft/s.
Product liability and warranty
ECOFLUX electromagnetic flowmeters are designed solely for measuring the volumetric flowrate of electrically conductive, liquid process products.
Flowmeters with the ECOFLUX primary head are not certified for use in hazardous locations. Other flowmeter series are available for such applications.
Responsibility as to suitability and intended use of these electromagnetic flowmeters rests solely with the operator.
Improper installation and operation of the flowmeters (systems) may lead to loss of warranty. In addition, the “General conditions of sale” forming the basis of the purchase contract are
applicable. If ECOFLUX flowmeters need to be returned to Krohne, please note the information given on the
last-but-one page of this manual. Krohne regret that they cannot repair or check your flowmeter(s) unless accompanied by the completed form sheet.
Standards and approvals
Please refer to the installation and operating instructions for the signal converter.
2
Page 3
Items included with supply
IFS 1000 F primary head
primary head
in the size as ordered
certificate of calibration data
installation material as specified
in the following table
installation instructions
IFM 1010 K and IFM 1080 K compact flowmeters
compact flowmeter
in the size as ordered
certificate of calibration data
installation material as specified
in the following table
installation instructions
installation and operating instruc-
tions for the signal converter
Nominal size
measuring tube and pipe flanges
Pressure rating or flange class
of pipe flanges
Max. allowable operating pressure
bar psig
Supply scope S=standard O=option
incl.
grounding rings
3)
Standard with centering sleeves (optionaly with stud bolts, see below for type and number
excl.
grounding rings
2)
. . . DIN 2501 (BS 4504)
DN 10-15 1) PN 16/PN 40 16 230 S 4 xM12 DN 25 PN 16/PN 40 16 230 SO4 xM12 DN 40 PN 16/PN 40 16 230 SO4 xM16 DN 50 PN 16/PN 40 16 230 SO4 xM16 DN 80 PN 16/PN 40 16 230 SO4 xM16 DN 100 PN 16 16 230 SO8 xM16
PN 40 8 xM20
DN 150 PN 16 16 230 SO8 xM20
PN 40 8 xM24
. . . ANSI B 16.5
3
/8”-1/2” 1) 150/300 lb 16 230 S 4 1” 150/300 lb 16 230 SO4 1 1/2” 150/300 lb 16 230 SO4 2” 150 lb 16 230 SO4
300 lb 8
3” 150 lb 16 230 SO4
300 lb 8 4” 150/300 lb 16 230 SO8 6” 150 lb 16 230 SO8
300 lb 12
1
x
/2
1
x
/2
5
x
/8
5
x
/8
5
x
/8
5
x
/8
5
x
/8
5
x
/8
3
x
/4
3
x
/4
. . . JIS
DN 10-15 1) 10 K 07 100 S 4 xM12
20 K 14 200 4 xM12 DN 25 10 K 07 100 SO4 xM12
20 K 14 200 4 xM16 DN 40 10 K 07 100 SO4 xM12
20 K 14 200 4 xM16 DN 50 10 K 07 100 SO4 xM12
20 K 14 200 8 xM16 DN 80 10 K 07 100 SO8 xM12
20 K 14 200 8 xM20 DN 100 10 K 07 100 SO8 xM12
20 K 14 200 8 xM22 DN 150 10 K 07 100 SO8 xM16
20 K 14 200 12 xM22
1) For DN 10 and 3/8” sizes, use DN 15 or 1/2” pipe flanges.
2) Ground connecting wires V screwed to housing, supplied without gaskets.
3) DN 10 - 15 and
D2 gaskets between grounding rings and pipe flanges not included with flowmeter, to be provided by customer. Use Teflon-type gaskets to DIN 2690/ANSI B 16.21, deformable under pressure, 8 - 16 N/mm
DN 25 - 150 and 1” - 6”: grounding ring E (option) supplied loose, ground connecting wires V screwed to housing, gaskets not included in supply.
For arrangement of gaskets and connection of wires V, see Section 7 “Grounding“.
3
/8” - 1/2”: grounding rings E with inserted D1 gasket, screwed to housing.
2
/1160 - 2320 psi.
3
Page 4
1 Important information for installation: PLEASE NOTE
Handling
Do not lift flowmeter by the signal converter housing or
Do not set flowmeter down on signal converter housing or terminal box.
the terminal box.
Use only solventless detergents to clean the signal converter housing (polycarbonate).
Temperatures
For operating pressure and vacuum load based on flange standards, see Section 10 “Technical data“.
Ambient temperature Process temperature
Compact systems -25 to +50 °C (-13 to +122 °F) -25 to +060 °C (-13 to +140 °F)
-25 to +40 °C (-13 to +104 °F) -25 to +120 °C (-13 to +248 °F) IFS 1000 F (separate) -25 to +60 °C (-13 to +140 °F) -25 to +120 °C (-13 to +248 °F) In storage -25 to +60 °C (-13 to +140 °F)
Location and position as required,
but electrode axis X – • – • – • – X must be approximately horizontal in a
Y
horizontal pipe run. Y terminal box or converter housing
X
X
Measuring tube must be completetly filled at all times.
Direction of flow is arbitrary. Arrow on flowmeter can normally be ignored.
For exceptions, refer to Section ”Factory settings” in the installation and operating instructions for the signal converter.
Stud bolts and nuts: to fit, make sure there is sufficient room next to the pipe flanges.
Vibration: support the pipeline on both sides of the compact flowmeter.
Level of vibration in conformity with IEC 068-2-34: below 2.2g for compact flowmeters in the frequency range of 20-50 Hz with the IFC 010 K
and 20-150 Hz with the IFC 090 K.
Do not expose to direct sunlight,
fit a sunshade if necessary, not included with flowmeter, to be provided by customer.
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Page 5
Strong electromagnetic fields, avoid in vicinity of flowmeter.
Straight inlet run minimum of 5 ××DN and outlet run minimum of 2 ××DN,
(DN = meter size), measured from the electrode axis.
Vortex and corkscrew flow: increase length of inlet and outlet runs or install flow conditioners.
Mixing different process liquids: install flowmeter upstream of mixing point or at an adequate distance downstream (minimum of 30 x DN), otherwise display may be unsteady.
Plastic pipes and internally coated metal pipelines: grounding rings required, see Section 7 ”Grounding”.
Insulated pipeline: do not insulate flowmeter.
Zero setting not necessary. To check, it should be possible to set ”zero” flow velocity
in the completely filled measuring tube. Shutoff valves should therefore be provided either downsteam of the flowmeter or upsteam and downstream of the flowmeter.
2 Suggestions for installation
To avoid measuring errors due to gas/air inclusion or to pipe runing empty please observe the following:
Highest point of pipe run
(Air bubbles collect in measuring tube - faulty measurements!)
Preferred locations
Downpipe
”Zero” flow velocity. Line drained. Faulty measurements!
Horizontal pipe run
Install in slightly ascending pipe section. If not possible, assure adequate velocity to prevent air, gas or vapor from collecting in upper part of flow tube.
Open feed or discharge
Install meter in low section of pipe.
Downpipe over 5 m (16 ft) length
Install air valve X downstream of flowmeter.
Long pipeline Always install control and shutoff valves
downstream of flowmeter.
Pumps Never install flowmeter on pump suction side.
> 5m
> 16 ft
open discharge
5
Page 6
3 Instrument nameplate
IFS 1000 F
separate primary head
Magnetic field frequency
(here 1/6 of power frequency
Flange pressure rating
or flange class
Altometer
Series-No. Primary head constant
Meter size
DN in mm and inch equivalent
Teflon®is a registered trademark of Du Pont
A 97 00000 GK: 1.918 DN50/2”-PFA-HC PN 40 BAR
Liner
®
Teflon
PFA
Elektrode material
Hastelloy C4
Holland
Type designation
IFS 1000 F / 6 TAG: 1234567-89 ISO KL. H IP 67
Instrument nameplate for compact flowmeters
see installation and operating instructions for the signal converter.
4 Flowmeter versions
Tag No.
Protection category
to IEC 529 / EN 60529
Insulation class
of field coils
IFS 1000 F Separate primary head (F) , electrically connected to the signal
converter by signal and field current cables.
IFM 1010 K Compact flowmeter (K), IFC 010 K signal converter mounted direct
on the primary head.
IFM 1080 K Compact flowmeter (K), IFC 090 K signal converter mounted direct
on the primary head.
6
Page 7
5 Installation in the pipeline
Installation material, refer to table on page 3.
Pipe flanges and operating pressure,
refer to table on page 3.
Pipe flange spacing (fitting dimension)
Nominal size to . . . Space between pipe flanges
DIN 2501 ANSI Installation with Installation without and JIS B 16.5 grounding rings 1) grounding rings 2) DN 10, 15 DN 25 1 2 x s + 60 mm (2 x s + 2.38”) 54 mm (2.13”) DN 40 1 DN 50 2 2 x s + 106 mm (2 x s + 4.17”) 100 mm (3.94”) DN 80 3 2 x s + 156 mm (2 x s + 6.14“) 150 mm (5.91”) DN 100 4 2 x s + 206 mm (2 x s + 8.11”) 200 mm (7.87”) DN 150 6 2 x s + 206 mm (2 x s + 8.11”) 200 mm (7.87”)
3
/8”, 1/2” 2 x s + 68 mm (2 x s + 2.68”)
1
/2” 2 x s + 84 mm (2 x s + 3.31”) 78 mm (3.07”)
1) Dimensions including grounding rings
2) No gasket required between measuring tube and pipe flanges, seal provided
by PFA liner on the flanges
s Thickness of gasket D2 between grounding rings and pipe flanges, not
included with flowmeter, to be provided by customer. Use Teflon-type gaskets, deformable under pressure, to DIN 2690/ANSI B 16.21, 8 - 16 N/mm
2
/1160 - 2320 psi.
High-temperature pipelines
Where process temperatures exceed 100 °C/212 °F, provide for facilities to compensate for longitudinal expansion on heat-up of the pipeline. For short pipelines use resilient gaskets and for long pipelines install flexible pipe elements (e.g. elbows).
Position of flanges • Arrangement of centering sleeves
Install flowmeter in line with the pipe 1 washer axis. Pipe flange faces must be 2 centering sleeve parallel to each other, 3 stud bolt max. permissible deviation: 4 hex. nut L
- L
max
0,5 mm
min
0.02”
L
max
L
min
7
Page 8
6 Torques
Nominal size
measuring tube and pipe flanges
. . . DIN 2501 (BS 4504)
DN 10-25 1) PN 16/PN 40 16 230 016 11.6 DN 40 PN 16/PN 40 16 230 025 18.1 DN 50 PN 16/PN 40 16 230 045 32.5 DN 80 PN 16/PN 40 16 230 025 18.1 DN 100 PN 16/PN 40 16 230 033 23.9 DN 150 PN 16/PN 40 16 230 082 59.3
. . . ANSI B 16.5
3
/8”-1/2” 1) 150/300 lb 16 230 016 11.6 1” 150/300 lb 16 230 015 10.8 1 1/2” 150/300 lb 16 230 025 18.1 2” 150/300 lb 16 230 045 32.5 3” 150 lb 16 230 056 40.5
4” 150/300 lb 16 230 036 26.0 6” 150 lb 16 230 100 72.3
. . . JIS
DN 10-15 1) 10 K 07 100 016 11.6 DN 25 10 K 07 100 016 11.6 DN 40 10 K 07 100 020 14.5 DN 50 10 K 07 100 035 25.3 DN 80 10 K 07 100 020 14.5 DN 100 10 K 07 100 026 18.8 DN 150 10 K 07 100 065 47.0
1) For meter sizes DN 10 and 3/8”, use pipe flanges DN 15 or 1/2”.
Pressure rating or flange class
of pipe flanges
300 lb 028 20.5
300 lb 066 47.7
20 K 14 200 016 11.6 20 K 14 200 019 13.7 20 K 14 200 017 12.3 20 K 14 200 024 17.4 20 K 14 200 030 21.7 20 K 14 200 089 28.9 20 K 14 200 089 64.3
Max. allowable operating pressure
bar psig
Max. torques
stud bolts
Nm ft x lbf
7. Grounding
Warning: All flowmeters must be properly grounded to avoid personnel shock hazard.
The ground conductor should not transmit any interference voltages, therefore do not ground
any other electrical devices together with this conductor.
Separate primary head IFS 1000 F with terminal box
A functional ground FE must always be connected.
Signal converters with a field power supply of > 125 mA / > 60 V for the primary heads
should not be operated with the IFS 1000 F.
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Page 9
Compact systems
pply power > 50 V AC
Su
Grounding is via the PE protective ground conductor incorporated in the power supply
cable, see also Section “Connection to power” in the installation
and operating instructions
for the signal converter.
EXCEPTION: Do not connect up the PE protective ground conductor in the terminal
box if e.g. compact units are operated in the proximity of electric furnaces, electrolysis
plants, etc., and large potential differences occur in the pipeline system. An FE functional ground must simultaneously take over the function of the protective conductor (combined protective/functional ground). Refer to appropriate national codes for specific requirements for this type of installation, which may require the addition of a ground fault detection circuit interrupter.
Power su
pply 24 V AC or DC
Protective separation (PELV) must be ensured (VDE 0100/VDE 0106 or IEC 364/IEC 536
or equivalent national regulations).
An FE functional ground conductor must be connected for measurement reasons.
Grounding diagrams
with or without internal coating,
Metal pipelines,
and plastic pipelines
grounding with grounding rings
grounding without grounding rings
Metal pipelines,
not internally coated
Y Y
R
DN 25 - 150 / 1” - 6”
2
/
1
” -
8
/
3
DN 10 - 15 /
RF RF
D2 D2
RR
RF
D2 D2
V
E
AA
FE
V
E
Y
E/D1
A
FE
E/D1
A
RF
R
A Teflon®PFA liner. For DN 25 - 150 and
D2 Gaskets between grounding rings and
E/D1 Grounding rings, screwed to housing,
FE Functional ground, conductor R Pipeline
RF Pipe flanges V Interconnecting wires, bolted to
Y Terminal box or signal converter.
VV
RR
RF
FE
RF
AA
1” - 6” meter sizes, additional gaskets between measuring tube and grounding rings or pipe flanges are not required.
pipe flanges, not included in supply, to be provided by customer. Use Teflon-type flat gaskets to DIN 2690/ANSI B 16.21, deformable under pressure, 8 - 16 N/mm2/1160 - 2320 psi.
with inserted gaskets D1, special O-rings.
4 mm2Cu/AWG 10.
housing.
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8 Replacement of the separate primary head IFS 1000 F
Switch off power source before commencing work!
1) Note down terminal assignment before dismantling the “old“ primary head.
2) Install the new primary head as described in the supplied installation instructions.
3) Make electrical connection at the signal converter as described in the installation and
operating instructions for the signal converter.
4) Specific calibration data are defined during factory calibration for each primary head, which are indicated on the instrument nameplate. This includes the primary constant GK and the magnetic field frequency. These data need to be reset in the signal converter.
5) If the size of primary head is also different from the old one, the full-scale range Q
100%
the meter size will need to be reset.
6) After resetting the signal converter, carry out a zero point check.
7) If necessary, reset the internal electronic totalizer of the signal converter.
9 Spare parts and order numbers
and
O-ring gasket D1 for the grounding rings DN 010, 15
Groundin
g rings E
3
/8”, 1/2 Order No. 53002602
DN 025 1” Order No. 231157-01 DN 040 11/2 230505-11 DN 050 2” 231157-03 DN 080 3” 231157-04 DN 100 4” 231157-05 DN 150 6” 231157-06
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10. Technical data
Meter sizes DN 10 - 150 and 3/8” - 6” Pipe flanges
to DIN 2501 (=BS 4504) DN 10 - 150 / PN 16 or PN 40 to ANSI B 16.5
3
/8” - 6” / Class 150 and 300 lb / RF
to JIS DN 10 - 150 / 10 K and 20 K
Electrical conductivity 05 µS/cm,
20 µS/cm for demineralized cold water
Temperatures Ambient tem
perature Process temperature
Compact systems -25 to +50 °C/-13 to +122 °F -25 to +060 °C/-13 to +140 °F
-25 to +40 °C/-13 to +104 °F -25 to +120 °C/-13 to +248 °F IFS 1000 F (separate) -25 to +60 °C/-13 to +140 °F -25 to +120°C/-13 to +248 °F In storage -25 to +60 °C/-13 to +140 °F
Operating pressure
with pipe flanges to ... DIN 2501 (=BS 4504) 16 bar/230 psig ... ANSI B 16.5 16 bar/230 psig ... JIS 10 K 10 bar/150 psig
... JIS 20 K 16 bar/230 psig
Vacuum load 0 mbar abs./0 psia, fully vacuum resistant Insulation class of
field coils E Electrode design pin electrodes Protection category
(EN 60 529/IEC 529) IP 67/NEMA 6
Humidity rating
(DIN 50 016, DIN / IEC 68) R, relative humidity < 90% annual mean
3
Grounding rings Standard for DN 10 - 15 and
/8” - 1/2”
optional for DN 25 - 150 and 1” - 6”
Materials
Measuring section virgin Teflon
®
-PFA Electrodes Hastelloy C4 Housing
DN 10 - 40 /
3
/8” - 1 1/2” malleable cast iron GTW S 38
DN 50 - 150 / 2” - 6” steel St 37.2, paint finish Grounding rings stainless steel 1.4571/SS 316 Ti-AISI
(optionally for DN 25 - 150 and 1” - 6”) Centering material rubber sleeves Stud bolts (option) steel, electrogalvanized
or stainless steel 1.4301/SS 304 - AISI Gaskets between
grounding rings not included with flowmeter, use Teflon-type gaskets and pipe flanges to DIN 2690/ANSI B 16.21, deformable under pressure,
8-16 N/mm2/1160 - 2320 psi
Teflon®is a registered trademark of Du Pont
11
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11 Dimensions and weights
PLEASE NOTE
The total dimension for the height is obtained from dimension b (see table) plus the height
The total weight is made up of the weight of the signal converter (see table)
of the terminal box or the signal converter, see drawings.
plus the weight of the terminal box or signal converter, see below.
Terminal box
Weight approx.
0.5 kg (1.1 lb)
Meter size Dimensions in mm (in) DN mm (in) a b 1) c d e in kg (lb)
3
/
DN 10 DN 15 DN 25 1 54 (2.13) 147 (5.79) 52 (2.05) 62 (2.44) 66 (2.60) 1.7 (3.7) DN 40 1 DN 50 2 100 (3.94) 151 (5.94) 98 (3.86) 50 (2.58) 101 (3.98) 4.2 (9.3) DN 80 3 150 (5.91) 180 (7.09) 146 (5.75) 65 (3.15) 130 (5.12) 5.7 (12.6) DN 100 4 200 (7.87) 207 (8.15) 196 (7.72) 78 (3.66) 156 (6.14) 10.5 (23.1) DN 150 6 200 (7.87) 271 (10.67) 196 (7.72) 110 (4.90) 219 (8.62) 15.0 (33.1)
68 (2.68) 137 (5.39) 52 (2.05) 67 (2.64) 47 (1.85) 1.7 (3.7)
8
1
/
68 (2.68) 137 (5.39) 52 (2.05) 67 (2.64) 47 (1.85) 1.7 (3.7)
2
1
/
78 (3.07) 162 (6.38) 76 (2.99) 70 (2.76) 82 (3.23) 2.6 (5.7)
2
IFC 010 K signal converter
Weight approx.
1.6 kg (3.6 lb)
IFC 090 K signal converter
Weight approx.
2.3 kg (5.1 lb)
Approx. weight 1)
Necessary distance between flanges
DN 10 - 15 / 3/8” - 1/2” (flowmeter supplied with grounding rings) Dimension a + 2 xgasket thickness (2) DN 25 - 150 / 1” - 6” without grounding rings: Dimension a only (no gaskets required)
with grounding rings: Dimension a + 2 xgasket thickness (2)
+ 2 x3 mm or 2 x0.12” (thickness of grounding rings)
1) Overall height ”b” and approx. weight without mounted terminal box or signal converter
2) Teflon-type gaskets to DIN 2690/ANSI B 16.21, deformable under pressure 8 - 16 N/mm2/1160 - 2320 psi,
to be provided by customer.
12
Page 13
DN 10 - 15 / 3/8” - 1/2
Dimension ”a” with fitted grounding rings (standard)
Dimensions in mm (in)
160 (6.30”) 136 (5.35”)
98 (3.86”)
c a
DN 25 - 40 / 1” - 11/2
160 (6.30”) 136 (5.35”)
98 (3.86”)
206 (8.11”)
140 (5.51”)
78 (3.07”)
e
206 (8.11”) 140 (5.51”)
78 (3.07”)
71 (2.80”)
165 (6.50”)
105 (4.13”)
b
d
71 (2.80”)
105 (4.13”)
165 (6.50”)
c a
DN 50 - 150 / 2” - 6”
160 (6.30”) 136 (5.35”)
98 (3.86”)
c a
e
206 (8.11”) 140 (5.51”)
78 (3.07”)
e
b
d
71 (2.80”)
105 (4.13”)
165 (6.50”)
b
d
13
Page 14
If you need to return flowmeters for testing
or repair to Krohne
Your electromagnetic flowmeter
• has been carefully manufactured and tested by a company
with ISO 9001 certification
• and volumetrically calibrated in one of the world’s most
accurate test rigs.
If installed and operated in accordance with these operating instructions, your flowmeter will rarely present any problems.
Should you nevertheless need to return a flowmeter for checkout or repair, please pay strict attention to the following
:
points Due to statutory regulations concerning protection of the envi-
ronment and the health and safety of our personnel, Krohne may only handle, test and repair returned flowmeters that have been in contact with liquids if it is possible to do so with­out risk to personnel and environment. This means that Krohne can only service your flowmeter if it is accompanied
by a certificate in line with the following model confirming that the flowmeter is safe to handle.
If the flowmeter has been operated with toxic, caustic, flammable or water-endangering liquids, you are kindly requested
• to check and ensure, if necessary by rinsing or neutraliz­ing, that all cavities in the flowmeter are free from such dangerous substances. (Directions on how you can find out whether the primary head has to be opened and then flushed out or neutralized are obtainable from Krohne on request.)
• to enclose a certificate with the flowmeter confirming that the flowmeter is safe to handle and stating the liquid used.
Krohne regret that they cannot service your flowmeter unless accompanied by such a certificate.
SPECIMEN certificate
Company: Address:
Department: Name:
Tel. No.:
The enclosed electromagnetic flowmeter
Type: Krohne Order No. or Series No.:
has been operated with the following liquid:
Because this liquid is
water-endangering * / toxic * / caustic * / flammable * we have – checked that all cavities in the flowmeter are free from such substances * – flushed out and neutralized all cavities in the flowmeter * (* delete if not applicable)
We confirm that there is no risk to man or environment through any residual liquid contained in this flowmeter.
Date: Signature:
Company stamp:
15
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