KROHNE DP-7060C User Manual

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Handbook

OPTIBAR DP 7060 C

OPTIBAR DP 7060 COPTIBAR DP 7060 C

HandbookHandbook

Differential pressure transmitter for measuring flow, level, differential pressure, density and interface

Electronic Revision: ER 1.1.x (SW.REV. 1.0.x)

: IMPRINT :::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTIBAR DP 7060 C

CONTENTS

1 Safety instructions 6

1.1 Intended use ..................................................................................................................... 6

1.2 Technical limits ................................................................................................................ 7

1.3 Measured products........................................................................................................... 7

1.4 Certification ...................................................................................................................... 7

1.5 Safety instructions from the manufacturer ..................................................................... 8

1.5.1 Copyright and data protection ................................................................................................ 8

1.5.2 Disclaimer ............................................................................................................................... 8

1.5.3 Product liability and warranty ................................................................................................ 9

1.5.4 Information concerning the documentation........................................................................... 9

1.5.5 Warnings and symbols used................................................................................................. 10

1.6 Safety instructions for the operator............................................................................... 10

2 Device description 11

2.1 Scope of delivery............................................................................................................. 11

2.2 Device description .......................................................................................................... 12

2.2.1 Device design ........................................................................................................................ 12

2.2.2 Connection variants .............................................................................................................. 13

2.3 Nameplates .................................................................................................................... 14

2.4 Terms and abbreviations................................................................................................ 15

3 Installation 16

3.1 General notes on installation ......................................................................................... 16

3.2 Protection category of the housing ................................................................................ 16

3.3 Packaging ....................................................................................................................... 16

3.4 Storage ........................................................................................................................... 17

3.5 Transport ........................................................................................................................ 17

3.6 Installation specifications .............................................................................................. 17

3.7 Mounting......................................................................................................................... 17

3.7.1 Rotating the housing............................................................................................................. 18

3.7.2 Mounting the display and adjustment module .....................................................................18

3.7.3 Process connections............................................................................................................. 19

3.7.4 Mounting bracket.................................................................................................................. 20

3.7.5 Manifolds............................................................................................................................... 21

3.7.6 Primary element ................................................................................................................... 21

3.7.7 Pressure connection with impulse line................................................................................ 21

3.7.8 Vibrations .............................................................................................................................. 21

3.7.9 Temperature limits ............................................................................................................... 21

3.8 Instructions for oxygen applications.............................................................................. 22

3.9 Venting ............................................................................................................................ 23

3.10 Measurement setup for flow measurement................................................................ 24

3.10.1 In gases and liquids with solids content............................................................................. 24

3.10.2 In vapours and pure liquids ................................................................................................ 25

3.11 Measurement setup for level measurement ............................................................... 26

3.11.1 In open vessels with impulse line.......................................................................................26

3.11.2 In closed vessels with gas-filled impulse lines.................................................................. 27

3.11.3 In closed vessels with liquid / condensate filled impulse lines ......................................... 28

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CONTENTS

OPTIBAR DP 7060 C

4 Electrical connections 29

4.1 Safety instructions.......................................................................................................... 29

4.2 Notes for electrical cables ............................................................................................. 29

4.2.1 Requirements for signal cables provided by the customer ................................................. 30

4.2.2 Laying electrical cables correctly......................................................................................... 30

4.2.3 Cable preparation ................................................................................................................. 31

4.2.4 Cable entry 1/2-14 NPT (female) ..........................................................................................32

4.2.5 Connector pin assignment.................................................................................................... 32

4.2.6 Connection to the power supply ...........................................................................................33

4.2.7 Cable shield and grounding .................................................................................................. 34

4.3 Electrical connection......................................................................................................35

4.3.1 Connection in the terminal compartment ............................................................................ 35

4.3.2 Single chamber housing .......................................................................................................36

4.3.3 Double chamber housing...................................................................................................... 37

4.3.4 Double chamber housing Ex d ia .......................................................................................... 38

4.4 Grounding the measuring device ................................................................................... 39

4.5 Description of the current output................................................................................... 39

5 Start-up 40

5.1 Start-up........................................................................................................................... 40

5.2 Keypad functions ............................................................................................................ 41

5.3 Quick setup ..................................................................................................................... 42

5.3.1 Adjustment differential pressure .........................................................................................43

5.3.2 Adjustment level ................................................................................................................... 43

5.3.3 Adjustment flow .................................................................................................................... 44

5.3.4 Adjustment density ............................................................................................................... 44

5.4 Extended adjustment...................................................................................................... 45

5.4.1 Start-up ................................................................................................................................. 45

5.4.2 Display................................................................................................................................... 48

5.4.3 Diagnosis............................................................................................................................... 49

5.4.4 Additional adjustments ......................................................................................................... 50

5.4.5 Info......................................................................................................................................... 51

5.5 Reset............................................................................................................................... 51

5.5.1 Delivery status ...................................................................................................................... 51

5.5.2 Basic settings........................................................................................................................ 51

5.6 Saving the device settings .............................................................................................. 52

5.6.1 Copy device settings.............................................................................................................. 52

5.7 Diagnosis memory.......................................................................................................... 53

5.8 Failures and diagnostics ................................................................................................ 54

5.8.1 Error codes ........................................................................................................................... 55

5.8.2 Check 4...20 mA signal.......................................................................................................... 57

5.8.3 Error messages via the display and operating module ....................................................... 57

5.8.4 Change electronic insert....................................................................................................... 57

5.8.5 Software update .................................................................................................................... 58

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OPTIBAR DP 7060 C

CONTENTS

6 Service 59

6.1 Replacement................................................................................................................... 59

6.2 Maintenance ................................................................................................................... 59

6.3 Spare parts availability...................................................................................................60

6.4 Availability of services .................................................................................................... 60

6.5 Repairs............................................................................................................................ 60

6.6 Returning the device to the manufacturer..................................................................... 60

6.6.1 General information.............................................................................................................. 60

6.6.2 Form (for copying) to accompany a returned device............................................................ 61

6.7 Disposal .......................................................................................................................... 61

7 Technical data 62

7.1 Measuring principle........................................................................................................62

7.2 Technical data................................................................................................................. 63

7.3 Pressure ranges............................................................................................................. 69

7.4 Ambient temperature effect on current output............................................................. 70

7.5 Dynamic output behaviour.............................................................................................. 71

7.6 Dimensions and weights ................................................................................................ 72

8 Description of HART interface 78

8.1 General description ........................................................................................................78

8.2 Software history ............................................................................................................. 78

8.3 Connection variants........................................................................................................79

8.3.1 Point-to-Point connection - analogue / digital mode........................................................... 80

8.4 Inputs/outputs and HART® dynamic variables and device variables............................ 80

8.5 Field Communicator 475 (FC 475).................................................................................. 81

8.5.1 Installation ............................................................................................................................ 81

8.5.2 Operation............................................................................................................................... 81

8.6 Field Device Tool / Device Type Manager (FDT / DTM).................................................. 81

8.6.1 Installation ............................................................................................................................ 81

9 Notes 82

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1 SAFETY INSTRUCTIONS

1.1 Intended use

DANGER!

For devices used in hazardous areas, additional safety instructions apply.

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The OPTIBAR DP 7060 C is a differential pressure transmitter suitable for measuring flow, level, differential pressure, density and interface of gases, vapours and liquids. The available measurement ranges and the respective permissible overloads are indicated on the nameplate. To observe the intended use, adhere to the following points:

OPTIBAR DP 7060 C

• Observe the instructions in this document.

• Comply with the technical specifications (for further information refer to

page 63).

• Only suitably qualified personnel may install and operate the device.

• Observe the generally accepted standards of good practice.

Technical data

CAUTION!

•

Any modification to the device, including drilling, sawing, trimming, welding and soldering of parts, or partially painting over or coating, is prohibited.

•

Neither is it permitted to use the device as a climbing aid e.g. for installation purposes, as a holder for cables, pipes or other loads.

•

The mounting or installation of parts is only permitted as described in this document, or insofar as it has been authorised by the manufacturer or a certified service partner.

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OPTIBAR DP 7060 C

1.2 Technical limits

The device was constructed solely for use within the technical limits indicated on the nameplate and in the technical data. Applications outside of these limits are not permitted and could lead to significant risk of accident. For this reason, observe the following limits:

• Do not exceed the maximum working pressure (MWP).

• Do not exceed the indicated permissible operating temperature range.

• The permissible ambient temperatures given may not be exceeded or undershot.

• Observe the ingress protection of the housing during use.

1.3 Measured products

The device is designed to measure the pressure of vaporous, gaseous and liquid media. Prior to using any corrosive or abrasive products, the operator must check the resistance of all materials which are in contact with the product.

1.4 Certification

SAFETY INSTRUCTIONS 1

CE marking

The device fulfils the statutory requirements of the following EC directives:

• EMC Directive 2004/108/EC

• EMC specification acc. to EN 61326/A1

The manufacturer certifies successful testing of the product by applying the CE marking.

Pressure equipment directive 97/23/EC

Pressure equipment directive 97/23/ECPressure equipment directive 97/23/EC

Devices with a permissible pressure PS ≤ 200 bar (20 MPa) / 2900 psi comply with Article 3 Section (3) and are not subject to a conformity assessment. These devices were designed and manufactured in accordance with sound engineering practice (SEP).

The CE marking on the device does not apply to the Pressure Equipment Directive.

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1 SAFETY INSTRUCTIONS

1.5 Safety instructions from the manufacturer

1.5.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTIBAR DP 7060 C

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.5.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTIBAR DP 7060 C

1.5.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.5.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

SAFETY INSTRUCTIONS 1

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1 SAFETY INSTRUCTIONS

1.5.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTIBAR DP 7060 C

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.6 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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OPTIBAR DP 7060 C

2.1 Scope of delivery

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

DEVICE DESCRIPTION 2

Figure 2-1: Scope of delivery

1 Device in the version as ordered 2 Mounting bracket 3 Documentation (test reports, factory and material certification (if ordered) and product documentation)

Optional accessories

• Oval flange adapter 1/2-14 NPT (female)

• Manifolds

• Gaskets

INFORMATION!

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.

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2 DEVICE DESCRIPTION

2.2 Device description

The setup of the device is carried out via the display and adjustment unit. For further information refer to

Keypad functions

A piezoresistive sensor element is used in the measuring cell.

The measuring device is supplied ready for operation. The factory settings for the process data correspond to your order specifications.

2.2.1 Device design

The following drawings show the basic components of the differential pressure transmitter.

on page 41.

