CONTENTS
Installation in the pipelinePages 4-5 and 7-8
GroundingPages 8-9
IFS 1000 F
ECOFLUX
IFS 1000 F
IFM 1010 K
IFM 1080 K
IFM 1010 KIFM 1080 K
3.1M65EA1 029721Order No. DIN size 7.02146.31.00
US size 7.02146.71.00
0.73.00
Page 2
Contents
System description2
Product liability and warranty2
Standards and approvals2
Items included with supply3
1 Important information for installation: PLEASE NOTE4-5
2 Suggestions for installation5
3 Instrument nameplate6
4 Flowmeter versions6
5 Installation in the pipeline7
6 Torques8
7 Grounding8-9
8 Replacement of separate primary head IFS 1000 F10
9 Spares and order numbers10
10 Technical data11
11 Dimensions and weights12-13
Notes14
Printed form to accompany flowmeters returned to Krohne15
System description
ECOFLUX electromagnetic flowmeters are precision measuring instruments designed for the
linear flow measurement of process liquids.
The process liquids must be electrically conductive:≥ 05 µS/cm
≥ 20 µS/cm for demineralized cold water
The full-scale range Q
DN 10 - 150 /
3
/8” - 6” Q
can be set as a function of the meter size:
100%
= 0.1 - 760 m3/hr = 0.4 - 3350 US Gal/min
100%
This is equivalent to a flow velocity of 0.3 - 12 m/s, or 1 - 40 ft/s.
Product liability and warranty
ECOFLUX electromagnetic flowmeters are designed solely for measuring the volumetric flowrate
of electrically conductive, liquid process products.
Flowmeters with the ECOFLUX primary head are not certified for use in hazardous locations.
Other flowmeter series are available for such applications.
Responsibility as to suitability and intended use of these electromagnetic flowmeters rests solely
with the operator.
Improper installation and operation of the flowmeters (systems) may lead to loss of warranty.
In addition, the “General conditions of sale” forming the basis of the purchase contract are
applicable.
If ECOFLUX flowmeters need to be returned to Krohne, please note the information given on the
last-but-one page of this manual. Krohne regret that they cannot repair or check your flowmeter(s)
unless accompanied by the completed form sheet.
Standards and approvals
Please refer to the installation and operating instructions for the signal converter.
2
Page 3
Items included with supply
IFS 1000 F
primary head
• primary head
in the size as ordered
• certificate of calibration data
• installation material as specified
in the following table
• installation instructions
IFM 1010 K and IFM 1080 K
compact flowmeters
• compact flowmeter
in the size as ordered
• certificate of calibration data
• installation material as specified
in the following table
• installation instructions
• installation and operating instruc-
tions for the signal converter
Nominal size
measuring
tube and
pipe
flanges
Pressure
rating or
flange class
of pipe flanges
Max.
allowable
operating
pressure
barpsig
Supply scope S=standard O=option
incl.
grounding
rings
3)
Standard with
centering sleeves
(optionaly with stud
bolts, see below for
type and number
1) For DN 10 and 3/8” sizes, use DN 15 or 1/2” pipe flanges.
2) Ground connecting wires V screwed to housing, supplied without gaskets.
3) DN 10 - 15 and
D2 gaskets between grounding rings and pipe flanges not included with flowmeter, to be provided by customer.
Use Teflon-type gaskets to DIN 2690/ANSI B 16.21, deformable under pressure, 8 - 16 N/mm
DN 25 - 150 and 1” - 6”: grounding ring E (option) supplied loose, ground connecting wires V
screwed to housing, gaskets not included in supply.
For arrangement of gaskets and connection of wires V, see Section 7 “Grounding“.
3
/8” - 1/2”: grounding rings E with inserted D1 gasket, screwed to housing.
2
/1160 - 2320 psi.
3
Page 4
1 Important information for installation: PLEASE NOTE
•Handling
Do not lift flowmeter by the
signal converter housing or
Do not set flowmeter down on signal
converter housing or terminal box.
the terminal box.
•Use only solventless detergents to clean the signal converter housing (polycarbonate).
•Temperatures
For operating pressure and vacuum load based on flange standards, see Section 10
“Technical data“.
Ambient temperatureProcess temperature
Compact systems-25 to +50 °C (-13 to +122 °F)-25 to +060 °C (-13 to +140 °F)
-25 to +40 °C (-13 to +104 °F)-25 to +120 °C (-13 to +248 °F)
IFS 1000 F (separate)-25 to +60 °C (-13 to +140 °F)-25 to +120 °C (-13 to +248 °F)
In storage-25 to +60 °C (-13 to +140 °F)–
•Location and position as required,
but electrode axis X – • – • – • – X
must be approximately horizontal in a
Y
horizontal pipe run.
