KB Electronics KBDA-42 User Manual

MODELS KBDA-24P & KBDA-42 SUPPLEMENT

IMPORTANT: The KBDA Series manual must be read and understood before attempting to operate the drive. For further assistance, contact our sales Department at 954-346-4900 or Toll Free at 800-221-6570 (outside Florida).

DESCRIPTION: Models KBDA-24P and KBDA-42 have been added to the KBDA Series of drives. These models are designed to accept 3-phase AC line input only. Table 3A shows the Electrical Ratings. Figure 11A shows the AC Line input, Motor, and Ground connections to Terminal Block TB1. The General Performance Specifications have not changed (see the manual for specifications). Both models contain AC Line Phase Loss Detection.

WARNING! HIGH VOLTAGE!

DISCONNECT MAIN POWER BEFORE MAKING CONNECTIONS TO THE DRIVE

ELECTRICAL RATINGS

AC Line Input Output

Model

KBDA-24P 9766 / 9767 208/230 3 4.7 10 0 – 208/230 3.6 1 (0.75)

KBDA-422 9763 / 9764 400/460 3 2.6 5 0 – 400/460 2.0 1 (0.75)

Part No.

(Gray / White1)

Volts AC

(50/60 Hz)

Phase

(Ф)

Maximum

(Amps AC)

Notes: 1. White FDA approved finish. 2. Model KBDA-42 is rated 0 – 400 Volts AC for 50 Hz motor operation and 0 – 460 Volts AC for 60 Hz motor operation.

AC LINE INPUT, MOTOR, AND GROUND CONNECTIONS

TABLE 3A

Fuse or

Circuit

Breaker

Current

Rating

(Amps)

FIGURE 11A

Voltage

Range

(Volts AC)

Maximum

Continuous

Load Current

(RMS Amps/Phase)

Maximum

Horsepower

(HP (kW))

KB Electronics, Inc.

12095 NW 39th Street, Coral Springs, FL 33065-2516 ● (954) 346-4900 ● FAX (954) 346-3377 Outside Florida Call Toll Free (800) 221-6570 ● info@kbelectronics.com www.kbelectronics.com (A42040) – Rev. A00 – 6/9/2009

Installation & Operation Manual

KBDA SERIES

ADJUSTABLE FREQUENCY DRIVES FOR 3-PHASE AC MOTORS

NEMA-4X / IP-65

Washdown and Watertight for Indoor and Outdoor Use

MULTI-FUNCTION KEYPAD WITH 4-DIGIT LED DISPLAY

• Simplified Group Programming • 8 LED Status Indicators

Rated for 208 – 230 and 400/460 Volt 50* & 60 Hz

3-Phase AC Induction Motors from Subfractional thru 5 HP

Operates from 115, 208/230, and 400/460 Volt 50/60 Hz AC Line

This Manual Covers Models KBDA-24D, 27D, 29, 45, 48

See Safety Warning, on page 6.

The information contained in this manual is intended to be accurate. However, the manufacturer retains

the right to make changes in design which may not be included herein.

Notes: 1. Models KBDA-24D, 27D contain an AC line input voltage selection jumper. 2. All models are UL Listed for USA and Canada. 3. Requires CE approved RFI filter. See AC Line Filters, in Table 1, on page 9.

*NOTE: THE DRIVE IS FACTORY SET FOR

60 Hz MOTORS. FOR 50 Hz MOTORS, SEE FIGURE 16, ON PAGE 23.

(see back cover)

TABLE OF CONTENTS

Section Page

1 Quick-Start

2 Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Important Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7 AC Line Input Voltage Selection (Jumper J1 (Models KBDA-24D, 27D Only)) . . . . . . . . . . . . . . . . . . . . 20

8 Recommended High Voltage Dielectric Withstand Testing (Hi-Pot Testing) . . . . . . . . . . . . . . . . . . . . . . 20

9 Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

10 Programmable Function Summary List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

11 Diagnostic LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Appendix A – Optional IODA Input/Output Multi-Function Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table Page

1 Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General

3 Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 Drive Terminal Block Wire and Tightening Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5 Multi-Function Output Relay “Run” and “Fault” Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6 Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Digital Readout Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8 Model Software Revision Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9 LED Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10 IODA Status Indicator LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11 IODA Terminal Block TB1 Wire and Tightening Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 43

12 IODA Functions and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

13 Preset Frequency Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

14 Analog Input 1 Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

15 Analog Input 2 Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

16 Analog Outputs 1 and 2 Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

17 Multi-Function Open Collector Outputs Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Instructions

Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure Page

1 Quick-Start Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Model KBDA-24D Drive Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Model KBDA-27D Drive Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 Models KBDA-29, 45, 48 Drive Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6 Model KBDA-24D Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7 Models KBDA-27D, 29, 45, 48 Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8 Maximum Allowed Motor Torque vs. Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

9 Open Ventilated Motor with External Fan Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

10 Models KBDA-24D, 27D AC Line Input, Motor, and Ground Connections . . . . . . . . . . . . . . . . . . . . . . . 18

11 Models KBDA-29, 45, 48 AC Line Input, Motor, and Ground Connections . . . . . . . . . . . . . . . . . . . . . . 19

12 Multi-Function Output Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

13 Model KBDA-24D AC Line Input Voltage Selection (Jumper J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

14 Model KBDA-27D AC Line Input Voltage Selection (Jumper J1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

15 Typical Hi-Pot Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

16 Flow Chart to Program the Drive for 50 Hz Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

17 Flow Chart to Program Motor Current from 6.7 Amps to 5.5 Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

18 Flow Chart to Change Set Frequency from 5.00 Hz to 43.21 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

19 Flow Chart to Program Accel Time from 1.5 Seconds to 120 Seconds . . . . . . . . . . . . . . . . . . . . . . . . . 26

Layout with Main Speed Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Keypad

20 Flow Chart to Program the Drive to Display Motor RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

21 Flow Chart to Program the Drive to Display Custom Units “012.0” . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

22 Flow Chart Showing Motor Current, Motor Voltage, and Bus Voltage added to the Basic Display . . . . 29

23 Function No. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

24 IODA Layout (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

25 IODA Terminal Block TB1 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

26 Preset Frequency Selection Switch or Contact Connections and Function Settings . . . . . . . . . . . . . . . 45

27 Up/Down Frequency Control Switch or Contact Connections and Function Settings . . . . . . . . . . . . . . 46

28 Accel/Decel 2 Switch or Contact Connection and Function Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

29 Forward/Stop-Reverse/Stop Switch or Contact Connections and Function Settings . . . . . . . . . . . . . . 47

30 External Fault Auxiliary Equipment Switch or Contact Connection and Function Setting . . . . . . . . . . . 47

31 Reset Switch or Contact Connection and Function Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

32 2-Wire Start/Stop Switch or Contact Connection and Function Settings . . . . . . . . . . . . . . . . . . . . . . . . 48

33 3-Wire Start/Stop Switch or Contact Connection and Function Settings . . . . . . . . . . . . . . . . . . . . . . . .49

34 Analog Input 1 Signal Voltage Following Connection and Function Settings . . . . . . . . . . . . . . . . . . . . . 49

35 Analog Input 2 Signal Current Following Connection and Function Settings . . . . . . . . . . . . . . . . . . . . . 50

36 Analog Outputs 1 and 2 Connections and Function Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

37 Bidirectional Motor Operation Main Speed Potentiometer Connection and Function Setting . . . . . . . . 52

38 Multi-Function Output Relay Contacts Connections and Function Settings . . . . . . . . . . . . . . . . . . . . . . 53

39 Multi-Function Open Collector Connections and Function Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Items Included In this Package:

KBDA Adjustable Frequency Drive, KBDA Series Installation and Operation Manual, CE Approved Product Information Card, W

arranty Registration Car

d, and Mounting Template.

UL Notice

AC Controls

230 V

Suitable For Use On A Circuit Capable Of Delivering Not More Than 5 kA RMS Symmetrical Amperes, 230 Volts Maximum. Use Copper Conductors Rated 75 ºC. Suitable for Operation in a Maximum Surrounding Air Temperature of 40 ºC.

AC Controls

460 V

Suitable For Use On A Circuit Capable Of Delivering Not More Than 5 kA RMS Symmetrical Amperes, 460 Volts Maximum. Use Copper Conductors Rated 75 ºC. Suitable for Operation in a Maximum Surrounding Air Temperature of 40 ºC.

iii

IMPORTANT APPLICATION INFORMATION

see Section 6.1, on page 18.

(Models KBDA-29, 45, 48):

(Terminals "L1", "L2", "L3")

208/230, 400/460 Volt, 3-Phase

see Section 6.1, on page 18.

(Models KBDA-24D, 27D, 29):

(Terminals "L1", "L2")

208/230 Volt, Single Phase

AC Induction Motor:

see Section 6.3, on page 19.

3-Phase

Motor

W L1U V

MOTOR

TB1

see Section 6.2, on page 19.

Ground (Earth):

see Section 6.2, on page 19.

Ground (Earth):

L3L2

AC LINE

1. 50 Hz Motors – This drive has been factory programmed to operate 60 Hz motors. For 50 Hz motor operation, set Function No. 0.00 to “0001”. See Figure 16, on page 23.

2. Motor Current Setting – T ing, as shown in Table 3, on page 10. In order for the motor overload protection to operate properly, the drive must be reprogrammed to the actual motor nameplate current. Use Function No. 0.01 to enter the motor nameplate current. See Figure 17, on page 24.

a. Model KBDA-27D – Has a maximum current rating of 6.7 Amps (2 HP (1.5 kW)) when used with a

208 – 230 V When used with 115 Volt 50/60 Hz AC line input (Jumper J1 installed in the “115V” position), the maximum rating of the drive is 5.5 Amps (1 (Function No. 0.01) to the actual motor nameplate current rating (not to exceed 5.5 Amps).

b. Model KBDA-29 – Has a maximum rating of 9.0 Amps (3 HP (2.25 kW)) when used with a 208 – 230

Volt 50/60 Hz 3-phase AC line input. When used with a 208 – 230 V line input, the maximum rating of the drive is 6.7 Amps (2 HP (1.5 kW)). Be sure to reprogram Motor Current (Function No. 0.01) to the actual motor nameplate current rating (not to exceed 6.7 Amps).

1 QUICK-START INSTRUCTIONS

Important: You must read these simplified instructions before proceeding. These instructions are to

be used as a refer read the Safety Warning on, page 6, before proceeding.

Note: This drive contains bus capacitors, which must be reconditioned if the drive has been in storage for over 1 year. To recondition the bus capacitors, apply the AC line, with the drive in the Stop Mode, for a minimum of 30 minutes.

See Figure 1. Also see Section 4 - Important Application Information, on page 16.

olt 50/60 Hz AC line input (factory setting of motor curr

WARNING! HIGH VOLTAGE – Disconnect main power before making connections to the drive.

he motor current for all drive models is factory set to the maximum drive rat-

ent and AC line input voltage).

⁄2 HP (1.13 kW)). Be sure to reprogram Motor Current

olt 50/60 Hz single-phase AC

ence only and are not intended to replace the details provided herein. You must

FIGURE 1 – QUICK-START CONNECTION DIAGRAM

Notes: 1. Layout of Models KBDA-24D, 27D vary slightly. 2. 50/60 Hz AC line input.

1.1 AC LINE INPUT CONNECTION – Connect the AC line input to Terminal Block TB1. See Section

6.1, on page 18.

Application Note – If operation with a Ground-Fault Cir

cuit-Interrupter (GFCI) is required,

see Function No. 0.04, on page 32.

Note: The rated AC line voltage of the drive must match the actual AC line input voltage. On Models KBDA-24D, 27D, the setting of Jumper J1 must match the AC line input voltage.

Model KBDA-24D – Terminals “L1”, “L2” – Designed for single-phase AC line input only. Rated for 208/230 V for 115 V

Note: 230 V

Model KBDA-27D – T

for 208/230 Volt AC line input with Jumper J1 set to the “230V” position (factory setting) and rated for 115 V

olt AC line input with Jumper J1 set to the “230V” position (factory setting) and rated

olt AC line input with Jumper J1 set to the “115V” position. See Figure 10, on page 18.

olts AC will be applied to the motor with 115 Volt AC line input.

erminals “L1”, “L2” – Designed for single-phase AC line input only. Rated

olt AC line input with Jumper J1 set to the “115V” position. Rated for 1

⁄2 HP maximum with 115 Volt AC line input and 2 HP maximum with 208/230 Volt AC line input. See Figure 10, on page 18.

Note: 230 V

Model KBDA-29 – T

input. Rated for 208/230 Volt AC line input only

olts AC will be applied to the motor with 115 Volt AC line input.

erminals “L1”, “L2”, “L3” – Designed for single-phase or 3-phase AC line

. Rated for 2 HP maximum with single-phase AC line input (Terminals “L1”, “L2”) and 3 HP maximum with 3-phase AC line input (Terminals “L1”, “L2”, “L3”). See Figure 11, on page 19.

Models KBDA-45, 48 – Terminals “L1”, “L2”, “L3” – Designed for 3-phase AC line input only. Rated for 400/460 V

olt AC line input only

. See Figure 11, on page 19.

1.2 AC LINE FUSING – It is recommended that a fuse(s) or circuit breaker be installed in the AC line. Fuse each conductor that is not at ground potential. For the r

ecommended fuse size, see Table 3,

on page 10. Also see Section 6.1, on page 18.

1.3 GROUND CONNECTION – Connect the ground wire (earth) to the Ground Screw, as shown in Figures 10 and 11, on pages 18 and 19. Be sure the motor is also properly grounded. Two Ground

ews ar

Scr

e provided.

1.4 MOTOR CONNECTION – Connect the motor to Terminal Block TB1 Terminals “U”, “V”, “W”, as shown in Figures 10 and 11, on pages 18 and 19. Be sur

e the motor is properly grounded. Motor cable length should not exceed 100 ft. (30 m) – special reactors may be required – consult our Sales Department. See Section 6.3, on page 19.

1.5 60 Hz and 50 Hz MOTOR OPERATION – The drive is factory set for 60 Hz motors (Function No.

0.00 set to “0000”). For 50 Hz motors, set Function No. 0.00 to “0001”, as shown in Figur page 23. For other motor fr

equencies, set Function No. 0.00 to “0002”.

e 16, on

1.6 JUMPER J1 SETTING (Models KBDA-24D, 27D Only) – Jumper J1 has been factory set for 230 olt AC line input (installed in the “230V” position). For 115 V

olt AC line input, set Jumper J1 to

the “115V” position. See Section 7, on page 20.

1.7 MOTOR OVERLOAD PROTECTION – Function No. 0.01 must be set to the motor nameplate

current for proper operation of the I2t Motor Overload Protection. See Figure 17, on page 24.

2 SAFETY WARNING

Definition of Safety Warning Symbols

Electrical Hazard Warning Symbol – Failure to observe this warning could result in electrical

shock or electrocution.

Operational Hazar

injury or death.