OPTIBAR DP 7060 C

Figure 2-2: Basic components of single chamber differential pressure transmitter

1 Housing cover, optional with display and adjustment module below 2 Housing with electronics 3 Process assembly with measuring cell

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OPTIBAR DP 7060 C

Figure 2-3: Basic components of double chamber differential pressure transmitter

1 Housing cover 2 Housing with electronics 3 Process assembly with measuring cell 4 Housing cover, optional with display and adjustment module below 5 Operating and display module

DEVICE DESCRIPTION 2

2.2.2 Connection variants

Figure 2-4: Process assembly

1 Rear vent on process axis 2 Side vent

Following connection variants are available:

• Process connection: 1/4-18 NPT acc. to IEC 61518 (female)

• Optional: oval flange adapter (1/4-18 NPT to 1/2-14 NPT)

The optional vent and drain valves on the device must be chosen according to the installation situation.

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2 DEVICE DESCRIPTION

2.3 Nameplates

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

OPTIBAR DP 7060 C

Figure 2-5: Example for a nameplate

1 Observe the installation and operating instructions 2 CE marking and marking of notified body 3 Hardware and Software version 4 Product name and type code 5 Nominal range

Permissible process pressure Nominal range of absolute pressure measurement

6 Permissible temperature range 7 Electronics power supply and signal output 8 Ingress protection and material of wetted parts

(Diaphragm, process connections, gasket and fill fluid)

9 Approvals and approval guidelines

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OPTIBAR DP 7060 C

2.4 Terms and abbreviations

The following terms and abbreviations are used in this document.

URL

URLURL Upper Range Limit

LRL

LRLLRL Lower Range Limit

URV

URVURV Upper Range Value

LRV

LRVLRV Lower Range Value

SPAN

SPANSPAN Span

CAL SPAN

CAL SPANCAL SPAN Calibrated Span

TDTD Turn Down

DEVICE DESCRIPTION 2

Upper measuring range limit. Also called nominal range. The highest value that can be measured by a particular device.

Lower measuring range limit. The lowest value that can be measured by a particular device.

The calibrated measuring range or the highest adjusted measured value. This value corresponds to 20 mA signal.

The calibrated measuring range or the lowest adjusted measured value. This value corresponds to 4 mA signal.

Measuring span or measuring range. SPAN = URL – LRL

Calibrated or adjusted measuring span. CAL SPAN = URV – LRV. Also called "cSPAN". This is the span set to the 4…20 mA output.

The ratio from the measuring span to the adjusted measuring span. TD= SPAN/(CAL SPAN) = (+URL)/(CAL SPAN) The following applies: URV ≤ URL, CAL SPAN ≤ SPAN, TD ≥ 1

Example for TD

LRL

LRL= 0 bar

LRLLRL URL

URL= 3 bar / 43.5 psi

URLURL

URV

URV= 2 bar / 29 psi

URVURV LRV

LRV= 0.5 bar / 7.25 psi

LRVLRV

TD Turn Down

TDTD

SPAN

SPAN= 3 bar / 43.5 psi

SPANSPAN

CAL SPAN

CAL SPAN= 1.5 bar / 21.75 psi TD

CAL SPANCAL SPAN

TD= 2:1

TDTD

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3 INSTALLATION

3.1 General notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Protection category of the housing

The housing of the differential pressure transmitter fulfills the requirements for ingress protection in accordance with IEC 60529. Housing for protection category IP69K in accordance with ISO 20653 is also available. For further information refer to

OPTIBAR DP 7060 C

Technical data

on page 63.

CAUTION!

The first digit stands for the protection of the inner electronic components against the ingress of foreign bodies including dust. The first digit "6" means that the housing is dust-proof. The second digit designates the protection of the inner electronic components against the ingress of water. The second digit "6" means that the housing is waterproof and also resistant against a strong jet of water resists. The number "7" means that the case is waterproof even under water for a given pressure and time. The number "8" means that the housing is permanently waterproof even under water.

3.3 Packaging

CAUTION!

Devices for oxygen applications are sealed in PE foil and provided with a label "Oxygen! Use no Oil". Remove this foil just before mounting the device! After removing the protection for the process connection the label OOOO

grease and dirt should be avoided. Danger of explosion!

Your device was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test following ISO 22248. The packaging of standard devices consists of environmentally friendly, recyclable cardboard and PE foil. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.

will be visible on the process connection. Penetration of oil,

2222

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OPTIBAR DP 7060 C

3.4 Storage

CAUTION!

Observe the storage information found on the packaging. Labels on the original packaging must always remain legible and may not be damaged.

• Store the device in a dry and dust-free location.

• Avoid lasting direct exposure to the sun.

• Store the device in the original packaging supplied.

• Do not expose to aggressive media.

• Avoid mechanical shocks.

• Storage temperature of -40 to +80°C / -40 to +176°F.

• Relative air humidity of 20 to 85%.

3.5 Transport

• Use original packaging for transport and ensure that the packaging does not get crushed or damaged by sharp objects or other boxes.

• Do not throw or drop the device.

• Avoid temperatures below -40°C / -40°F and above +80°C / +176°F.

• When transporting by ship, use seaworthy outer packing.

INSTALLATION 3

3.6 Installation specifications

INFORMATION!

Observe the relevant directives, ordinances, standards and accident prevention regulations (e.g. VDE/VDI 3512, DIN 19210, VBG, Elex V, etc.).

The accuracy of the measurement is only guaranteed if the transmitter and accompanying impulse line(s), if any, have been correctly installed. In addition, extreme ambient conditions including large fluctuations in temperature, vibrations and shocks should be kept as far away as possible from the measuring equipment.

3.7 Mounting

CAUTION!

•

Prior to installing the pressure transmitter, it is essential to verify whether the version of the device on hand completely fulfils the technical and safety requirements of the measuring point. This applies in particular to the measuring range, overpressure resistance, temperature, explosion protection and operating voltage.

•

Check the materials used for the wetted parts (e.g. gasket, process connection, separating diaphragm etc.) for suitability as regards process compatibility.

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3 INSTALLATION

3.7.1 Rotating the housing

The transmitter housing can be rotated 350° for better readability of the display or access to the

wiring. A stop prevents the housing from being rotated too far.

• On all 2 chamber housings, the locking screw must first be loosened at the neck of the

housing.

i The housing can then be rotated to the desired position.

• Once the desired position is reached, the locking screw is tightened again.

3.7.2 Mounting the display and adjustment module

The optional display and adjustment module can be set in any one of four different positions at

90° intervals. The installation of the adjustment module is carried out as per the illustrations

below. To do so, unscrew the housing cover and insert the adjustment module clockwise. The

display can be installed rotated at 90°. It is not necessary to interrupt the power supply.

OPTIBAR DP 7060 C

Figure 3-1: Installation in single chamber housing

1 Insert the display and adjustment module into the housing 2 Turn the display and adjustment module clockwise

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OPTIBAR DP 7060 C

Figure 3-2: Installation in double chamber housing

1 Insert the display and adjustment module into the housing 2 Turn the display and adjustment module clockwise 3 Mounting on top 4 Mounting at side

INSTALLATION 3

3.7.3 Process connections

Before mounting of the device, please check the correct position of the high (H) and low (L) pressure side. You can see the designations (H / L) underneath the measuring cell acc. to the figure.

Figure 3-3: Process connection of the differential pressure transmitter

1 High-pressure side 2 Low-pressure side

The process connections of the differential pressure transmitter are usually 1/4-18 NPT (female) at a distance of 54 mm / 2.13". Through optional oval flange adapters the connections 1/2-14 NPT (female) are also selectable.

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3 INSTALLATION

Figure 3-4: Oval flange adapter

1 7/16 UNF bolts 2 Oval flange adapter 3 Sealing ring

If the adapter is not supplied pre-assembled, proceed as follows:

• Position the adapter with inserted O-ring.

• Use the screws supplied to screw the adapter to the transmitter.

• Tighten the screws to a torque of 25 Nm (stainless steel screws) or 12.5 Nm (stainless steel

acc. to NACE).

OPTIBAR DP 7060 C

3.7.4 Mounting bracket

A mounting bracket for easy pipe or wall mounting is included with each differential pressure transmitter.

Figure 3-5: Mounting bracket

1 Horizontal 2" pipe mounting 2 Vertical 2" pipe mounting 3 Wall mounting

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OPTIBAR DP 7060 C

3.7.5 Manifolds

Manifolds allow for easy installation and commissioning of the transmitter. They separate the device from the process side and ensure simple control of the measuring point. They are available as 3-way and 5-way versions. The integrated outlet valve allows pressure equalization between the high (H) and low (L) pressure side during commissioning. With the manifold, it is possible to disassemble the differential pressure transmitter without interrupting the process. This means higher system availability and even simpler commissioning or maintenance purposes. The 3-way manifold with double-sided flange adapters allows a mechanically robust connection between the differential pressure transmitter and, for example, the impulse lines or the flange adapters of a averaging pitot tube. With a 5-way manifold, two additional valves allow to blow out of the impulse lines and the calibration of the differential pressure transmitter in place.

3.7.6 Primary element

Primary elements, such as averaging pitot tubes, orifice plates or venturis are designed for certain line sizes and flow conditions. Therefore, prior to installation, the line size and pressure rating has to be checked and the measuring point number compared. For detailed instructions on installing a primary element refer to DIN EN ISO 5167.

INSTALLATION 3

3.7.7 Pressure connection with impulse line

Please review the following information for pressure connection with impulse line:

• Select the shortest impulse line possible and install without sharp bends.

• Avoid material deposits and blockages in the impulse line. Accordingly, install the impulse

lines so that such occurrences are impossible. Do not exceed a slope of approx. 8% in the piping.

• Ensure that the impulse line flows freely before installation and rinse with compressed air or, even better, with the product itself.

• When measuring liquid, the impulse line must be completely purged of air.

• Run the impulse line so that trapped air (when measuring liquids) or condensate (when

measuring gas) can flow back into the process.

• Hot steam must not enter the process connection (the over temperature will destroy the device). To avoid this situation, a suitable water trap (such as a syphon filled with water prior to installation) can be installed upstream from the measuring device.

• All connections must be tight and fixed properly.

• The process lines must be installed so that the medium cannot be blown out of the measuring

chambers.

3.7.8 Vibrations

In case of strong vibrations at the measuring point, the device should be mounted via impulse lines in a calm place.

3.7.9 Temperature limits

Higher process temperatures often mean also higher ambient temperatures for electronics and connection cables. Make sure that the upper temperature limits for the environment of the electronics housing and connection cable are not exceeded. For further information refer to

Technical data

on page 63.

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3 INSTALLATION

3.8 Instructions for oxygen applications

Oxygen and other gases can be explosive when brought into contact with oils, grease and plastics, so the following measures must also be taken:

• All components of the plant, such as e.g. measuring devices must be cleaned according to the requirements of BAM (DIN 19247).

• Depending on the seal material, certain temperatures and pressures must not be exceeded in oxygen applications, refer to

CAUTION!

grease and dirt should be avoided. Danger of explosion!

Technical data

will be visible on the process connection. Penetration of oil,

2222

OPTIBAR DP 7060 C

on page 63.

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OPTIBAR DP 7060 C

3.9 Venting

The ventilation for the electronics housing is assured via a filter element in the vicinity of the cable glands, which is permeable to air but water-absorbent.

CAUTION!

In order to ensure effective ventilation, the filter element must be always free of deposits.

CAUTION!

Do not use a high-pressure cleaner to clean the housing. The filter element may become damaged and as a result moisture can penetrate into the housing. The exception to this is the IP69K single chamber housing.

INSTALLATION 3

1 Single chamber housing, plastic, stainless steel precision casting 2 Single chamber housing, aluminium 3 Single chamber housing, electro-polished stainless steel 4 Double chamber housing, plastic 5 Double chamber housing, aluminium 6 Single chamber housing IP69k 7 Filter element

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3 INSTALLATION

3.10 Measurement setup for flow measurement

3.10.1 In gases and liquids with solids content

• Include the pressure tapping points above or to the side on the process line.

• The device must be mounted above the chosen tapping point.

OPTIBAR DP 7060 C

Figure 3-6: Application example

1 Shut-off valve 2 Equalizing valve 3 Shut-off valve

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OPTIBAR DP 7060 C

3.10.2 In vapours and pure liquids

• Include the pressure tapping points to the side on the process line.

• The device must be mounted at the same height or underneath the tapping points.

• In steam applications, fill the impulse lines and/or condensate vessels with an appropriate

liquid.

INSTALLATION 3

Figure 3-7: Application example

1 Shut-off valve 2 Equalizing valve 3 Shut-off valve

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3 INSTALLATION

3.11 Measurement setup for level measurement

3.11.1 In open vessels with impulse line

OPTIBAR DP 7060 C

Figure 3-8: Application example

1 Tank 2 Impulse line 3 Differential pressure transmitter

The following points should be observed in this application:

• Mount the differential pressure transmitter below the lower process connection so that the impulse lines are always filled with liquid.

• The low pressure side (L) is open to atmospheric pressure.

• For measurements in products with solid content, the installation of separators and drain

valves is recommended to enable collection and removal of debris and sediment.

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OPTIBAR DP 7060 C

3.11.2 In closed vessels with gas-filled impulse lines

INSTALLATION 3

Figure 3-9: Application example

1 Tank 2 Low-pressure line (L) 3 High-pressure line (H) 4 Differential pressure transmitter

The following points should be observed in this application:

• Mount the differential pressure transmitter below the lower process connection so that the impulse line is always filled with liquid.

• The low pressure side (L) must always be connected above the maximum level.

• For measurements of fluids with solid content, the installation of separators and drain valves

is recommended to enable collection and removal of debris and sediment.

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3 INSTALLATION

3.11.3 In closed vessels with liquid / condensate filled impulse lines

OPTIBAR DP 7060 C

Figure 3-10: Application example

1 Tank 2 Low-pressure line (L) 3 High-pressure line (H) 4 Differential pressure transmitter

The following points should be observed in this application:

• Mount the differential pressure transmitter below the lower process connection so that the impulse lines are always filled with liquid.

• The low pressure side (L) must always be connected above the maximum level.

• For measurements of fluids with solid content, the installation of separators and drain valves

is recommended to enable collection and removal of debris and sediment.

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OPTIBAR DP 7060 C

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

ELECTRICAL CONNECTIONS 4

4.2 Notes for electrical cables

DANGER!

The device must be grounded to a spot in accordance with regulations in order to protect personnel against electric shocks.

DANGER!

Cables may only be connected when the power is switched off! Since the transmitter has no switch-off elements, overcurrent protection devices, lightning protection and/or energy isolating devices must be provided by the customer.

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4 ELECTRICAL CONNECTIONS

4.2.1 Requirements for signal cables provided by the customer

If the signal cable was not ordered, it is to be provided by the customer. The following requirements regarding the electrical specifications of the signal cable must be observed:

Specifications for standard signal cables

• Test voltage: ≥ 500 VAC RMS (750 VDC)

• Temperature range: -40...+105°C / -40...+221°F

• Capacity: ≤ 200 pF/m / 61 pF/ft

• Inductance: ≤ 0.7 µH/m / 0.2 µH/ft

• Use cable with round cross section.

• A cable outer diameter of 5…9 mm / 0.2 … 0.35" ensures the seal effect of the cable gland. If

you are using cable with a different diameter or cross-section, exchange the seal or use a suitable cable gland.

• We generally recommend the use of a shielded cable for HART

4.2.2 Laying electrical cables correctly

OPTIBAR DP 7060 C

multidrop mode.

Figure 4-1: Protect housing from dust and water

1 Lay the cable in a loop just before the housing. 2 Tighten the screw connection of the cable entry securely. 3 Never mount the housing with the cable entries facing upwards. 4 Seal cable entries that are not needed with a plug.

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OPTIBAR DP 7060 C

4.2.3 Cable preparation

The device is connected with standard two-wire cable without shielding. If electromagnetic interference is expected which is above the test values of EN 61326-1 for industrial areas, a shielded cable should be used.

Check which outer diameter is suitable for the cable gland in order to ensure the sealing effect according to the specified IP protection class.

• 5...9 mm / 0.20...0.35" (standard)

• 6...12 mm / 0.24...0.47" (optional)

• 10...14 mm / 0.40...0.55" (optional)

The terminals in the terminal compartment are designed for wire cross-sections of up to

1.5 mm². To ensure a proper connection, you should strip the cable 40…50 mm / 1.6...2".

ELECTRICAL CONNECTIONS 4

Figure 4-2: Stripping the cable

1 40...50 mm / 1.6...2" 2 5mm/ 0.2"

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4 ELECTRICAL CONNECTIONS

4.2.4 Cable entry 1/2-14 NPT (female)

With plastic housings, the NPT cable gland or the conduit steel tube must be screwed without grease into the thread. For further information about max. torque for all housings refer to

Technical data

4.2.5 Connector pin assignment

Figure 4-3: Connector M12 x 1, 4-pin

1 VS+ 2 Not connected 3 Not connected 4 VS-

on page 63.

OPTIBAR DP 7060 C

Contact pin Colour of cable Electronic insert for terminal

Pin 1 Brown 1 Pin 4 Blue 2

Figure 4-4: 7/8 connector, Foundation Fieldbus (FF)

1 VS- 2 VS+ 3 Not connected 4 Cable shield

Contact pin Colour of cable Electronic insert for terminal

Pin 1 Blue 1 Pin 2 Brown 2 Pin 4 Green / yellow Grounding

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OPTIBAR DP 7060 C

Figure 4-5: Connector, Harting HAN 8D (left) and Harting HAN 7D (right)

1 VS- 2 VS+

ELECTRICAL CONNECTIONS 4

Contact pin Colour of cable Electronic insert for terminal

Pin 1 Black 1 Pin 2 Blue 2 Pin 8 Green / yellow Grounding

4.2.6 Connection to the power supply

Figure 4-6: Connection to the power supply

1 Red 2 Black 3 Power supply with load

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4 ELECTRICAL CONNECTIONS

4.2.7 Cable shield and grounding

If a shielded cable is necessary, connect the cable shield on both ends to the grounding potential.

In the device, the cable shield must be connected directly to the internal ground terminal.

The ground terminal outside on the housing must be connected to the grounding potential with low impedance.

DANGER!

In hazardous areas, the grounding is carried out according to the installation instructions.

CAUTION!

Significant potential differences exist inside galvanization plants as well as on vessels with cathodic corrosion protection. A two-sided shield grounding can cause unacceptably high shield currents as a result.

CAUTION!

The metallic and wetted parts (process connection, cap flange, measuring cell and separating diaphragm etc.) are conductive connected with the inner and outer ground terminal on the housing.

OPTIBAR DP 7060 C

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OPTIBAR DP 7060 C

4.3 Electrical connection

The connection of the power supply and the signal output is carried out via spring-loaded terminals in the housing. The display and adjustment module is connected via contact pins with the interface adapter.

4.3.1 Connection in the terminal compartment

ELECTRICAL CONNECTIONS 4

Figure 4-7: Terminal compartment from above

Procedure

• Unscrew the housing cover.

• If present, remove the display and adjustment module by turning it to the left.

• Loosen union nut of the cable gland.

• For preparation of connection cable refer to

• Push the cable through the cable gland into the terminal compartment.

• Insert the wire ends into the open terminals according to the wiring plan. Flexible cores with

cable end sleeves as well as solid cores can be inserted directly into the terminal openings. In case of flexible cores, press the spring terminal with a small screwdriver to open the terminal opening.

• Check the proper hold of the wires in the terminals by lightly pulling on them.

• Connect the cable shield to the internal ground terminal, connect the outer ground terminal to

the customer/plant equipotential bonding.

• Tighten the union nut of the cable gland. The sealing ring must completely enclose the cable.

• Screw the housing cover back on.

Cable preparation

on page 31.

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4 ELECTRICAL CONNECTIONS

4.3.2 Single chamber housing

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

The following illustration applies to both the non-Ex as well as the Ex ia, the Ex d and the Ex d ia version.

Electronics compartment

OPTIBAR DP 7060 C

1 Power supply / signal output 2 Interface adapter for the display and adjustment module 3 Digital interface 4 Ground terminal for connection of the cable shield

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OPTIBAR DP 7060 C

4.3.3 Double chamber housing

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

The following illustration applies to both the non-Ex as well as the the Ex ia, and the Ex d version.

Electronics compartment

ELECTRICAL CONNECTIONS 4

1 Internal connection to terminal compartment 2 Interface adapter for the display and adjustment module

Terminal compartment

1 Power supply / signal output 2 Interface adapter for the display and adjustment module 3 Ground terminal for connection of the cable shield

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4 ELECTRICAL CONNECTIONS

4.3.4 Double chamber housing Ex d ia

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

Electronics compartment

1 Power supply / signal output 2 Interface adapter for the display and adjustment module 3 Digital interface

OPTIBAR DP 7060 C

Terminal compartment

1 Power supply / signal output 2 Ground terminal for connection of the cable shield

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OPTIBAR DP 7060 C

4.4 Grounding the measuring device

WARNING!

Within galvanic plants as well as vessels with cathodic corrosion protection there are considerable potential differences. Considerably equipotential bonding currents can be caused via the cable shield when the shield is grounded on both ends. To avoid this, the cable shield must only be connected to the grounding potential on one side of the control cabinet in such applications. The cable shield must not be connected to the internal ground terminal in the device and the outer ground terminal on the housing not to the equipotential bonding!

CAUTION!

The metallic and wetted parts (process connection, cap flange, measuring cell and separating diaphragm etc) are conductive connected with the inner and outer ground terminal on the housing.

If a shielded cable is necessary, connect the cable shield on both ends to the grounding potential. In the signal converter, the cable shield must be connected directly to the internal ground terminal. The ground terminal outside on the housing must be connected to the equipotential bonding with low impedance. If equipotential bonding currents are expected, the evaluation side must be connected with a ceramic capacitor (e.g. 1 nF, 1500 V). The low frequency equipotential bonding currents are thus suppressed, but the protective effect against high frequency interference signals remains.

ELECTRICAL CONNECTIONS 4

4.5 Description of the current output

The current output is a 2-wire 4…20 mA output with a low alarm of 3.6 mA and high alarm of

21 mA set by default. A high frequency HART information on the current output, refer to

signal superimposes this signal. For further

Technical data

on page 63.

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5 START-UP

5.1 Start-up

The pressure transmitter may only be started up after it has been completely installed and checked by appropriately qualified personnel. Switch on the operating voltage for start-up. Prior to applying the operating voltage, it is essential to check the correctness of the process connection and the electrical connection and ensure that the impulse line has been completely filled with the process medium. Then proceed with start-up.

Prior to applying the operating voltage check that

1. the process connection fits properly

2. the signal and, if necessary, supply lines are properly connected

3. the impulse lines are completely filled with the process medium

After connecting the differential pressure transmitter to the power supply or after voltage recovery, the device performs a self test for approximately 10 seconds.

Self test routine

1. Internal check of the electronics.

2. Indication of the device type, hardware and software version as well as the measurement loop

name on the display or PC.

3. Indication of a status message on the display or PC.

4. Output signal jumps to the set alarm current.

5. After that the current measuring value is outputted to the signal cable.

OPTIBAR DP 7060 C

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OPTIBAR DP 7060 C

5.2 Keypad functions

INFORMATION!

The device can be configured either via the relevant fieldbus or the adjustment module.

The display and adjustment module is used for indication of measuring values, adjustment and diagnosis.

START-UP 5

1 LCD display 2 Function buttons

The device is operated via the four keys of the display and adjustment module 2. The LC display 1 indicates the individual menu items. Approx. 60 minutes after the last pressing of a key, an

automatic reset in the indication of measuring values is triggered. Any values not confirmed with [OK] will not be saved.

[OK]

• Move back to the menu overview

• Confirm selected menu

• Editing the parameters

• Store value

[Z]

• Change measured value

• Select list entry

• Select editing position

[+]

• Change value of the parameter

[ESC]

• Cancel entry

• Jump to next higher menu

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5 START-UP

5.3 Quick setup

To quickly and easily adapt the device to the application, select the menu item "Quick setup". This parameter adjustment essentially involves the selection of the application, position correction and adjustment of the span.

In this chapter, not all settings are displayed graphically but all settings are described.

OPTIBAR DP 7060 C

1 Measurement loop name

Measurement loop name

Measurement loop nameMeasurement loop name Assign a suitable measurement loop name

2 Adjustment units

Adjustment units

Adjustment unitsAdjustment units Determine the adjustment and temperature units of the device. and Unit of static pressure

Unit of static pressure

Unit of static pressureUnit of static pressure Determine the unit of static pressure.

3 Application

Application

ApplicationApplication The selection includes differential pressure, level, flow, interface and density measurement.

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OPTIBAR DP 7060 C

5.3.1 Adjustment differential pressure

Adjustment differential pressure

1 Sensor mounting correction

Sensor mounting correction

Sensor mounting correctionSensor mounting correction In this menu item you compensate the influence of the installation position of the device (offset) on the measured value.

2 Zero

Zero

ZeroZero In this menu item you determine the zero point of your measurement (LRV) This value corresponds to the output signal of 4 mA.

3 Span

Span

SpanSpan This value corresponds 100%, or rather an output signal of 20 mA (URV) If the zero point is actually 0, this value corresponds to the measuring span.

In bidirectional measurements the zero point has to be set in the negative measurement range. e.g. Zero 0%: -250 mbar Span 100%: 250 mbar Total span: 500 mbar

START-UP 5

5.3.2 Adjustment level

Adjustment level

1 Sensor mounting correction

Sensor mounting correction

Sensor mounting correctionSensor mounting correction In this menu item you compensate the influence of the installation position of the device (offset) on the measured value.

2 Min.-adjustment

Min.-adjustment

Min.-adjustmentMin.-adjustment Enter the (pressure) value for the min. level. At 0% this corresponds to the output signal of 4 mA.

3 Max.-adjustment

Max.-adjustment

Max.-adjustmentMax.-adjustment Enter the (pressure) value for the max. level. At 100% this corresponds to the output signal of 20 mA.

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5 START-UP

5.3.3 Adjustment flow

Adjustment flow

1 Sensor mounting correction

Sensor mounting correction

Sensor mounting correctionSensor mounting correction In this menu item you compensate the influence of the installation position of the device (offset) on the measured value.

2 Min.-adjustment

Min.-adjustment

Min.-adjustmentMin.-adjustment Enter the (pressure) value for the min. flow. At 0% this corresponds to the output signal of 4 mA.

3 Max.-adjustment

Max.-adjustment

Max.-adjustmentMax.-adjustment Enter the (pressure) value for the max. flow. At 100% this corresponds to the output signal of 20 mA.

4 Linearization

Linearization

LinearizationLinearization The following output characteristics are available for selection: Linear (Standard) To square root Bi-directional linear Bi-directional square root User programmable

OPTIBAR DP 7060 C

The adjustment "flow" is equal to the adjustment "differential pressure", with the additional setting for square root characteristics and low-flow cut-off.

5.3.4 Adjustment density

Adjustment density

1 Sensor mounting correction

Sensor mounting correction

Sensor mounting correctionSensor mounting correction In this menu item you compensate the influence of the installation position of the device (offset) on the measured value.

Distance max./min.

Distance max./min..

Distance max./min.Distance max./min. Enter the distance between both measuring points.

2 Min.-adjustment

Min.-adjustment

Min.-adjustmentMin.-adjustment Enter the (pressure) value for the min. density. This corresponds to the output signal of 4 mA.

3 Max.-adjustment

Max.-adjustment

Max.-adjustmentMax.-adjustment Enter the (pressure) value for the max. density. At 100% this corresponds to the output signal of 20 mA.

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OPTIBAR DP 7060 C

5.4 Extended adjustment

The main menu is divided into five sections:

• Start-up

• Display

• Diagnosis

• Additional adjustments

• Info

5.4.1 Start-up

START-UP 5

Measurement loop name

Application In this menu item you select the application: differential pressure, level, flow, density and interface

Units In this menu item the adjustment units, as well as the temperature unit are determined. The selection

Assign a unique device ID. This is useful or even necessary in digital systems and for monitoring large systems.

are available. The default setting is differential pressure.

of the adjustment unit determines the unit displayed in the "Min-adjustment" and "Max-adjustment" items. In "Level" mode, it is possible to carry out the adjustment in a height unit (e.g. meters). To do so, the density of the medium must also be specified.

Adjustment units Differential pressure and flow

Temperature unit °C, °F and K

Static pressure mbar, bar, Pa, kPa, MPa, psi, mmH2O,

Differential pressure and flow

Differential pressure and flowDifferential pressure and flow mbar, bar, Pa, kPa, MPa, psi, mmH2O, mmHg, inH2O, inHg and user-defined

Level

LevelLevel Density input required: mm, cm, m, in and ft

Density measurement

Density measurementDensity measurement

and lb/ft

kg/dm

Interface

InterfaceInterface mm, cm, m, in and ft with density input/unit of media

mmHg, inH2O and inHg

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5 START-UP

OPTIBAR DP 7060 C

Sensor mounting correction

The mounting position of the device has a great impact on the measured value (offset), especially with small measuring ranges and isolating systems. The sensor mounting correction compensates this offset. The sensor mounting correction can automatically take on the current measured value as correction value (auto correct). Alternatively, this correction value can also be manually entered using the "Edit" function. Once the sensor mounting correction has taken place, the measured value is corrected to 0. The sensor mounting correction can compensate a maximum of 20% of the nominal range.

Offset Input in adjustment unit, automatic transfer

of the current measured value

Adjustment Adjustment refers to setting the zero point (zero) and maximum measured value (span). These values

correspond to the values of 4 and 20 mA. If the adjustment ranges are exceeded, the message "Outside parameter limits" is displayed.

Distance Density

Density

DensityDensity Distance in m (for kg/cm

Interface

InterfaceInterface

) and ft (for lb/ft3)

Distance in mm, cm, m, in and ft

Min.-adjustment / Zero Process pressure, differential pressure

Process pressure, differential pressure

Process pressure, differential pressureProcess pressure, differential pressure Zero in %, pressure Level and flow (standard 0%)

Level and flow (standard 0%)

Level and flow (standard 0%)Level and flow (standard 0%) Min. in X %, pressure or filling height Density

Density

DensityDensity Min. in X %, density Interface

Interface

InterfaceInterface Min. in X %, interface

Max.-adjustment / Span Process pressure, differential pressure

Process pressure, differential pressure

Process pressure, differential pressureProcess pressure, differential pressure Span in %, pressure Level and flow (standard 100%)

Level and flow (standard 100%)

Level and flow (standard 100%)Level and flow (standard 100%) Min. in X %, pressure or filling height Density

Density

DensityDensity Min. in X %, density Interface

Interface

InterfaceInterface Min. in X %, interface

Damping For the damping of process-dependent measured value fluctuations, you can choose a suitable

integration time. The values which can be entered are from 0 … 999 seconds with an increment of 0.1 seconds.

Integration time In 0.1 second increments

Linearization A linearization is necessary for all vessels in which the volume does not increase linearly with the

level height, e.g. in a horizontal cylindrical or spherical tank, and the indication or output of the volume is required. Corresponding linearization curves are preprogrammed for these vessels. They represent the correlation between the level percentage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. Enter the desired parameters using the function buttons and save the entries. Note the following if the differential pressure signal converter with corresponding approval is used as part of an overfill protection system according to WHG (Water Resources Act): If a linearization curve is selected, the measuring signal is no longer linearly proportional to the level. This must be taken into consideration by the user, particularly when setting the switching point on the limit signal indicator.

Type of linearization Level

Level

LevelLevel Linear, Horiz.cylinder, Sphere and User programmable

The square of the flow is proportional to the pressure differential at the orifice plate or averaging pitot tube:

~dp

q To establish a linear relationship between flow rate and output variable, a square root extraction is required: q~√dp The differential pressure transmitter has this square root function. It is selected in menu item "linearization curve". Enter the desired parameter using the appropriate keys and save your entries. When selecting the "bi-directional square root" flow, the minimum adjustment must be entered with a negative sign.

