JVC KD-G115, KD-G116 Service Manual

SERVICE MANUAL

CD RECEIVER

MA13320052

KD-G115,KD-G116

Area suffix

UT ------------------------ Taiwan UH --------------------- Thailand UN ------------------------ Asean U ------------------- Other Areas

KD-G115KD-G116

CONTROL PANEL BLACKSILVER

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

No.MA133

2005/2

SPECIFICATION

AUDIO AMPLIFIER SECTION

Maximum Power Output Front: 50 W per channel

Rear: 50 W per channel

Continuous Power Output (RMS) Front: 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more

than 0.8% total harmonic distortion.

Rear: 19 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more

than 0.8% total harmonic distortion.

Load Impedance 4 Ω (4 Ω to 8 Ω allowance)

Tone Control Range Bass: ±10 dB at 100 Hz

Treble: ±10 dB at 10 kHz

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.0 V/20 kΩ load (full scale) Output Impedance 1 kΩ

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 35 dB

Capture Ratio 1.5 dB

AM Tuner Sensitivity 20 µV

Selectivity 35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0°C to +40°C Dimensions (W × H × D) Installation Size (approx.) 182 mm × 52 mm × 150 mm

Panel Size (approx.) 188 mm × 58 mm × 11 mm

Mass (approx.) 1.3 kg (excluding accessories)

Design and specifications are subject to change without notice.

1-2 (No.MA133)

1.1 Safety Precautions

SECTION 1

PRECAUTION

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

(No.MA133)1-3

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players. Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

Conductive material (conductive sheet) or iron plate

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the CD pickup unit.

• Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If the flexible wire is disconnected without applying solder, the CD pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the flexible wire.

Short-circuit point

(Soldering)

Flexible wire

1-4 (No.MA133)

Pickup

1.5 Important for laser products

1.CLASS 1 LASER PRODUCT

2.DANGER : Invisible laser radiation when open and inter

lock failed or defeated. Avoid direct exposure to beam.

3.CAUTION : There are no serviceable parts inside the

Laser Unit. Do not disassemble the Laser Unit. Replace

the complete Laser Unit if it malfunctions.

4.CAUTION : The CD,MD and DVD player uses invisible

laser radiation and is equipped with safety switches which

prevent emission of radiation when the drawer is open and

the safety interlocks have failed or are defeated. It is

dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able

to function.

6.CAUTION : Use of controls, adjustments or performance of

procedures other than those specified here in may result in

hazardous radiation exposure.

Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

REPRODUCTION AND POSITION OF LABELS

WARNING LABEL

CAUTION : Visible and Invisible

CLASS 1 LASER PRODUCT

laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)

ADVARSEL : Synlig og usynlig laserstråling når maskinen er åben eller interlocken fejeler. Undgå direkte eksponering til stråling. (d)

VARNING : Synlig och osynling laserstrålning när den öppnas och spärren är urkopplad. Betrakta ej strålen. (s)

VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina näkyvälle ja näkymättömälle lasersäteilylle. Vältä säteen kohdistumista suoraan itseesi. (f)

(No.MA133)1-5

2.1 HOW TO IDENTIFY MODELS

2.1.1 NAME PLATE

2.1.2 FRONT PANEL BACK SIDE

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

Discernment sign (as same as KD-G116)

Screw color

U series : SILVER U2 series : BLACK

2.1.3 FRONT CHASSIS ASSEMBLY

Panel stopper color

U series : SILVER U2 series : BLACK

Screw

Screw Screw

Panel stopper

1-6 (No.MA133)

SECTION 3

DISASSEMBLY

3.1 Main body section

3.1.1 Removing the front panel assembly (See Fig.1)

(1) Push the detach button in the lower right part of the front

panel assembly and remove the front panel assembly.

3.1.2 Removing the bottom cover (See Fig.2)

(1) Turn the main body up side down. (2) Insert a screwdriver under the joints to release the two

joints a on the left side, two joints b on the right side and joint c on the back side of the main body, then remove the bottom cover from the main body.

Note:

When releasing the joints using a screwdriver, do not damage the main board.

Front panel assembly

Joint a

Detach button

Fig.1

Bottom cover

Joint b

3.1.3 Removing the front chassis assembly (See Fig.3)

• Remove the front panel assembly and bottom cover.

(1) Remove the two screws A on the both sides of the main

body.

(2) Release the two joints d and two joints e on the both sides

of the main body, then remove the front chassis assembly toward the front.

Joint a

Joint c

Fig.2

Joint d Joint e

Joint d

Front chassis assembly

Fig.3

Joint e

Joint b

(No.MA133)1-7

3.1.4 Removing the side panel (See Fig.4)

Reference:

Remove the front panel assembly as required. (1) Remove the screw B and two screws C attaching the side

panel on the left side of the main body.

(2) Remove the side panel from the main body.

3.1.5 Removing the rear bracket (See Fig.5)

• Remove the bottom cover.

(1) Remove the three screws D, three screws E and two

screws F attaching the rear bracket on the back side of the main body.

(2) Remove the rear bracket.

3.1.6 Removing the main board (See Figs.5 and 6)

• Remove the front panel assembly, bottom cover and side pan-

el.

Reference:

Remove the front chassis assembly as required. (1) Remove the three screws D attaching the rear bracket on

the back side of the main body. (See Fig.5.)

(2) Remove the two screws G attaching the main board. (See

Fig.6.)

(3) Disconnect the connector CN501

the main body and take out the main board with the rear bracket. (See Fig.6.)

Reference:

Remove the rear bracket from the main body as required. (See "3.1.5 Removing the rear bracket".)

on the main board from

Side panel

Fig.4

Rear bracket

Fig.5

CN501

Main board

1-8 (No.MA133)

Rear bracket

Fig.6

3.1.7 Removing the CD mechanism assembly

(See Fig. 7)

• Remove the front panel assembly, bottom cover, side panel,

rear bracket and main board.

Reference:

Remove the front chassis assembly as required.

(1) Remove the three screws H attaching the CD mechanism

assembly on the top chassis.

(2) Take out the CD mechanism assembly.

3.1.8 Removing the front board

(See Figs.8 to 10)

• Remove the front panel assembly.

(1) Remove the five screws J on the back side of the front pan-

el assembly. (See Fig.8.)

(2) Release the twelve joints f and remove the rear cover. (See

Fig.9.)

(3) Release the joint g and take out the front board from the

front panel assembly. (See Fig.10.)

Note:

When removing the rear cover assembly and front board, be careful not to lose the spring.

CD mechanism assembly

Rear cover

Top chassis

Fig.7

Fig.8

Joints f

Joints f Joints f

Front board

Joints f

Fig.9

Front panel assembly

Joint g

Fig.10

(No.MA133)1-9

3.2 CD Mechanism Assembly

3.2.1 Removing the top cover (See Figs.1 and 2)

(1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover

backward to release the two joints a.

Top cover

Joints a

Fig.1

Fig.2

Top cover

1-10 (No.MA133)

+ 22 hidden pages