This product should be installed and serviced by a qualified technician, electrician, or

electrical maintenance person familiar with its operation and the hazar installation, which includes electrical connections, fusing or other current protection, and grounding, can reduce the chance of electrical shocks, and/or fires, in this product or products used with this product, such as electric motors, switches, coils, solenoids, and/or relays. Do not use this drive in an explosion-proof application. Eye protection must be worn and insulated adjustment tools must be used when working with drive under power. This product is constructed of materials (plastics, metals, carbon, silicon, etc.) which may be a potential hazard. Proper shielding, grounding, and filtering of this product can reduce the emission of radio frequency interference (RFI) which may adversely affect sensitive electronic equipment. It is the responsibility of the equipment manufacturer and individual installer to supply this Safety Warning to the ultimate end user of this product. (SW 1/2006)

The drive contains electronic Start/Stop circuits, which can be used to start and stop the drive. However, these circuits are never to be used as safety disconnects since they are not fail-safe. Use only the AC line for this purpose.

Be sure to read and follow all instructions carefully. Fire and/or electrocution can result due to improper use of this product.

This product complies with all CE directives pertinent at the time of manufacture. Contact our

Sales Department for Declaration of Conformity. Installation of a CE approved RFI filter is required. See Table 1, on page 9. For some applications, additional shielded cables, filters, and chokes may be required along with a signal isolator (IODA Input/Output Multi-Function Board (Part No. 9668)).

d Warning Symbol – Failure to observe this warning could result in serious

ds involved. Pr

oper

3 INTRODUCTION

Thank you for purchasing the KBDA Adjustable Fr providing total customer satisfaction by producing quality products that are easy to install and operate.

The KBDA Adjustable Frequency Drives are variable speed controls housed in a rugged NEMA-4X / IP-65 washdown and watertight die-cast aluminum enclosure. They are designed to operate 208 – 230 and 400/460 Volt 50 & 60 Hz 3-phase AC induction motors from subfractional thru 5 HP. The sine wave coded Pulse Width Modulated (PWM) output provides high motor efficiency and low noise. Adjustable Linear Acceleration and Deceleration make the drive suitable for soft-start applications.

Due to its user-friendly design, the KBDA is easy to install and operate. Setting the drive to specific applications is accomplished using the Multi-Function Keypad, which provides easy operation and programming of the drive. To facilitate programming, all similar functions are presented in common groups. For more advanced programming, PC based Drive-Link™ software is available.

The 4-Digit LED Display provides readout of drive operating parameters and programming functions and displays Output Frequency, Motor RPM, Output Current, Output Voltage, Bus Voltage, Function Codes and Values, Fault Codes, and Custom Units. In addition to operating the drive, the MultiFunction Keypad is used to change drive operating parameters, reprogram functions, and change the display output. The LEDs provide indication of the drive’s status and operating mode (Hz, PGM, LCL/REM, STOP, FWD, REV, OL, JOG/REM).

The optional IODA Input/Output Multi-Function Board provides a variety of functions, which include preset frequency, up/down frequency control, signal isolation, isolated output voltage for controlling auxiliary devices, open collector outputs, and output relay contacts. See Appendix A, on pages 42 – 54. See Function Groups 7 – 9, on pages 36 – 38.

equency Drive. KB Electronics, Inc. is committed to

Main Features – Adjustable RMS Current Limit and I2t Motor Overload Pr Compensation with Static Auto-Tune and Boost provides high torque and excellent load regulation over a wide speed range. Power Start™ delivers over 200% motor torque to ensure startup of high frictional loads. Programmable Injection Braking provides rapid motor stop. Electronic Inrush Current Limit (EICL™) eliminates harmful AC line inrush current, which allows the drive to be line switched. A MultiFunction Output Relay is provided, which can be used to turn on or off equipment or to signal a warning if the drive is put into various modes of operation. Models KBDA-29**, 45, 48 also contain AC Line Phase Loss Detection. The drive is suitable for machine or variable torque (HVAC) applications.

*UL approved as an electronic overload protector for motors. **When used on 3-phase AC line input set for 7.0 Amps or higher (3 HP (2.25 kW)).

Standard Front Panel Features – 4-Digit LED Display, Multi-Function Keypad, Status Indicator LEDs, and a Main Speed Potentiometer

Optional Accessories – On/Of Function Board, Pr Table 1, on page 9.

3.1 STANDARD FEATURES

• Industrial Duty Die-Cast Aluminum Enclosur

finish or FDA appr

• Multi-Function Keypad – The keys are used to operate the drive, change operating parameters, r Down, Shift/Reset, Jog-Local/Remote, Program/Display, Read/Enter).

• 4-Digit LED Display – Provides readout of drive operating parameters and programming functions. Displays Output Fr Function No. Codes and Values, Fault Codes, and Custom Units.

ogramming Kit, DIAC Modbus Communication Module, and Liquidtight Fittings. See

ogram functions, and change the display output (Run/Stop, Forward/Reverse, Up,

epr

f AC Line Switch, Class “A” AC Line Filter, IODA Input/Output Multi-

e with Hinged Cover – Available in dark gray

oved white finish.

, Motor RPM, Output Current, Output Voltage, Bus Voltage,

equency

otection.* Flux V

ector

• LED Status Indicators – The LEDs provide indication of the drive’s status and operating mode (Hz, PGM, LCL/REM, STOP, FWD, REV, OL, JOG/REM).

• Multi-Function Output Relay Contacts – Can be used to tur a warning if the drive is put into various modes of operation. (The optional IODA Input/Output Multi-Function Board contains 9 digital and analog inputs, 4 digital and analog outputs, and 2 additional relay outputs.)

• Motor Curr

range of motor horsepower.

• Compatible with GFCIs. See Function No. 0.04, on page 32.

PERFORMANCE FEATURES

3.2

•

Power Start™ – Provides more than 200% starting torque which ensures startup of high fric-

tional loads.

• Programmable Flux Vector Compensation with Static Auto-Tune and Boost – Provides excellent load r

• Speed Range – 60:1

ent Selection – P

egulation and dynamic r

rogrammable motor current allows the drive to be used on a wide

esponse over a wide speed range.

n on or of

f equipment or to signal

PROTECTION FEA

3.3

• Motor Overload (I2t) with RMS Current Limit – Provides motor overload protection, which

prevents motor bur

• Electronic Inrush Current Limit (EICL™) – Eliminates harmful inrush AC line current during startup.

• Short Circuit – Shuts down the drive if a short circuit occurs at the motor (phase-to-phase).

• AC Line Phase Loss Detection (Models KBDA-29**, 45, 48 only.)

• Decel Extend – Eliminates tripping due to bus overvoltage caused by rapid deceleration of

high inertial loads.

• Undervoltage and Overvoltage – Shuts down the drive if the AC line input voltage goes below or above the operating range.

• MOV Input Transient Suppression.

ocontroller Self Monitoring and Auto-Reboot.

Micr

•

*UL approved as an electronic overload protector for motors. **When used on 3-phase AC line input set for 7.0 Amps or higher (3 HP (2.25 kW)).

TURES

nout and eliminates nuisance trips.*

TABLE 1 – OPTIONAL ACCESSORIES

Accessory Part No.

Model

Description

On/Off AC Line Switch – Disconnects the AC line. Mounts on the enclosure

cover and is supplied with a switch seal to maintain liquidtight integrity.

AC Line Filter1– Provides Class A Industrial Standard RFI (EMI) suppression. Installs onto the drive’s PC board with quick-connect terminals. Suffix “S” – Filter must be used with built-in On/Off AC Line Switch. Suffix “NS” – Filter must be used without On/Off AC Line Switch.

IODA Input/Output Multi-Function Board – Provides a variety of functions, which include preset frequency, up/down frequency control, signal isolation, isolated output voltage for controlling auxiliary devices, open collector outputs, and output relay contacts. Mounts on the drive’s PC board with two snap-ins (located on the bottom of the mounting base) and two screws (provided). All of the IODA inputs and outputs are isolated from the AC line. See Appendix A, on page 42.

Programming Kit – Includes DownLoad Module™ (DLM) handheld programming device, which uploads and downloads drive programs, PC to DLM serial and USB communication cables, DLM to inverter communication cable, and PC Windows® based Drive-Link™ communication software.

DIAC Modbus Communication Module – Allows direct communication

between drive and Modbus2protocol.

Liquidtight Fittings – Provide a liquidtight seal for wiring the drive. Kit includes three 1/2” and one 3/4” liquidtight fittings.

Notes: 1. Complies with CE Council Directive 89/336/EEC Industrial Standard. 2. Other protocols available – contact our Sales Department.

KBDA-24D

KBDA-27D

9482 9523 9532 9532 9532

Suffix

9507 9512 9479 9479 9479

“S”

Suffix

9507 9512 9515 9515 9515

“NS”

9668 9668 9668 9668 9668

9582 9582 9582 9582 9582

9517 9517 9517 9517 9517

9526 9526 9526 9526 9526

KBDA-29

Model

KBDA-45

Model

KBDA-48

TABLE 2 – GENERAL PERFORMANCE SPECIFICATIONS

Description Specification Factory Setting

115 Volt AC Line Input Voltage Operating Range (Volts AC) 115 (± 15%) —

208/230 Volt AC Line Input Voltage Operating Range (Volts AC) 208 (-15%) / 230 (+15%) —

400/460 Volt AC Line Input Voltage Operating Range (Volts AC) 380 (-15%) – 460 (+15%) —

Maximum Load (% of Current Overload for 2 Minutes) 150 —

Switching Frequency (kHz) 8, 10, 12 8

Signal Following Input Voltage Range1(Volts DC)

Output Frequency Resolution (Bits, Hz) 10, .06 —

Minimum Operating Frequency at Motor (Hz) 0.3 —

Acceleration Time (Seconds) 0.1 – 180.0 1.5

Deceleration Time (Seconds) 0.3 – 180.0 1.5

Speed Range (Ratio) 60:1 —

Speed Regulation (30:1 Speed Range, 0 – Full Load) (% Base Speed)

Overload Protector Trip Time for Stalled Motor (Seconds) 6 —

Undervoltage/Overvoltage Trip Points for 115 Volt AC Line Input (± 5%) (Volts AC)

Undervoltage/Overvoltage Trip Points for 208/230 Volt AC Line Input (± 5%) (Volts AC)

Undervoltage/Overvoltage Trip Points for 400/460 Volt AC Line Input (± 5%) (Volts AC)

Run/Fault Output Relay Contact Rating (Amps at 30 Volts DC, 125 Volts AC, 250 Volts AC) 1, 0.5, 0.25 —

Operating Temperature Range (°C / °F) 0 – 45 / 32 – 113 —

Notes: 1. IODA option board required. 2. Dependent on motor performance. 3. Do not operate the drive outside the specified AC line input voltage

operating range.

0 – 5 —

2.5 —

76 / 141 —

151 / 282 —

302 / 567 —

TABLE 3 – ELECTRICAL RATINGS

Down Key: Decreases Output Frequency,

Set Frequency, Function Number Value,

and Code setting.

Starts or Stops the drive.

Changes motor direction.

Up Key: Increases Output Frequency,

Set Frequency, Function Number Value,

and Code setting.

Drive is in Jog Operation

or Remote Signal Opera tion.

1, 2

Drive is in Overload.

Drive is set for Forward Direction.

Drive is set for Reverse Direction.

Displays or enters a Function Value or Code Setting.

Used to enter the Program Mode

and Display Mode.

Sets the drive to Jog Mode or changes between Local (Keypad) or Remote Signal Opera tion.

1, 2

Left Shift / Reset Key: Moves the changeable digit or Resets the drive after a fault has cleared.

Drive Frequency displayed.

Drive is in Program Mode.

Drive is in Stop Mode.

Indicates JOG-LCL/REM Key is set for Local/Remote Signal Operation.

4-Digit Display

Potentiometer: Sets Drive Output Frequency.

AC Line Input

Maximum

Part No.

Model

KBDA-24D

KBDA-27D

KBDA-29

KBDA-45

KBDA-48

Notes: 1. White FDA approved finish. 2. Bold indicates factory setting of AC line input voltage for Models KBDA-24D, 27D. 3. Factory setting of motor current (Function No. 0.01). 4. Models KBDA-24D, 27D contain an AC line input volta rated 1 (1.5 kW) with single-phase AC line input and 3 HP (2.25 kW) with 3-phase AC line input. 7. Also contain AC Line Phase Loss Detection (Model KBDA-29: when used on 3-phase AC line input set for 7.0

– 400 Volts AC for 50 Hz motor operation and 0 – 460 Volts AC for 60 Hz motor operation.

(Gray /White

4,5

6,7

7,8

⁄2 HP (1.13 kW) with 115 Volt AC line input and 2 HP (1.5 kW) with 208/230 Volt AC line input. 6. Model KBDA-29 is rated 2 HP

9536/ 9537

9543/ 9544

9545 /9546 208/ 230

9659/ 9660 400/ 460 3 5.3 10 0 – 400/460 4.6 3 (2.25) 10.3 4.7

9661 /9662 400/ 460 3 9.6 15 0 – 400/460 8.3 5 (3.75) 10.3 4.7

Volts AC

)

(50/60 Hz)

Phase

φ)

(

(Amps AC)

115 1 16 20

208/230 1 10 15

115 1 22 25 0 – 230 5.5 11⁄2 (1.13)

208/230 1 15 20 0 – 230

1 15 20 0 – 230 6.7 2 (1.5)

3 10.8 15 0 – 230

Fuse or

Circuit

Breaker

Current

Rating

(Amps AC)

Amps or higher (3 HP (2.25 kW)). 8. Models KBDA-45, 48 are rated

Voltage

Range

(Volts AC)

0 – 230 3.6 1 (.75) 5.9 2.7

Output

Maximum

Continuous

Load Current

(RMS Amps/Phase)

6.7

9.0

ge selection jumper. 5. Model KBDA-27D is

Maximum

Horsepower

(HP (kW))

2 (1.5)

3 (2.25)

Net Wt.

lbs kg

10.3 4.7

FIGURE 2 – KEYPAD LAYOUT WITH MAIN SPEED POTENTIOMETER

Notes: 1. The JOG-LCL/REM Key is factory programmed to function as a Jog Key.When the JOG-LCL/REM Key is pressed, LED will illuminate and the display will show the Jog Frequency Setting (see Function No. 3.13, on page 34). 2. If the JOG-LCL/REM Key is reprogrammed for Local (Keypad) and Remote Signal Operation (see Function No. 2.02, on page 34), Pressing the JOG-LCL/REM Key will toggle between Local (Keypad) and Remote Signal Operation. When Remote Signal Operation is selected, the “JOG/REM” LED will flash. The optional IODA (Part No. 9668) is required for remote signal operation. 3. The “Hz” LED will illuminate when the display is set to sho ously entered Function Number will be shown. Frequency will be shown. When more than one display function is enabled, the PROGRAM/DISPLAY Key is used to toggle between displays, as shown in Figure 22, on page 29. 5. To change the Keypad for Potentiometer Operation, set Function No. 2.00 to “0001”.

requency. 4. If the PROGRAM/DISPLAY Key is pressed while Set Frequency is displayed, the previ-

w Output F

If the PROGRAM/DISPLAY Key is pressed while Function Number is displayed, the Set

the “LCL/REM” LED will illuminate.

the

“JOG/REM”

TB1

WU V L2L1

L1A L2BL2AL1B

TB2

NO COM

CON1

MOTOR AC LINE

115V

230V

FIGURE 3 – MODEL KBDA-24D DRIVE LAYOUT

115V 230V

MOTOR

W L2 L3U V

TB1

AC LINE

TB2

NO COM

CON1

L2A L1A

L2B L1B

FIGURE 4 – MODEL KBDA-27D DRIVE LAYOUT

AC LINE

L2A L3AL1A

L3BL2BL1B

L1W L2 L3U V

TB1

MOTOR

TB2

NCCOMNO

CON1

FIGURE 5 – MODELS KBDA-29, 45, 48 DRIVE LAYOUT

5.86 149

Max. Depth:

208

8.20

9.53

242

8.85 225

0.31

7.97

5.51 140

5.06 129

7.0

2.530.275

64.4

3*2*

4*4* 1*1*

FIGURE 6 – MODEL KBDA-24D MECHANICAL SPECIFICATIONS (Inches/mm)

Model KBDA-24D contains mounting holes for standard 1/2” liquidtight fittings. The recommended mounting screw size is 1/4” (M6).