Type of linearization Flow

Flow

FlowFlow Linear, To square root, Bi-directional linear, Bi-directional square root and User programmable

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OPTIBAR DP 7060 C

START-UP 5

Current output In the current output menu, the saturation region for above or below a threshold is set. Under

Lock adjustment / Unlock adjustment

"Current output min./max." these limit values can be set. The factory setting is 3.8 mA and 20.5 mA. This corresponds to the NAMUR recommendation NE 43.

Mode Output characteristic 0...100% = 4...20 mA or

Failure mode ≤ 3.6 mA, ≥ 21 mA, last valid measured value

Min. and Max.

In this menu item, a 4-digit PIN can be activated, which protects against undesirable or unintended changes of the settings. With a PIN active, remote access via software or other systems is also no longer possible.

Run now

Min. current 3.8 mA, 4 mA

Max. current 20.5 mA, 20 mA

0...100% = 20...4 mA Additional bi-directional flow:

20...4...20 mA or

4...20...4 mA

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5 START-UP

5.4.2 Display

OPTIBAR DP 7060 C

Menu language In this menu item you can set the desired language.

Displayed value 1 and 2

Backlight A backlight on the display is available, which can be turned on or off in this menu. By default, this

Factory settings: English

German, English, French, Spanish, Portuguese, Italian, Dutch, Russian, Turkish, Polish and Czech

In this menu item you can define how the measured value should be presented on the display. The factory setting is "Linear percent".

"Level" Filling height or Pressure (Adjustment units),

Static pressure, Percent, Scaled, Current output, Linear percent, Meas. cell temp. and Electronics temperature

"Differential pressure" Differential pressure, Static pressure, Percent,

Scaled, Current output, Linear percent, Meas. cell temp. and Electronics temperature

"Flow" Flow, Differential pressure, Static pressure,

Pressure/percent, Scaled, Current output, Linear percent, Totalizer 1, Totalizer 2, Meas. cell temp. and Electronics temperature

"Interface" Interface height, Differential pressure, Percent,

Scaled, Current output, Linear percent, Meas. cell temp. and Electronics temperature

"Density" Density, Differential pressure, Percent, Scaled,

Current output, Linear percent, Meas. cell temp. and Electronics temperature

function is disabled.

Off, On

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OPTIBAR DP 7060 C

START-UP 5

5.4.3 Diagnosis

Device status Status signals Check function, Out of Specification, Maintenance required, Failure

Peak value The respective minimum and maximum pressure values are stored in the device. Under "Peak

Simulation In menu item "Simulation", measured values can be simulated via the current output. These are

values", these values can be viewed or reset. In addition to the pressure, the minimum and maximum values of the sensor cell and the electronics temperature is stored. These can be viewed or reset here.

Peak value "Pressure"

Peak value "Differential pressure"

Peak value "Static pressure"

Peak value "Meas. cell temp."

Peak value "Electronics temperature"

issued as both analogue and digital (via HART minutes after the last key stroke.

For applications "Differential pressure"

For applications "Flow"

For applications "Level"

For applications "Interface"

For applications "Density"

Reset peak value

). The simulation is automatically cancelled 60

Differential pressure, Static pressure, Percent, Current output, Linear percent, Meas. cell temp. and Electronics temperature

Flow, Differential pressure, Static pressure, Pressure, Scaled, Current output, Linear percent, Meas. cell temp. and Electronics temperature

Filling height or Pressure (Adjustment units), Static pressure, Percent, Current output, Linear percent, Meas. cell temp. and Electronics temperature

Interface height, Differential pressure, Percent, Current output, Linear percent, Meas. cell temp. and Electronics temperature

Density, Differential pressure, Percent, Current output, Linear percent, Meas. cell temp. and Electronics temperature

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5 START-UP

5.4.4 Additional adjustments

OPTIBAR DP 7060 C

PIN In this menu item the PIN can be changed. This option is only available if it has been enabled under

Date / Time Internal clock setting

Reset For further information refer to

Copy instrument settings

Special parameters

Scaling In menu item "Scaling variable" you define the scaling variables and the scaling unit for the level

Current output In this menu item it is determined which measured variable relates to which current output. Under

"Setup - Lock adjustment". The PIN is "0000" by default factory conditions.

0000 Change PIN

Write date, time, data in device

Reset

on page 51.

Factory settings, Basic settings, Totalizer 1 and Totalizer 2

For further information refer to

Copy instrument settings

Changing these settings is possible only after consultation with a service employee.

mode. In menu item "Scaling format" you define the scaling format on the display and the scaling of the level measurement for 0% and 100%.

Scaling variable Scaling variable

Scaling format Scaling format

"Current output - Adjustment", the current output can be assigned a corresponding measured value.

Current output variable

Current output, adjustment

Saving the device settings

Scaling unit

100% corresponds - user-defined value

0% corresponds - user-defined value

For applications "Level" Filling height or Pressure (Adjustment units), Static pressure, Percent, Scaled, Linear percent, Meas. cell temp. and Electronics temperature

For applications "Differential pressure" Differential pressure, Static pressure, Percent, Linear percent, Meas. cell temp. and Electronics temperature

For applications "Flow" Flow, Differential pressure, Static pressure, Pressure, Percent, Scaled, Linear percent, Meas. cell temp. and Electronics temperature

For applications "Interface" Interface height, Differential pressure, Percent, Scaled, Linear percent, Meas. cell temp. and Electronics temperature

For applications "Density" Density, Differential pressure, Percent, Scaled, Linear percent, Meas. cell temp. and Electronics temperature

0% = 0% or 100% = 100%

on page 52.

HART®-Mode The differential pressure transmitter offers the HART® modes "Analogue current output" and "Fix

current (4 mA). Under "Fix current (4 mA)", up to 64 sensors can be operated on a two-wire multidrop mode. Each device must be assigned a HART

signal is fixed at 4 mA. Under "Analogue current output", however, a 4…20 mA signal can also be issued for the assigned HART

HART® address

Output mode

address in multidrop mode.

0...63

Analogue current output with HART® or Fix current (4 mA) with HART

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address between 0 und 63. The analogue

OPTIBAR DP 7060 C

START-UP 5

Flow element charact.

In this menu item more information can be given on the primary elements used in the "flow" application. This can be displayed as either flow or mass flow. The respective display and adjustment units can then be selected accordingly.

Unit Volume flow, Mass flow and User-defined

Adjustment

mbar, bar, Pa, kPa, MPa, psi, mmH2O, mmHg, inH2O, inHg and Userdefined

0 % = xxxx m3/h, 100 % = xxxx m3/h

5.4.5 Info

Device name Device name

Serial number

Instrument version Software version

Hardware version

Factory calibration Factory calibration date

Date of last change

Sensor characteristics Order-related device characteristics

5.5 Reset

The reset function resets specific user entries. There are two reset functions available.

5.5.1 Delivery status

Restore the default values at the time of delivery, including the order-specific settings. A false signal suppression, user programmable linearization curve as well as the measured value memory will be deleted.

5.5.2 Basic settings

Reset the set data, including special parameters to the default values of the manufacturer. A false signal suppression, user programmable linearization curve as well as the measured value memory will be deleted.

The following menu items are affected during a reset

Menu item Parameter Default

Measurement loop name Sensor

Application No reset Unit Adjustment units mbar (cell ≤ 500 mbar)

Sensor mounting correction 0.00 bar

Adjustment Zero / Min. adjustment 0.00 bar - 0.00%

Damping Integration time 0.0 seconds

bar (cell ≥ 1 bar)

Temperature unit °C

Span / Max. adjustment +URL in bar - 100%

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5 START-UP

Menu item Parameter Default

OPTIBAR DP 7060 C

Current output Current output mode Output characteristic 4...20 mA

Lock adjustment Unlock

Language English

Displayed value 1 Current output in % Displayed value 2 Meas. cell temp. in °C

Backlight Off

Simulation Differential pressure

PIN 0000

Scaling Scaling variable Volume in L

HART® mode

5.6 Saving the device settings

We recommended noting the parameters and archiving them afterwards. They are thus available for multiple use or service purposes. If the pressure transmitter is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module. The data remain there permanently even if the sensor power supply fails. If it is necessary to exchange the signal converter, the display and adjustment module is inserted into the replacement device and the data are written into the signal converter under the menu item "Copy device data".

Failure mode ≤ 3.6 mA

Current output variable Linear percent - Level

Current output, adjustment 0...100% = 4...20 mA

Current output min./max. Min. 3.8 mA

Max. 20.5 mA

Scaling format 0% = 0 L / 100% = 0 L

Address 0

5.6.1 Copy device settings

This function allows you to upload the selected data to the display and adjustment module or download selected data to the signal converter. This function serves as a backup of the data, since it is retained even if the power fails.

The following settings are saved:

• all settings from the "Setup" and "Display" menus

• the menu items "Reset" and "Date/Time"

• Special parameters

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OPTIBAR DP 7060 C

5.7 Diagnosis memory

The device has several internal memories which are available for diagnosis purposes. The data remain even with voltage interruption.

Measured value memory

Measured value memoryMeasured value memory Up to 60,000 measured values can be stored in a ring memory. Each entry contains a time stamp as well as the respective measured value. Storable values are for example:

• Differential pressure

• Static pressure

• Level

• Flow rate

• Density

• Interface

• Percent value

• Linear percent

• Scaled values

• Meas. cell temp.

• Electronic temperature

START-UP 5

With the default factory settings, the measured value memory is active and stores differential pressure, measurement reliability and electronics temperature every minute. The requested

values and recording conditions are set via a PC with PACTware with EDD.

Event memory

Event memoryEvent memory Up to 500 events are automatically stored with a time stamp in the event memory (nondeletable). Each entry contains date/time, event type, event description and value. Event types are for example:

• Modification of a parameter

• Switch-on and switch-off times

• Status message acc. to NE 107

• Error message acc. to NE 107

The data are read out via a PC with PACTware

/DTM or the control system with EDD.

/DTM or the control system

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5 START-UP

5.8 Failures and diagnostics

The operator of the system is responsible for taking suitable measures to remove interferences. The differential pressure transmitter offers maximum reliability. Nevertheless, faults can occur during operation. The first measures are to evaluate the error messages, check the output signals as well as the verification of measurement errors.

Asset Management and diagnostics acc. to NE 107

Asset Management and diagnostics acc. to NE 107Asset Management and diagnostics acc. to NE 107 The device features self-monitoring and diagnostics according to NE 107 and VDI/VDE 2650. In addition to the status messages in the following tables there are more detailed error messages available under the menu item "Diagnostics" via the display and adjustment module,

PACTware

Status messages

Status messagesStatus messages The status messages are divided into the following categories in accordance with NE 107:

• Failure

Failure

FailureFailure Due to a malfunction in the device, a failure message is outputted. This status message is always active. It cannot be deactivated by the user.

• Check function

Check function

Check functionCheck function The device is in operation, the measured value is temporarily invalid. This status message is inactive by default. It can be activated by the user via PACTware/DTM or EDD.

• Out of specification

Out of specification

Out of specificationOut of specification The measured value is unstable because the device specification is exceeded. This status

message is inactive by default. It can be activated by the user via PACTware

• Maintenance required

Maintenance required

Maintenance requiredMaintenance required Due to external influences, the device function is limited. The measurement is affected, but the measured value is still valid. Plan in maintenance for the device because a failure is expected in the near future. This status message is inactive by default. It can be activated by

the user via PACTware

/DTM and EDD.

/DTM or EDD.

OPTIBAR DP 7060 C

/DTM or EDD.

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OPTIBAR DP 7060 C

5.8.1 Error codes

Failure

START-UP 5

Code

Cause Action or description

Text message

F013 No measurement value available

F017 Adjustment span too small

F025 Error in the linearisation table

F36 No operable sensor software

F40 Error in the electronics

F041 Error in the electronics

F080 General software error Disconnect operating voltage

F113 Communication error with the display and adjustment module,

operating software PACTware disturbed

F125 Inadmissible electronics temperature

F260 Error in the calibration

F261 Error in the configuration

F265 Measurement function disturbed

F266 Inadmissible operating voltage

No valid measured value available

Adjustment not within specification

Index markers are not continuously rising, for example illogical value pairs

Failed or interrupted software update

Hardware defect Exchange the electronics or send

No connection to sensor electronics

EMC interference Remove EMC influences

Temperature of the electronics in the non-specified section

Error in the calibration carried out in the factory Error in EEPROM

Error during setup Error when carrying out a reset

Sensor no longer carries out a measurement

Operating voltage is below the specified range

Overpressure, underpressure, measuring cell defective

Change adjustment according to the limit values

Check linearisation table, Delete table/Create new

Repeat software update Check electronics version Exchange the electronics or send device for repair

device for repair

Check connection to sensor electronics (with remote version)

briefly

Check ambient temperature Isolate electronics Use device with higher temperature range

Exchange the electronics Send device for repair

Repeat setup, Repeat reset

Carry out a reset Disconnect operating voltage briefly

Check electrical connection - if necessary, increase operating voltage

Check function

Code Text message

C700 Simulation active

Cause Action or description

A simulation is active Finish simulation

Automatic end after 60 minutes

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5 START-UP

Out of specification

OPTIBAR DP 7060 C

Code Text message

S600 Inadmissible electronics temperature

S603 Inadmissible operating voltage

Maintenance required

Code Text message

M500 Error with the reset delivery status

M501 Error in the non-active linearization table

M502 Error in the event memory

M504 Error on a device interface

M507 Error in the device settings

Cause Action or description

Temperature of the electronics in the non-specified section

Operating voltage below specified range

Check ambient temperature Isolate electronics Use device with higher temperature range

Check electrical connection - if necessary, increase operating voltage

Cause Action or description

Saved reset delivery status is incorrect

Index markers are not continuously rising, for example illogical value pairs

Hardware error in EEPROM Exchange the electronics

Hardware defect Check connections

Error during setup Error when carrying out a reset

Send device for repair

Check linearisation table, Delete table/Create new

Send device for repair

Exchange the electronics Send device for repair

Repeat setup, Repeat reset

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OPTIBAR DP 7060 C

5.8.2 Check 4...20 mA signal

Connect a multimeter in the suitable measuring range according to the wiring plan.

Error code Cause Action or description

START-UP 5

4...20 mA signal is missing Faulty connection to power supply

No power supply Check cable for breaks; repair if

Operating voltage too low or load-resistance too high

Signal is >22 mA or <3.6 mA Electronic module or sensor

defective

DANGER!

In hazardous area applications, the regulations for the wiring of intrinsically safe circuits must be observed.

5.8.3 Error messages via the display and operating module

Error code Cause Action or description

E013 No measurement value available

or pressure greater than nominal range

E017 Adjustment span too small Repeat with modified values

E036 No executable signal converter

software

E041 Hardware error Exchange the device or send

Check connection and if necessary correct according to wiring plan

necessary

Check, adapt if necessary

Exchange the device or send device for repair

Carry out software update or send device for repair

device for repair

Depending on the reason for the fault and the measures taken, the steps described previously may need to be carried out again.

5.8.4 Change electronic insert

In case of a defect, the electronic insert can be exchanged by the user against an identical type. If no electronic insert is available on site, it can be ordered from the respective local sales representative. To order a replacement, the serial number is required. This is located on the nameplate of the device or on the delivery note.

WARNING!

Installation, assembly, start-up and maintenance may only be performed by personnel trained in explosion protection

explosion protection. Additional regional standards, safety directives and laws must be observed

explosion protectionexplosion protection at all times.

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5 START-UP

5.8.5 Software update

The following components are required for an update of the device software:

• Sensor

• Power supply

• USB interface adapter

• PC with PACTware

• Software update as file

The latest version of the device software can be found on the manufacturer website. Further information is provided in the software update file.

Certain approvals can be subject to a specific software version. Therefore, when carrying out an update, ensure the approval is retained.

OPTIBAR DP 7060 C

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OPTIBAR DP 7060 C

6.1 Replacement

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

WARNING!

Installation, assembly, start-up and maintenance may only be performed by personnel trained in explosion protection

explosion protection. Additional regional standards, safety directives and laws must be observed

explosion protectionexplosion protection at all times.

DANGER!

Observe the national regulations for electrical installations!

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

SERVICE 6

DANGER!

Check whether the ambient air around the differential pressure transmitter is explosive. Opening the device in an explosive atmosphere may result in ignition and explosion.

CAUTION!

The process medium may cause the differential pressure transmitter to become extremely hot. Possible risk of burning. For this reason, promptly shut off the process or isolate the differential pressure transmitter sufficiently from the product prior to starting work and check that it has cooled down to room temperature.

6.2 Maintenance

When used correctly, no maintenance is required in normal operation. In some applications, the measurement can be distorted by adhesive media. In this case, suitable measures should be taken to avoid adhesions and especially hardening on the diaphragm surface and in the pressure connection.

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6 SERVICE

6.3 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

6.4 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local sales office.

6.5 Repairs

OPTIBAR DP 7060 C

Repairs may be carried out exclusively by the manufacturer or the manufacturer authorised specialist companies.

6.6 Returning the device to the manufacturer

6.6.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

CAUTION!

If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that is safe to handle and stating the product used.

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OPTIBAR DP 7060 C

6.6.2 Form (for copying) to accompany a returned device

Company: Address:

Department: Name:

Tel. no.: Fax no.:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

SERVICE 6

This medium is: water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

6.7 Disposal

CAUTION!

Disposal must be carried out in accordance with legislation applicable in your country.

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7 TECHNICAL DATA

7.1 Measuring principle

1 Fill fluid 2 Temperature sensor 3 Absolute pressure sensor 4 Differential pressure sensor 5 Overload system 6 Separating diaphragm

OPTIBAR DP 7060 C

The process pressure is transferred via the separating metallic diaphragms 6 of the high and low pressure side and the fill fluid 1 to the piezoresistive silicon sensor. Through the prevailing pressure differential, the silicon diaphragm of the differential pressure sensor 4 is deflected and changes the resistance value of the four piezoresistive elements in the bridge circuit. The change in resistance of the bridge circuit is proportional to the differential pressure. Additionally, the measured cell temperature 2 and the prevailing static pressure 3 on the low pressure side is measured and then made available to the signal converter for further processing. If the measurement limit is exceeded, the overload system 5 restricts the prevailing process pressure at the differential pressure sensor and protects it from damage.

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OPTIBAR DP 7060 C

TECHNICAL DATA 7

7.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).

Measuring system

Measuring principle Piezoresistive differential pressure cell

Application range • Flow measurement (volume or mass flow) with corresponding differential pressure

transmitter in gases, vapours and liquids

• Differential pressure measurement

• Interface and density measurement

• Level, volume and mass measurement of liquids

Measuring range 30 mbar...16 bar / 0.44...232 psi

Display and user interface

Display and user interfaceDisplay and user interface

Display on signal converter

Display function • Measured value display or derived measured value such as filling height, density, interface

Operating and display languages

Operation Local operation via 4 push buttons on the display and adjustment module

Remote operation • PACTwareTM, incl. Device Type Manager (DTM)

Integrated clock

Date format Day / Month / Year

Time format 12 hours / 24 hours

Time zone CET (Factory setting)

Rate deviation Maximum 10.5 minutes / year

• Dot-matrix display 45x27 mm / 1.77x1.06", illuminated

• Display turnable in 90° steps

• Digit size 13x7 mm / 0.51x0.27"

• Ambient temperatures below -20°C / -4°F may affect the readability of the display

position, volume or mass flow and total counter

• Warning and diagnostic information

• All parameters are accessible via the operating menu

German, English, French, Spanish, Portuguese, Italian, Dutch, Russian, Turkish, Polish and Czech

• HART

• AMS

• PDM

Hand Held Communicator from Emerson Process

from Emerson Process

from Siemens

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7 TECHNICAL DATA

Measuring accuracy

Differential pressure

Differential pressureDifferential pressure

Reference conditions acc. to IEC 60770-1

Reference conditions acc. to DIN EN 61298

Effect of ambient temperature

Effect of system pressure

Effect of mounting position

• Ambient temperature (constant): +18...+30°C / +64...+86°F

• Relative humidity (constant): 45...75%

• Ambient pressure (constant): 860...1060 mbar / 12.5...15.4 psi

• Mounting position: vertical

• Rising characteristics

• Measurement start at 0.00 bar / psi

• Process diaphragm: 316 L / 1.4404

• Fill fluid: silicone oil

• Material of process flanges: 316 L / 1.4404

• Power supply: 24 VDC ±3 VDC

• Load for HART

Includes the non-linearity, hysteresis and repeatability under reference conditions Applies to the digital interfaces (HART

4…20 mA current output. [% of the set span]

30 mbar / 0.44 psi < ±0.10% < ± 0.02% x TD 100 mbar / 1.5 psi - - < ±0.065% <±-0.035% + 0.01% x TD 500 mbar / 7.3 psi <±0.015% + 0.005% x TD

3 bar / 43.51 psi 16 bar / 232.1 psi <±-0.035% + 0.01% x TD

Ambient temperature effect on zero and span in relation to the set measuring span. Applies to the digital interfaces (HART

4…20 mA current output. [% of the set span]

30 mbar / 0.44 psi 30:1 <± 0.10% + 0.10% x TD <± 0.15% + 0.15% x TD 100 mbar / 1.5 psi 100:1 <± 0.15% + 0.15% x TD <± 0.15% + 0.20% x TD 500 mbar / 7.3 psi <± 0.08% + 0.05% x TD <± 0.12% + 0.06% x TD

3 bar / 43.51 psi 16 bar / 232.1 psi <± 0.15% + 0.015% x TD <± 0.15% + 0.20% x TD

Ambient temperature effect on zero point and span in relation to the set measuring span. Zero point errors can be calibrated out under operating pressure. Applies to the digital interfaces

(HART output. [% of the set span]

30 mbar / 0.44 psi 40 bar / 580 psi <± 0.10% x TD <± 0.10%

100 mbar / 1.5 psi 160 bar / 2320 psi

500 mbar / 7.3 psi

3 bar / 43.51 psi

16 bar / 232.1 psi

A position-dependent zero offset can be corrected. ≤0.1 mbar per 10° inclination

, Profibus PA, Foundation Fieldbus) as well as for the analogue 4…20 mA current

OPTIBAR DP 7060 C

: 250 Ω

, Profibus PA, Foundation Fieldbus) as well as for the analogue

TD < 5:1 TD > 5:1 TD < 10:1 TD > 10:1

, Profibus PA, Foundation Fieldbus) as well as for the analogue

up to TD -10...+60°C / +14...+140°F -40...+85°C / -40...+185°F

up to nominal pressure

on zero on span

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OPTIBAR DP 7060 C

TECHNICAL DATA 7

Long-term stability acc. to DIN 16086 and IEC 60770-1

Applies to the digital interfaces (HART®, Profibus PA, Foundation Fieldbus) as well as for the analogue 4…20 mA current output. [% of the set span]

<0.1% x TD (Turn Down) over a period of 5 years

Total performance in accordance with DIN 16086

At a temperature change of -10...+60°C / +14...+140°F, up to the indicated nominal pressure. [% of the set span]

up to TD Nominal pressure -10...+60°C / +14...+140°F 30 mbar / 0.44 psi 1:1 40 bar / 580 psi <± 0.24% 100 mbar / 1.5 psi 160 bar / 2320 psi <± 0.32% 500 mbar / 7.3 psi <± 0.18%

3 bar / 43.51 psi 16 bar / 232.1 psi <± 0.32%

The details of total performance comprise the reference accuracy, the effect of the ambient temperature on the zero signal and the measuring span as well as the effect of the static pressure on the measuring span.

)

lin

Dynamic output behaviour

on page 71

Dynamic output behaviour

=√ ((E

perf

ΔTZ

ΔTS

ΔPS

lin

ΔTZ+EΔTS

= Effect of ambient temperature on the zero signal = Effect of ambient temperature on the measuring span

= Effect of the static pressure on the measuring span

= Reference accuracy

)2+E

ΔPS

These parameters depend on the filling medium, temperature and, if applicable, the chemical seal. For more information refer to

Damping 63% of the input variable 0…999 seconds, adjustable in 0.1 second steps.

Temperature

TemperatureTemperature

The evaluation is made using the HART® output signal Resolution 1°C / 1.8°F Accuracy ± 1°K

System pressure

System pressureSystem pressure

Reference conditions acc. to IEC 60770-1

• Ambient temperature (constant): +18...+30°C / +64...+86°F

• Relative humidity (constant): 45...75%

• Ambient pressure (constant): 860...1060 mbar / 12.5...15.4 psi

• Mounting position: vertical

Reference accuracy acc. to DIN EN 61298

Includes the non-linearity, hysteresis and repeatability under reference conditions. Applies to the digital interfaces (HART

4…20 mA current output. [% of URL]

30 mbar / 0.44 psi 40 bar / 580 psi <± 0.10%

100 mbar / 1.5 psi 160 bar / 2320 psi

500 mbar / 7.3 psi

3 bar / 43.51 psi

16 bar / 232.1 psi

, Profibus PA, Foundation Fieldbus) as well as for the analogue

up to nominal

TD 1:1

pressure acc. to URL

absolute pressure

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7 TECHNICAL DATA

OPTIBAR DP 7060 C

Effect of ambient temperature

Long-term stability acc. to DIN EN 61298-1

Ambient temperature effect on zero and span. [% of URL]

up to nominal

pressure acc. to

URL absolute

pressure 30 mbar / 0.44 psi 40 bar / 580 psi <± 0.10% <± 0.15%

100 mbar / 1.5 psi 160 bar / 2320 psi

500 mbar / 7.3 psi

3 bar / 43.51 psi

16 bar / 232.1 psi <± 0.1% of URL over a period of 5 years

-10...+60°C / +14...140°F

-40...+80°C / -40...+176°F

Operating conditions

Temperature

TemperatureTemperature

Operating temperature / nominal temperature range

Ambient temperature -40...+80°C / -40...+176°F Storage temperature -40...+80°C / -40...+176°F Climate category 4K 4H (air temperature: -20...+55°C, humidity: 4...100% according to DIN EN 60721-3-4)

-40...+80°C / -40...+176°F

Further operating conditions

Ingress protection acc. to IEC 529 / EN 60529

Ingress protection acc. to IEC 529 / EN 60529Ingress protection acc. to IEC 529 / EN 60529

Plastic (PBT) Single chamber IP66 / IP67 NEMA 4X / 6P

Double chamber IP66 / IP67 NEMA 4X

Aluminium Single chamber IP66 / IP68 (0.2 bar / 2.9 psi) NEMA 4X / 6P

IP 68 (1 bar / 14.5 psi) -

Double chamber IP66 / IP67 NEMA 4X

IP66 / IP68 (0.2 bar / 2.9 psi) NEMA 4X

Stainless steel (electro-polished)

Stainless steel (precision casting)

Stainless steel Sensor for external housing IP 68 (25 bar / 362.6 psi) -

Single chamber IP69K -

Single chamber IP66 / IP68 (0.2 bar / 2.9 psi) NEMA 4X / 6P

IP 68 (1 bar / 14.5 psi) NEMA 4X

Double chamber IP66 / IP67 NEMA 4X

IP66 / IP68 (0.2 bar / 2.9 psi) NEMA 4X

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OPTIBAR DP 7060 C

Vibration

VibrationVibration

Reference conditions • Without mounting bracket

TECHNICAL DATA 7

• Process flanges 316 L / 1.4404 PN 160

• Single chamber housing, aluminium

Vibration resistance acc. to IEC 60770-1

Shock resistance acc. to IEC 60770-1

Noise acc. to IEC 60770-1

10...58 Hz, 0.35 mm

58...1000 Hz, 20 m/s 1 octave per minute, 10 cycles per axis

500 m/s2, 6 ms 100 shocks per axis

10...200 Hz, 1 (m/s2)2/Hz

200...500 Hz, 0.3 (m/s 4 hours per axis

2)2

/Hz

Materials

Gaskets

GasketsGaskets EPDM -40...+85°C / -40...+185°F FKM -15...+85°C / -4...+185°F PTFE -40...+85°C / -40...+185°F NBR -25...+85°C / -4...+185°F

Filling oil

Filling oilFilling oil Silicone oil -40...+85°C / -40...+185°F

Wetted parts

Wetted partsWetted parts

Process connection, screwed flange

Separating diaphragm 316 L / 1.4404

Drain and vent valves 316 L / 1.4404

Internal transmission fluid

Non-wetted parts

Non-wetted partsNon-wetted parts

Electronics housing Plastic PBT (Polyester), powder coated die-cast aluminium, 316 L / 1.4404

Housing cover sealing ring

Inspection window in housing cover (display, adjustment module)

Screws and bolts for the side flanges

Grounding flange 316 Ti, 316 L / 1.4404

316 L / 1.4404

Silicone oil

Silicone (aluminium or plastic housing), NBR (stainless steel housing)

Polycarbonate (UL746-C listed)

PN 160: hexagon screw DIN 931 M8 x 90 A4 70, hexagon nut DIN 934 M8 A4 70

Process connection

Standard 1/4-18 NPT (female)

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7 TECHNICAL DATA

Electrical connections

Mechanical

MechanicalMechanical

Cable gland M20 x 1.5 mm

Cable diameter 5...9 mm / 0.20...0.35"

Cable entry 1/2 NPT

Core cross-section

Electrical

ElectricalElectrical

Supply voltage Non-Ex device: 9.6...35 VDC

Reverse polarity protection

Permissible residual ripple

Non-Ex devices for Un 12 VDC (9.6 < UB < 14 VDC) ≤0.7 V

Ex ia devices, Ex ia d devices

Load R

Potential connection in device

Overvoltage category III

Protection class II

6...12 mm / 0.24...0.47"

10...14 mm / 0.39...0.55"

Blind plug: M20 x 1.5 mm, 1/2-14 NPT

Closing cap: M20 x 1.5 mm, 1/2-14 NPT

Connector option: M12 x 1, Harting HAN 7D,8D, 7/8 FF

Solid wire with cords: 0.2 mm...2.5 mm2 / AWG 24...14

Cord with wire end sleeve: 0.2 mm...1.5 mm2 / AWG 24...16

Ex ia device: 9.6...30 VDC

Ex d device: 9.6...35 VDC

Ex ia d device: 15...35 VDC

Integrated

for Un 24 VDC (18 < UB < 35 VDC) ≤1.0 V

=(UB-9.6) / 22 mA

L,max

Electronics: not electrically isolated

Ground terminal: galvanically connected with process connection

(16...400 Hz)

eff

(16...400 Hz)

eff

OPTIBAR DP 7060 C

Inputs and outputs

Output signal

Output signalOutput signal

Output signal

Signal resolution 0.3 µA

Error signal of current output (adjustable)

Max. output current 21.5 mA Boot-up current ≤10 mA for 5 ms after switching on, then ≤3.6 mA

Damping 0...999 seconds, adjustable

4...20 mA / HART® version 7.3

3.8...20.5 mA (factory setting acc. to. NAMUR recommendation)

High alarm ≥21 mA Low alarm ≤3.6 mA, last valid measurement

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OPTIBAR DP 7060 C

TECHNICAL DATA 7

Approvals and certificates

CE The device fulfils the statutory requirements of the EC directives. The manufacturer certifies

Electromagnetic compatibility (EMC)

NAMUR NE 21 - Electromagnetic compatibility of equipment

Classification according to Pressure Equipment Directive (PED 97/23/EC)

that these requirements have been met by applying the CE marking.

EMC conformity for EN 61326-1 (05/2006)

NE 43 - Signal level for the failure information of digital transmitters NE 53 - Compatibility of field devices and display/adjustment components NE 107 - Self-monitoring and diagnosis of field devices

PN160 (MWP 2320 psi) - For gases of fluid group 1 and liquids of fluid group 1, the requirements are fulfilled according to article 3, paragraph 3 (sound engineering practice).

7.3 Pressure ranges

Nominal range 30 mbar 100 mbar 500 mbar 3 bar 16 bar

Limit URL (upper)

Limit LRL (lower)

Smallest adjustable measuring span

Turn down 30:1 100:1 100:1 100:1 100:1

MWP (maximum system pressure)

Minimum system pressure

1 MWP corresponds to the PS designation in the PED (maximum system pressure)

30 mbar 100 mbar 500 mbar 3 bar 16 bar

-30 mbar -100 mbar -500 mbar -3 bar -16 bar

1 mbar 1 mbar 5 mbar 30 mbar 160 mbar

40 bar 160 bar 160 bar 160 bar 160 bar

5 mbar abs (under reference conditions)

Nominal range 0.44 psi 1.50 psi 7.30 psi 43.51 psi 232.1 psi

Limit URL (upper)

Limit LRL (lower)

Smallest adjustable measuring span

Turn down 30:1 100:1 100:1 100:1 100:1

MWP (maximum system pressure)

Minimum system pressure

1 MWP corresponds to the PS designation in the PED (maximum system pressure)

0.44 psi 1.50 psi 7.30 psi 43.51 psi 232.1 psi

-0.44 psi -1.45 psi -7.25 psi -43.51 psi -232.1 psi

0.015 psi 0.015 psi 0.073 psi 0.44 psi 2.32 psi

580 psi 2321 psi 2321 psi 2321 psi 2321 psi

0.073 psi abs (under reference conditions)

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7 TECHNICAL DATA

7.4 Ambient temperature effect on current output

< 0.05% / 10 K, max. < 0.15%, each case at -40…+80°C / -40…+176°F

Figure 7-1: Ambient temperature effect on current output

1 Falling characteristics 2 Rising characteristics

OPTIBAR DP 7060 C

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OPTIBAR DP 7060 C

7.5 Dynamic output behaviour

Figure 7-2: Behaviour for an sudden change of the process variable. t

- dead time; t2 - rise time; t3 - step response time

1 Process variable 2 Output signal

TECHNICAL DATA 7

These parameters depend on the filling medium, temperature and, if applicable, the chemical seal.

Dead time (t1) [ms]

T90% (t2) [ms]

Step response time (t3) [ms] 1

30 mbar / 0.44 psi 90 115 205

100 mbar / 1.50 psi 60 95 155

500 mbar / 7.3 psi 75 135

3 bar / 43.51 psi 60 120

16 bar / 232.1 psi

1 Step response time is the sum of dead time and T90%

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7 TECHNICAL DATA

7.6 Dimensions and weights

OPTIBAR DP 7060 C

Figure 7-3: Aluminium housing

1 Single chamber 2 Double chamber

Housing version Weight [kg] Weight [lb]

Single chamber, aluminium 0.83 1.84

Double chamber, aluminium 1.24 2.73

Dimension [mm] Dimension [inch]

a 116 4.57

b 86 3.39

c 116 4.57

d 87 3.43

e 86 3.39

f 120 4.72

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OPTIBAR DP 7060 C

Figure 7-4: Stainless steel housing

1 Single chamber, stainless steel (electro-polished) 2 Single chamber, precision casting 3 Double chamber, precision casting

TECHNICAL DATA 7

Dimension [mm] Dimension [inch]

a 59 2.32

b 80 3.15

c 112 4.41

d 69 2.72

e 79 3.11

f 117 4.61

g 87 3.42

h 79 3.11

i 120 4.72

Housing version Weight [kg] Weight [lb]

Single chamber, stainless steel (electro-polished) 0.73 1.61

Single chamber, precision casting 1.31 2.89

Double chamber, precision casting 2.86 6.31

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7 TECHNICAL DATA

Figure 7-5: IP 69 K, stainless steel (electro-polished)

OPTIBAR DP 7060 C

Dimension [mm] Dimension [inch]

a 59 2.32

b 80 3.15

c 104 4.10

Housing version Weight [kg] Weight [lb]

Single chamber, stainless steel (electro-polished) 0.73 1.61

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OPTIBAR DP 7060 C

Figure 7-6: Plastic housing

1 Single chamber 2 Double chamber

TECHNICAL DATA 7

Dimension [mm] Dimension [inch]

a 69 2.72

b 79 3.11

c 112 4.41

d 84 3.31

e 79 3.11

f 112 4.41

Housing version Weight [kg] Weight [lb]

Single chamber, plastic 0.40 0.88

Double chamber, plastic 0.51 1.13

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7 TECHNICAL DATA

Figure 7-7: 1/4-18 NPT process connection

OPTIBAR DP 7060 C

Dimension [mm] Dimension [inch]

a 80 3.15

b 88 3.46

c 41.3 1.63

d 60 2.36

e 54 2

f 86 3.39

g 91 3.58

Weight [kg] Weight [lb]

Process connection 2.0 4.41

INFORMATION!

Overall height of the differential pressure transmitter = b (process connection) + overall height of the respective housing

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OPTIBAR DP 7060 C

TECHNICAL DATA 7

Figure 7-8: Mounting bracket

Dimension [mm] Dimension [inch]

a 70 2.76

b 41.3 1.63

c 106 4.17

d 70 2.76

e 54 2.13

f 40 1.57

g 110 4.33

h 41 1.61

i 40 1.57

Weight [kg] Weight [lb]

Mounting bracket 0.33 0.73

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8 DESCRIPTION OF HART INTERFACE

8.1 General description

The open HART® protocol, which can be used for free, is integrated into the signal converter for communication.

Devices which support the HART devices. When it comes to operating devices (Master), both manual control units (Secondary Master) and PC-supported workstations (Primary Master) are used in, for example, a control centre.

HART

field devices include measuring sensors, signal converters and actuators. The field

devices range from 2-wire to intrinsically safe versions for use in hazardous areas.

The HART

data are superimposed over the analogue 4...20 mA signal via FSK modem. This way,

all of the connected devices can communicate digitally with one another via the HART while simultaneously transmitting the analogue signals.

When it comes to the field devices and secondary masters, the FSK or HART integrated. If a PC is used, an external modem must be connected to the serial interface (USB interface). There are, however, other connection variants which can be seen in the following connection figures.

protocol are classified as either operating devices or field

OPTIBAR DP 7060 C

protocol

modem is

8.2 Software history

INFORMATION!

In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations, depending on the available version.

Release date SW version HW version

2013-04-01 1.0.x 1.0.x 1 1

HART® identification codes and revision numbers

Manufacturer ID: 69 (0x45)

Device: 195 (0xC5)

Device Revision: 1

DD Revision: 1

HART® Universal Revision: FC 475 system SW.Rev.: ≥ 3.7 PDM version: ≥ 8.0 FDT version: ≥ 1.2

HART

Device Revision DD Revision

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OPTIBAR DP 7060 C

8.3 Connection variants

The signal converter is a 2-wire device with a passive 4...20 mA current output and a HART® interface.

• Point-to-Point is supported

Point-to-Point is supported

Point-to-Point is supportedPoint-to-Point is supported In conventional point-to-point operation, the signal converter communicates as a slave with the master.

• Multidrop mode is supported

Multidrop mode is supported

Multidrop mode is supportedMultidrop mode is supported In a multidrop communication system, more than 2 devices are connected to a common transmission cable.

• Burst mode is not supported

Burst mode is not supported

Burst mode is not supportedBurst mode is not supported In the burst operation a slave device transfers cyclic pre-defined response telegrams, to get a higher rate of data transfer.

There are two ways of using the HART

• as Point-to-Point connection and

• as multidrop connection, with 2-wire connection.

DESCRIPTION OF HART INTERFACE 8

communication:

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8 DESCRIPTION OF HART INTERFACE

8.3.1 Point-to-Point connection - analogue / digital mode

Point-to-Point connection between the signal converter and the HART® Master.

The current output of the device is passive.

OPTIBAR DP 7060 C

Figure 8-1: Point-to-Point connection

FDT/DTM

1 Primary master with e.g. PACTware 2 FSK modem

3 HART 4 OPTIBAR DP 7060 C

5 Secondary master with HART 6 Power supply for devices (slaves) with passive current output 7 Load ≥ 250 Ω (Ohm)

signal

8.4 Inputs/outputs and HART® dynamic variables and device variables

PV = Primary Variable; SV = Secondary Variable; TV = Third Variable; QV = Quarternary Variable

HART® dynamic variable

PV SV TV QV

Linear percent value Physical unit Meas. cell temp. Electronic temperature

Table 8-1: HART® output values acc. to HART® 7 (factory setting)

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OPTIBAR DP 7060 C

DESCRIPTION OF HART INTERFACE 8

8.5 Field Communicator 475 (FC 475)

The Field Communicator is a hand terminal from Emerson Process Management that is

designed to configure HART used to integrate different devices into the Field Communicator.

8.5.1 Installation

The HART® Device Description for the signal converter must be installed on the Field Communicator. Otherwise only the functions of a generic DD are available to the user and the entire device control is not possible. A "Field Communicator Easy Upgrade Programming Utility" is required to install the DDs on the Field Communicator.

The Field Communicator must be equipped with a system card with "Easy Upgrade Option". For

details consult the Field Communicator User’s Manual.

8.5.2 Operation

Operating the signal converter via the Field Communicator is very similar to manual device control using the keyboard.

and Foundation Fieldbus devices. Device Descriptions (DDs) are

8.6 Field Device Tool / Device Type Manager (FDT / DTM)

A Field Device Tool Container (FDT Container) is basically a PC program used to configure a field

device via HART Manager (DTM).

8.6.1 Installation

If the DTM for the signal converter has not yet been installed on the FDT Container, setup is required and is available for download from the website or on CD-ROM. See the supplied documentation for information on how to install and set up the DTM.

. To adapt to different devices, the FDT container uses a so-called Device Type

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9 NOTES

OPTIBAR DP 7060 C

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OPTIBAR DP 7060 C

NOTES 9

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KROHNE product overview

• Electromagnetic flowmeters

• Variable area flowmeters

• Ultrasonic flowmeters

• Mass flowmeters

• Vortex flowmeters

• Flow controllers

• Level meters

• Temperature assemblies

• Pressure transmitters

• Analysis products

• Products and systems for the oil & gas industry

• Measuring systems for the marine industry

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 203 301 0 Fax:+49 203 301 103 89 info@krohne.com

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com

KROHNE DP-7060C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual