that connect to another anowhead to the arrowhead nent
that shares that wiring. You wiring by checking the "See
Power Distribution"
nections here to other
Distribution schematic.
Ground symbol ponent
to the vehicle frame trame.
means the housing
Other circuits
circuits actuallv
be shown also.
pointinqrn
(!)is
(dot
and 3 lines)
the
the name
or to a metal
completely and independently
getting
at the
same
circuit are
direction of current
of the circuit or compo-
can
operation of components.
@rn"unr
circuits shown in
@overlapping
of the component is
power
their
point,
share some wires.
quickly
there are more
part
connected to the
from the
are not shown.
shown
with
flow. Next
check
shared
the Power
the
grounded
con-
com-
in
an
".,,..
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KrA163A-2{.S
2-3
HOW TO USE THIS MANUAL
Power Distribution
Power
The the Battery and Box, Ignition nent after a
The Power Distribution schematic tails and Light Switch Details schematics. three
Distribution schematic shows
Generator to the Starter Solenoid. Fuse
Switch and
fuse is
(3)
schematics,
Light
also shown.
power
the wiring
Switch. The first compo-
refers to Fuse Box De-
By using these
distribution wiring can be
POWER DISTRIBUTION
I l*"
from
followed from the Battery and Generator to the first com-ponent
after a
ability to follow the
Maxi Fuse, Fuse and Light
power
distribution
wiring
Switch.
to the
The
firstcomponent in each circuit is extremely helpful in locatingshort circuits which
The fuses in the sample schematic below are Times,"
since Battery voltage
fuses to open.
cause
"Hot
is
always applied to them.
At All
Glo4 I cros
o
,(- -
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FUSE BOX DETAILS
SPORTAGE
The Fuse Box Details tween a fuse and the components of the fuse. The Fuse Box Details helpful in locating a shon open. This schematic may ative circuit by showing a second fuse. If wires of the inoperative
the second circuit works. then the fuse
FUSE BOX DETAILS
F
II
schematic shows all the wiring
connected to the output
circuit that causes a fuse to
aid troubleshooting
circuit are
be-
schematic is extremely
inoper-
an
circuit using the same
and certain
good.
I
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KtA163A-2-GS
2-5
HOW TO
THIS MANUAL
USE
LIGHT SWITCH
The Light
Switch
DETAILS
Details schematic
shows all the wiringbetween the light switch and the components connectedto the output ofthe light switch. The Light schematic is extremely helpful in locating on the output
LIGHT
side of the light switch.
SWITCH
DETAILS
Switch
Details
a shon circuit
ENGINECOMPAFTMENT
I
FUSE/FELAY
I
BOX
I
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Ktat63a.2-7-S
SPORTAGE
GROUND
This sample Ground Distribution schematic shows all ofthe components that share
GROUND DISTRIBUTION
DISTRIBUTION
the same
SHIELDING
=l
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f=l
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ground point.
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2-7
HOW TO
THIS MANUAL
USE
COMPONENT LOCATION
A
component
With
the exception of obvious components like lights, the index lists the location connector and gives
Look up the schematic for the how the circuit is supposed paths
from
nents to
the
ground.
problem that share the same fuse, referred to in each
shared circuits
circuits
work, must be in the wiring used several
circuits
power
the
Also, trace
circuit. The names of circuits
you
the shared wiring is
fail
problem
Circuit Schematic
problem work
io
source through
circuits that sharc wiring with
ground,
circuit schematic. Try to
didn't check in step l. If
only by the
at the same time.
a likely cause.
Based on the symptoms and circuit's operation, identify
your
one or more
problem
complaint. Note the
or testing until
area.
circuit. Determine
by tracing the current
the circuit compo-
or components
or switch, and so on, are
operate any
OK, and the cause
problem
fuse
the
or
understanding of the
possible
circuit to
you
shared
the
circuit. Iferound
causes.
Test Light
On circuits witbout check for with a touch the other lead to various where voltage should there is know how ohmmeter
Self-Powered
Use a self-powered test light to check for continuity. This
is
tool
made up of a light bulb, battery, and two leads. To
test it, touch the leads together; the light should
Use a self-powered test light only on an unpowered cir-
First,
cuit. feeds
the circuit the circuit between which Connect one lead of the self-powered test light to each
is
point.