*Tighten the four enclosure cover screws, in the sequence shown, to 12 in-lbs (14 kg-cm).

0.275

7.0

0.30

7.37

25.4

1.00 2X

7.25

Max. Depth:

184

8.50 216

9.25 235

9.80 249

181

7.55 192

7.15

4* 1*

FIGURE 7 – MODELS KBDA-27D, 29, 45, 48 MECHANICAL SPECIFICATIONS (Inches/mm)

Models KBDA-27D, 29, 45, 48 contain two mounting holes for standard 1/2” liquidtight fittings and one mounting hole for

standard 3/4” liquidtight fitting. The recommended mounting screw size is 1/4” (M6).

*Tighten the four enclosure cover screws, in the sequence shown, to 12 in-lbs (14 kg-cm).

4 IMPORTANT APPLICATION INFORMATION

10060 70 805030 40100 20 90

Motor Speed (%)

and TENV Motors

Inverter Duty

Maximum Allowed

Motor Torque (%)

100

TEFC and Open Ventilated

Motors

Fan Cooled

Open Ventilated Motor

Fan or Blower

(100 CFM per HP Min.)

Airflow

4.1 MOTOR WITH EXTERNAL FAN COOLING – Most totally enclosed fan-cooled (TEFC) and open ventilated 3-phase AC induction motors will overheat if used beyond a limited speed range at full

que. Ther

tor

efore, it is necessary to reduce motor load as speed is decreased.

Note: Some fan-cooled motors can be used over a wider speed range. Consult the motor manufacturer for details.

ARNING! Some

motors have low

FIGURE 8 – MAXIMUM ALLOWED MOTOR TORQUE VS. SPEED

speed characteristics, which cause overheating and winding failur

e under light load or no load conditions. If the motor is operated in this manner for an extended period of time, it is r

ecommended that the unloaded motor current be checked from 2 – 15 Hz (60 – 450 RPM) to ensure motor current does not exceed the nameplate rating. If the motor current exceeds the

FIGURE 9 – OPEN VENTILATED MOTOR WITH EXTERNAL FAN COOLING

nameplate rating, the Boost value may have to be decreased (see Function No. 3.11). Do

not use motor if the motor current exceeds the nameplate rating.

ecommended

It is r

that the drive be used with Inverter Duty or TENV motors.

Inverter duty and most totally enclosed non-ventilated (TENV) motors can pr over an extended speed range without overheating. See Figur

nal fan cooling is provided, open ventilated motors can also achieve an extended speed

If exter

e 8.

range at full rated torque. A box fan or blower with a minimum of 100 CFM per HP is recommended. Mount the fan or blower so the motor is surrounded by the airflow. See Figure 9.

4.2 ELECTRONIC MOTOR OVERLOAD PROTECTION – The drive contains Modified I2t Overload Protection.* Part of this function consists of a Curr

ent Limit (CL) circuit, which limits the drive cur-

rent to a preset level of 160% of the Motor Nameplate Rated Current setting. The factory setting

for motor nameplate curr motor nameplate current (see Important Application Information (Item 2), on page 4). See Table 3, on page 10. Also see Function No. 0.01, on page 32.

Standard I2t is undesirable because it causes nuisance tripping. It allows a very high motor cur-

ent to develop and will tur

r Circuit avoids this nuisance tripping while providing maximum motor protection.

ent is the drive rated curr

n the drive off after a short period of time. KB’s RMS Current Limit

ent, which must be set to the actual

ovide full rated torque

If the motor is overloaded to 120% of the Motor Nameplate Rated Current setting, the I2t Timer starts. If the motor continues to be overloaded at the 120% level, the timer will shut down the drive after 30 minutes. If the motor is overloaded to 160% of full load, the drive will trip in 6 seconds.

*UL approved as an overload protector for motors.

5 MOUNTING INSTRUCTIONS

ecommended that the drive be mounted vertically on a flat surface with adequate ventilation.

It is r

eave enough room below the drive to allow for AC line, motor connections, and any other connections

L that are required. Although the drive is designed for outdoor and washdown use, care should be taken to avoid extreme hazardous locations where physical damage can occur. When mounting the drive in an enclosure, the enclosure should be large enough to allow for proper heat dissipation so that the ambient temperature does not exceed 45°C (113 °F) at full rating. The recommended mounting screw size is 1/4 inch (M6). See Figures 6 and 7, on pages 14 and 15.

WARNING! Do not use this drive in an explosion-proof application.

6 ELECTRICAL CONNECTIONS

WARNING! HIGH VOLTAGE – Read Safety Warning, on page 6, before using the drive. Disconnect main power before making connections to the drive. T

be sure to properly ground the drive.

Application Note: To avoid erratic operation, do not bundle the AC line and motor wires with each other or with wir bundle motor wires from multiple drives in the same conduit. Use shielded cables on all signal wires over 12” (30 cm). The shield should be earth grounded on the drive side only. Connect the drive in accordance with the National Electrical Code requirements and other local codes that may apply.

Be sure to properly fuse each AC line conductor that is not at ground potential. Do not fuse neutral or grounded conductors. A separate AC line switch or contactor must be installed as a disconnect so that each ungrounded conductor is opened. For fuse or circuit breaker selection, see Table 3, on page 10. Also see Section 6.1, on page 18.

To maintain the watertight integrity of the drive, be sure to use suitable liquidtight fittings and wires that are appropriate for the application. Model KBDA-24D contains mounting holes for standard 1/2” liquidtight fittings (not supplied) (two liquidtight plugs are provided, if only one knockout is used). Models KBDA-27D, 29, 45, 48 contain two mounting holes for standard 1/2” liquidtight fittings (not supplied) and one mounting hole for standard 3/4” liquidtight fitting (not supplied) (two liquidtight plugs are provided, if only one knockout is used). The Liquidtight Fittings Kit (Part No. 9526) is available for all models (see Table 1, on page 9).

The drive is designed with a hinged case so that, when the front cover is open, all wires stay intact. To open the cover, the four screws must be loosened so they are no longer engaged in the case bottom. After mounting the drive and all electrical connections are complete, close the cover making sure that the wires do not get caught or crimped as the cover is closed. Tighten the four screws so that the gasket is slightly compressed. The recommended tightening torque is 12 in-lbs (14 kg-cm). See Figures 6 and 7, on pages 14 and 15, for the tightening sequence. Do not overtighten.

e the drive is secur

Be sur

es fr

om signal following, start/stop contacts, or any other signal wires. Also, do not

ely mounted.

o avoid electric shock,

TABLE 4 – DRIVE TERMINAL BLOCK WIRE AND TIGHTENING TORQUE SPECIFICATIONS

Ground Motor (Earth)

115, 208/230 Volt

AC Line Input

Single-Phase

Ground (Earth)

MOTOR

U V

TB1

W L1 L2

AC LINE

Maximum Wire Size (Cu) Recommended Tightening Torque

Terminal Block Description Model

TB1

TB2 Run/Fault Output Relay Contacts All 16 1.3 3.5 4

6.1 AC LINE INPUT CONNECTION (see Warning, on page 17) – Connect the AC line input to

AC Line Input and Motor

Connections

Terminal Block TB1. See Electrical Ratings, Table 3, on page 10.

Application Note: If operation with a Ground-Fault Circuit-Interrupter (GFCI) is required, see Function No. 0.04, on page 32.

Note: The rated AC line voltage of the drive must match the actual AC line input voltage. On Models KBDA-24D, 27D, the setting of Jumper J1 must match the AC line input voltage.

KBDA-24D 12 3.3 7 8

KBDA-27D, 29, 45, 48 12 3.3 12 14

AWG mm

in-lbs kg-cm

AC Line Fusing

ungrounded conductor contain circuit protection. Do not fuse neutral or ground connections. It is recommended to install a fuse (Littelfuse 326, Buss ABC, or equivalent) or a circuit breaker

e D QOU or equivalent) in series with each ungr

(Squar leads. For the recommended fuse size, see Table 3, on page 10.

Connect the drive in accor codes that may apply to the application.

Model KBDA-24D –

Terminals “L1”, “L2” – Designed for single-phase AC line input only 208/230 V with Jumper J1 set to the “230V” position (factory setting) and rated for 115 Volt AC line input with Jumper J1 set to the “115V” position. See Figure 10.

Note: 230 V applied to the motor with

olt AC line input.

115 V

Model KBDA-27D – Terminals “L1”, “L2” – Designed for single-phase AC line input only. Rated for 208/230 V for 115 V with 115 Volt AC line input and 2 HP maximum with 208/230 Volt AC line input. See Figure 10.

Note: 230 Volts AC will be applied to the motor with 115 V

– The drive does not contain line fuses. Most electrical codes require that each

ounded conductor. Do not fuse motor

dance with the National Electrical Code r

equirements and other local

FIGURE 10 – MODELS KBDA- 24D, 27D*

AC LINE INPUT, MOTOR,AND GROUND CONNECTIONS

. Rated for

olt AC line input

olts AC will be

*Model KBDA-27D is rated for 11⁄2 HP maximum with 115 Volt AC line input and 2 HP maximum with 208/230 Volt AC line input.

olt AC line input with Jumper J1 set to the “230V” position (factory setting) and rated

olt AC line input with Jumper J1 set to the “115V” position. Rated for 1

olt AC line input.

⁄2 HP maximum

Model KBDA-29 – Terminals “L1”, “L2”, “L3” – Designed for single-phase or 3-phase AC line input. Rated for 208/230 V line input (T

“L2”, “L3”). See Figure 11, on page 19.

Models KBDA-45, 48 – Terminals “L1”, “L2”, “L3” – Designed for 3-phase AC line input only. Rated for 400/460 Volt AC line input only. See Figure 11, on page 19.

erminals “L1”, “L2”) and 3 HP maximum with 3-phase AC line input (T

olt AC line input only. Rated for 2 HP maximum with single-phase AC

erminals “L1”,

Normally Closed

Relay Common

Normally Open

Output Contacts

KBDA-27D, 29, 45, 48

NCNO

TB2

COM

Normally Closed

Relay Common

Normally Open

Output Contacts

KBDA-24D

NCNO

TB2

COM

Ground 3-Phase, 50/60 HzMotor (Earth) AC Line Input

VU L3L2W L1

208/230, 400/460 Volt

TB1

MOTOR AC LINE

Ground

Single-Phase, 50/60 Hz

(Earth)

208/230 Volt

L1 L3

Wire the single-phase AC line input

to Terminals "L1" & "L2", as shown below.

Model KBDA-29 Only

AC Line Input

FIGURE 11 – MODELS KBDA-291,452,48

AC LINE INPUT, MOTOR,AND GROUND CONNECTIONS

Notes: 1. Model KBDA-29 is rated for 2 HP maximum with single-phase AC line input and 3 HP maximum with 3-phase AC line input.

2. Models KBDA-29, 45, 48 contain AC Line Phase Loss Detection. (Model KBDA-29: when used on 3-phase AC line input set for 7.0 Amps

or higher (3 HP (2.25 kW)).

6.2 GROUND CONNECTION – Connect the ground wire (earth) to any available green Ground Screw. The two Ground Screws are located near Terminal Block TB1. Be sure the motor is also properly grounded. See Figure 10, on page 18, and Figure 11, above.

6.3 MOTOR CONNECTION – Connect the motor to Terminal Block TB1 Terminals “U”, “V”, “W”. See

6.4 MULTI-FUNCTION OUTPUT RELAY CONNECTION – The Multi-Function Output Relay Contacts

e 10, on page 18, and Figure 11, above. Be sure the motor is properly grounded. Motor cable

Figur length should not exceed 100 ft. (30 m) – special reactors may be required – consult our Sales Department. Be sure Function No. 0.01 is set to the corresponding Motor Nameplate Current.

Note: If the motor does not rotate in the desired dir (with AC line disconnected and motor stopped). or 2. Use the FWD/REV Key No. 1.02 to reprogram the forward and r

are located at TB2, as shown in Figure 12. The Multi-Function Output Relay is factory programmed to function as a “Run” r the Run Mode, the r and the Normally Closed (N.C.) contact will open). See Table 5.

elay contacts will change state (the Normally Open (N.O.) contact will close

FIGURE 12 – MULTI-FUNCTION OUTPUT RELAY CONTACTS

TABLE 5 – MULTI-FUNCTION OUTPUT RELAY “RUN” AND “FAULT” RELAY OPERATING MODES

Drive Operating Condition

Power Off Open Closed Open Closed

Power On (Stop Mode) Open Closed Closed Open

Run Mode Closed Open Closed Open

All Faults Open Closed Open Closed

ection, either: 1. Reverse any two motor leads

. or 3. Use Function

everse direction.

elay (Function No. 5.00 set to “0000”). When the drive is put into

Function 5.00 Set to “0000” Function 5.00 Set to “0001”

“Run” Relay Mode “Fault” Relay Mode

N.O. Contact N.C. Contact N.O. Contact N.C. Contact

115V

230V

115V

230V

115VJ1230V

When the Multi-Function Output Relay is programmed to function as a “Fault” relay (Function No.

5.00 set to “0001”) and a fault occurs while the drive is in the Run Mode, the relay contacts will change state. The Normally Open (N.O.) contact (closed in the Run Mode) will open and the Normally Closed (N.C.) contact (open in the Run Mode) will close. See Table 5, on page 19.

The Multi-Function Output Relay can also be programmed for the following functions, as shown in the Programmable Function Summary List (Section 10, Function Group 5, on page 35): Target Frequency, Frequency Threshold, I2t or I•t Fault Mode, and Load Loss.

6.5 REMOTE OPERATIONS WHICH REQUIRE THE OPTIONAL IODA (PART NO. 9668)

(See Appendix A, on pages 42 – 54) Multi-Function Input T

erminals (Pr

eset Frequency Operation, Up/Down Frequency Command, Accel/Decel 2, Forward/Stop-Reverse/Stop Command, External Fault, Reset, 2-Wire and 3-Wire Start/Stop), Signal Following, Analog Signal Output (for controlling auxiliary devices), Remote Main Speed Potentiometer (5 kΩ), Multi-Function Output Relays, and Multi-function Open Collector Outputs.

