KROHNE DWM2000LCD User Manual

DWM 2000 D
DWM 2000 Electromagnetic Flowmeter with LCD Indicator
Operating instructions
1
Display data in operating mode…………………………………………………………………..3
2Functions of the LCD indicator for the DWM 2000 D ………………………………………..4
2.1
Programmable parameters ………………………………………………………………………..4
2.1.1 Flow calibration ………………………………………………………………………4
2.1.2 Current output adjustment ………………………………………………………….4
2.1.3 Time constant ………………………………………………………………………..4
2.2 Electronics module checks ……………………………………………………………………..5
2.3 Programming structure (Software n° 1.02) ………………………………………………………5
2.3.1 User interface buttons ………………………………………………………………5
2.3.2 Menu naviagation ……………………………………………………………………6
2.3.3 Summary of programming menus …………………………………………………8
Parameters stored in the EEPROM (menu 2.4.3) …………………………………………….10
2.4
2.5 Error message list ………………………………………………………………………………..11
2 Operating Instructions DWM 2000 D
1 Display data in operating mode
Operating Instructions DWM 2000 D 3
2 Functions of the LCD indicator for the DWM 2000 D
2.1 Programmable parameters
2.1.1 Flow calibration
can be modified in menu 2.1.3 in order to obtain the maximum accuracy at operating
The G
K
conditions. A field calibration requires an accurate reference of velocity. The meter recalibration (G modification) is also recommended after an exchange of electronics module. The value of the new calibration constant (GK new) can be calculated as follows:
GK Vm with: Va = actual velocity Vm = measured velocity (reference value)
2.1.2 Current output adjustment
The minimum value (i conditions can be adjusted from menus 2.2.2. and 2.2.3. The actual values of the i0% and the i
4...20 mA loop.
i0% must be in the range 3....12 mA. The factory setting is 4 mA.
i
must be in the range 12....21 mA. The factory setting is 20 mA.
100%
2.1.3 Time constant
The time constant value can be set in menu 2.2.4. This value represents the time needed to detect 63% of a simulated flow rate instantaneously raised from 0 to 100%. Time constant range : 5, 10, 15, 20, 25, 30, 50 m.
new = GKold x Va
) and the maximum value (i
0%
must be measured with an accurate milliammeter in a
100%
) of the current output at normal operating
100%
K
4 Operating Instructions DWM 2000 D
2.2 Electronics module checks
Various parameters from the electronics module can be viewed directly for troubleshooting purposes. The DWM 2000 switches to alarm mode when the current output is permanently below 3 mA. In this case the current output value indicates the type of error that occurs: Obey the instructions that follow to find faults and the corrective actions to be undertaken.
Call up the error messages (menu 1.2.2.) and note the last one. Refer to the error message list. Replace the electronics module in case of fatal error, deactivate the alarm mode in menu 1.2.1. or the alarm count in menu 1.2.4 (in case of minor error).
CAUTION Make sure that the instrument is correctly grounded. Install the instrument in the sequence given in the installation manual.
A bad mechanical or electrical connection will cause the DWM 2000 to operate incorrectly.
2.3 Programming structure (Software n° 1.02)
2.3.1 User interface buttons
Operating Instructions DWM 2000 D 5
2.3.2 Menu navigation
Go through the steps given in the illustrations that follow to get to the required menu.
6 Operating Instructions DWM 2000 D
Operating Instructions DWM 2000 D 7
2.3.3 Summary of programming menus
Fct. n° Text Description and settings
1.0.0. TEST Main menu 1.0.0.
1.1.0. CHECK ALL Sub menu 1.1.0. for check of electronic components
1.1.1. MAG. FEQ. Frequency of magnetic field 10 Hz frequency 14.5 Hz, operating mode
1.1.2. FULL SCALE Programmed full scale 1 m/s full scale 8 m/s
1.1.3. U REF Internal voltage reference U Ref. = 2.5 V
1.1.4. AMPLI Test value of amplifier control loop Value 40 in test mode
1.1.5. EEP CHECKS Result of data check in EEPROM “XXX”: measured value = test has been successful “XXX + ALARM”: test has failed and alarm mode has been activated (current output value < 4 mA).
1.1.6. EP CHECKS Result of data check in EEPROM Value = 22309
1.1.7. ZERO KEY Result of zero calibration push button test “OK”: test has been successful; “ALARM”: The test has failed and alarm mode has been activated (current output < 4 mA). This is only a test and does not reset the instrument to zero. Refer to the installation manual to use the Zero Cal button on the DWM 2000 electronics block correctly.
1.2.0. DIAGNOSTIC Sub menu 1.2.0. Diagnostic
1.2.1 ALARM MODE Deactivation of the alarm mode (current output < 4 mA) caused by test failure (see menu 1.1.2. to 1.1.7). “YES”: alarm mode is enabled “NO”: alarm mode is disabled
1.2.2. REG FAIL. All the error messages that have occurred since the first power­up are listed. Maximum storage capacity: 32 messages See section “2.5 Error Message List” for the meaning of error messages.
1.2.3. TEST MODE Activation of PRODUCT (factory auto-diagnostic test mode) or CUSTOM (field auto-diagnosis test mode = less severe). Default setting: CUSTOM (field test mode)
1.2.4. ALARM COUNT Reset of the alarms counter
2.0.0. SET UP
PARAMETER
2.1.0. DATA BASE Sub menu 2.1.0. Base data
2.1.1. FULL SCALE Not available.
2.1.3. GK VALUE Primary head calibration constant 0.8 ≤ GK 1.300
2.1.4. CORRECTION Activation of the low flow linearization for velocity below 3 m/s.
Main menu 2.0.0.
See section “1.1.1. Flow calibration” on how to recalculate G Select “YES” or “NO”, default setting:“YES”
.
K
8 Operating Instructions DWM 2000 D
Fct. n° Text Description and settings
2.2.0. CURRENT OUT Sub menu 2.2.0. Current output
2.2.1. CURRENT? Not available
2.2.2. I 0% Calibrati on of the current output for i0% Measure the exact value on a milliammeter and press the “+” or “-” key in order to obtain the wished value for i0% 3 mA ≤ i
2.2.3. I 100% Calibration of the current output for i Measure the exact value on a milliammeter and press the “+” or “-” key in order to obtain the wished value for i 12 mA ≤ i
2.2.4. TIME CONST. Time constant for output of the measured values Range: 5, 10, 15, 20, 25, 30, 50 m
2.4.0. SPECIAL Sub menu 2.4.0. Special functions
2.4.1. LANGUAGE Language for display text “GB”: English “F”: French “D”: German
2.4.2. PASSWORD Not available
2.4.3. EEP PARAM. Display of the different parameters memorised in the EEPROM: see section “2.4 Parameters Stored in the EEPROM”. Read only.
2.4.4. FILTER Activation of an electronic filter for noisy applications (foam, solid contents). Select “YES” or “NO”, default setting “YES”.
2.4.5. DISPLAY Display of the actual velocity in m/s. The velocity is displayed after quitting the programming menu. Select “YES” or “NO”. Default setting “NO”. It must be programmed to “NO” before you disconnect the DWM 2000 D.
2.4.6. DIAMETER Diameter of the pipe into which the sensor is inserted. This value is needed for calculating the flow rate. If you enter a value of “0”, this switches off flow rate on the indicator display. Refer also to the CAUTION that follows. 50 mm diameter XXXX mm
CAUTION Do not use menu 2.4.6 to read the setting for the pipe d iameter. This will reset
the value to default “0” and switch off the flow rate line on the indicator display. Use menu 2.4.3 to read EEPROM settings (this includes DIAMETER).
If the value is reset to “0”, you must re-enter the pipe diameter in menu 2.4.6.
12 mA
0%
100%
21 mA
100%
100%
Operating Instructions DWM 2000 D 9
r
2.4 Parameters stored in the EEPROM (menu 2.4.3)
Paramete
CHECKS 1 Check EEPROM n°1 ­CHECKS 2 Check EEPROM n°2 ­CHECKS BYTE 1 Check EEPROM ­CHECKS BYTE 2 Check EEPROM ­CPT ALARM. Counting of all the error messages
CPT ALARM.2: Counting of all the error messages TEST Indication of auto diagnostic test CORRECTION
YES/NO EP CHECKS Result of the d ata check in EPROM
FS Display of the programmed full scale GK Primary head calibration constant U REF Internal voltage reference T CST Time constant (see menu 2.2.4.) 5 s
TEST AMP Test value of the amplifier control FM Frequency of the magnetic field DIAMETER Diameter of pipeline
Comment Typical value
-
since the first power-up.
-
since the last reset.
CUSTOM level Indication of activation of low velocity linearization.
(see menu 1.1.6.) values (see menu 1.1.2.) (see menu 2.1.3.) (see menu 1.1.3.)
loop (see menu 1.1.4.) (see menu 1.1.1.) (see menu 2.4.6)
YES
Value = 22309
With soft V1.02
1 m/s ... 8 m/s
0.8 ... 1.3
2.4. ... 2.6.
75 ... 95
10 ... 14.5 Hz
50 mm
10 Operating Instructions DWM 2000 D
A
2.5 Error message list
Listed below are the messages which can appear in menu 1.2.2. This function stores all the faults that have occurred since the first connection to power.
Error messages
MAG. FREQ
AMPLI
F.S.
ZERO KEY EP CHECK EEP CHECK
U REF CURR. OUT
FS SWIT EEP ZERO
Comment
No magnetic field frequency out of range 10 Hz frequency 14.5 Hz Dysfunction of the amplifier loop
Programmed full scale out of range (>8 m/s or <1 m/s). Dysfunction of ZERO key (short circuit) Replace the electronics module Data loss in EPROM (software) Repl ace the electronics module Data loss in EEPROM (calibration and calculation data) Amplifier voltage reference is damaged Replace the electronics module Incorrect position of the internal current output switch Modification of the full scale power on Program the full scale power off Velocity measurement during the zero adjustment is more than 0.2 m/s.
ctions
Replace the electronics module Replace the electronics module Replace the electronics module
Replace the electronics module
Replace the electronics module
Deactivate the alarm mode and adjust the zero again
Operating Instructions DWM 2000 D 11
DWM 2000 D
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