Keithley 228aref schematic

Model 228A Voltage/Current Source
All references to the Model 228 apply also to the Model 228A
01985, Keithley Instruments, Inc.
All rights reserved.
Cleveland, Ohio, U.S.A.
Document Number: 228A.904.01
Safety Precautions
The following safety precautions should be observed before using [his product and any associated instrumeniarion. Although some in­stmmen~s and accessories would normally be used with non-haz­ardous voltages. rhere are situations where hazardous conditions may be present.
This product is intended for use by qualified personnel who recog-
nize shock hazards and are familiar with the safety precaurions re­quired to avoid possible injury Read the operating information carefully before using the product.
The types of product users are: Responsible body is Ihe individual or group responsible for the use
and maintenance of equipment, for ensuring rhat the equipment IS operared within its specifications and operating limits. and for en-
surin~ rhat operators are adequately trained. Operators use the product for its intended function. They must be
trained in electrical safety procedures and proper use of the instill­n,ent. They must be protected from electric shock and contact with hazardous live circuits.
Maintenance personnel perform routine procedures on the product to keep it operating, for example, setting the line voltage or replac-
ing consumable materials. Maintenance procedures are described in the manual. The procedures explicitly state if the operator may Peru form them. Otherwise, they should be performed only by service personnel.
Service personnel are trained to work on live circuits, and perform
safe installations and repairs of products. Only properly trained ser­vice personnel may perform installation and service procedures.
Users of this product must be pnxecred from e,cc,ric shock at all times. The responsible body must ensure lhar users are prevenred access and/or insulated from every connection point. In some cases. connections musk be exposed 10 polenrial human contacI. Producl users in these circumsmnces must be rained IO protect themselves
irom the risk of electric shock. If the circuit is capable of operatins BI or above 1000 VOIIS. no conductive part of the circuit may be exposed.
As described in rhe International Eleclrotechnical Commission
(IEC) Standard IEC 664. digital multimeter measuting circuits
(e.g.. Keithley Models I75A, 199. 2000,200l. 2002, and 2010) are
Inslallation Category II. A,, orher i”strume”,s’ s;gnaI lerminals are
Installation Category I and must nor be connected to mains.
Do not connect switching cards direcdy 10 unlimited power circuits~
They are intended to be used with impedance limited sources.
NEVER connect swiiching cards directly 10 AC mains. When con­necting sources to switching cards. install protective devices 10 lim­it fault currem and voltage to rhe card.
Before operating an ins,rumen,. make sure rhe line cord is conncct­ed to a properly grounded power receptacle. lnrpcct the connccim~ cables, test leads. and jumpers for possible wear. cracks. or breaks
before each use.
For maximum safety, do not touch the product, test cables. or an) orher instruments while power is applied IO the circuil under :es,. ALWAYS remove power from ihe entire lest system and discharge any capacitors before: connccring or disconnecting cables or jump­ers, installing or removing switching cards. or making imemal
changes, such as installing or removmg]umpers.
Exercise extreme caution when a shock hazard is present. Lethal voltage may be present on cable connector jacks or test fixtures. The Am&an Xational Standards Institute (ANSI) states that a shock hazard exists when vo,,age levels grearer than 30V RMS. 42.4V
peak, or 60VDC are present. A good safety practice is to expect that hazardous voltage is present in any unknown circuit before measuring.
Do not louch any objea rhat could provide a currcm path to the common side of the circuit under rest or power line (earth) sround. Always make measurements wirh dry hands while rrandinp on a dry. insulated surface capable of wirhstanding [he voltage being
measured.
The instrument and accessories must be used in accordance with its specifications and operating instructions or the safety of the equip­ment may be impaired.
The WARNING heading in a manual explains dangers that might result in personal injury or death. Always read the associated infor­mation very carefully before performing the indicated procedure.
Do not exceed the maximum signal levels of the instruments and ac­cessorics, as defined in the specifications and operating informa­tion, and as shown on the instrument or test fixture panels, or switching card.
When fuses are used in a product, replace with same rype and rating for continued protection against fire hazaid.
Chassis connections must only be used as shield connections for measuring circuits, NOT as safety earth ground connections.
If you are using a rest fixture. keep the lid closed while power is ap­plied to the device under test. Safe operation requires the use of a lid interlock.
lfa 0,
mew is present, connect it to safety earth ground using the
wire recommended in the user documentation.
The h
symbol on an instrument indicates that the user should re-
fer to the operaring instructions located in the manual.
Then symbol on an instrument shows that it can source or mea­sure 1000 volts or more. including the combined effect of normal and common mode voltages. Use standard safety precautions IO avoid personal contact with these voltages.
The CAUTION heading in a manual explains hazards that could damage the instrument. Such damage may invalidate the warranty.
Insrmmentation and accessories shall not be connected to humans.
Before performing any maintenance, disconnect the line cord and all test cables.
To maintain protection from electric shock and fire, replacement components in mains circuils, including the power transformer, test leads, and input jacks, must be purchased from Keithley lnstru­merits. Standard fuses, with applicable national safely approvals, may be used if the rating and type are the same. Other componenrs that are not safety related may be purchased from other suppliers as long as they are equivalent to the original component. (Note that se­lected pans should be purchased only through Keithley Instruments to maintain accuracy and functionality of the product.) If you are unsure about the applicability of a replacement component, call a
Keithley instruments office for information.
To clean an instrument, use a damp cloth or mild, water based cleaner. Clean the exterior of the instrument only. Do not apply cleaner directly to [he instrument or allow liquids to enter or spill
on the instrument. Products that consist of a circuit board with no case or chassis (e.g., data acquisition board for installation inm a computer) should never require cleaning if handled according to in­structions. If the board becomes contaminated and operation is af­fected, the board should be returned to the factory for proper cleaning/servicing.
Rev. 10199
CHAPTER 1
Introduction
This booklet has been written to help the user understand the operation and specifications of the Model 228 Voltage/Current Source. The chapters in this booklet have been written to aid the user in some applications. Terms relating to the V/I source such as: stability, line regulation, load regulation and sensing are defined in the glossary. For a complete explana­tion of the instrument including front panel controls and IEEE-468 bus operation refer to the Model 228 Instruction Manual (Document Number 228-901-01).
The Model 228 is a power supply that can source OT sink electrical power. These unique
features set it apart from ordinary power supplies. Actually, because of the Model 228’s precision and wide dynamic range, the term SOURCE is used to differentiate it from or­dinary power supplies. Most power supplies do what the name implies they supply power­usually voltage or current. The Model 228 is capable of precise control of voltage or current while sourcing or sinking power.
In general, instruments that are defined as power sources supply electrical power to a con­nected load. Some power sources can also act as a load for a” external source. This is generally known as sinking power. There are numerous applications for a” instrument that can sink power as well as supply power. For example, the Model 228 can charge then discharge a battery at a controlled rate.
There are three features that differentiate the Model 228 from power supplies:
1. Multiple Ranges
2. Four Quadrant Operation
3. Constant Voltage/Co”sta”t Current
The stated accuracy specifications for output accuracy and compliance accuracy pertain to the source mode and sink mode respectively. The output accuracy applies while sourcing power from the Model 228. The compliance accuracy applies while sinking power to the Model 228.
Display Monitor Accuracy
Accuracy refers to the output of the Model 228. The output value could differ from the pro-
grammed value by the specified accuracy. The displayed value could differ from the output
value by the specified accuracy.
The displayed readback of the output is approximately 2’S times per second. The pro-
grammed output is fast but has some inherent offset. For steady output the display value is more accurate than the programmed setting. For changing output, the programmed set­ting is precise while the displayed value requires sufficient time to assme steady state.
For example, if the output is programmed for l.OOOV with no load, the output will be l.OOOV
i2mV. If the output is l.OOOV, the display will read 1.000 *ZmV.
Programmin g time is stated as 30msec maximum from trigger to 99% of programmed change. For example, if 15V is present at the output and the instrument is programmed for 5OV, it will take the Model 228 30msec to reach 49.6V. This specification applies when on the same range, and polarity. Time is measured from external input to settled output.
Load transient recovery time is specified with a resistive load only. With a resistive load, the output can recover 90% of any load changes within lmsec after the end of the changes. This time is specified for the changes which do not cause transfer to another control mode. (i.e. voltage to current limit, or source to sink).
“SETTING
2
kETTlNG
1
“SETTING
1 OOsH
OUT i
1 OOpR
,lO” RANGEl
VSETTING
OUT -
Figure 1. Model 228 Equivalent Output Circuit
9
The Model 228 is a constant current voltage/constant current source. The load determines the mode of the Model 228, either constant voltage or constant current. For example, if the load is of high impedance, the Model 228 is in the constant voltage mode with the load resistance determining the current mode. If the load is of low impedance, the Model 228 is in the constant current mode with the load resistor determining the voltage. For exam­ple, if the Model 228 is programmed to 1OV and lOA, a load of more than 10 controls the current. A load of less than IQ controls the voltage.
1 = lOVi2n = 5A (2Q load, requires 5A) V = 10A x 0.5Q = 5V (0.5~7 load, requires 5A)
The preceding paragraph can be summarized as follows:
V228 setting
R>
then, the Model 228 operates as a constant voltage source.
1228 setting
V22gsetting
R<
then, the Model 228 operates as a constant current source
1~8 Setting
Where: V = The voltage setting on the Model 228 I = The current setting on the Model 228. R = Connected load.
Figure 2 shows the Model 228 using a resistive load line. Figure 3 shows the general graph of operation for the Model 228.
10
V @ ZERO CURRENT
I @ ZERO VOLTAGE
-1
Figure 2. Model 228 with Resistive Load Line
+v
A
H
c
A = +,,S” (DESTRUCTIVE LIMIT1 B = -CURRENT L,M,T (+PROGRAMMED, H = +C”RRENT LlMlT ,-PROGRAMMED, C = +“OLTAGE LIMIT ,+PRDGRAMMED)
D = +CURRENT LIMIT ,+PROGRAMMEDl J = -CURRENT LIMIT I-PROGRAMMED) E = -VOLTAGE LIMIT (+PROGRAMMEDl F = 2DA FUSE
c: -.._ ^ 9 II-,...* - n-n.,*:,..
G
G = -115 (DESTRUCTIVE LIMIT) I = -VOLTAGE LIMIT t-PROGRAMMED1 K = +“DLTAGE LIMIT I-PROGRAMMED1
L = 2DA FUSE
F
-L­1
1
Sensing (Remote and Local)
The sense (S+ and S-) terminals are located on the quick disconnect board. The sense ter­minals are used in the volts mode. When a load is connected to the Model 228, there is an IR lead drop between the load and the Model 228.
CAUTION CAUTION Take care to connect the sense terminals (S+ and S-) to the load Take care to connect the sense terminals (S+ and S-) to the load with proper polarity. Connect S + to the positive terminal and with proper polarity. Connect S + to the positive terminal and
S - to fhe negative terminal. Improper polarity may result in S - to fhe negative terminal. Improper polarity may result in
damage to the instrument and load. damage to the instrument and load.
The effects of sense current should be taken into consideration when making extremely sen-
sitive tests. The sense current is small but it can still affect the potential that is delivered to the load. To minimize the effects of the sense lead current, keep the resistance of the output leads and sense leads low. Sense current is typically less than 100~A (see Figure 4).
12
Figure 4. Voltage Error Using Local Sensing
-
13
Load Regulation
(Also See Output Impedance)
Load regulation is the ability of the Model 228 to keep the output voltage or current con-
stant when the load changes. Output resistance affects the final (or steady state) value of the ouptut for different loads. Output impedance affects the amount of overshoot, under­shoot and settling time (or dynamic response) for a changing load. The Model 228’s load regulation can be calculated using the following two methods:
1. As a Current Source
Figure 5. Model 228 as a Current Source
Ram + COW make up the output impedance Static load regulation: A 10~~ for different loads
A VOUT caused by different loads
=
ROUT
For example: lA, 1OOV range current regulation for no load to full load:
14
AIOUT
Full load No load lOOV-ov
=
100kn
­100kn
= =lmA
1OOkn
The change in the load is 100R to On
as a %
A IOUT
I-
x 100% = _
IOUT
2. As a Voltage Source
+ +
i-V i-V
Figure 6. Model 228 as a Voltage Source
1mA
1A
x100% = 0.1%
Lo Lo
0 0
---+ ---+
‘OUT ‘OUT
0 0
Ro + LO make up the output impedance Static load regulation: A Vow for different loads = (A 10~ caused by different ILOADS) x (Ro).
For example: lOOV, 1A range voltage regulation for no load to full load: A Vow = (1A - OA) x (0.0100) = O.OlOV
O.OlOV
1oov
as a %,
A VOUT
x 100% =- x 100% = 0.01%.
v0lJ-r
Stability
Stability is the ability to maintain consistancy. Factors which affect Model 228 stability in­clude the following parameters:
l Warm Up Time l Temperature Coefficient l Power Coefficient l Auto Cal l Time
l Output Impedance/Load
15
Warm up time is the time it takes for the Model 228’s internal parts to reach a stable operating temperature. The Model 228 is 100% functional shortly after power on. However, accuracy and stability are not specified until after the temperature has stabilized (10 minutes for rated accuracy).
Temperature coefficient is the additional uncertainty of the output and readback values caused by operating at ambient temperatures outside the normal 18’C-28’C range. For example: What is the expected accuracy of the 1OV range at 35’C ambient temperature?
Additional uncertainty = O.lPC x (0.1% + O.lV) x (35’C -28OC) = 0.07% + 0.07V. Accuracy = (0 -1% + 0-1V) + (0.07% + 0.07V) = 0.17% + 0.17V.
Auto calibration is performed during the power up sequence. Calibration constants may
change by 0.5 counts between auto calibrations. The previous calibration constants may be
used by pressing CANCEL while the Model 228 is displaying “CAL nn”.
External Current Monitor
The current monitor can be used to obtain a faster and more accurate reading from the Model 228 than the front panel display. A voltage level that is proportional to the current level can be monitored using the current monitor output. All current ranges output 1V at full
scale (full scale is 100% of range). The accuracy of the current monitor is the same as the constant current mode. The current monitor is not connected to the 3’/2 digit A/D converter
and therefore, has a higher resolution than the front panel display. Current monitor readings may be read back over the IEEE-488 bus, eliminating the need for external metering.
The bandwidth of the current monitor is 5kHz (typical). The output resistance of the CUT­rent monitor is 1OkR The current monitor terminals are located on the quick disconnect board.
NOTE
The current monitor floats at output LO (OUT-).
16
CHAPTER 4
Applications
The following applications show how the Model 228 could be used in several situations in­cluding: Making low resistance measurements, conducting battery tests, semiconductor
testing and power supply testing.
Semiconductor Testing
The Model 228 is suitable for testing many of the parameters of power semiconductors such as VMOS FETs, diodes and bipolar transistors. Typical curves for the transistors can be ob­tained using one or two Model 228s. The Model 228 supplies up to 1OOW of power for these applications.
Precautions
The current (voltage) limiting of the Model 228 is not instantaneous. The output capacitance (inductance) allows a brief current (voltage) surge before the current (voltage) limiting cir­cuitry reacts. There are two methods for dealing with this situation. The fist method is to simply start the measurement with zero current and gradually increase the current to the desired level. This method is very simple and requires no additional circuitry. The second method involves some external circuitry. A resistor in series with the output (zener diode
across the output) could be used as a high speed current (voltage) limit if these components
have a sufficient power rating, Changing the 20A output fuse to a lower value also helps
to protect the user’s circuitry.
The Model 228 is not a high speed pulse generator. The fastest pulse that can be program­med into the Model 228 is 20msec. Secondary breakdown characteristics of semiconductors
are normally specified in the range of microseconds. Thus, 20msec would be sufficient to destroy the device under test instead of testing the particular parameter.
Obtaining curves for bipolar transistors can be done using two Model 228 sources. One source is connected between the base and emitter and the other source is connected between the collector and the emitter. Figure 7 shows the configuration for obtaining the family of curves for a 2N3055 power kansistor. The curves shown represent the collector-emitter voltage ver-
sus collector current (VC-KC curves).
17
Figure 7. Power Transistor Test Set Up (2N3055)
The Model 228 is capable of producing 1OOW of power. The power rating of the 2N3055
transistor is approximately 1OOW. Therefore, the Model 228 is ideal for testing such a wide-
ly used power transistor. Refer to Figure 8 for V&Ic curves for the 2N3055.
Most Vc~iIc curves illustrated in data manuals show the maximum safe forward bias area. This area is self explanatory and should not be exceeded. Figure 8 shows a typical structure of V&c curves. Also shown in Figure 8 is the maximum safe forward bias area.
18
COLLECTOR CURRENT
20 10
2N3065. MJ2965
0.21
I I I I
6
A = BONDING WIRE LIMITS
B = THERMALLY LlMlTED @ TC = 25°C ,SIGNAL PULSE1 C = SECOND BREAKDOWN LIMITS (NOTE 228 HAS 2Omsec MINIMUM DWELL TIME1
10 20
“(-E. COLLECTOR-EMITTER VOLTAGE iVOLTS,
I I I I I 1
40 60
Figure 8. Transistor ICNCE Curves
For incoming inspection testing, manual testing may not be cost effective. The configura­tion shown in Figure 7 may be connected to the IEEE-488 bus and a computer. The Model 228 has a built in IEEE-488 interface that allows the test circuit to be incorporated into the measurement system. Figure 9 shows the configuration with Model 228s connected to a computer over the IEEE-488 bus.
19
CONTROLLER IEEE-488 BUS
MODEL 228 #2
1
MODEL 228 #I
Figure 9. Automated Test Set Up
Using the system configuration, the computer can be programmed to control the testing automatically. The Model 228 responds to IEEE-488 protocol concerning commands and data.
The following program sets two Model 228s to the user selected values. With the configura­tion shown in Figure 9, the Nl’N power transistor 2N3055 can be tested for several of its parameters. Some of these tests inlcude:
l Secondary Breakdown: VCE versus 1~
l DC Current Gain: hE versus Ic @ set VCE
l On Voltage: Voltage versus Ic, VBE plot @ set VCE
l Collector Saturation: VCE versus Is, 1~ plot l Collector cut Off: Ic versus V& VCE plot
The computer used for the example program is the HP-9816. The program can easily be
adapted for voltage as well as current output from the Model 228.
20
Power Supply Testing
The Model 228 is capable of acting as a source or as an accurate and stable load. Power sup­plies and batteries can be tested with the Model 228 acting as the load. Controlled charge and discharge of batteries is a good application of the Model 228. The load conditions can be programmed over the IEEE-488 bus or from the front panel. Figure 10 shows the con­figuration of the Model 228 sinking power from the battery. The battery in the figure is rated at 1OV. The Model 228 must be programmed for a voltage of less than 1OV to operate in the sink mode. When the voltage of the Model 228 is less than the voltage of the battery, current is drawn from the battery into the Model 228. The COMPLJANCE graph shows that the instrument is operating in the sink mode. The voltage is positive but, the current is be­ing drawn from the battery which shows up on the COMPLIANCE graph as negative cur­rent. Discharge will stop when the battery voltage reaches the programmed voltage (see Figure 11).
QUICK
DISCONNECT
MODEL 228
r---l , OUT + ,
OUT - ’ L-- .J
BOARD
1
BATTERY
IOV =
T
22
Figure 10. Battery Life Test
ClUICK
DISCONNECT
[ MODEL 228
Figure 11. Data Logging Configuration
When using the Model 228 to test power supplies; most power supplies would be damaged if external voltages or currents are forced upon them. Figure 12 is a suggested protection circuit for the external power supply. The two protection diodes in the circuit protect most supplies in the event one of the following situations occur.
1. Incorrect Model 228 polarity.
2. Improper power on sequence (Model 228 before external supply),
3. The Model 228 is programmed for excessive voltage.
23
MODEL 228
PROTECTION FOR USER’S SUPPLY
Figure 12. Power Supply Protection Circuit
Model 228 Extended Voltage and Current
The Model 228 has several ranges that can be selected to suit a particular application. The
most power a Model 228 can produce is 1OOW. This level of power can be obtained by 1OOV
at 1A or 1OV at 10A. In general, this power is enough for most applications. Sometimes
however, a higher voltage or a higher current that is outside of the Model 228 specifications
is required. In these situations the Model 228 can be connected to another Model 228 for
higher output of voltage or current.
24
NOTE
Connecting multiple Model 228’s in series or parallel does not
increase the sink capability. Instead, it increases the voltage or current source capability.
The highest amount of voltage possible from multiple Mode1 228s is 200V. This is due to the common mode voltage specification of 1OOV. The common mode voltage of 1OOV must not be exceeded on either instrument. Figure 13 shows the method of connecting two Model 228s in series to obtain a higher voltage. Figure 14 shows the recommended method of con­necting more than two Model 228s in series to obtain a higher voltage. In Figure 14 there are three Model 228s. The voltage obtained is not 300V. The maximum is ZOOV. For exam­ple, on the lOV, 1OA range, 30V at 10A can be achieved
Figure 13. Two Model 228s in Series
25
NOTE MAXlMUM COMMON MODE VOLTAGE IS 100”.
DIODES MUST SE RATED FOR TWO TIMES THE MAXlMUM VOLTAGE AND
ONE TIME THE MAXIMUM CURRENT.
Figure 14. Multiple Model 228s in Series
Higher current can be obtained by connecting multiple Model 228s in parallel. Refer to Figure
15. Two supplies can be connected in parallel for higher current without any additional pro-
tection circuitry. If more than two supplies are connected in parallel additional protection
circuitry is required as shown in Figure 16. The diodes allow the supplies to output current
but not to sink current. In Figures 15 and 16 the supplies are set for remote sense.
The amount of current is limited to the number of supplies connected in parallel. Each Model
228 can deliver up to 1OA on the lOV, 10A range. Each additional Model 228 connected in
parallel increases current capability another 10A. For example, if three Model 228s are con-
nected in parallel as shown in Figure 16, current capability is increased to 30A. This rating
is on the lOV, 1OA range. The increase in current capacity applies to all the ranges of the Model 228. For example, the lOOV, 1A range is increased to lOOV, 3A output.
26
L
I I
228 82
Figure 15. Configuring Two Model 228s for Higher Current
O+ r-s+w-
Figure 16. Configuring Three or More Model 228s for Higher Current
27
Service Form
Model No.
Serial No.
Date Name and Telephone No. Company
List all control settings, describe problem and check boxes that apply to problem.
Cl Intermittent
u IEEE failure i-l Front panel operational 0 All ranges or functions are bad
Display or output (check
0 Drifts
0 Unstable 0 Overload
D Calibration only 0 Data required
(attach any additional sheets as necessary) Show a block diagram of your measurement system including all instruments connected (whether power is turned on or not).
Also, describe signal source.
one)
0 Analog output follows display
0 Obvious problem on power-up
0 Unable to zero 0 Will not read applied input
0 Certificate of calibration required
0 Particular range or functwn bad; spcclf)
0 Batteries and fuses are OK 0 Checked all cables
Where is the measurement being performed? (factory, controlled laboratory, out-of-doors, etc.)
What power line voltage is used?
Relative humidity?
Any additional information. (if special modifications have been made by the user, please describe.)
Other?
Ambient temperature?
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