7 AC LINE INPUT VOLTAGE SELECTION (JUMPER J1 (MODELS KBDA-24D, 27D ONLY))

Do not connect the AC line input until Jumper J1 is set for the pr

oper input voltage

being applied to the drive. Catastrophic failure will occur if a 230 Volt AC line is applied

when the drive is set for 115 Volt AC line input.

Jumper J1 is factory installed on Terminal “230V” for 208/230 Volt AC line input. For 115 Volt AC line input, the jumper must be removed and installed on Terminal “115V”. See Figures 13 and 14.

FIGURE 13 – MODEL KBDA-24D AC LINE INPUT

VOLTAGE SELECTION

208/230 Volt AC Line Input

(J1 Installed on Terminal “230V”)

(Factory Setting)

115 Volt AC Line Input

(J1 Installed on Terminal “115V”)

FIGURE 14 – MODEL KBDA-27D AC LINE INPUT

VOLTAGE SELECTION

208/230 Volt AC Line Input

(J1 Installed on Terminal “230V”)

(Factory Setting)

8 RECOMMENDED HIGH VOLTAGE DIELECTRIC WITHSTAND TESTING (HI-POT TESTING)

Testing agencies such as UL, CSA, VDE, etc., usually require that equipment undergo a hi-pot test. In order to prevent catastrophic damage to the drive, which has been installed in the equipment, the fol-

e is recommended. A typical hi-pot test setup is shown in Figure 15, on page 21. All

ocedur

lowing pr

drives have been factory hi-pot tested in accordance with UL r

equirements.

WARNING! All equipment AC line inputs must be disconnected from the AC power.

8.1 Connect all equipment AC power input lines together and connect them to the H.V. lead of the hi-

pot tester. Connect the RETURN lead of the hi-pot tester to the frame on which the drive and other auxiliary equipment are mounted.

115 Volt AC Line Input

(J1 Installed on Terminal “115V”)

8.2 The hi-pot tester must have an automatic ramp-up to the test voltage and an automatic ramp-

ChassisChassis

Machine Equipment or Frame

Adjustable Frequency Drive

(Main Power Disconnected)

to AC Line Inputs

Connect Hi-Pot

Auxiliary Equipment

AC Line Input

H. V.

MAX

ZERO

RESET

RETURN

10mA0mA

VOLTAGETEST

AC KILOVOLTS

LEAKAGE

High Voltage Dielectric Withstand Tester (Hi-Pot Tester)

Motor Wires

Frame

Connect All Drive Terminals Together

(Main Power Disconnected)

down to zero voltage.

ote: If the hi-pot tester does not have automatic ramping, then the hi-pot output must be manu-

eased to the test voltage and then manually r

ally incr

educed to zero. This procedure must be fol-

lowed for each machine to be tested. A suggested hi-pot tester is Slaughter Model 2550.

CAUTION! Instantly applying the hi-pot voltage will cause irr

ill void the warranty.

eversible damage to the drive, which

FIGURE 15 – TYPICAL HI-POT TEST SETUP

9 DRIVE OPERATION

Before operating the drive, read Section 9.2, for instructions on the Digital Keypad Operation. See Figure 2, on page 10, for the keypad layout.

The 4-digit display can indicate various functions of the drive: Set Frequency, Motor RPM, Output Current and Voltage, Custom Units, Function Numbers, Function Codes or Values, and Fault Codes. See Section 9.4, on page 30.

See Section 9.3, on pages 22 – 29, for information on programming the drive. If an error message appears while pr

START-UP PROCEDURE – After the drive has been properly setup and all connections complet-

9.1

ed, the start-up procedur LEDs will indicate the drive’s status, as described in Section 11, on page 41. See Section 9.4, on page 30, for the Digital Readout Codes.

To start the drive, press the RUN Key. The motor will begin to accelerate to the Set Frequency. The factory set frequency is 05.00 Hz.

9.2 KEYPAD DESCRIPTION – The Keypad has eight (8) keys, which are used to program drive functions, as described in Table 6, on page 22. The eight (8) LEDs pr

ogramming the drive, see Section 9.5, on page 31.

e can begin. If the AC power has been properly brought to the drive, the

ovide indication of the drive’

operational status, as described in Section 11, on page 41. A Main Speed Potentiometer is also

ovided to set the Drive Fr

Note: To avoid damage, never operate the keypad with a scr

equency (Function No. 2.00 set to “0001”). See Figure 2, on page 10.

ewdriver or other sharp-ended tool.

TABLE 6 – KEYPAD DESCRIPTION

Key Description

Starts or Stops the drive

Changes motor direction.

Up Key: Increases Output Frequency, Set Frequency, Function Number Value, and Code setting.

Down Key: Decreases Output Frequency, Set Frequency, Function Number Value, and Code setting.

Factory programmed to function as a Jog Key. When the key is pressed, it toggles between Run Mode and Jog Mode (the “JOG/REM” LED will illuminate and the display will show the Jog Frequency Setting (see Function No. 3.13)). If the key is reprogrammed for Local/Remote Operation (see Function No. 2.02), the key is used to toggle between Local (Keypad) or Remote Signal Operation (the “LCL/REM” LED will illuminate).*

*Optional IODA or Modbus is required for Local/Remote Operation.

Used to enter Program Mode and Display Mode. If the key is pressed while Set Frequency is displayed, the previously entered Function Number will be shown. If the key is pressed while Function Number is displayed, the Set Frequency will be shown. When more than one display function is enabled, the key is used to toggle between displays. See Figure 22, on page 29.

Left Shift / Reset Key: Moves the changeable digit or Resets the drive to clear a fault.

Reads or Enters a Function Number’s Value or Code setting. The key is also used to read or enter the frequency setting.

9.3 FLOW CHARTS FOR IMPORTANT PROGRAMMING FUNCTIONS – See Figures 16 – 22, on pages 23 – 29, for flow charts to program important functions. The flow charts also serve as a guide to understand the programming procedure.

Note: See Table 7, on page 30, for a description of the Digital Readout Codes.

FIGURE 16 – FLOW CHART TO PROGRAM THE DRIVE FOR 50 HZ MOTORS

Set Frequency Flashes

("FWD", "STOP", "Hz" LEDs On)

("PGM" LED On)

Group No.

Digit Flashesto Display

Function No.

Press Program Key

POWER ON

Digit Flashes

Rated Motor Frequency

Code No.

Press Display Key

to Set Frequency Display

to Return

"End" Momentarily Displays

which Confirms Programming

Digit Flashes

50 Hz Rated Motor Frequency

Code

Press Enter Key

to Save New Code

Press Read Key

to Read Code

Code (60 Hz)

Rated Motor Frequency

Digit Flashes

to Increase Digit

Press Up Key 1 Time

FIGURE 17 – FLOW CHART TO PROGRAM MOTOR CURRENT FROM 6.7 AMPS TO 5.5 AMPS

("FWD", "STOP", "Hz" LEDs On)

Set Frequency Flashes Group No.

Digit Flashes

("PGM" LED On)

Press Program Key

Function No.

to Display

POWER ON

which Confirms Programming

"End" Momentarily Displays

Digit Flashes

Motor Nameplate Current

Code No.

to Return

to Set Frequency Display

Press Display Key

Digit Flashes

Motor Nameplate Current

Press Shift Key 1 Time

to Move Digit

Motor Nameplate Current

Digit Flashes

to Move Digit

Press Shift Key 2 Times

to Increase Digit

Press Up Key 1 TimeCode No.

Digit Flashes

Code No.

Motor Nameplate Current

Press Read Key

to Read

Digit Flashes

Motor Nameplate Current *

Press Shift Key 1 Time

to Move Digit

Motor Nameplate Current

Digit Flashes

Press Down Key 2 Times

to Decrease Digit

Press Down Key 1 Time

to Decrease Digit

Motor Nameplate Current

Digit Flashes

to Save New

Press Enter Key

Motor Nameplate Current

*For Models KBDA-27D, 29, the factory setting of Motor Nameplate Current (Function No. 0.01) is 6.7 Amps. See Table 3, on page 10, for the factory setting of Function No. 0.01 for all other models.

FIGURE 18 – FLOW CHART TO CHANGE SET FREQUENCY FROM 5.00 Hz TO 43.21 Hz

Digit FlashesSet Frequency Flashes Press Up Key 1 Time

("FWD", "STOP", "Hz" LEDs On)

POWER ON

to Increase Digit

Digit FlashesDigit Flashes Press Up Key 4 Times

to Increase Digit

Digit FlashesPress Shift Key 1 Time

to Move Digit

Press Up Key 2 Times

to Increase Digit

Digit FlashesDigit Flashes Press Shift Key 1 Time

to Move Digit

is Displayed and Flashes

New Set Frequency

to Save New

Press Enter Key

with New Set Frequency

Press Run Key to Run Drive

("STOP" LED Off)Set Frequency

Digit Flashes

Press Down Key 2 Times

Press Shift Key 1 Time

to Move Digit

to Decrease Digit

(DRIVE IN THE STOP MODE)*

*If Function No. 2.01 is set to “0000”, frequency change requires “ENTER”. Throughout this sequence you must proceed to the next step within 20 seconds, before the “Press Enter Key” step, or the display will revert to “05.00”. The new value will be stored in Function No. 3.00.

FIGURE 19 – FLOW CHART TO PROGRAM ACCEL TIME FROM 1.5 SECONDS TO 120 SECONDS

("FWD", "STOP", "Hz" LEDs On)

Set Frequency Flashes

POWER ON

Digit Flashes

Group No.

("PGM" LED On)

Press Program Key

to Display

Function No.

to Increase Digit

Press Up Key 3 Times

Digit Flashes

Group No.

Press Shift Key 2 Times

to Move Digit

Digit Flashes

Code No.

to Increase Digit

Press Up Key 3 Times

Accel Function No.

Digit Flashes

to Set Frequency Display

to Return

Press Display Key

which Confirms Programming

"End" Momentarily Displays

to Save New

Press Enter Key

Accel Time

Digit Flashes

Accel Time

Digit Flashes

to Move Digit

Press Shift Key 1 Time

Digit Flashes

Accel Time Code

to Read

Press Read Key

Accel Time

Digit Flashes

Accel Time *

Press Shift Key 1 Time

to Move Digit

Digit Flashes

Accel Time

Press Down Key 1 Time

to Decrease Digit

to Move Digit

Press Shift Key 1 Time

Digit Flashes

Accel Time

Digit Flashes

Accel Time

Press Up Key 2 Times

to Increase Digit

Accel Time

Digit Flashes

Press Shift Key 1 Time

to Move Digit

Accel Time

Digit Flashes

Press Up Key 1 Time

to Increase Digit

Digit Flashes

Accel Time

to Decrease Digit

Press Down Key 5 Times

*The factory setting of Accel Time (Function No. 3.03) is “1.5” seconds. The minimum setting of Accel is

0.1 seconds, therefore, the left digits must be changed first since an Accel setting of 000.0 is not allowed.

FIGURE 20 – FLOW CHART TO PROGRAM THE DRIVE TO DISPLAY MOTOR RPM

Digit Flashes

Group No.

("FWD", "STOP", "Hz" LEDs On)

Set Frequency Flashes Press Program Key

("PGM" LED On)

to Display

Function No.

POWER ON

to Change Display

Press Display Key

(”0150” RPM = 5 Hz)

("FWD", "STOP" LEDs On)

Set Motor RPM Flashes

to Save New

Press Enter Key

which Confirms Programming

"End" Momentarily Displays

Code Setting

Function No.

Display Mode

Digit Flashes

Press Up Key 4 Times Display Mode

Function No. to Read

Press Read Key

to Increase Digit

Digit Flashes Display Mode Setting

Frequency Display Mode *

Digit Flashes

Code Setting

Press Up Key 1 Time

Digit Flashes

Code Setting

RPM Display Mode

to Increase Digit

*The factory setting of Display Mode (Function No. 4.00) is Frequency (“0000”).

FIGURE 21 – FLOW CHART TO PROGRAM THE DRIVE TO DISPLAY CUSTOM UNITS “012.0”

Set Frequency Flashes

("FWD", "STOP", "Hz" LEDs On)

POWER ON

Digit Flashes

Group No.

("PGM" LED On)

Function No.

to Display

Press Program Key

to Increase Digit

Press Up Key 4 Times

Press Up Key 1 Time

to Increase Digit

Custom Units

Code No.

Digit Flashes

to Read

Press Read Key

Custom Units Value Setting

Digit Flashes

Custom Units

Press Shift Key 1 Time

to Move Digit

Digit Flashes

Custom Units Press Up Key 2 Times

to Increase Digit

Custom Units Digit Flashes

which Confirms Programming

"End" Momentarily Displays

Code No.

Digit Flashes

Custom Units Custom Units Display

Code No.

Digit Flashes

to Increase Digit

Press Up Key 1 Time

Custom Units Display Code

Press Read Key

to Read

to Increase Digit

Press Up Key 1 Time

Whole Numbers Code

Digit Flashes

Custom Units Display

One Decimal Place Code

Digit Flashes

Custom Units Display

Function No.

Custom Units Display

Digit Flashes

("FWD", "STOP" LEDs On)

to Save New Code

Press Enter Key

which Confirms Programming

"End" Momentarily Displays

to Change Display

Press Display Key

Custom Units Value Flashes

(”001.0” = 5 Hz

Display Mode

Code No.

Digit Flashes

Press Enter Key

to Save New Code

Digit Flashes

Display Mode

Custom Units Code

"End" Momentarily Displays

which Confirms Programming

Function No.

Display Mode

Digit Flashes Digit Flashes

Frequency Code

Display Mode Press Up Key 2 Times

to Increase Digit

to Read

Press Read Key

Display Mode Code

Notes: 1. The factory setting of Display Mode (Function No. 4.00) is Frequency (“0000”). 2. The factory setting of Custom Units Significant Digits (Function No. 4.01) is “0100”. 3. The factory setting of Custom Units Display (Function No. 4.02) is Whole Numbers (“0000”). 4. The Custom Unit setting “012.0” will be displayed at full speed.

FIGURE 22 – FLOW CHART SHOWING MOTOR CURRENT, MOTOR VOLTAGE, AND BUS VOLTAGE

("FWD", "STOP", "Hz" LEDs On)

Set Frequency Flashes

POWER ON

Press Run Key

Set Frequency

("STOP" LED Off)to Run Drive

Motor Current Motor Voltage

("PGM" LED Off) to Change Display

Press Display Key

Press Display Key Group No

to Change Display Digit Flashes

("PGM" LED On)

to Change Display

Press Display Key

Bus Voltage

to Change Display

Press Display Key

to Change Display

Press Display Key

ADDED TO THE BASIC DISPLAY*

*Function Nos. 4.04 – 4.06 set to “0001”.

9.4 4-DIGIT DISPLAY – The 4-digit display provides readout of drive status, operating parameters, and faults. See Table 7 for the Digital Readout Codes displayed and their descriptions.

WARNING! Do not depend on the LEDs or the 4-Digit Display to no longer be illuminated as a guaranteed power off condition. Be sur

e the main power switch or

circuit breaker is in the “OFF” position before servicing the drive.

