Kemppi KM 400 MVU User Manual

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FastMig KM 400 MVU

Operating manual • English

Bruksanvisning • Norsk

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FastMig KM 400 MVU / © Kemppi Oy / 1045

OPERATING MANUAL

English

EN

FastMig KM 400 MVU / © Kemppi Oy / 1045

EN

CONTENTS

 

 

1.

PREFACE.......................................................................................

3

1.1

General........................................................................................................................................

3

1.2

Introduction..............................................................................................................................

4

2.

INSTALLATION.............................................................................

5

2.1

Positioning of the machine.................................................................................................

5

2.2

Distribution network.............................................................................................................

5

2.3

Connection to mains.............................................................................................................

5

2.4

Welding and earthing cables..............................................................................................

6

3.

MACHINE USE..............................................................................

6

3.1

Starting of the power source..............................................................................................

6

3.2

Front panel indicators...........................................................................................................

6

3.3

Use of the control panel.......................................................................................................

7

 

3.3.1 Starting of the control panel...........................................................................................

7

 

3.3.2

Displays.............................................................................................................................

7

 

3.3.3

Control knobs...................................................................................................................

7

 

3.3.4 Adjustment of MIG dynamics (arc force)........................................................................

8

 

3.3.5

Gas test..............................................................................................................................

8

 

3.3.6

Wire feed test....................................................................................................................

8

 

3.3.7 Selection of liquidor gas-cooled MIG gun....................................................................

8

 

3.3.8 Retrieval of weld data......................................................................................................

8

 

3.3.9 Selection of control panel................................................................................................

8

 

3.3.10 Setting of the MIG operating mode................................................................................

8

 

3.3.11 Setting of operation parameters.....................................................................................

9

 

3.3.12 Calibration of the wire feed speed................................................................................

10

4.

TROUBLESHOOTING.................................................................

10

4.1

Overload (yellow indicator lit)..........................................................................................

10

4.2

Control cable connector fuse...........................................................................................

10

4.3

Electric network overvoltage or undervoltage..........................................................

11

4.4

Missing phase in the electric network..........................................................................

11

4.5

Machine error codes............................................................................................................

11

5.

SERVICE......................................................................................

12

5.1

Cables........................................................................................................................................

12

5.2

Power source...........................................................................................................................

12

5.3

Regular maintenance..........................................................................................................

12

5.4

Disposal of the machine.....................................................................................................

13

6.

ORDERING NUMBERS...............................................................

13

7.

TECHNICAL SPECIFICATIONS...................................................

13

8.

WARRANTY POLICY..................................................................

14

2

1.PREFACE

1.1GENERAL

Congratulations on your choice of the FastMig™ KM-series power source. Reliable and durable, Kemppi products are affordable to maintain, and they increase your work productivity.

This user manual contains important information on the use, maintenance, and safety of your Kemppi product. The technical specifications of the device can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time. For your safety and that of your working environment, pay particular attention to the safety instructions in the manual.

For more information on Kemppi products, contact Kemppi Oy, consult an authorised Kemppi dealer, or visit the Kemppi Web site at www.kemppi.com.

The specifications presented in this manual are subject to change without prior notice.

Important notes

Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the ’NOTE!’ notation. Read these sections carefully and follow their instructions.

3

FastMig KM 400 MVU / © Kemppi Oy / 1045

EN

Kemppi KM 400 MVU User Manual

FastMig KM 400 MVU / © Kemppi Oy / 1045

EN

1.2INTRODUCTION

The FastMig KM-series power source 400 is a MIG power source designed for demanding professional use in the three-phase network. The power source has a control panel that allows ready control of the functions of the power source and the wire feeder.

Overview of the power source

A11

A1

 

A3

A8

 

A2

A9

 

A4

A10

 

 

A7

A6

A5

Front view

Rear view

A1

Control panel

A2

Main switch (I/O) S11

A3

Signal light (I/O) H11

A4

Thermal warning light H12

A5

Welding cable connection X11,13

A6

Earth connection X12

A7

Control cable connection X15

A8

Mains cable input 01

A9

Fuse for control cable connection (6.3 A slow)

A10

Fan grills

A11

Carrying handles

4

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