If there is continuity, the test lighfs circuit will
completed,
and DVOM
solid-state devices, use a test light to
voltage.
pair
voltage
(DVOM).
disconnect the battery, or remove the fuse that
A test light is made up of a l2-volt bulb
of leads attached. After
present.
be
point
at the
much
you
and the
voltage
Test
are
light will
being tested. If
present,
is
Light and DVOM
working
you
go
grounding
points
want to
on.
along the circuit
The
bulb
use a digital volt/
on. Select two
check continuity.
will
you
lead,
one
go
on if
need
go
on.
points
to
in
be
Find
3.
Make circuit tests to check step
2. the key to efficient troubleshooting. likely cause of failure first. Try are easily accessible.
4. Repair
Once the specific Be sure to use
5. Check
Tum on all components in the repaired
modes to make sure
problem
the
cuits on that fuse. Make
and the original
the Cause
Keep in
the Problem
proper
the
was
the diagnosis
mind that a logical, simple
Test for the most
to make tests at
problem
is identified,
tools
and safe
make the repair.
procedures.
Repair
you've
an open fuse, be sure to test
problem
fixed
the entire
sure no new
does not recur.
problems
TEST EQUIPMENT
NoflcE
s
Most
chcuits
the voltages in these
1o-megaohm timeter. Never use on circuits that contain solid-state Damage
include
solid-state
devices. Test
circuits only with a
or higher impedance
a test
light
or analog meter
to the devices may result.
you
made in
procedure
points
that
circuit in all
problem.
all of the cir-
tum up
digital mul-
devices.
is
SELF-POWERED
If
TEST
LIGHT
KtAt63A,2-9-S
2-9
HOW TO
USE THIS MANUAL
E@
lll#r
KtA l63A-2n
0-S
Fused
Use a wire is made set of test leads. use shon will blow the fuse.
Short
Short finders short ed circuit and shows interior bleshooting tests.
TROUBLESHOOTING
Testing
This voltage two halves from because dirt can cause electrical
Jumper Wire
jumper
jumper
a
wire to bypass
up of an in-line fuse holder
It should have a five
wire across
any
Finder
are available to locate shorts
finder creates
trim. Its use is explained in
pulsing
a
you
the location of the short through
for Voltage
test measures voltage in
at a
connector,
of the connector Instead,
the back. Always
and corrosion between its contact
you
may not have to separate
check both sides of the connector
problems.
an open circuit. A
magnetic field in the shon-
TESTS
a circuit. When testing for
connected to a
ampere fuse. Never
load.
This direct battery
ground.
to
the following trou-
probe
the connector
jumper
The
the
surfaces
VOLTMETER
(OR
TEST
LIGHT)
v
--\l
El"*''""
'r\l
pl'o'-'"o'o
KtA163A-2nr-S
l. Connect
ground, connect its negative lead
2.
Connect the other lead
point you
the
3. If the
test light are using should age. A loss of more
lead
one
you
or if
want
glows,
a voltmeter, note the voltage reading.
be within one volt
of a test light to a known
are using a voltmeter,
ground.
to
of the test lisht or voltmeter
to check.
there is voltage present.
measured
of
than one
volt
indicates a
be sure
battery volt-
problem.
good
you
you
lf
to
It
2-10
Testing for Continuity
This test checks for continuity within a circuit. When tes!ing for separate the connector the connector because dirt and corrosion between contact
surfaces
1. Disconnect the negative cable from the vehicle
2. If
continuity
the two halves of the
can
battery.
you
are using an ohmmeter, hold the leads togeth-
and adjust the ohmrneter
er
at a connector,
from
the back. Always check both sides of
electrical
cause
you
may not have to
connector Instead,
problems.
read
to
zero ohms.
probe
SPORTAGE
BLOWER
swrTcH
3. Connect meter to one end of the
4.
Connect the other
5. If the self-powered test light ity. If tance
one lead of a self-powered
circuit
lead
to the other end.
you
are using an ohmmeter, low or no resis-
means
good
continuity.
you
glows,
light
test
wish to test.
there is continu-
or
ohm-
Testing for Voltage Drop
This test checks for voltage drop along a wire, or througha connection
l. Connect
the wire closest to the battery.
2.
Connect (or
3. Operate the circuit.
4. The voltmeter will show the difference in voltage be-tween the two than 0.5 volts, may indicate a cuit
or switch.
positive
the
(or
to the side of the connector or switch)
the negative lead to the
the other side of the connector or switch).
for loose or dirty connections.
lead
points.
of a voltmeter to the end of
other end of
A
difference, or drop of
problem.
Check the cir-
the wire
more
Kta163A-2-12.S
Testing for a Short to Ground with a Test
Light
l. Remove the open fuse and
2.
Connect
minals. Make sure voltage is tery side fuse terminal. the ignition switch
Beginning near the fuse box, wiggle the hamess.
3. Continue inches apart while watching the test light or volt-meter.
4. When the test light blinks or the voltmeter needlemoves, there is a short to that Doint.
Voltmeter
or
disconnect the
a test light or voltmeter across the fuse ter-
being applied to the bat-
the schematic to see if
to be in the
ground
"ON"
points
in
the
this
needs
process
Check
at convenient
load.
position.
about six
wiring near
VOLTMETER(oR
TEST
LIGHT)
FUSEBOX
(FUSE
REMOVED)
TO
SHORT GROUND
El'*''"'
'I-
b?s'%*n'""o
[u'o""o'*:^,*^...,,"
2-11
HOW TO USE THIS MANUAL
BATTERYDISCONNECTED
OHMMETER (oR
SELF.
ii'J+:IEBD
l-l-l SryITCH| | |
l-td
".rf
L/
B
FUSEBOX
(FUSEREMOVED)
SHORT GROUNO
TO
LoAr,DrscoNNEcrED
SOLENOID
KrA163A-2n
5.S
Testing Self-Powered
l.
2. Connect one lead
3. Connect the other
4. Beginning
5. If
for a Short to
Test Light or
Remove the open fuse and load.
of a self-powered test light or ohm-
meter to
Continue inches ter.
the self-powered test light blinks or needle moves. there is a shon to near that
fuse
the
this
apart
Doint.
terminal load side.
lead to a known
near the fuse box, wiggle
process
while
at convenient
watching the test light or ohmme-
Ground with a
Ohmmeter
disconnect the battery and
good
ground.
the hamess.
points
about
the ohmmeter
ground
in the
wiring
six
2-12
SPORTAGE
Testing for a
Short
to
Ground with a
Short Finder
l. Remove
2. Connect the short finder between the terminal and the load side fuse terminal.
3. Close troubleshooting.
4. Tum the short. This creates around the wiring between
5. Beginning at the fuse box, slowly move the shortfinder meter along show current as the meter is between the fuse needle will move with move the meter will stop moving. the cause of the short circuit.
the open
all switches in
on the short
fuse.
Leave the battery connected.
positive
series with the wire
finder.
pulses
past
It sends
a
the circuit wiring. The meter will
along the interior
each cunent
point
the
Check around this area to locate
pulses
pulsing
fuse
the
box and the short.
and the shon. the
of the short,
of
magnetic field
trim.
pulse.
battery
you
current
As long
you
Once
needle
the
are
to
CONNECTOR CLASSIFICATION
general
The
using the chafi below. The specific location nector can be found in tographs
ConnectorLocation
cl00 thru cl99Engine
C200 rhru C299
C300 thru C399Passenger compartment
C400 thru C499Luggage
C500 thru C599
C600 thru C699Right front
C700 thru C799Left
C800
C900 rhru C999Headliner
C1000 thru C1999Engine compartment
C2000 thru C2999Instrument panel
location
in
section
thru
C899Right rear door
of connectors can be identified by
the component location
201.
Instrument
Left front door
of each con-
pho-
compartment
panel
companment
door
rear door
MOVEMETERALONGWIRE
NEEDLESTOPSMOVINGHERE
BATTEBY
FUSE
gox
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Kla163A-2n 6-S
2-13
HOW
TO USE THIS
MANUAL
Wire
Side Of
Female
Terminals
Terminal
Male Terminals
Side
KtA163A-3.1.S
Of
CONNECTOR
TERMINAL
IDENTIFICATION
The
cavities numbered male
terminals
female
the
same direction ities are them.
The
connector
nal
on the
#4.
(and
wire teminals)
starting from
from
the terminal
terminals fiorn
numbered,
the wire
so
the numbers
even if they
cavity number
circuit schematic.
in
each connector
the upper right
side
looking
(or
looking
side). Both views
are the same.
have no wire
is listed next
to each
The cavity/terminal
are
at the
at the
are in
All cav-
terminals in
termi-
shown is
Flel BladedScrewdriver
2-14
Locking
Tabs Are
Sides Of The
On Both
Connector
Kta163A,3-2-S
KtA153A-3-3-S
GENERAL
In-Line
The fbllowing nectors
.
Connectors
and
Insen
a flat
twist.
their disengagements.
SERVICE
illustrations
blade screwdriver
show
typical
in the
locking
electrical
tab and
con-
SPORTAGE
.
Grasp the connector
is on the ramp.
tab
Tum the connector over opposite side of the connector
Grasp the connector
housing and
and repeat the
housing
and
pull
pull
Disconnecting the Connector
The
connecior
lever Do not connector. Be careful to disconnectins
can be disconnected by
pull
it.
the wires when disconnecting the
on
hold
the connector
until the locking
procedure
apart.
pressing
on the
the lock
itself when
The Connectof
Grasp
eutt
J
In On The Release
Press
vie*l
I
Tab.
Housing And Pull Aparl.
Inspection
When l tester is used to check the continuity
voltage, insert the tester
the side.
probe
from the
wire hamess
K|^r63a-+5-s
or to check
Klal63A-3-GS
2-15
HOW
TO
USE THIS
MANUAL
KtAt53A-3-7-S
WIRING
Two-color bol. The wire
CODE
BLK
BRN
GRN
BLU
PNK
COLOR
wires
first color
and the
are indicated
second indicates
COLOR
BLACK
BROWN
GREENRED
BLUE
PINK
Thin Insulation
To reduce ing of a high
the weight
resistance
CODES
by
a two-color
code indicates
the color
CODE
LT
GRNLIGHT
ORG
YEL
WHTWHITE
Wire
of the wiring
insulation
hamesses,
material
the
base color of the stripe.
COLOR
ORANGE
RED
YELLOW
is used.
code sym-
of the
GREEN
a thin coat-
2-16
Klat634-$&5
Insulation
KtA163A-3-95
Shielded Braid
The
shielded those circuits signals
.
Ignition
o
Heated
braid wire
that
are important
or interference.
coil signal
Oxygen sensor
Wire
is used to
For
prevent
and susceptible
example:
(H02S)
signal
malfunctions
to outside
in
SPORTAGE
REPLACEMENT
'.-
Use the appropriate
shown in
the illustrations.
*NOTICE
When
in until it locks
Female
Insert screwdriver, then, with nal
out from the rear
Male Type
Refer
installing
Type
push-tool,
a
from the
the locking tabs
female
to
TERMINALS
OF
tools to remove
a terminal,
securelv-
or thin
type
piece
terminal side
pressed
side of the connector.
procedure.
the terminal,
pull
press
as a small
rhe
be sure to
of metal such
of the connector, and
down,
as
it
termi-
2-17
FUSE/RELAY INFORMATION
tE rFT_l
eur,ri'
I
I
RELAY
I
I
X
l-ci_l
MAIN
I
I
RELAY
I
I
[Tqr-f--] f-l-*l'-t--l
f-w__l
MEX
l0Al l5. l l0"l l5dl l.0Al l.0Al | |
I
-^ 11,".""1
0,o..
Jl
s o"
,o",\
ll
FooM
ll
ll><l
HtrHtrHMH
trtrtrtrtrH
XXXEiXG@
Engine
Fuse
FUEL
BTN
MArN
P/wlN
rGN
HEAD
MArN ( l5A)REDFuel
ABS
ADD
Compartment
Color
INJ
(60,4)
(80A)
(,10A)
(40A)
(20A)
(30A)
(3OA)
(3OA
BLK-/RED
)
BLK/YEL
BLKFor
BLK,/BLU
BLKIgnition
GRN
PNKABS
BLUA/C relay
Fuse/Relay Box
Protected Circuit
Fuel injection system
Power distribution
protection
Power windows
Headlights
pump,
power
of all circuits
EGI relays
Passenger Compartment Fuse Box
Fuse
SRARTER ( IOA
r0A)
(30A)
(2OA)
(
t0A)LT GRN
(l5A)
(3OA)
(l5A)
WIPER
(l5A)
ROOM
HAZARD
HEATER
WIPER
REAR
(
METER { IOA)
ENG
TArL ( r0A)
D/LOCK(30A)
sToP ( lsA)YELBrake switch. horn relay
PAV
DEF TURN ( l0A)BLULight assembly,
Color
WHT
}
REDHazlrd lights
BLU
RED/BLK
YELAir Conditioner.
GRN/
RED
tsLK/WHT
BLK-/BLU
GRN/BI-U
WHT/GRN
LT GRNRear defroster
Protected
Starter
Interior lights
BI0wer
Wiper
rear
Instrument panel.
automatic
Data link connector
Tail
Door locks
Power window relay
cruise control switch
Circuit
wiper
transmission
light, parking light
ffiffiwHmffiffi
.,"""
-_l
sPAq, oa
f"^*;_l
."0".*_l
|
|
6
Gl
IPULLEF|;________]-I l l
t
RADIO ( t0A)
ECU ( l0A)
FRONT O: soR
CIGAR ( 15,A)
FUEL PUMP(
l0A)
REAR soR ( r0A)
AIR BAG ( IOA)
MEMORY ( I5A)
HORN ( l0A)
SEN-
(l0A)
Or SEN-
BLK,/YEL
GRN
GRN/
BLU
WHT/RED
GRN/
YEL
LT GRN/
RED
WHT/CRN
-I GRN/BLK
YEL/RED
Radio, clock
Engine
Oxygen
Cigarene
Fuel
data link connector
Oxygen sensor
Air bag
Interior lights
control
pump.
sensor
lighter.
module
power
minor
SPORTAGE
Removalflnstallation
Main Fuse
l. Remove the
on one end and tilting the cover
end.
Remove the two bolts attachins
2. the MAIN 80A fuse.
Rernove the MAIN
3.
4. Install in the reverse order of removal.
Fuse
When replacing a fuse, use the fuse box cover
fuse
cover
block
80A fuse.
by unhooking the tab
toward
back
wire
the
puller
fuse
CompartmenV
the other
terminals to
Kta t63A+101-s
supplied in the
.S
nffi
HHJ
ffi
I]:|:.]EEI
6-1
POWER DISTRIBUTION
BATTEBY
'I
6
- -.I
f-1cr
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tl
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C'IOOO
STARTERpage
30
r------
FEOBEO
BLK/
FED
c201
I USA
11
c1o4 ! clos
4
FUELINJ
BLK/FEO
MAINRELAY
15A
ALK/
FEO
2z\
39
tlll
L----JEGIMAIN
RELAY
page
25
CANADA
C195
llll
FUELPUMPRELAY
page
25-1
c2201
ENGINE COMPABTMENT
FUSE/RELAY BOX
BLK/YELBL|vBIU
--J
BLK/BLU
2
c2201
'I
BLK,^YEL
BLK/BLU
c180
To Passenger
CompartmentFuse Box onpage
10-2
10 Revision 1, 9/15/99
c213
2 A C283 1x
- -r r ----- 't
r
BLK
Cl49
To lgnitionSwitch on
page
101
2
I tt II tt I
L-J
A/C FELAY GENERATORpage
L ----- J
63
Page
30-1
To C203-2 on
page
10-2 Compartment
To Passenger
Fuse Box on
Page
10-2
2
C165
A'
lltl
L-J
aas
CONTROLUNIT
page
44
To C2201 onpage
10-2 1
From Engine
Compartmenl
Fuse/Relay
page
on
Box
10
SPORTAGE
IGNITION
swtTcH
PASSENGERCOMPART.MENTFUSE BOX
WIPEFHEATER
- -s-iiilf
REAR
d
WIPER
-
--r-sr-mi
CIGAR
t5a
Jrii:tfi+8}i-l
RADIO ( START
.
ENG
Hot in siarl only
c220
"*ll
15
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