TABLE 7 – DIGITAL READOUT CODES

Display Description

Drive Stopped – Indicates that the drive is in the Stop Mode. Function No. 4.03 set to “0001”.

Function No. Example – A Function No. consists of a Group No. (digits on the left side of the decimal point) and a Group Code No. (digits on the right side of the decimal point).

Motor Voltage Display – When the display is set to show Motor Voltage, the format will be “XXXu”. Function No. 4.05 set to “0001”.

Low Voltage Trip – Indicates that the AC line input voltage is below the Undervoltage Trip Point specified in Table 2, on page 9.

Overvoltage Trip – Indicates that the AC line input voltage is above the Overvoltage Trip Point specified in Table 2, on page 9.

Overload Trip (I2t Timeout) – Indicates that the motor has been overloaded for an extended period of time.

Current Source Trip – Indicates that the current signal output (from the IODA) has been opened.

AC Line Phase Loss Detection – Indicates that the drive has detected a loss of one of the phases in the 3-phase AC line input applied to Models KBDA-29*, 45, 48.

Keypad Communication Error – Indicates that the keypad failed to initialize when the drive is powered up. This is an abnormal condition – contact our Sales Department.

IODA Error – Indicates that the drive has lost communication with the IODA.

Display Description

Parameter Changed – Momentarily flashes. Indicates that a parameter has been successfully changed.

Motor Current Display – When the display is set to show Motor Current, the format will be ”XX.XA”. Function No. 4.04 set to “0001”.

Bus Voltage Display – When the display is set to show Bus Voltage, the format will be “XXXU”. Function No. 4.06 set to “0001”.

Low Voltage Recovery – Indicates that a Low Voltage Trip occurred and the AC line input voltage has returned to within the operating range specified in Table 2, on page 9.

Overvoltage Recovery – Indicates that an Overvoltage Trip occurred and the AC line input voltage has returned to within the operating range specified in Table 2, on page 9.

External Fault Trip – Indicates that an external fault has occurred at one of the MFITs of the IODA. Function Nos. 7.00 – 7.06 set to “0008”.

Short Circuit Fault – Indicates that the drive detected a short circuit at the motor (phaseto-phase).

Data Enter Error – Indicates that the drive is in the Program Mode and a non-valid parameter change has been attempted.

Flash Memory Error – Indicates that a flash memory error on the drive has occurred. This is an abnormal condition – contact our Sales Department.

*Model KBDA-29: when used on 3-phase AC line input set for 7.0 Amps or higher (3 HP (2.25 kW)).

9.5 FAULT RECOVERY – T

Press Program Key

Function No.

to Display

and

(Digital Display Modes)

Group No. Digit Flashes

to Read Code

Press Read Key

Code Displayed

Value DisplayedPress Program Key

to Display

Function No.

Press Read Key

to Read Value

Group No. Digit Flashes

(Drive Operating Parameters)

and

Function No. which Contains a Code

Function No. which Contains a Value

(Frequency)

(1.5 Seconds)

Group No. Code Digits are Shown

(Display Mode)

Group No. Code Digits are Shown

(Accel Time)

restarting the drive after a fault has been cleared. See Section 9.4, on page 30, for the Digital Readout Codes. See Section 11, on page 41, for descriptions of the Diagnostic LEDs. See Appendix A, on page 42, for IODA faults.

he drive monitors many faults. See Function No. 1.05, on page 33, for

Drive Faults – Undervoltage (“–LU–”), Overvoltage (“–OU–”), Short Cir phase) (“–SC–”), I2t or I•t Fault (“OL–t”), and Phase Loss Detection (Models KBDA-29*, 45, 48 only) (“–PL–”).

*When used on 3-phase AC line input set for 7.0 Amps or higher (3 HP (2.25 kW)).

PROGRAMMABLE FUNCTION SUMMARY LIST

All functions have been factory set, as shown in the tables on pages 32 – 40. The Detailed Programmable Function List (Part No. A42035) is available – contact our Sales Department.

Programming Mode – When the drive is put into the Programming Mode (see Figure 23), a Function No. will be displayed. A Function No. consists of a Gr point) and a Gr using the Up and Down Keys. The Left Shift Key is used to move the changeable digit.

When the READ Key is pressed, either a Code or Value will be displayed. Codes have specific descriptions. Values have numeric ranges.

Application Note – The programming of the drive can be performed without a motor connected. On drives with 3-phase AC line input r AC line input. The drive’s Phase Loss Detection will not trip the drive without the motor connected.

To program multiple drives, the optional DownLoad Module™ (Part No. 9582) can be used to upload the drive program and facilitate downloading it to multiple drives.

oup No. Code (digits on the right side of the decimal point). The digits can be changed

ements, the programming can be performed with single-phase

equir

oup No. (digits on the left side of the decimal

cuit at the motor (phase-to-

FIGURE 23 – FUNCTION NO. DESCRIPTION

KBDA PROGRAMMABLE FUNCTION SUMMARY LIST (REV. 100.1)

PROGRAMMABLE FUNCTION GROUPS

Function

Group No. Description

0 Motor and Drive Parameters

Run/Stop Mode

2 Frequency Control

3 Drive Operating Parameters

4 Digital Display Modes

5 Onboard Multi-Function Output Relay Operating Mode

6 Drive Status and Reset

Multi-Function Input Terminals

Multi-Function Output Relays and Output Signal Operation

Analog Input Signal Operation

Communication Mode

11 Reserved Functions

Note: (1) IODA Option Board required. (2) DIAC Option Board required.

FUNCTION GROUP 0 – MOTOR AND DRIVE PARAMETERS

Function

No. Description Range/Code

0.00* Rated Motor Frequency (Hz)

0.01* Motor Namepla

0.02* Motor Type

0.03*

0.04*

0.05*

0.06*

Torque Mode

GFCI Opera

Motor F

Motor Nameplate Voltage (% Drive Output)

te Current (Amps) — (1)

(2)

tion

requency (Hz)

(2)

(3), (4)

(1)

Factory Setting

0000: 60 Hz 0001: 50 Hz 0002: Special (Set by Function No. 0.05)

0000: Inverter Duty, TEFC 0001: External Fan Cooled

0000: Constant T 0001: Variable Torque (HVAC)

0000: GFCI Operation Disabled 0001: GFCI Operation with Standard GFCI 0002: GFCI Operation with Sensitive GFCI

orque (Machinery)

0000

30 – 240 60, 50

(5)

0 – 100.0

100

(6)

Notes: (1) Factory Setting is the drive rated output current. See Table 3, on page 10. This function is used to enter the Motor Nameplate

Rated Current, which allows proper operation of the I2t Motor Overload Protection. (2) GFCI operation overrides the Switching Frequency set

by Function No. 3.15. (3) When the drive is set for 50 Hz motors (Function No.

automatically reset to 50 Hz. (4) The Motor F

(e.g., 100 Hz) set Function No.

0.00 to “0002” and Function No. 0.05 to the Motor Nameplate Rated Frequency. (5) This function is used for

motors with non-standard nameplate ra

In 60 Hz Mode (Function No. 0.00 set to “0000”) the drive output will be 230 Volts, maximum, for 230 Volt motors and 460 Volts,

voltage.

requency for standard 50 Hz or 60 Hz motors is set by Function No. 0.00. For custom motors

ted voltage (e.g., 80 Volts AC). (6) The factory set output of the drive is 100% of the AC line input

0.00 set to “0001”), the Motor Frequency factory setting will

maximum, for 460 Volt Motors. In 50 Hz Mode (Function No. 0.00 set to “0001”) the drive output will be 220 Volts, maximum, for 220 Volt

motors and 400 Volts, maximum, for 400 Volt Motors.

* Functions which can only be changed while the drive is in the Stop Mode.

FUNCTION GROUP 1 – RUN/STOP MODE

Function

No. Description Range/Code

1.00* Run/Stop-Forward/Reverse Control

1.01* Forward/Reverse Control

1.02* Motor Direction

1.03* Start Command

1.04* Start Mode

1.05* Auto/Manual Start Mode

0000: Keypad 0001: External Contacts 0002: Communication

0000: Instant Reverse 0001: Stop Command Must be Given

Prior to Reverse Command

0002: Reverse Command Disabled 0003: Forward Command Disabled

0000: F

orward

0001: Reverse

0000: Accelera 0001: Accelerates to Lower Frequency Limit

(See Function No.

0000: Spin Start 0001: Stop Before Restart

0000: Manual Start Mode 0001: Manual Start with Ride-Through

(Set by Function No. 1.06)

0002: Auto Start

(1)

(2)

tes to Last Set Frequency

3.01)

After Undervoltage Fault Clears

0003: Auto Start All Faults (Except Short Circuit Fault) 0004: Auto Start All Faults

(Except I2t , I•t, and Short Circuit Faults)

1.06* Ride-Through Time (Seconds) 0.0 – 2.0 0.5

1.07*

Number of Restart

1.08* Auto Start Delay

1.09* Stop Mode

1.10* Holding

1.11* Injection Brake Start F

Attempts 0 – 10 3

Time (Seconds) 0 – 240 0

0000: Regenera 0001: Coast-to-Stop 0002: Regeneration with Injection Brake-to-Stop

te-to-Stop

(Set by Function Nos. 1.11 – 1.13)

Torque in Stop Mode (%) 0 – 10 1

requency (Hz) 0.00 – 240.0 0.00

1.12* Injection Brake Level (%) 0 – 30 0

1.13* Injection Brake Time (Seconds) 0.0 – 25.5 0.0

Notes: (1) IODA Option Board required. (2) DIAC Option Board required. (3) For Auto Start, Function No. 1.07 must be set to greater than “0”.

* Functions which can only be changed while the drive is in the Stop Mode.

Factory Setting

0000

(3)

0000

FUNCTION GROUP 2 – FREQUENCY CONTROL

Function

Description Code

No.

2.00* Frequency Control

2.01* Up Key, Down Key Operation Mode

2.02*

Jog-Local/Remote

(3), (4)

0000: Keypad

uilt-In Potentiometer

0001: B

0002: Analog Signal 1

0003: Analog Signal 2 0004: Communication 0005: Up/Down Using MFITs

0000: Frequency Change Requires Enter Command 0001: D

irect Frequency Change

0002: Keypad Disable

0000: Jog Enabled 0001: Jog Disabled 0002: Jog Disabled; Local/Remote Enabled

(Keypad Operation)

0003: Jog Disabled; Local/Remote Enabled

(Built-In Speed Pot Operation)

(1)

(2)

(1)

actory

Setting

0000

Notes: (1) IODA Option Board required. (2) DIAC Option Board required. (3) See Jog Mode (Function No. 3.12), Jog Frequency (Function No.

3.13), and Jog Accel/Decel Time (Function No. 3.14). (4) The Jog function can be reprogrammed for Local/Remote (LCL/REM) Operation.

When in Remote Mode Operation,

the “JOG/REM” LED will flash.

* Functions which can only be changed while the drive is in the Stop Mode.

FUNCTION GROUP 3 – DRIVE OPERATING PARAMETERS

Function

No. Description Range/Code

3.00 Stored Set Frequency (Hz) 0.00 – 240.0 5.00

3.01 Lower F

3.02

3.03

3.04

3.05

3.06

requency Limit (Hz) 0.00 – 240.0 0.00

(1)

Upper Frequenc

Accel Time (Seconds)

Decel Time (Seconds)

y Limit (Hz)

(2)

S-Curve Time Accel (Seconds)

S-Curve Time Decel (Seconds)

(2)

0.00 – 240.0 60.0, 50.0

0.1 – 180.0 1.5

0.3 – 180.0 1.5

0.0 – 30.0 0.0

3.07* Skip Frequency (Hz) 0.00 – 240.0 0.00

3.08* Skip F

3.09* Motor Overload Protection

3.10* I•t with Current Limit

3.11 Boost V

3.12* Jog Mode

3.13 Jog F

3.14 Jog

3.15* Switching F

3.16 Flux

requency Bandwidth (± Hz) 0.00 – 2.00 0.00

0000: I2t with Current Limit 0001: I•t with Current Limit

Trip Time (Seconds) 1.0 – 20.0 6.0

alue (%) 0.0 – 28.0 7.0

0000: Momentar 0001: Latching

requency (Hz) 0.00 – 240.0 5.00

Accel/Decel Time (Seconds) 0.3 – 10.0 1.0

requency (kHz)

0000: 8 0001: 10 0002: 12

Vector Compensation (%) 0.0 – 10.0 5.0

Notes: (1) When the drive is set for 50 Hz motors (Function No. 0.00 set to “0001”), the Upper Frequency Limit factory setting will automati-

cally reset to 50 Hz. (2) Time set for Function Nos. 3.03 and 3.04 must be equal to or greater than the time set for Function Nos. 3.05 and

3.06, respectively

* Functions which can only be changed while the drive is in the Stop Mode.

Factory Setting

0000

FUNCTION GROUP 4 – DIGITAL DISPLAY MODES

Function

No. Description Range/Code

0000: F

requency

4.00 Display Mode

0001: RPM

(1)

0002: Custom Units

4.01 Custom Units Significant Digits 0 – 9999 100

0000: W

hole Numbers

4.02 Custom Units Display

4.03 Display in Stop Mode

4.04

Motor Current Display

4.05

Motor V

oltage Display

4.06

Bus V

ge Display

olta

(2), (3)

0001: One Decimal Place 0002: Two Decimal Places 0003: Three Decimal Places

0000: D

isplays Last Run Setting

0001: Displays “StoP” 0002: Displays “0000”

0000: Disabled 0001: Enabled

Notes: (1) Based on 4-pole motor. (2) The Display Key is used to toggle between displays. See Figure 22, on page 29. (3) If Motor Current

Display is enabled, the display will show “XX.XA”. If Motor Voltage Display is enabled, the display will show “XXXu”. If Bus Voltage Display is

enabled, the display will show “XXXU”.

Factory Setting

0000

FUNCTION GROUP 5 – ONBOARD MULTI-FUNCTION OUTPUT RELAY OPERATING MODE

Function

Description Range/Code

No.

0000: Run

0001: Fault 0002: Target Frequency

5.00 Relay Operation Mode

0003: Frequency Threshold Level

0004: Frequency Threshold Level

0005: I2t or I•t Fault 0006: Load Loss (See Function No. 5.03)

(1)

(Function No. 5.01 ± Function No. 5.02)

(> Function No. 5.01 – Function No. 5.02)

(< Function No. 5.01 + Function No. 5.02)

(2)

(3)

5.01 Frequency Reached (Hz) 0.00 – 240.0 0.00

5.02 F

5.03

requency Bandwidth (Hz) 0.00 – 30.00 1.00

Load Loss Threshold (% Motor Current, set by 0.01)

(4)

25 – 90 60

actory

Setting

0000

Note: (1) The Output Relay contacts will change state due to all Faults and Recovered Faults. (2) The relay will activate above the setting in

Function No. 5.01 and deactivate below the setting in Function No. 5.01 minus the setting in Function No. 5.02. (3) The relay will activate

below the setting in Function No.

