The DWM electromagnetic flow meters and switches are
desi
gned to measure and monitor the flow rates of
e l e c t r i c a l l y c o n d u c t i v e l i q u i d s , p a s t e s a n d
s l u r r i e s
Versions
DWM 1000 flow switch, 2-wire
DWM 2000 flow meter, 4-20 mA current
DWM 2000 L (Long) for flow pipes of greater than 400m
DWM 2000 IP68 for immersed
DWM 2000 FT for food applications with
Special
Rugged design, IP55 protection, equivalent to NEMA 4
All wetted surfaces of ceramic, stainless steel and
Compatible with process temperatures up to 150°C
Suitable for operating pressures up to 25 bar
No moving parts, maintenance
Electronic unit replaceable without interruption of
Compatible for al l pipelines with nominal diameter
Readout connection possible with handheld consoles
system.
dia
meter or open
Tuchenhagen
instructions
Features
and
4X
standards.
platinum.
(300°F),
(DN)
(DWM
Measuring
If an electrical conductor moves through a magnetic field,
voltage,U, is induced in the conductor. In the case of
DWM, the liquid in the flow pipe is the electrical
In the diagram below, the DWM creates the magnetic
B, perpendicular to the direction of flow. The induced
ge U is directly proportional to the local flow velocity v.
U = k x B x v x D k - Instrument
Voltage U is tapped of f from the electrodes, neutral
ground electrode (connection
DWM 1000 Flow Switch - Voltage U is converted into a
switching signal with adjustable switching
DWM 2000 Flow Meter - Voltage U is converted into a
proportional output signal current between 4-20 mA
independant).
9 Blanking
10 Supply
11 Connection
12 Magnetic Coils and Electrode
13 Electronic
14 Cover
15 Cover With Fitted
Socket
Cable
Plug
Terminals
Unit
Screws
1000/2000
Strap
Chamber
Gasket
(1")
Contacts
4
M20 x 1.5
Installation
Mounting onto the
The DWM should be mounted onto the pipeline (nominal diameter (DN) 50mm (2") by means of the connection socket
provided.
Refer to the diagrams below for the orientation and positioning of the connection socket. The socket should be inserted as
far
as
depth of insertion so that the protrusion of the probe is 1/8 of the true internal diameter (i.e. not the
The location hole in the pipeline should be drilled to a diameter of 39 mm (1.54") with a maximum of 0.5 mm play between
the
socket and bore. Secure the socket perpendicular to the pipe with four spot welds, then carry out an unbroken weld of the
entire
The straight line flow distance required between the DWM and an upstream flow disturbance (inlet, pump, elbow etc) is
advised
The DWM must be installed into the socket using the supplied gasket, which ensures water tightness and flush positioning of
the
ceramic probe head. Teflon tape should not be used on the thread as this insulates the required earthing contact, and
pre
vents from correct protrusion of the probe.
Only the electronics unit must be rotated according to the flow direction (see “Electrical Connection and
pipeline
the corresponding pipeline diameter (DN) marking. In case there is pipe insulation, it is necessary to calculate
diameter, with an electrode of 1.2mm diameter and setting of 90 to
to be 10 x DN and 5 x DN from downstream
DN).
150A.
disturbances.
Setting”).
Installation on plastic p
In the case where the unit is to be installed on a plastic flow pipe, it is necessary to assure an earth connection. In all cases
KROHNE to ensure an effective
n The wiring terminals for the DWM can be found in the connection chamber (see page 3, item 11).
n The electrical connection conforms to the standard EN61010-1, protection class 1, voltage category II, interference degree
n
The DWM range conforms to EMC directives NF EN 50 081.1 (Emission) and NF EN 50 082.2
Connection
n For DWM 1000 see “ERRATA DWM 1000 Flow Switch”
DWM1000 Flow Switch
n Terminals 1 and 2 are used for the electrical connection
cross-section: max. 1.5mm2 or 16 AWG). Polarity is
ry.
n The flow switch must not be connected to power without
electrical load in series (e.g.
n The choice for the alarm status NO (circuit open for
higher than reference velocity) or NC (circuit open for
function) can be changed by the switching as detailed on
right.
n If more than one DWM1000 is used, make sure they are
connected in parallel. Only one common return is
Provide a separate fuse for each flow
n Ensure that the earthing of the unit is <10
PE
DWM
1000
Relay
Limits
n Always ensure that the voltage and relay voltage
with compatibility specifications. Refer to the
Relay’ section for the choice of relay on page 7.
Settings
The settings have to be carried out in the following
n Positioning of the electronic
n Setting of reference
n Setting of the time
n Setting of the alarm status: NO or
Open the housing and unscrew the two mounting screws
the electronic block (only two turns) without taking them
Position the block aligning the arrow with the direction of flow
the pipe (if not aligned false readings will occur). The block
then fixed by fully tightening the mounting
Setting of the Reference
Set the reference velocity with the two dials (11), one for
m/s units and the other for the 1/10ths
Setting of the Time
Set the time constant with the dial (12) to 5, 8 or 10
Depending on the desired function of the unit, program the
constant to the largest possible, to avoid unnecessary
ching during fluctuations in the flow
1
2
FE < 10 Ohms (Functional Earth for
relay)!
Protective
velocity.
constant.
Constant
Load e.g.
U: 48 - 240 V
block.
Velocity
NC.
rate.
switch.
Earth
Relay
units.
Ohms.
housing)
‘Compatible
screws.
(wire
arbitra-
velocit
inverse
allowed.
correspond
order:
(14)
seconds.
(Immunity)
Setting of the Alarm
The alarm status can be selected with the invertor
NO - circuit open for velocity higher than reference
NC - circuit closed for velocity higher than reference
The LED flashes when the circuit is
Status
open.
an
the
not
V<V
V>V
V<V
V>V
ref
ref
ref
ref
Make Contact Status (NO)
NO/NC Selector
NO
NO
Break Contact Status (NC)
NO/NC Selector
NC
NC
Internal
Switch
Internal
Switch
LED
LED
Reference
Dials for V
Mounting
Screws (14)
LED
(10)
Power
Terminals
of
out.
Installation on Piping With Cathodic
in
Please contact KROHNE directly for
is
Removal and Remounting of the Electronic
The electronic block may be removed in security during
conditions, as the probe is fully sealed. Before removing
the
unit ensure that the power supply is switched off. Unscrew
two mounting screws fully (14), and pull the block by means
the plastic
To replace the block, it should be orientated so that the
(14) engage into the threads of the rotating sleeve, and
time
in place with a few turns. Next orientate the block so that
swit-
arrow is in line with the flow direction, and lock the block by
tightening the mounting
Note - the replacement block needs to be
Velocity
ref
(9)
bridge.
(11)
Protection
instructions.
Block
screws.
calibrated.
Flashing
Time
(13).
velocity.
velocity.
Off
Flashing
Off
Constant
Dial
Selector
NO/NC
screws
secured
2. n
(12)
(13)
flow
the
the
of
the
fully
6
Electrical Connection and Settings
DWM2000 Flowmeter (current output)
The connection and settings have to be carried out in the
wing
order:
n Positioning of the electronic
n Setting of the full
n Electrical connection and earthing (must be <10
n Zero
adjustment.
scale.
block.
Ohms).
Positioning of the electronic
Open the housing and unscrew the two mounting screws (14)
the electronic block (only two turns) without taking them
Position the block aligning the arrow with the direction of flow
the pipe (if not aligned false readings will occur). The block
then fixed by fully tightening the mounting
Setting of the Full
The setting of the full scale has to be done before powering up
the DWM2000! Full scale range is from 1 through to 8m/s,
is set by means of the 1, 2, 4 and 8 value switches. The
value of the full scale is the sum of the switches activated.
switch has to be at the side of the inscription to be
If the full scale is set improperly (i.e. >8m/s), the device will
in alarm status (output current
Scale
block
<3mA).
screws.
activated.
Full
Scale
Range
Switch
Zero
Key
Mounting
Screws
Power
Terminals
Reminder for Flow Volume
V =
354
Q
2
D
Calculations:
V =
m/s
Q = m3/h
D = internal pipe diameter in
mm
Connection
n Power the unit with 24VDC (power terminals marked 11
follo-
and 12 (+)). Maximum wire diameter is
n The power consumption at 24VDC is 50mA (max at
n Power the current output with 24VDC (power terminals 6
and 5 (+)). Beware of polarity! Max. load is 500
n One power supply can be used to supply th e DWM2000
current output (see
n After powering the DWM2000 will do a self-test (1
during which current output will be in alarm state (<3mA).
the self-test is OK the DWM2000 will start measuring, if
of
the output will remain in alarm state
out.
in
Zero
is
Ensure that the pipe is full. There should be no flow velocity
the pipe. Press the “Zero” key. After 1 minute, the zero
will be automatically adjusted. During zero calibration, the
put indicates alarm status
and
final
Piping With Cathodic
The
Please contact KROHNE directly for
be
Removal and Remounting of the Electronic
The following procedure must be carried out by a qualified
nician:
The electronic block may be removed in security during
conditions, as the probe is fully sealed. Before removing
unit ensure that the power supply is switched off. Unscrew
two mounting screws fully (14), and pull the block by means
the plastic
To replace the block, it should be orientated so that the
(14) engage into the threads of the rotating sleeve, and
in place with a few turns. Next orientate the block so that
arrow is in line with the flow direction, and lock the block by
tightening the mounting
Electrical
Common Power Supply
(14)
Separate Power Supplies
Note: for Zone 2 applications, a fuse is required for the
positive (+) output with a rating
Adjustment
bridge.
Wiring
5 12
6
+
-
24 V DC
12 V DC (option)
6 5 12
- + +
-
+
24 V DC
12 V DC
(option)
diagram).
11
+
-
+
-
11
-
-
+
24 V
DC
12 V DC
Protection
screws.
(<3mA).
(option)
200mA.
1.5mm.
(<3mA).
instructions.
Block
FE < 10
Functional
FE < 10
Functional
Ohms.
Ohms
20°C)
Ohms
Earth
Earth
(-)
(-)
and
minute),
not,
setting
out-
tech-
flow
the
the
screws
secured
the
fully
If
in
of
7
Manufacturer
Reference
Power supply
(tested range)
SCHNEIDER
LC1K0610M7
230 VAC (+/- 10%)
Klöckner MOELLER
DILR40
230 VAC (+/- 10%)
Klöckner MOELLER
DILR22
230 VAC (+/- 10%)
SCHNEIDER
CA3KN40GD
125 VDC (+/- 20%)
DWM 1000 Compatible Relays
This list includes those relays tested by KROHNE, and is not exhaustive.
8
M20 x 1.5
DWM 2000 IP68
The version IP68 is supplied as a sealed unit, with all
carried ou t before delivery. The customer has to be aware
particular that the cable packing gland must not be opened as
is specially sealed according to
regulations.
Ensure to install the unit onto the flowpipe before connecting
cable, as the cable needs to be free during the rotation of
unit. The unit must be installed with the flow arrow marked
the top of the housing aligned with the flow in the
For the wiring of the versions IP68, see the two diagrams
showing the two options of a common or separate power
plies. The numbering corresponds to the following wire
11 - Brown; 12 - Red; 5 - Orange; 6 -
Yellow
For all electrical information refer to DWM2000 Technical
specifications on page
11.
The DWM 2000 IP68 can also be ordered with extended
as detailed below in the DWM 2000 L.
Wiring:
Common Power Supply
11 - brown; 12 - red; 5 - orange; 6 - yellow
11 -
12
5 +
6
+
-
VDC
Separate Power
11 -
12
+
5 +
-
6
pipe.
Supply
calibration
colours:
in
the
the
on
below,
sup-
Data
probe,
VDC
VDC
it
DWM 2000 L
Characteristics
Same characteristics as DWM2000 but adapted for the
fol
lowing special
n Velocity measurement in open channel. Combined with
sonic level measurement gives flow volume
n Flow control in pipes or open
n Spool piece mounting,
n Option: Hot-tap mounting, equipped with isolation
n Option: adjustable high pressure screw connection with
ty chain for mounting and
n Can be used instead of insertion turbines,
n Possibility to measure velocity at different points in open
nels, rivers
n Probe lengths up to 3m
n Easy to transport in order to carry out field
n Protection class
n Special option IP68 with submerged
Max Product Temperature: 150°C (IP55), 60°C
Max Operating Pressure: 25
Ambient Temperature Range: -25°C to +
etc.
conditions:
T-mounting.
dismounting.
possible.
IP55.
channels.
bar
measurement.
flow controllers.
tests.
converter.
60°C
valve.
(IP68)
ultra-
securi-
chan-
DWM 2000 L - Installation
9
A. Installation on Flow
n The straight line flow distance required between the DWM and an
tream flow disturbance (inlet, pump, elbow etc) is advised to be 10
DN and 5 x DN from downstream
n Position the pipe saddle or the welding socket as indicated in the
tallation
n Screw the ball valve ont o the welding socket (or connection
according to the saddle design). The valve thread is
n Ensure that the ball valve is
n Screw the adjustable fitting onto the ball
n Slide the DMW2000/L into the adjustable fitting to a depth of
60 et 75mm. This assures that the mounting will be
n The security chain is supplied to the required length as determined
each application. This length cannot be extended, but may be
ned where
n Loosen screw (No. 2 in sketch below) sligthly. This enables
DWM2000/L to be inserted further without any
n Open the ball
n Calculate the penetration length (= 1/8 DN Nominal Diameter) with a
tolerance of +2mm n If flow is heavily perturbated or the internal diameter is uncertain, it
advised to penetrate between 1/8 DN and 1/2
n Insert the DWM2000/L until measurement position is
n Take off the housing cover and turn the entire probe so that the
points in flow direction (this system differs from standard
1000/2000).
n Tighten alternatively the two screws (No.3 in sketch) up to max
to seal of f the fluid. Complete the installation by tightening
(No.2).
sketch.
necessary.
valve.
0mm.
Pipes
closed.
disturbances.
valve.
watertight.
leakage.
DN.
1''1/2.
reached.
between
Allen Sealing
Screws (3)
Probe (1)
Adjustable
Fitting (4)
max. pressure 25
B. Installation on Open
n The DWM2000/L can be mounted by using the adjustable
n Position the device in such a way that the arrow points in the
direction.
Channels
Remarks
n The electronics block of this long version is
n For safety reasons, keep the security chain mounted,
order to avoid any ejection in case of overpressure
the
n For range settings and electrical connection, refer to
standard version
pip e .
instructions.
Side Screw (2)
bar
interchangeable.
DWM2000
fitting.
flow
ups-
ins-
flange
for
shorte-
the
is
arrow
DWM
3N/m,
screw
in
in
x
Adjustable
Fitting
Welding
Socket
Installation on pipe saddle
Preferred mounting angle: horizontal
Installation with welding socket
Installation in an open channel
±45°
10
Trouble Shooting
Below is a list of possible problems, and the checks required for their resolution. In all cases ensure that the installation instructions have been followed e.g. supply voltage, relay compatibility (DWM1000 only), earthing (<10 Ohms),
straight line flow distances, and flow in pipe is full.
DWM 1000
Fault: The relay does not switch according to reference velocity.
Checks Action
When the selector is inverted, does the relay If no, measure the consumption of the unit whilst the LED is
switch? illuminated. If i<5.5mA for DC (12 mA for AC), insert a resistor in
parallel with the relay coils of ratings 1, 3 or 10kOhms (5W)
corresponding to voltages 48, 110, and 230V respectively.
Advance the reference velocity from 0 m/s If no, and the LED changed state, replace the electronics unit.
through to 9m/s - does the relay switch? If yes, note the reference velocity value, and check this against
the real velocity.
Fault: The relay switches randomly.
Checks Action
Liquid heavily charged with particles? Flow Increase the time constant to 10s. If results are the same,
speed close to 0.1m/s? Straight line flow increase the reference velocity. If the results remain the
distances too short? Air bubbles in liquid same, insert a resistor in parallel with the relay coils of ratings 1,
(at high temperatures)? 3 or 10kOhms (5W) corresponding to voltages 48, 110, and
230V respectively.
DWM 2000
Fault: The output current is fixed at 0mA.
Checks Action
Output signal correctly powered? Refer to Technical Data specifications.
Polarity correct on supply connections? Refer to wiring diagrams.
Liquid inside the probe body? Contact KROHNE Service Department.
Fault: The pipe flow is higher than 0.1m/s and the output current remains at 4mA (+/- 0.02mA).
Checks Action
Orientation of the electronic unit correct? Loosen the fixing screws, and align the arrow with the pipe flow
Fault: The output current is fixed at below 3mA.
Checks Action
Power supply stable? (nominally +/-1%) Change power supply.
Current at 2.0mA? Reset the Full Scale switches to between 1 and 8m/s.
Current at 2.4mA? Zero setting too large - reset the zero with the pipe full and v=0
m/s.
For all other alarm output readings, contact KROHNE.
Fault: There is no flow in the pipe, and the output current is instable (4mA +/-1mA).
Checks Action
Is the output current stable when tested If no, trace and eliminate the interference source.
by a multi-meter?
Is the earth <10 Ohms? Establish a correct earthing point.
Fault: The output current is above 4mA, but the reading is incorrect.
Checks Action
Reading above 24mA? Ensure conformity to power supply specifications.
Fluctuations, but average reading correct? Increase the time constant value using the HHC2000 console.
Installation correct? Verifiy mounting specifications (probe penetration in pipe, right-
angles, orientation of electronic unit).
Pipe not full? Ensure that the pipe is full during flow conditions.
Speed/flow calculations correct? Check the internal diameter of the pipe and reset the Full Scale.
Is the output current correctly calibrated? Test the output current with the HHC2000 console.
DWM Technical Data
11
Power Supply and
Output
Voltage
Power
Consumption
Output
Functional Earth FE
(Protective)
DWM 1000 Flow Switch DWM 2000 Flow
Meter
Two Wire System Output Current 4 - 20 mA
48-240 , 50/60 Hz or 24 (20 to 30 )
48V (Terminals 1/2) Option: 12 (10 to 14 )
200mA max. 50 mA max. (at 24 and
20°C)
Break or make contact, switch selected Passive current output 4 - 20 mA
(for relay contact limits see (20 to 30 )
’Electrical Connection’).
Max. load:
500 Ohms for 24
200 Ohms for 12
<10 Ohms <10
Ohms
Protective earthing obligatory in connection
chamber
Full-Scale Range “v”
Adjustable
Reference velocity
between
0.1 and 9.9 m/s (0.3 and 32.5
ft/s)
Full scale 1, 2, 3, 4, 5, 6, 7or 8
m/s
(3.3, 6.6, 9.9, 13.1, 16.4, 19.6, 22.9 or
26.2
ft/s)
Time
Constant
choice of 5, 8 or 10
seconds
5 seconds
fixed
Operating
Data
Liquid
Electrical
Conductivity
Operating
Pressure
Process
Temperature
Ambient
Temperature
Largely homogeneous liquids, pastes and slurries, also with solids
content
ò20 µs/cm
(µmho/cm)
25 bar (360
psi)
- 25 to + 150° C (-13 to
+302°F)
- 25 to + 60° C(-13 to
+140°F)
Installation
Nominal Pipe Diameter
(DN)
Connection
Socket
Inlet / Outlet
Run
All DNs ò 50 mm
(2”)
Threaded G1A (R
1”)
10 x DN / 5 x
DN
Protection
Category
IP 55, Equivalent to NEMA 4 IP55 or
IP68
Local
Display
Flashing LED (DWM 1000
only)
Cable
Entry
M20 x 1.5
Power
Terminals
Max. wire diameter 1,5 mm
2
(16
AWG)
Error
Limits
v > 1 m/s (3.3
ft/s)
v < 1 m/s (3.3
ft/s)
Reproducibility
SP = Switching
Point
5% of SP
3 cm/s (1.2 inches/s) + 2% of SP
1% of Switching
Point
MV = Measured
Value
2% of MV
2 cm/s (0.79
inches/s)
+/- 1.5% of MV
Hysteresis
8% when decreasing
velocity
8% when decreasing
velocity
Interchangeability
In the case of a breakdown we advise a complete replacement of the DWM unit
in
order to preserve th e accuracy of the results. A change in the electronic
China
Kanex Krohne Beijing
Rm 830, Old Bldg, Xiyuan Hotel
Xi Jiao Er Li Gou Beijing, P.R. of China
Tel. 00 86-(0) 10-8313388 Ex 5830
Telex : 22 831 XYHCN Ex 5830
Fax : 00 86-(0) 10-68310661
China
Kanex Krohne Shanghai
Room 928B, Jin Du Mansion
277 Wu Xing Road
Shanghai 200 233, P.R. of China
Tel. 0086-(0) 21-64674949
Hong Kong
Kanex Krohne Hong Kong Co.
Room 112, Tung Shun King Office
Center, 1st floor
N° 22 Chi Kiang Street
Tokwawan, Kowloon, Hong Kong
Tel. (852) 233 397 88
Argentine
Australia
Brazil
Bulgaria
Cameroon
Canada
Chile
Czech Republic
Denmark
Ecuador
Egypt
Finland
Greece
Hungaria
Indonesia
Iran
Ireland
Israël
Ivory Coast
Jordan
Kuwait
Malaysia
Mauritius
Mexico
Morocco
Nigeria
Norway
Oman
Pakistan
Poland
Portugal
Quatar
Saudi Arabia
Senegal
Singapore
Sweden
Taiwan
Thailand
The Philippines
Tunisia
Turkey
U.A.E.
Venezuela
DWM 1000
ERRATA
INFORMATION!
The data given on this errata sheet is applicable to DWM 1000 only.
Electromagnetic
Flow Switch
DWM 1000
ERRATA
Installation and Operating Instructions
For additional safety instructions about DWM 1000 devices, refer to page 5
Use one safety device per fuse (In = 100mA) in the power supply circuit. Use a switchgear device
(switch, circuit-breaker) to disconnect the signal converter adjacent to the device. Switchgear must
fully isolate the device (disconnect the 2 power lines), agree with the IEC 60947-1 and IEC 60947-3
standards and be identified as switchgear for this device.
Make sure that the electrical cable diameter is between 8 and 12 mm. Make sure that the cable gland
holds the cable tightly. Electrical cables must have a temperature rating that agrees with the operating
conditions.
Use a damp cloth to clean the device. Do not use aggressive or corrosive cleaning agents.
Do not open the device when it is energized. There is a risk of injury or death from dangerous
voltages if you touch internal components after the device is connected to power supply. Do
not operate the device without its cover.
De-energize the device and disconnect the power supply before you do work on the electrical
connections. Refer to the voltage data on the nameplate!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
Obey the national regulations for electrical installations!
Risk of injury (burns) to personnel who touch the device, depending on the environmental and
operating conditions.
Obey fully the local occupational health and safety regulations. Only approved personnel can
do work on electrical components of the measuring device.
03/2012 – Errata– MA DWM 1000_2000 R01 en www.krohne.com
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.