Y terminal box or converter housing
X
X
•Measuring tube must be completetly filled at all times.
•Direction of flow is arbitrary. Arrow on flowmeter can normally be ignored.
For exceptions, refer to Section ”Factory settings” in the installation and operating
instructions for the signal converter.
•Stud bolts and nuts: to fit, make sure there is sufficient room next to the pipe flanges.
•Vibration: support the pipeline on both sides of the compact flowmeter.
Level of vibration in conformity with IEC 068-2-34: below 2.2g for compact flowmeters
in the frequency range of 20-50 Hz with the IFC 010 K
and 20-150 Hz with the IFC 090 K.
•Do not expose to direct sunlight,
fit a sunshade if necessary, not included with flowmeter, to be provided by customer.
4
Page 5
•Strong electromagnetic fields, avoid in vicinity of flowmeter.
•Straight inlet run minimum of 5 ××DN and outlet run minimum of 2 ××DN,
(DN = meter size), measured from the electrode axis.
•Vortex and corkscrew flow: increase length of inlet and outlet runs or install
flow conditioners.
•Mixing different process liquids: install flowmeter upstream of mixing point or at an
adequate distance downstream (minimum of 30 x DN), otherwise display may be unsteady.
•Plastic pipes and internally coated metal pipelines: grounding rings required,
see Section 7 ”Grounding”.
•Insulated pipeline: do not insulate flowmeter.
•Zero setting not necessary. To check, it should be possible to set ”zero” flow velocity
in the completely filled measuring tube. Shutoff valves should therefore be provided either
downsteam of the flowmeter or upsteam and downstream of the flowmeter.
2 Suggestions for installation
To avoid measuring errors due to gas/air inclusion or to pipe runing empty please observe the
following:
Highest point of pipe run
(Air bubbles collect in measuring
tube - faulty measurements!)
Preferred
locations
Downpipe
”Zero” flow
velocity.
Line drained.
Faulty
measurements!
Horizontal pipe run
Install in slightly ascending pipe section. If not
possible, assure adequate velocity to prevent air,
gas or vapor from collecting in
upper part of flow tube.
Open feed or discharge
Install meter in low section of pipe.
Downpipe over 5 m (16 ft) length
Install air valve X downstream of
flowmeter.
Long pipeline
Always install control and shutoff valves
downstream of flowmeter.
Pumps
Never install flowmeter on pump suction side.
> 5m
> 16 ft
open discharge
5
Page 6
3 Instrument nameplate
IFS 1000 F
separate primary head
Magnetic field frequency
(here 1/6 of power frequency
Flange pressure rating
or flange class
Altometer
Series-No.
Primary head
constant
Meter size
DN in mm and
inch equivalent
Teflon®is a registered trademark of Du Pont
A 97 00000
GK: 1.918
DN50/2”-PFA-HCPN 40 BAR
Liner
®
Teflon
PFA
Elektrode material
Hastelloy C4
Holland
Type designation
IFS 1000 F / 6
TAG: 1234567-89
ISO KL. H IP 67
Instrument nameplate for compact flowmeters
see installation and operating instructions for the signal converter.
4 Flowmeter versions
Tag No.
Protection category
to IEC 529 / EN 60529
Insulation class
of field coils
IFS 1000 FSeparate primary head (F) , electrically connected to the signal
converter by signal and field current cables.
IFM 1010 K Compact flowmeter (K), IFC 010 K signal converter mounted direct
on the primary head.
IFM 1080 K Compact flowmeter (K), IFC 090 K signal converter mounted direct
on the primary head.
6
Page 7
5Installation in the pipeline
•Installation material, refer to table on page 3.
•Pipe flanges and operating pressure,
refer to table on page 3.
•Pipe flange spacing (fitting dimension)
Nominal size to . . .Space between pipe flanges
DIN 2501ANSIInstallation withInstallation without
and JISB 16.5grounding rings 1)grounding rings 2)
DN 10, 15
DN 2512 x s + 60 mm(2 x s + 2.38”)54 mm(2.13”)
DN 401
DN 5022 x s + 106 mm(2 x s + 4.17”)100 mm(3.94”)
DN 8032 x s + 156 mm(2 x s + 6.14“)150 mm(5.91”)
DN 10042 x s + 206 mm(2 x s + 8.11”)200 mm(7.87”)
DN 15062 x s + 206 mm(2 x s + 8.11”)200 mm(7.87”)
3
/8”, 1/2”2 x s + 68 mm(2 x s + 2.68”)––
1
/2”2 x s + 84 mm(2 x s + 3.31”)78 mm(3.07”)
1)Dimensions including grounding rings
2)No gasket required between measuring tube and pipe flanges, seal provided
by PFA liner on the flanges
sThickness of gasket D2 between grounding rings and pipe flanges, not
included with flowmeter, to be provided by customer. Use Teflon-type gaskets,
deformable under pressure, to DIN 2690/ANSI B 16.21,
8 - 16 N/mm
2
/1160 - 2320 psi.
•High-temperature pipelines
Where process temperatures exceed 100 °C/212 °F, provide for facilities to
compensate for longitudinal expansion on heat-up of the pipeline.
For short pipelines use resilient gaskets and
for long pipelines install flexible pipe elements (e.g. elbows).
•Position of flanges• Arrangement of centering sleeves
Install flowmeter in line with the pipe1 washer
axis. Pipe flange faces must be2 centering sleeve
parallel to each other,3 stud bolt
max. permissible deviation:4 hex. nut
L
•Warning: All flowmeters must be properly grounded to avoid personnel shock hazard.
•The ground conductor should not transmit any interference voltages, therefore do not ground
any other electrical devices together with this conductor.
Separate primary head IFS 1000 F with terminal box
•A functional ground FE must always be connected.
•Signal converters with a field power supply of > 125 mA / > 60 V for the primary heads
should not be operated with the IFS 1000 F.
8
Page 9
Compact systems
pply power > 50 V AC
Su
•Grounding is via the PE protective ground conductor incorporated in the power supply
cable, see also Section “Connection to power” in the installation
and operating instructions
for the signal converter.
•EXCEPTION: Do not connect up the PE protective ground conductor in the terminal
box if e.g. compact units are operated in the proximity of electric furnaces, electrolysis
plants, etc., and large potential differences occur in the pipeline system. An FE functional
ground must simultaneously take over the function of the protective conductor (combined
protective/functional ground). Refer to appropriate national codes for specific requirements
for this type of installation, which may require the addition of a ground fault detection
circuit interrupter.
Power su
pply 24 V AC or DC
•Protective separation (PELV) must be ensured (VDE 0100/VDE 0106 or IEC 364/IEC 536
or equivalent national regulations).
•An FE functional ground conductor must be connected for measurement reasons.
Grounding diagrams
with or without internal coating,
Metal pipelines,
and plastic pipelines
grounding with grounding rings
grounding without grounding rings
Metal pipelines,
not internally coated
YY
R
DN 25 - 150 / 1” - 6”
”
2
/
1
” -
8
/
3
DN 10 - 15 /
RFRF
D2D2
RR
RF
D2D2
V
E
AA
FE
V
E
Y
E/D1
A
FE
E/D1
A
RF
R
ATeflon®PFA liner. For DN 25 - 150 and
D2Gaskets between grounding rings and
E/D1 Grounding rings, screwed to housing,
FEFunctional ground, conductor
RPipeline
RFPipe flanges
VInterconnecting wires, bolted to
YTerminal box or signal converter.
VV
RR
RF
FE
RF
AA
1” - 6” meter sizes, additional gaskets
between measuring tube and
grounding rings or pipe flanges are not
required.
pipe flanges, not included in supply, to
be provided by customer.
Use Teflon-type flat gaskets to
DIN 2690/ANSI B 16.21,
deformable under pressure,
8 - 16 N/mm2/1160 - 2320 psi.
with inserted gaskets D1,
special O-rings.
≥ 4 mm2Cu/AWG 10.
housing.
9
Page 10
8 Replacement of the separate primary head IFS 1000 F
Switch off power source before commencing work!
1) Note down terminal assignment before dismantling the “old“ primary head.
2) Install the new primary head as described in the supplied installation instructions.
3) Make electrical connection at the signal converter as described in the installation and
operating instructions for the signal converter.
4) Specific calibration data are defined during factory calibration for each primary head,
which are indicated on the instrument nameplate.
This includes the primary constant GK and the magnetic field frequency. These data
need to be reset in the signal converter.
5) If the size of primary head is also different from the old one, the full-scale range Q
100%
the meter size will need to be reset.
6) After resetting the signal converter, carry out a zero point check.
7) If necessary, reset the internal electronic totalizer of the signal converter.
9 Spare parts and order numbers
and
O-ring gasket D1 for the grounding rings
DN 010, 15
to DIN 2501 (=BS 4504)DN 10 - 150 / PN 16 or PN 40
to ANSI B 16.5
3
/8” - 6” / Class 150 and 300 lb / RF
to JISDN 10 - 150 / 10 K and 20 K
Electrical conductivity≥ 05 µS/cm,
≥ 20 µS/cm for demineralized cold water
TemperaturesAmbient tem
peratureProcess temperature
Compact systems-25 to +50 °C/-13 to +122 °F-25 to +060 °C/-13 to +140 °F
-25 to +40 °C/-13 to +104 °F-25 to +120 °C/-13 to +248 °F
IFS 1000 F (separate)-25 to +60 °C/-13 to +140 °F-25 to +120°C/-13 to +248 °F
In storage-25 to +60 °C/-13 to +140 °F–
Operating pressure
with pipe flanges to
... DIN 2501 (=BS 4504)≤ 16 bar/≤ 230 psig
... ANSI B 16.5≤ 16 bar/≤ 230 psig
... JIS 10 K≤ 10 bar/≤ 150 psig
... JIS 20 K≤ 16 bar/≤ 230 psig
Vacuum load0 mbar abs./0 psia, fully vacuum resistant
Insulation class of
field coilsE
Electrode designpin electrodes
Protection category
(EN 60 529/IEC 529)IP 67/NEMA 6
Humidity rating
(DIN 50 016, DIN / IEC 68)R, relative humidity < 90% annual mean
DN 10 - 15 / 3/8” - 1/2” (flowmeter supplied with grounding rings)Dimension a + 2 xgasket thickness (2)
DN 25 - 150 / 1” - 6”without grounding rings:Dimension a only (no gaskets required)
with grounding rings:Dimension a + 2 xgasket thickness (2)
+ 2 x3 mm or 2 x0.12” (thickness of grounding rings)
1) Overall height ”b” and approx. weight without mounted terminal box or signal converter
2) Teflon-type gaskets to DIN 2690/ANSI B 16.21, deformable under pressure 8 - 16 N/mm2/1160 - 2320 psi,
to be provided by customer.
12
Page 13
DN 10 - 15 / 3/8” - 1/2”
Dimension ”a” with fitted grounding rings (standard)
Dimensions in mm (in)
160 (6.30”)
136 (5.35”)
98 (3.86”)
c
a
DN 25 - 40 / 1” - 11/2”
160 (6.30”)
136 (5.35”)
98 (3.86”)
206 (8.11”)
140 (5.51”)
78 (3.07”)
e
206 (8.11”)
140 (5.51”)
78 (3.07”)
71 (2.80”)
165 (6.50”)
105 (4.13”)
b
d
71 (2.80”)
105 (4.13”)
165 (6.50”)
c
a
DN 50 - 150 / 2” - 6”
160 (6.30”)
136 (5.35”)
98 (3.86”)
c
a
e
206 (8.11”)
140 (5.51”)
78 (3.07”)
e
b
d
71 (2.80”)
105 (4.13”)
165 (6.50”)
b
d
13
Page 14
If you need to return flowmeters for testing
or repair to Krohne
Your electromagnetic flowmeter
• has been carefully manufactured and tested by a company
with ISO 9001 certification
• and volumetrically calibrated in one of the world’s most
accurate test rigs.
If installed and operated in accordance with these operating
instructions, your flowmeter will rarely present any problems.
Should you nevertheless need to return a flowmeter for
checkout or repair, please pay strict attention to the following
:
points
Due to statutory regulations concerning protection of the envi-
ronment and the health and safety of our personnel, Krohne
may only handle, test and repair returned flowmeters that
have been in contact with liquids if it is possible to do so without risk to personnel and environment. This means that
Krohne can only service your flowmeter if it is accompanied
by a certificate in line with the following model confirming that
the flowmeter is safe to handle.
If the flowmeter has been operated with toxic, caustic,
flammable or water-endangering liquids, you are kindly
requested
• to check and ensure, if necessary by rinsing or neutralizing, that all cavities in the flowmeter are free from such
dangerous substances.
(Directions on how you can find out whether the primary
head has to be opened and then flushed out or neutralized
are obtainable from Krohne on request.)
• to enclose a certificate with the flowmeter confirming that
the flowmeter is safe to handle and stating the liquid used.
Krohne regret that they cannot service your flowmeter unless
accompanied by such a certificate.
SPECIMEN certificate
Company:Address:
Department:Name:
Tel. No.:
The enclosed electromagnetic flowmeter
Type:Krohne Order No. or Series No.:
has been operated with the following liquid:
Because this liquid is
water-endangering * / toxic * / caustic * / flammable *
we have
– checked that all cavities in the flowmeter are free from such substances *
– flushed out and neutralized all cavities in the flowmeter *
(* delete if not applicable)
We confirm that there is no risk to man or environment through any residual liquid contained in this flowmeter.
Date:Signature:
Company stamp:
15
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