Loss Threshold function is not functional during accelera

5.01 and deactivate above the setting in Function 5.01 plus the setting in Function No. 5.02. (4) The Load

tion/deceleration or Stop Mode.

FUNCTION GROUP 6 – DRIVE STATUS AND RESET

Function

No. Description Code

6.00* Software Version — —

6.01* Drive Horsepo

wer — —

6.02* Fault Log 1 — —

6.03* Fault Log 2 — —

6.04* Fault Log 3 — —

6.05** Reset Drive to Factory Setting

1110: 50 Hz Operation

1111: 60 Hz Operation

* Read only.

** Functions which can only be changed while the drive is in the Stop Mode.

FUNCTION GROUP 7 – MULTI-FUNCTION INPUT TERMINALS (IODA OPTION BOARD REQUIRED)

Function

7.00*

7.01*

7.02*

7.03*

7.04*

7.05*

7.06*

7.07* Preset Frequency 1 (Hz) 0.00 – 240.0 5.00

7.08* Preset Frequenc

7.09* Preset Frequency 3 (Hz) 0.00 – 240.0 20.00

7.10

7.11* Preset Frequency 5 (Hz) 0.00 – 240.0 30.00

7.12* Preset Frequency 6 (Hz) 0.00 – 240.0 35.00

7.13* Preset F

7.14* Up/Down F

7.15* Increment of Up/Down Frequency (Hz) 0.01 – 30.00 1.00

7.16* Accel/Decel 2 T

Description Range/Code

No.

Multi-Function Input T

erminal 1

Multi-Function Input Terminal 2

Multi-Function Input Terminal 3

Multi-Function Input Terminal 4

Multi-Function Input Terminal 5

Multi-Function Input Terminal 6

Multi-Function Input Terminal 7

(1)

0000: Preset Frequency Operation

0001: Preset Frequency Operation

0002: Preset Frequency Operation

0003: Up Frequency Command (See Function No. 7.14)

0004: Down Frequency Command

(See Function No. 7.14)

0005: Accel/Decel 2 (See Function No. 7.16)

0006: Forward/Stop Command

0007: Reverse/Stop Command

0008: External Fault (N.O. Contact)

0009: Reset

0010: N.O. Start (2-Wire or 3-Wire Start/Stop)

0011: N.C. Stop (3-Wire Start/Stop)

0012: External Fault (N.C. Contact)

y 2 (Hz) 0.00 – 240.0 10.00

* Preset Frequenc

y 4 (Hz) 0.00 – 240.0 25.00

requenc

y 7 (Hz) 0.00 – 240.0 40.00

requency Control Mode

0000: Free-Running

0001: Incremental Change (See Function No. 7.15)

ime (Seconds) 0.3 – 180.0 1.5

(2)

(3)

(4)

(5)

Factory Setting

0000

actory

Setting

0000

0001

0002

0009

0010

0003

0004

0000

Note: (1) Each of the 7 Multi-Function Input Terminals can be programmed for any of the respective function codes (0000 – 0011). (2) Preset Frequencies 1 – 7 are obtained by selecting a specific combination of 3 Multi-Function Input

Terminals. The specific frequencies are programmed in Functions 7.07 – 7.13. (3) For Up/Down Frequency Commands (codes “0003” and “0004”), Frequency Control (Function No. “0007”) and N.O. Start / N.C.

2.00) must be set to Up/Down Using MFITs (code “0005”). (4) For Forward/Reverse Stop Commands (codes “0006” and Stop (codes “0010” and “0011”), Run/Stop-Forward/Reverse Control (Function No. 1.00) must be set to

External Contacts (code “0001”). (5) The rate of change of the “UP” Control for frequency setting, using external contacts, is proportional to

Accel

Time setting (3.03). The rate of change of the “DOWN” Control for frequency setting, using external contacts, is proportional to the

the Decel Time Setting (3.04). *Functions which can only be changed while the drive is in the Stop Mode.

FUNCTION GROUP 8 – MULTI-FUNCTION OUTPUT RELAYS AND OUTPUT SIGNAL OPERATION (IODA OPTION BOARD REQUIRED)

Function

No. Description Range/Code

8.00*

8.01*

8.02*

8.03*

Multi-Function Output Relay 1 (Terms.

23 – 25)

Multi-Function Output Relay 2 (Terms. 26 – 28)

Multi-Function Open Collector Output 1 (Terms. 11, 12)

Multi-Function Open Collector Output 2 (Terms. 13, 14)

8.04* Frequency Set Point (Hz) 0.00 – 240.0 0.00

* Frequency Bandwidth (± Hz) 0.00 – 30.00 1.00

8.05

8.06*

8.07

8.08*

8.09

Analog Output 1 Mode (Terms. (0 – 5 VDC)

* Analog Output 1 Gain (%) 0

Analog Output 2 Mode (T (See Function No. 8.09)

Analog Output 2

Type

15, 16)

erms. 17, 18)

(5)

8.10* Analog Output 2 Gain (%) 0

0000: Run

(1)

0001: Fault

0002: Target Frequency

(Function No. 8.04 ± Function No. 8.05)

0003: Frequenc

0004: Frequency Threshold Level

y Threshold Level

(> Function No.

8.04 – Function No. 8.05)

(< Function No. 8.04 + Function No. 8.05)

(2)

(3)

0005: I2t or I•t Fault

0006: Load Loss (See Function No. 5.03)

0007: External Fault

0008: Motor Overload

(4)

0000: Motor Frequency

0001: Set Frequency

0002: Motor Volta

0003: Bus

Voltage

0004: Motor Current

– 200 100

0000: Motor Frequency

0001: Set Frequency

0002: Motor Voltage

0003: Bus Voltage

0004: Motor Current

0000: 0 – 5 VDC

0001: 0 – 20 mA DC

0002: 4 – 20 mA DC

– 200 100

Factory Setting

0000

0001

0002

0004

0000

Notes: (1) The Multi-Function Output Relays and Open Collector Outputs will change state due to all Faults and Recovered Faults. (2) The relay will activate above the setting in 8.04 and deactivate below the setting of 8.04 – 8.05. (3) The relay will activate below the setting in

8.04 and deactivate above the setting of 8.04 + 8.05. (4) The Output Relay will change state when the I

t or I•t Timer starts. (5) Analog Output 2 Type: For 0 – 5 VDC (code “0000”), set Jumpers J2 and J3, on the IODA, to the “VOLT” Position (factory setting). For 0 – 20 mA DC (code “0001”) or 4 – 20 mA DC (code “0002”), set Jumpers J2 and J3, on the IODA, to the “CUR” position. *Functions which can only be changed while the drive is in the Stop Mode.

FUNCTION GROUP 9 – ANALOG INPUT SIGNAL OPERATION (IODA OPTION BOARD REQUIRED)

actory

Function

No.

9.00

9.01

9.02

9.03

9.04

9.05

9.06

9.07

9.08

9.09

Description Range/Code

Analog Input 1 Gain (%)

Analog Input 1 Slope

Analog Input 1 Offset (%)

Analog Input 1 Type

Analog Input 1 Response T

Analog Input 2 Gain (%)

Analog Input 2 Slope

Analog Input 2 Offset

Analog Input 2 Type

Analog Input 2 Response Time (mSec)

(1)

(2)

(1)

(2)

(%)

(1)

ime (mSec)

(2)

0 – 500 100

0000: Positive

0001: Negative

0 – 100 0

0000: Unidirectional

0001: Bidirectional

(1)

2 – 100 2

0 – 500 100

0000: Positive

0001: Negative

0 – 100 0

0000: Analog Voltage or Current

(4)

(2)

0001: PWM

2 – 100 2

(3)

F Setting

0000

Notes: (1) For Analog Input 1 (Function Nos. 9.00 – 9.04), Frequency Control (Function No. 2.00) must be set to Analog Signal 1 (code “0002”). (2) For Analog Input 2 (Function Nos. 9.05 – 9.09), Frequency Control (Function No. 2.00) must be set to Analog Signal 2 (code “0003”). (3) For Current Signal Input, set Jumper J1, on the IODA, to the “CUR” position. (4) 0.15 – 1 kHz (0 – 100% duty cycle).

FUNCTION GROUP 10 – COMMUNICATION MODE (DIAC OPTION BOARD REQUIRED)

Function

No. Description Range/Code

10.00* Assigned Communication Station Number 1 – 247 30

10.01* Communications W

10.02* Wa

10.03 Opera

tchdog Timeout (Seconds) 0.50 – 2.00 0.50

tional Command

atchdog Timer

0000: Disabled 0001: Enabled

0: Stop 1: Run

0: Forward 1: Reverse

0: N/A 1: Fault Reset

0: JOG-LCL/REM Command Off 1: JOG-LCL/REM Command On

0: N/A 1: Preset Frequency 1

0: N/A 1: Preset Frequency 2

0: N/A 1: Preset Frequency 3

0: N/A 1: Preset Frequenc

0: N/A 1: Preset F

0: N/A 1: Preset Frequency 6

0: N/A 1: Preset Frequency 7

y 4

requency 5

11 – 15 Reserved

* Functions which can only be changed while the drive is in the Stop Mode.

Factory Setting

0000

—

FUNCTION GROUP 10 – COMMUNICATION MODE (DIAC OPTION BOARD REQUIRED) (Continued)

Function

No. Description Range/Code

10.04 Drive Status

10.05

10.06 **

10.07 ** Motor

10.08 ** Motor Current — —

10.09 ** Bus V

10.10 ** Motor F

** Read only.

Drive Sta

tus Description

Communica

tions Error Count — —

Voltage — —

oltage — —

requency — —

12 Reserved

14, 15 Reserved

00 Normal Operation

01 Short Circuit Trip

02 Current Limit

03 Current Limit Trip

04 Undervoltage Trip

05 Recovered Undervoltage T

06 Over

07 Recovered Overvoltage Trip

08 Stop Mode

09 Flash Error

10 External Fault Trip (IODA)

11 IODA Error

12 Phase Loss Trip

13 Current Source Trip (IODA)

0: Stop 1: Run

0: Forward 1: Reverse

0: Normal 1: Fault

0: JOG-LCL/REM Command Off 1: JOG-LCL/REM Command On

0: N/A 1: Preset F

requency 1

0: N/A 1: P

reset Frequency 2

0: N

1: Preset Frequency 3

0: N/A 1: Preset F

requency 4

0: N/A 1: Preset Frequency 5

0: N/A 1: Preset Frequency 6

0: N/A 1: Preset Frequency 7

0: Jog Momentary Mode 1: Jog Latching Mode

0: Local 1: Remote

voltage Trip

rip

actory

Setting

—

FUNCTION GROUP 11 – RESERVED FUNCTIONS

Function

No. Description Range/Code

11.00 – 11.09 Reserved — —

Factory Setting

The Programmable Function List, on P

TABLE 8 – MODEL SOFTWARE REVISION CODES (REV. 100.1)

Model No. Software Revision Code

KBDA-24D 29

KBDA-27D 35 / 1.02

KBDA-29 37 / 1.01

KBDA-45 38 / 1.01

KBDA-48 39 / 1.01

* Or higher.

ages 32 – 40, is Applicable to the Following* Software Revision Codes

/ 1.02

11 DIAGNOSTIC LEDs

he drive contains 8 Status LEDs to provide indication of the drive’

s status and operating mode (Hz,

PGM, LCL/REM, STOP, FWD, REV, OL, JOG/REM). See Table 9, for a description of the LEDs.

WARNING! Do not depend on the LEDs or the 4-Digit Display to no longer be illuminated as a guaranteed power off condition. Be sur

e the main power switch or circuit breaker is in the

“OFF” position before servicing the drive.

TABLE 9 – LED DESCRIPTIONS

LED Description

Illuminates when Jog is selected. Flashes when the drive is set for Remote Signal Operation.

Illuminates when the drive is in Overload.

Illuminates when the drive is in the Forward Direction.

Illuminates when the drive is in the Reverse Direction.

Illuminates when the drive is in the Stop Mode.

Illuminates when the display is set to show Output Frequency.

Illuminates when the JOG-LCL/REM Key is reprogrammed for Local (Keypad) and Remote Signal Operation.

Illuminates when the drive is in the Program Mode.

APPENDIX A – OPTIONAL IODA INPUT/OUTPUT MULTI-FUNCTION BOARD

he IODA Input/Output Multi-Function Board pr

ovides a variety of functions, which include preset frequency, up/down frequency control, signal isolation, isolated output voltage for controlling auxiliary devices, open collector outputs, and output relay contacts. The IODA mounts on the drive’s PC board with 2 snapins (located on the bottom of the mounting base) and 2 screws (provided). All of the IODA inputs and outputs are isolated from the AC line.

The IODA has a green power on LED (PWR) and a red status LED (STATUS), which are used to provide operational information of the IODA. See Table 10, below, for a description of the IODA status indicator LED. See Figure 24, on page 43, for the IODA layout. See Figure 25, on page 43, for the IODA Terminal Block TB1 Layout. See Table 11, on page 43, for the IODA Terminal Block TB1 Wire and Tightening Torque Specifications. See Table 12, on page 44, for the IODA Functions and Features. See Sections A1 – A7, on pages 45 – 49 describing the use of the IODA Multi-Function Input Terminals for Remote Operations. See Sections A8 – A12, on pages 49 – 54, for Other Functions and Features of the IODA.

Local/Remote Operation – When using the IODA with signal following, it may be appropriate to program the drive for Local/Remote Operation. In this mode, the drive fr pr

ocess signal and the keypad using the JOG-LCL/REM Key. Set Jog-Local/Remote (Function No. 2.02) to

equency setting can be toggled between a

Jog Disabled; Local/Remote Enabled (“0002”) to change the JOG-LCL/REM Key from Jog Operation to Local/Remote Operation.

IODA Faults – External Fault T

rip (“EF–t”) indicates that a Multi-Function Input T

erminal (Function Nos.

7.00 – 7.06 set to “0008”) has closed (and will change the state of the Multi-Function Output Relay Contacts and the Multi-Function Open Collectors (when Function Nos. 8.00 – 8.03 are set to “0007”)). Current Source Trip (“CS–t”) indicates that the current signal output (from the IODA) has been opened. Communication Error (“Err4”) indicates that communication between the drive and the IODA has failed.

WARNING! Do not depend on the LEDs or the 4-Digit Display to no longer be illuminated as a guaranteed power of

f condition. Be sur

e the main power switch or circuit breaker is in the “OFF”

position before servicing the drive.

TABLE 10 – IODA STATUS INDICATOR LED

Condition Red STATUS LED

Normal Operation Not Illuminated

Communication Error

Current Source Trip

Notes: 1. When a Communication Error occurs, the drive’s 4-Digit Display will show “Err4”. 2. When a Current Source

Trip occurs, the drive’s 4-Digit Display will show “CS-t”.

Flashes 1 Second On and 1 Second Off

Illuminated

CON1

CON2:

Factory

Use Only

IODA

Two Snap-Ins to Secure IODA to Mounting Base

J2 & J3: Current or Voltage Signal Input Selection for Analog Output 2

MAX1 Trimpot: Signal Scaling for Analog Input 1

CON1: Used for the Interconnecting Ribbon Cable to the Drive

J1: Current or Voltage Signal Input Selection for Analog Input 2

MAX2 Trimpot: Signal Scaling for Analog Input 2

MAX2

CUR

Status LED (Red)

Power On LED (Green)

MAX1

VOLT

TB1

CUR

STATUS

PWR

VOLT VOLT

CUR

CON2

Terminal Block TB1

1 5

2 3

1918

7 8

Large Base (Shaded Section)

Mounting Screw Holes for Large Base

Mounting Screw Holes for Small Base

2625

12 14

1615

TB1

26211817

2 35

2322

7 8 10249

25 2827

12 13 14

* The IODA kit contains 2

mounting bases. Use the

small base for Model

KBDA-24D and the

large base for Models

KBDA-27D, 29, 45, 48.

FIGURE 24 – IODA LAYOUT (ALL MODELS)*

FIGURE 25 – IODA TERMINAL BLOCK TB1 LAYOUT

Common Terminals 8, 12, 14, 16, 18, 20, and 22 are all internally connected and are shown shaded.

TABLE 11 – IODA TERMINAL BLOCK TB1 WIRE AND TIGHTENING TORQUE SPECIFICATIONS

Maximum Wire Size (Cu) Recommended Tightening Torque

AWG

16 1.3 6 7

in-lbs kg-cm

Multi-Function Input Terminal Codes

0000: Preset Frequency

0001: Preset Frequency

0002: Preset Frequency

Operation

0003: Up Frequency

Command

(See Function

No. 7.14)

0004: Down Frequency

Command

(See Function

7.14)

No.

0005: Accel/Decel 2

(See Function

7.16)

No.

0006: F

orward/Stop

Command

0007: Reverse/Stop

Command

0008: External Fault

0009: Reset

0010: N.O. Start

(2-Wire or

3-Wire Start/Stop)

0011: N.C. Stop

(3-Wire Start/Stop)

TABLE 12 – IODA FUNCTIONS AND FEATURES

Multi-Function

Input

Terminals

(Digital Inputs)

1 – 7 8: Common

Power

Supply

9: +5 Volts

10: –5 Volts

Terminal Assignment

Multi-Function

Outputs

11: Open

Collector 1

12: Common

13: Open

Collector 2

14: Common

Analog

Outputs

15: Analog Out 1

16: Common

17: Analog Out 2

18: Common

Analog

Inputs

19: Analog In 1

20: Common

21: Analog In 2

22: Common

Relay

Outputs

23: RY1 N.O.

24: RY1 Common

25: RY1 N.C.

26: RY2 N.O.

27: RY2 Common

28: RY2 N.C.

Notes: 1. Multi-Function Input Terminals “1” – “7” can be programmed for: 7 Preset Frequencies*, Up or Down Frequency Command,

Accel/Decel 2, Forward/Stop, Reverse/Stop, External Fault, Reset, and 2-Wire/3-Wire Start/Stop. 2. Common Terminals 8, 12, 14, 16, 18, 20,

and 22 are all internally wired together and can be used with any of the Multi-Function Input

Terminals “1” – “7”. 3. RY1 Common (Terminal

24) is the contact common only for Relay 1. RY2 Common (Terminal 27) is the contact common only for Relay 2.

The 7 Preset Frequencies are obtained using a combination of Terminals 1, 2, 1+2, 3, 1+3, 2+3, 1+2+3.

PRESET FREQUENCIES

16115

TB1

2621

2 3

185419620 22

109

241125

271228

A1.

he drive is factory programmed for 7 Pr

eset Frequencies, which can be selected using remote switches or contacts connected to the Multi-Function Input Terminals “1” – “7”, as shown in Figure 26. See Table 13, for the Multi-Function Input Terminals to select for the preset frequencies. The Preset Frequencies can be changed from their factory settings by reprogramming Preset Frequencies 1 – 7 (Function Nos.

7.07 – 7.13). When the switch or contact is closed, the preset frequency is selected. In Figure 26, MultiFunction Input Terminals “1”, “2”, and “3” have been arbitrarily chosen. As an example, Function Nos.

7.04, 7.05, and 7.06 can also be programmed to use Multi-Function Input Terminals “5”, “6”, and “7”.

FIGURE 26 – PRESET FREQUENCY SELECTION SWITCH OR CONTACT CONNECTIONS AND FUNCTION SETTINGS

Function Settings

Function No. Code

7.00

Multi-Function

Input Terminal 1

7.01

Multi-Function

Input Terminal

Multi-Function

Input Terminal 3

7.02

TABLE 13 – PRESET FREQUENCY SELECTION

Multi-Function Input Terminals to Select Preset Frequency

Terminal

• 1 7.07 5.00

• • 3 7.09 20.00

• • 5 7.11 30.00

• • • 7 7.13 40.00

Terminal

• 2 7.08 10.00

• • 6 7.12 35.00

Terminal

3 No. Function No.Hz(Factory Setting)

• 4 7.10 25.00

0000

Preset Frequency

Operation

0001

Preset Frequency

Operation

0002

Preset Frequency

Operation

A2. UP/DOWN FREQUENCY COMMAND

The Multi-Function Input Terminals can be used for remote Up/Down Frequency control in lieu of the Keypad or the Built-In Potentiometer. Connect the normally open switches or contacts to any two respective Multi-Function Input T Terminal “8” (common). When the “Up” switch or contact is closed, the drive output frequency will increase. When the “Down” switch or contact is closed, the drive output frequency will decrease. See Figure 27, on page 46.

Set Frequency Control (Function No. 2.00) to Up/Down Using MFITs (“0005”). Set the respective MultiFunction Input Terminal (Function Nos. 7.00 – 7.06), which will be used for “Up”, to “0003”. Set the respective Multi-Function Input Terminal (Function Nos. 7.00 – 7.06), which will be used for “Down”, to “0004”. In Figure 27, on page 46, Multi-Function Input Terminals “4” and “5” have been arbitrarily chosen.

Also see Up/Down Frequency Control Mode (Function No. 7.14) to set the switch or contact mode for “Free Running” (Function No. 7.14 set to “0000” (factory setting)) or “Incremental Change” (Function No. 7.14 set to “0001”). In “Free Running” mode, the rate of change of the “UP” control is proportional to the Accel Time (Function No. 3.03) and the rate of change of the “Down” control is proportional to the Decel Time (Function No. 3.04). In “Incremental Change” mode, the rate of change of the “UP” or “Down” control is set by Function No. 7.15 (range is 0.01 – 30.00 Hz (factory set to 1.00 Hz)).

erminal (“1” – “7”). Connect the common of the switches or contacts to

FIGURE 27 – UP/DOWN FREQUENCY CONTROL SWITCH OR CONTACT CONNECTIONS AND FUNCTION SETTINGS

144

TB1

2173

6207

22823 26

241125

271328

Up Down

1615

TB1

2621

Accel/Decel 2

19 20

6227 8

109

24 25

11 14

12 13

Function Settings

Function No. Range/Code

2.00

Frequency

Control

7.03

Multi-Function

Input Terminal

Multi-Function

Input Terminal 5

Up/Down Frequency

Control Mode

Increment of Up/Down

7.04

7.14

7.15*

Frequency

Set to the Desired

* Use with Function No. 7.14 code “0001” only.

A3. ACCEL/DECEL 2

The drive provides a secondary Accel/Decel Time setting, which can be remotely selected with a switch or contact connected to any Multi-Function Input T

erminal “1” – “7”, as shown in Figure 28.

Set the respective Multi-Function Input Terminal (Function Nos. 7.00 – 7.06) to Accel/Decel 2 (“0005”). The Accel/Decel 2 time is set in Function No. 7.16 (factory set to 1.5 seconds). When the switch or contact is closed, the Accel/Decel 2 setting is selected. Accel/Decel 2 overrides the Accel and Decel settings in Function Nos. 3.03 and 3.04. In Figur

e 28, Multi-Function Input T

erminal “6” has been

arbitrarily chosen.

0005

Up/Down

Using MFITs

0003

Up Frequency

Command

0004

Down Frequency

Command

0000 or 0001

Free-Running or

Incremental

0.01 – 30.00 Hz

Frequency

FIGURE 28 – ACCEL/DECEL 2 SWITCH OR CONTACT CONNECTION AND FUNCTION SETTINGS

A4. FORWARD/STOP AND REVERSE/STOP COMMAND

The Multi-Function Input Terminals can be used for r by connecting a switch or contact to any Multi-Function Input Terminal “1” – “7”, as shown in Figure 29, on page 47. When the “Forward/Stop” switch or contact is closed, the drive will run in the forward direction and when the switch or contact is opened, the drive will stop. When the “Reverse/Stop” switch or contact is closed, the drive will run in the reverse direction and when the switch or contact is opened, the drive will stop.

7.06), which will be used for “Reverse/Stop”, to “0007”. In Figure 29, on page 47, Multi-Function Input Terminals “4” and “7” have been arbitrarily chosen.

emote Forwar

Function Settings

Function No. Range/Code

7.05

Multi-Function

Input Terminal

7.16

Accel/Decel 2

Time

0005

Accel/Decel 2

0.3 – 180.0

Set to the

Desired Time

d/Stop and Reverse/Stop operation

TB1

116

321

16 17

4 5

19 20 23

21 22

9 10

24 25 28

1312

26 27

Auxiliary Equipment

TB1

116

Reset

16 17

4 5

19 20 23

21 22

9 10

24 25 28

1312

26 27

FIGURE 29 – FORWARD/STOP-REVERSE/STOP SWITCH OR CONTACT CONNECTIONS AND FUNCTION SETTINGS

1615

TB1

Reverse/Stop

26211817

2 3

2019

2322

7 8

2524

9 11 14

2827

12 13

Forward/Stop

Function Settings

Function No. Code

1.00

Run/Stop-Forward/Reverse

Control

7.03

Multi-Function

Input Terminal 4

7.06

Multi-Function

Input Terminal 7

0001

External Contacts

0006

Forward/Stop

Command

0007

Reverse/Stop

Command

A5. EXTERNAL FAULT

The Multi-Function Input Terminals can be used to provide feedback to the drive when a fault condition occurs in auxiliary equipment. The connection to the Multi-Function Input Terminals is typically

om a normally open relay, contact, or PLC, as shown in Figure 30. When the circuit is closed, the

fr drive will “stop” and the display will show “EF-t”.

Set the respective Multi-Function Input Terminal (Function Nos. 7.00 – 7.06), which will be used for “External Fault”, to “0008”. In Figure 30, Multi-Function Input Terminal “5” has been arbitrarily chosen.

FIGURE 30 – EXTERNAL FAULT AUXILIARY EQUIPMENT SWITCH OR CONTACT CONNECTION AND FUNCTION SETTING

Function Setting

Function No. Code

A6. RESET

7.04

Multi-Function

Input Terminal 5

The Multi-Function Input Terminals can be used to reset the drive, after a fault has been clear connecting a switch or contact to any Multi-Function Input T

erminal “1” – “7”, as shown in Figure 31.

0008

External

Fault

ed, by

Set the respective Multi-Function Input Terminal (Function Nos. 7.00 – 7.06), which will be used for “Reset”, to “0009”. In Figure 31, Multi-Function Input Terminal “4” has been arbitrarily chosen.

FIGURE 31 – RESET SWITCH OR CONTACT CONNECTION AND FUNCTION SETTING

Function Setting

Function No. Code

7.03

Multi-Function

Input Terminal 4

0009

Reset

Start/Stop

15 16317 18

TB1

208721 22

109

23 24

1211

25 26

1413

2827

(Close to Start, Open to Stop)

A7. 2-WIRE AND 3-WIRE START/STOP

A remote Start/Stop Switch or Contact can be used to start and stop the motor in lieu of the

UN/STOP Key on the Keypad. The Start/Stop Switch or Contact can be connected for 2-Wire or 3-

R Wire configuration, as described below.

2-WIRE ST

ART/STOP SWITCH OR CONTACT CONNECTION

2-Wire Start/Stop requires a maintained switch or contact. Connect the switch or contact to the

respective Multi-Function Input Terminal “1” – “7” and to Terminal “8” (common), as shown on Figure 32.

Note: Function code “0011” should not be programmed when using 2-Wire Start/Stop.

FIGURE 32 – 2-WIRE START/STOP SWITCH OR CONTACT CONNECTION AND FUNCTION SETTINGS

Function Settings

Function No. Code

3-WIRE ST

ART/STOP SWITCH OR CONTACT CONNECTION

1.00

Run/Stop-Forward/Reverse

Control

7.02

Multi-Function

Input Terminal 3

0001

External Contacts

0010

Normally

Open Start

3-Wire Start/Stop requires momentary switches or contacts. Connect the normally open side of the switch or contact to the respective Multi-Function Input Terminal “1” – “7”. Connect the normally closed side of the switch or contact to the other respective Multi-Function Input T

erminal “1” – “7”.

Connect the common of the switch or contacts to Terminal “8”. See Figure 33, on page 49.

Set Run/Stop-Forward/Reverse Control (Function No. 1.00) to External Contacts (“0001”). Set the respective Multi-Function Input Terminal (Function Nos. 7.00 – 7.06), which will be used for “Normally Open Start”, to “0010”. Set the respective Multi-Function Input Terminal (Function Nos. 7.00 – 7.06), which will be used for “Normally Closed Stop”, to “0011”. In Figure 33, on page 49, Multi-Function Input Terminals “1” and “2” have been arbitrarily chosen.

Notes: 1. When an MFIT (Terminal 2) is assigned code “0011”, the MFIT (Terminal 1) assigned code “0010” automatically changes from maintained to momentar

y operation. 2. When using 3-Wir

e Start/Stop, “Stop” will override “Start”, even if the Start Switch or Contact is kept in the “Start position.

FIGURE 33 – 3-WIRE START/STOP SWITCH OR CONTACT CONNECTION AND FUNCTION SETTINGS

Start

TB1

Stop

Momentarily close the Start Switch or Contact to run the drive. Momentarily open the Stop Switch or Contact to stop the drive.

16 17

18 19

20 21

22 23 28

24 25

1312

2726

144

TB1

1817

23 9

2019

2322

7 8

262524

10 11

2827

12 13

0 - ±5 Volts DC V

MAX1

Function Settings

Function No. Code

1.00

Run/Stop-Forward/Reverse

Control

7.00

Multi-Function

Input Terminal 1

7.01

Multi-Function

Input Terminal 2

OTHER FUNCTIONS AND FEATURES OF THE IODA

A8. SIGNAL FOLLOWING

An analog voltage (unidirectional or bidirectional), current, or PWM signal input can be used to control motor speed in lieu of the Keypad or the Built-In Potentiometer. The drive output will linearly follow the signal input. The inputs can be pr See Analog Input Signal Operation (Function Group 9).

ogrammed for the desired gain, slope, offset, and response time.

0001

External Contacts

0010

Normally Open

Start

0011

Normally Closed

Stop

Analog Input 1 – Connect the signal input to Terminal “19” and the common to Terminal “20”, as shown in Figur Control (Function No. 2.00) to Analog Input 1 (“0002”). For unidirectional voltage input, set Analog Input 1 Type (Function No. 9.03) to Unidirectional ((“0000”) (factory setting)). For bidirectional voltage input, set Function No. 9.03 to Bidirectional (“0001”). See Table 14, on page 50, for Analog Input 1 electrical ratings.

If the Analog Input 1 signal is higher than 5 Volts, use Trimpot MAX1 to attenuate it. Apply the maximum signal input and set the drive for full speed output and observe the display. Rotate Trimpot MAX1 counterclockwise until the drive output frequency begins to drop. Then rotate Trimpot MAX1 clockwise until the display returns to the maximum output frequency.

FIGURE 34 – ANALOG INPUT 1 SIGNAL VOLTAGE FOLLOWING CONNECTION AND FUNCTION SETTINGS

e 34. See settings for Analog Input 1 (Function Nos. 9.00 – 9.04). Set Fr

equency

Function Settings

Function No. Range/Code

2.00

Frequency

Control

9.00

Analog Input 1

Gain

9.01

Analog Input 1

Slope

9.02

Analog Input 1

Offset

9.03

Analog Input 1

Type

9.04

Analog Input 1 Response Time

0002

Analog

Signal 1

0 – 500

Set to the

Desired Gain

0000 or 0001

Positive or

Negative

0 – 100

Set to the

Desired Offset

0000 or 0001

Unidirectional or

Bidirectional

2 – 100

Set to the

Desired Time

TABLE 14 – ANALOG INPUT 1 ELECTRICAL RATINGS

144321

TB1

15 17 18

1312111087659

2119 20 22 23 2624 25 27 28

0 - 20 mA DC

VOLT

CUR

MAX2

Parameter Specification Factory setting

Voltage Range (Volts DC) 0 – ±5 0 – 5

MAX1 Scaling Trimpot Range (Volts DC) 0 – 24 5

Analog Input 2 – Connect the signal input to Terminal “21” and the common to Terminal “22”, as shown in Figure 35. See settings for Analog Input 2 (Function Nos. 9.05 – 9.09). Set Frequency Control (Function No. 2.00) to Analog Input 2 (“0003”). For voltage input, set Jumper J1 to the “VOLT” position and set Analog Input 2 Type (Function No. 9.08) to Analog Voltage or Current ((“0000”) (factory setting)). For current input, set Jumper J1 to the “CUR” position and set Analog Input 2 Type (Function No. 9.08) to Analog Volgage or Current ((“0000”) (factory setting)). For PWM input set Jumper J1 to the “VOLT” position and set Analog Input 2 Type (Function No. 9.08) to PWM (“0001”). See Table 15 for Analog Input 2 electrical ratings.

If the Analog Input 2 signal is higher than the input signals specified in Table 15, use Trimpot MAX2 to attenuate it. Apply the maximum signal input and set the drive for full speed output and observe the display

. Rotate T

rimpot MAX2 counterclockwise until the drive output frequency begins to drop. Then

rotate Trimpot MAX2 clockwise until the display returns to the maximum output frequency.

FIGURE 35 – ANALOG INPUT 2 SIGNAL CURRENT FOLLOWING CONNECTION AND FUNCTION SETTINGS

Function Settings

Function No. Range/Code

2.00

Frequency

Control

9.05

Analog

Input 2 Gain

9.06

Analog

Input 2 Slope

9.07

Analog

Input 2 Offset

9.08

Analog

Input 2 Type

9.09

Analog Input 2

Response Time

0003

Analog

Signal 2

0 – 500

Set to the

Desired Gain

0000 or 0001

Positive or

Negative

0 – 100

Set to the

Desired Offset

0000

Analog

Voltage or

Current

2 – 100

Set to the

Desired Time

TABLE 15 – ANALOG INPUT 2 ELECTRICAL RATINGS

Parameter Specification Factory setting

Voltage Range (Volts DC) 0 – 5 0 – 5

MAX2 Scaling Trimpot Range (Volts DC) 0 – 24 5

Current Range (mA DC) 0 – 20* —

Input Impedance for Current Mode (Ω) 270 —

PWM (kHz, Duty Cycle) 0.15 – 1, 0 – 100 —

* If using 4 – 20 mA DC signal input, the offset setting in Function No. 9.07 must be increased from “0%” (factory setting) to “20%”. Set Jumper J1 to the “CUR” position.

A9. ANALOG SIGNAL OUTPUT

144

181715 16

1 2 3

TB1

23222019 21

6 7 8

28272524 26

11 12 13

SIGCOMSIG COM

Output 1 Output 2

VOLTVOLTCUR

CUR

Two analog signal outputs are pr

ovided, which will linearly follow the parameter programmed in Analog Output 1 Mode (Function No. 8.06) and Analog Output 2 Mode (Function No 8.08). They can be used to monitor Motor Frequency, Set Frequency, Motor Voltage, Bus Voltage, and Motor Current. See Table 16, for the Analog Outputs 1 and 2 Electrical Ratings.

Analog Output 1 – Connect the auxiliary device signal input to Terminal “15” and the common to

erminal “16”, as shown in Figur

e 36. Set Analog Output 1 Mode (Function No. 8.06) for the desired parameter to be monitored (factory set to Motor Frequency (“0000”)). Set Analog Output 1 Gain (Function No. 8.07) for the desired signal gain (factory set to 100%). Analog Output 1 provides a 0 – 5 Volt DC signal output.

Analog Output 2 – Connect the auxiliary device signal input to Terminal “17” and the common to

erminal “18”, as shown in Figur

e 36. Set Analog Output 2 Mode (Function No. 8.08) for the desired parameter to be monitored (factory set to Motor Frequency (“0000”)). Set Analog Output 2 Type (Function No. 8.09) to ((“0000”) (factory setting)) for 0 – 5 Volt DC output. Set Analog Output 2 Type (Function No. 8.09) to “0001” for 0 – 20 mA DC output. Set Analog Output 2 Type (Function No. 8.09) to “0002” for 4 – 20 mA DC output. Set Analog Output 2 Gain (Function No. 8.10) for the desired signal gain (factory set to100%).

FIGURE 36 – ANALOG OUTPUTS 1 AND 2 CONNECTIONS AND FUNCTION SETTINGS

Function Settings

Function No. Range/Code

8.06

Analog

Output 1

Mode

8.07

Analog

Output 1

Gain

8.08

Analog

Output 2

Mode

8.09

Analog

Output 2

Type

8.10

Analog

Output 2

Gain

0000 – 0004

Motor Frequency,

Set Frequency,

Motor Voltage, Bus

Voltage, Motor Current

0 – 200

Set to the

Desired Gain

0000 – 0004

Motor Frequency,

Set Frequency,

Motor Voltage, Bus

Voltage, Motor Current

0000 – 0002 0 – 5 Volts DC, 0 – 20 mA DC,

4 – 20 mA DC

0 – 200

Set to the

Desired Gain

TABLE 16 – ANALOG OUTPUTS 1 AND 2 ELECTRICAL RATINGS

Parameter Specification Factory setting

Analog Outputs 1 and 2 Voltage Range (Volts DC) 0 – 5 0 – 5

Analog Output 2 Current Range (mA DC) 0 – 20, 4 – 20 —

Analog Output 2 Impedance for Current Mode (Ω) 150 —

A10. REMOTE MAIN SPEED POTENTIOMETER

A remote Main Speed Potentiometer (5 kΩ) can be used in lieu of the Keypad or the Built-In Potentiometer. The Main Speed Potentiometer can be connected for bidir motor speed control, as described on page 52.

ectional, forward, or reverse

4312

TB1

15 16 17 18

8765

20 21 22

1211109

23 24 25 26

1413

2827

Potentiometer

Main Speed

Wiper

Low

High

VOLT

CUR

MAX2

BIDIRECTIONAL MOTOR OPERATION (Use Analog Input 1 Only)

Connect the potentiometer to Terminals “9” (+5 Volts), “19” (Analog Input 1), and “10” (-5 Volts), as shown in Figure 37. Set Frequency Control (Function No. 2.00) to Analog Input 1 (“0002”). In this mode, the remote potentiometer is set for zero speed at 50% rotation. Rotating the potentiometer clockwise will increase motor frequency in the forward direction. Rotating the potentiometer counterclockwise will increase motor frequency in the reverse direction.

FIGURE 37 – BIDIRECTIONAL MOTOR OPERATION MAIN SPEED POTENTIOMETER CONNECTION AND FUNCTION SETTING

Function Setting

Function No. Code

2.00

Frequency

Control

FOR

WARD MOTOR OPERATION

Analog Input 1 – Connect the potentiometer to Terminals “9” (+5 Volts), “19” (Analog Input 1), and

“20” (Common). Set Frequency Control (Function No. 2.00) to Analog Input 1 (“0002”).

Analog Input 2 – Connect the potentiometer to Terminals “9” (+5 Volts), “21” (Analog Input 2), and “22” (Common). Set Fr

REVERSE MOTOR OPERA

equency Control (Function No. 2.00) to Analog Input 2 (“0003”).

TION

Analog Input 1 – Connect the potentiometer to Terminals “10” (-5 Volts), “19” (Analog Input 1), and

“20” (Common). Set Frequency Control (Function No. 2.00) to Analog Input 1 (“0002”).

Analog Input 2 – Connect the potentiometer to Terminals “10” (-5 Volts), “21” (Analog Input 2), and “22” (Common). Set Frequency Control (Function No. 2.00) to Analog Input 2 (“0003”).

A11. MULTI-FUNCTION OUTPUT RELAYS

Two Multi-Function Output Relays ar

e provided, which can be programmed for Run, Fault, Target Frequency, Frequency Threshold Level (> 8.04 – 8.05), Frequency Threshold Level (< 8.04 + 8.05), I2t or I•t Fault, Load Loss, External Fault, and Motor Overload. Relay 1 is factory programmed to operate as a “Run” Relay (Function No. 8.00 set to “0000” (factory setting)). Relay 2 is factory programmed to operate as a “Fault” Relay (Function No. 8.01 set to “0001” (factory setting)). The maximum allowable contact load current is 2 Amps. See Figure 38, on page 53.

0002

Analog

Signal 1

Note: If the drive “stops”, due to an External Fault T

rip (“EF–t”), which indicates that a Multi-Function Input Terminal (Function Nos. 7.00 – 7.06 set to “0008”) has closed, the Multi-Function Output Relay Contacts will change state (when Function No. 8.00 or 8.01 is set to “0007”).

Multi-Function Output Relay 1 Contacts

Normally Open (N.O.) Contact: TB1 Terminal “23”. Common (COM): TB1 Terminal “24” (contact common for Relay 1 only). Normally Closed (N.C.) Contact: TB1 Terminal “25”.

Multi-Function Output Relay 2 Contacts

144

1172 3

TB1

Relay 1

5196

N.O.

7238

N.O.

N.C.COM

102411

Relay 2

COM

N.C.

271228

Relay 1 Relay 2

Normally Open (N.O.) Contact: TB1 Terminal “26”.

Common (COM): TB1 Terminal “27” (contact common for Relay 2 only).

Normally Closed (N.C.) Contact: TB1 Terminal “28”.

FIGURE 38 – MULTI-FUNCTION OUTPUT RELAY CONTACTS CONNECTIONS AND FUNCTION SETTINGS

Function Settings

Function No. Code

0000 – 0008

Run, Fault, Target Frequency,

requency Threshold Level

8.00

Multi-Function

Output Relay 1

8.00

Multi-Function

Output Relay 2

(> 8.04 – 8.05),

Frequency Threshold Level

(< 8.04 + 8.05), I2t or I•t Fault, Load Loss, External

Fault, Motor Overload

0000 – 0008

Run, Fault, Target Frequency,

Frequency Threshold Level

(> 8.04 – 8.05),

Frequency Threshold Level

(< 8.04 + 8.05), I2t or I•t Fault, Load Loss, External

Fault, Motor Overload

A12. MULTI-FUNCTION OPEN COLLECTOR OUTPUTS

Two Open Collector Outputs are pr

ovided, which can be programmed for Run, Fault, Target Frequency, Frequency Threshold Level (> 8.04 – 8.05), Frequency Threshold Level (< 8.04 + 8.05), I2t or I•t Fault, Load Loss, External Fault, and Motor Overload. Open Collector Output 1 is factory programmed to operate as a Target Frequency indicator (Function No. 8.02 set to “0002” (factory setting)). Open Collector Output 2 is factory programmed to operate as a Frequency Threshold Level (< 8.04 + 8.05) indicator (Function No. 8.03 set to “0004” (factory setting)). See Figure 39, on page 54. See Table 17, on page 54, for the Multi-Function Open Collector Output electrical Ratings.

Multi-Function Open Collector Output 1

Collector (O.C.): TB1 Terminal “11”. Emitter (COM): TB1 Terminal “12” (internal circuit common).

Multi-Function Open Collector Output 2

Collector (O.C.): TB1 Terminal “13”. Emitter (COM): TB1 Terminal “14” (internal circuit common).

FIGURE 39 – MULTI-FUNCTION OPEN COLLECTOR CONNECTIONS AND FUNCTION SETTINGS

TB1

COM

Output 2

144

1 2

17 18

3 9

7 8

Output 1

O.C.

O.C.COM

12 13

Output 1 Output 2

Function Settings

Function No. Code

0000 – 0008

Run, Fault, Target Frequency,

Frequenc

8.02

Multi-Function

Open Collector

Output 1

8.03

Multi-Function

Open Collector

Output 2

y Threshold Level

(> 8.04 – 8.05),

Frequency Threshold Level

(< 8.04 + 8.05), I2t or I•t Fault, Load Loss, External

Fault, Motor Overload

0000 – 0008

Run, Fault, Target Frequency,

Frequency Threshold Level

(> 8.04 – 8.05),

Frequency Threshold Level

(< 8.04 + 8.05), I2t or I•t Fault, Load Loss, External

Fault, Motor Overload

TABLE 17 – MULTI-FUNCTION OPEN COLLECTOR OUTPUTS ELECTRICAL RATINGS

Parameter Specification Factory setting

Maximum Voltage (Volts DC) 24 —

Maximum Load Current (mA DC) 60 0 – 20

Minimum External Resistance (Ω) 400 —

– NOTES –

LIMITED WARRANTY

For a period of 18 months from the date of original purchase, KB Electronics, Inc. will repair or replace without charge, devices which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. The foregoing is in lieu of any other warranty or guarantee, expressed or implied. KB Electronics, Inc. is not responsible for any expense, including installation and removal, inconvenience, or consequential damage, including injury to any person, caused by items of our manufacture or sale. Some states do not allow certain exclusions or limitations found in this warranty and therefore they may not apply to you. In any event, the total liability of KB Electronics, Inc., under any circumstance, shall not exceed the full purchase price of this product. (rev 2/2000)

oduced in any form or by any means without permission in writing from

KB Electronics, Inc. (8/2002)

KB ELECTRONICS, INC.

12095 NW 39th Street, Coral Springs, FL 33065-2516 • (954) 346-4900 • FAX (954) 346-3377 Outside Florida Call Toll Free (800) 221-6570 • info@kbelectronics.com www.kbelectronics.com

(A40402) – Rev. B – 2/2009

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KB Electronics KBDA-42 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual