Jonsered FR 2111, FR 2113 A, FR 2116 MA, FR 2113 MA Operator's Manual

Operator's Manual
Please read these instructions carefully and make sure you understand them before using the machine.
Svenska – 31
English – 1
Operator’s manual for
FR 21 11, FR 21 13 A, FR 2113 MA, FR 21 16 MA
TABLE OF CONTENTS
Introduction .........................................................2
Driving and transport on public roads ..............2
Towing ..............................................................2
Use...................................................................2
Serial number...................................................3
Explanation of symbols......................................4
Safety instructions..............................................5
General use .....................................................5
Driving on slopes .............................................7
Children............................................................8
Maintenance ....................................................8
Transport........................................................10
Presentation ...................................................... 11
Placement of controls .................................... 11
Throttle/Choke control FR 2111 ..................... 12
Clutch pedal FR 2111.....................................12
Brake pedal/Parking brake FR 2111 .............. 12
Throttle/Choke control FR 2113, FR 2116......13
Accelerator FR 2113, FR 2116.......................13
Parking brake FR 2113, FR 2116...................13
Mowing deck ..................................................14
Lifting lever for the mowing deck ...................14
Lever to adjust the cutting height ...................15
Seat................................................................15
Refuelling .......................................................15
Driving................................................................16
Before starting................................................16
Starting the engine.........................................16
Driving the Rider ............................................18
Mowing tips ....................................................19
Stopping the engine .......................................20
Clutch control FR 2113, FR 2116 ...................20
Maintenance ...................................................... 21
Maintenance schedule ...................................21
Dismantling the Rider covers .........................22
Checking and adjusting the steering wires ....24
Checking and adjusting the brake..................25
Adjusting the throttle cable.............................26
IMPORTANT INFORMATION Read carefully through the Operator’s manual so that you know how to use and maintain the
Rider before you use it. For service measures other than those described in this manual, please contact an authorised
dealer that provides parts and service.
Replacing the fuel filter ..................................26
Replacing the air filter ....................................27
Checking the fuel pump’s air filter.................. 28
Checking the acid level in the battery ............28
Ignition system ...............................................28
Checking the safety system FR 2111.............29
Checking the safety system FR 2113,
FR 2116..........................................................30
Main fuse .......................................................31
Checking the tyres’ air pressure.....................31
Checking the engine’s cooling air intake........31
Checking and adjusting the mowing deck’s
ground pressure............................................. 32
Checking the parallelism of the mowing deck 32 Adjusting the parallelism of the mowing
deck FR 2111, FR 2113 MA ...........................33
Adjusting the parallelism of the mowing
deck FR 2116 MA...........................................34
Removing the mulching plug..........................34
Service position for the mowing deck ............35
Inspecting the blades .....................................38
Replacing the shear pin .................................38
Lubrication.........................................................39
Checking the engine’s oil level.......................39
Replacing the engine oil.................................39
Checking the oil level in the transmission ......40
Lubricating the belt adjuster........................... 40
General lubrication.........................................40
Lubricating the front wheel bearings ..............41
Trouble shooting chart ..................................... 42
Storage...............................................................43
Winter storage................................................43
Cover .............................................................43
Service ...........................................................43
Technical data ................................................... 44
EU declaration of conformity ........................... 47
Service journal .................................................. 48
2– English
Congratulations
Thank you for purchasing a Front Rider. Front Riders have been designed according to a unique concept with a front mounted mowing deck and patented rear wheel steering. The machine is built to give maximum efficiency even in small and confined areas. Collected controls and a hydrostatic transmission controlled by pedals(some models) also contribute to the machine’s performance.
This operator’s manual is a valuable document. Following the instructions (use, service, maintenance, etc.) can considerably increase the life span of your machine and even increase its resale value.
When you sell your machine, make sure to give the operator’s manual to the new owner.
Driving and transport on public roads
Check applicable road traffic regulations before driving and transport on public roads. You should always use approved fasteners during transport and ensure the machine is secured correctly.
Towing
Your machine is equipped with a hydrostatic transmission and, if necessary, you should only tow the ma­chine over short distances and at a low speed, otherwise there is a risk of damaging the transmission.
Use
This machine has been designed solely to mow grass on lawns and other open and level ground surfaces without obstacles such as stones, stumps and the like. The machine can also be used for other tasks when equipped with special accessories supplied by the manufacturer and for which the operator’s manual has been supplied in connection with delivery. All other types of use are incorrect. The manufacturer’s instructions with regard to driving, maintenance and repair must be followed precisely.
The machine may only be operated, maintained and repaired by persons that are fully conversant with the machine’s special characteristics and safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules and traffic regulations must be observed.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or damage to property.
INTRODUCTION
English – 3
Good service
Jonsered’s products are sold all over the world and only in specialised retail trade with complete service. This ensures that you as a customer receive only the best support and service. Before the machine is delivered it undergoes inspection and is adjusted by your dealer.
When you need spare parts or support in questions about service, warranty issues, etc., please consult the following professional:
This operator’s manual belongs to machine with serial number:
INTRODUCTION
Serial number
The serial number can be found on the printed plate attached to the front, left-hand side under the seat. Stated on the plate, from the top are:
• The machine’s type designation.
• The manufacturer’s type number.
• The machine’s serial number. Please state the type designation and serial number when ordering spare parts.
The engine number is punched on a plate that is riveted to the fan cover. The plate states:
• Model.
• Type.
• Code. Please state these when ordering spare parts.
The transmission’s serial number on hydrostat machines is stated on the barcode decal located on the front of the housing on the left-hand drive shaft:
• Type designation is stated above the barcode and starts with the letter K.
• The serial number is stated above the barcode and has the prefix s/n.
• The manufacturer’s type number is stated under the barcode and has the prefix p/n. Please state the type designation and serial number when ordering spare parts.
Engine Transmission
4– English
N
R
These symbols can be found on the Rider and in the operator’s manual.
Study them carefully so you understand their significance.
Read the operator’s manual.
Reverse Neutral Fast Slow Engine off Battery Choke Fuel
Oil level Cutting height Reversing Forward Ignition Hydrostatic free wheeling
EXPLANATION OF SYMBOLS
Never use the Rider if persons, especially
children or pets, are in the immediate vicinity
Never carry passengers on the Rider
or on its tools
Starting instruction Read the operator’s manual Check the engine oil level Check the oil level in the hydrostat Lift up the mowing deck Put the gear shift lever/hydrostat
pedals in the neutral position Brake Use the choke if the engine is cold Starting the engine Disengage the parking brake
before driving
Drive very slowly
without the mowing
deck
Do not insert your hands or
feet under the cover when
the engine is running
Accelerator pedal forward Neutral position Accelerator pedal reversing
Switch off the engine and remove the ignition cable before carrying out repairs or maintenance
CE conformity marking
Warning! Rotating blades
Warning! Risk of the Rider overturning
Never drive directly across a slope
Noise emissions to surroundings in accordance with the European Union’s directive. The machine’s emissions are set out in the chapter TECHNICAL DATA and on the decal.
Use hearing protection Clutch in Clutch out Parking brake Brake Clutch Warning
English – 5
8010-047
6003-002
8010-052
Safety instructions
These instructions are for your safety. Read them carefully.
General use
Read all the instructions in this operator’s
manual and on the machine before you start it. Ensure you understand them and then observe them.
Learn how to use the machine and its controls safely and learn to how to stop quickly. Also learn to recognize the safety decals.
Only allow the machine to be used by adults who are familiar with its use.
Make sure nobody else is in the vicinity of the machine when you start the engine, engage the drive or drive off.
Make sure animals and people maintain a safe distance from the machine.
Stop the machine if any one enters the working area.
Clear the area of objects such as stones, toys, wires, etc. that may become caught in the blades and be thrown out.
Look out for the ejector and do not direct it towards anyone.
Stop the engine and prevent the engine from being started until you have cleaned the cutting unit or outlet channel.
Remember the operator is responsible for danger or accidents.
Never carry passengers. The machine is only intended to be used by one person.
Always look downwards and backwards before and while reversing. Keep watch for both large and small obstacles.
Slow before cornering.
Switch off the blades when you are not mowing.
SAFETY INSTRUCTIONS
WARNING! This machine can sever hands and feet as well as throw objects. Failure to observe the safety instructions can result in serious injuries.
WARNING! The inserted symbol means that important safety instructions need to be observed. It applies to your safety.
Never carry passengers.
Read the operator’s manual before starting the machine.
Clear the area of objects before mowing.
6– English
6003-006
8011-292
Take care when rounding a fixed object, so that the blades do not hit it. Never run the machine over foreign objects.
Only use the machine in daylight or in other well-lit conditions. Keep the machine at a safe distance from holes or other irregularities in the ground. Pay attention to other possible risks.
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking other drugs or medication that can affect your vision, judgment or co-ordination.
Keep an eye on the traffic when working close to a road or when crossing it.
Never leave the machine unsupervised with the engine running. Always stop the blades, apply the parking brake, stop the engine and remove the keys before leaving the machine.
Never allow children or other persons not trained in the use of the machine to use or service it. Local laws may regulate the age of the user.
SAFETY INSTRUCTIONS
WARNING! Engine exhaust, some of its constituents and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive impairment. The engine emits carbon monoxide, which is a colourless, poisonous gas. Do not use the machine in enclosed spaces.
WARNING! You must use approved personal protective equipment whenever you use the ma­chine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
Make sure that you have first aid equipment
close at hand when using the machine.
Never use the machine when barefoot. Always wear protective shoes or protective boots, preferably with steel toes.
Wear approved protective glasses or full-face visor during assembly and when operating.
Never wear loose fitting clothes that can catch in moving parts.
Use ear protectors to eliminate the risk for impairment of hearing.
Keep children away from the area to be mowed.
Personal protective equipment.
English – 7
8010-054
6003-004
Be especially careful when driving on slopes.
Mow upwards and downwards on slopes, not sideways.
Driving on slopes
Driving on slopes is one of the operations where the risk of the driver losing control of the machine or of it overturning is the greatest; this can result in serious injury or death. All slopes demand extra care. If you cannot reverse up a slope or if you feel unsure, do not mow it.
Proceed as follows:
Remove obstacles such as stones, branches, etc.
Mow upwards and downwards, not sideways.
Do not use the machine on ground that slopes
more than 15°.
Avoid starting or stopping on a slope. If the tyres start to slip, stop the blades and drive slowly down the slope.
Always drive smoothly and slowly on slopes.
Do not make any sudden changes in speed or
direction.
Avoid unnecessary turns on slopes, if necessary, turn slowly and gradually downwards if possible.
Watch out for and avoid driving over furrows, holes and bumps. It is easier for the machine to overturn on uneven ground. Tall grass can hide obstacles.
Drive slowly. Use small movements of the steering wheel. Select a low gear, so you do not need to stop to change gear. Engine braking on the machine is also better in a low gear.
Take extra care if any attachments are fitted that can change the stability of the machine.
Do not mow too close to edges, ditches or banks. The machine can suddenly overturn if one wheel comes over the edge of a steep slope or a ditch, or if an edge gives way.
Do not mow wet grass. It is slippery, and tyres can lose their grip so that the machine skids.
Do not try to stabilize the machine by putting your foot on the ground.
When cleaning the chassis the machine must never be driven close to an edge or ditch.
Follow the manufacturer’s recommendations regarding wheel weights or counterbalance weights to increase stability.
SAFETY INSTRUCTIONS
8– English
8010-057
8010-058
Children
Serious accidents may occur if you fail to be on
your guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing. Never assume that children will remain where you last saw them.
Keep children away from the area to be mowed and under close supervision by another adult.
Keep an eye out and shut off the machine if children enter the work area.
Before and during reversing procedures, look behind you and down for small children.
Never allow children to ride along. They can fall off and seriously injure themselves or be in the way for safe manoeuvring of the machine.
Never allow children to operate the machine.
Be particularly careful near corners, bushes,
trees or other objects that block your view.
SAFETY INSTRUCTIONS
Never allow children to operate the machine.
Never fill the fuel tank indoors.
Maintenance
Stop the engine. Prevent starting by removing
the ignition cable from the spark plug or remove the ignition key before making any adjustments or carrying out maintenance.
Never fill the fuel tank indoors.
Petrol and petrol fumes are poisonous and
extremely flammable. Be especially careful when handling petrol, as carelessness can result in personal injury or fire.
Only store fuel in containers approved for the purpose.
Never remove the fuel cap and fill the petrol tank while the engine is running.
Allow the engine to cool before refuelling. Do not smoke. Do not fill petrol in the vicinity of sparks or naked flames.
Observe the risk of environmental damage when handling oil, fuel and the battery. Remem­ber to follow local regulations concerning waste handling.
Electric shocks can result in injury. Do not touch the ignition lead when the engine is running. Do not test the ignition system with your fingers.
English – 9
WARNING! The engine, and components of the exhaust and hydraulic systems become extremely hot during operation. Risk for burns with contact.
WARNING! The battery contains lead and lead pollutants, chemicals that are considered to cause cancer, birth defects or other repro­ductive impairment. Wash your hands after touching the battery.
8009-242
If leaks arise in the fuel system, the engine must not be started until the problem has been resolved.
Store the machine and fuel in such a way that there is no risk that leaking fuel or fumes can cause any damage.
Check the fuel level before each use and leave space for the fuel to expand, because the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
Avoid overfilling. If you spill petrol on the machine, wipe up the spill and wait until it has evaporated before starting the engine. If you spill petrol on your clothing, change your clothing.
Allow the machine to cool before performing any actions in the engine compartment.
Be especially careful when handling battery acid. Acid on the skin can cause serious corrosive injuries. In the event of spillage on the skin wash immediately with water.
Acid in the eyes can cause blindness, contact a doctor immediately.
Take care with battery maintenance. Explosive gases form in the battery. Never perform maintenance on the battery while smoking or in the vicinity of open flames or sparks. This can cause the battery to explode and cause serious injuries.
Make sure all nuts and bolts are tightened correctly and that the equipment is in good condition.
Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven if protective plates, protective covers, safety switches or other protective devices are not fitted or are defective.
Do not change the setting of governors and avoid running the engine at excessively high revs. If you run too fast, you risk damaging the machine components.
Observe the risk of injury caused by moving or hot parts if the engine is started with the engine cover opened or the protective covers removed.
SAFETY INSTRUCTIONS
Do not smoke when carrying out maintenance.
10– English
8009-467
8010-061
SAFETY INSTRUCTIONS
Never use the machine indoors or in spaces
lacking proper ventilation. Exhaust fumes contain carbon monoxide, an odourless, poisonous and highly dangerous gas.
Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting.
Never make adjustments with the engine running.
The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer.
The blades are sharp and can cause cuts. Wrap the blades or wear protective gloves when handling them.
Check regularly that the parking brake works. Adjust and maintain as required.
The mulching unit should only be used where better quality mowing is required and in known areas.
Reduce the risk of fire by removing grass, leaves and other debris that may have fastened on the machine. Allow the machine to cool before putting it in storage.
Transport
The machine is heavy and can cause serious
crush injuries. Be especially careful when it is loaded in or out of a car or on and off of a trailer.
Use an approved trailer to transport the ma­chine. Activate the parking brake and secure the machine using approved fasteners, such as tension belts, chains or ropes when transporting.
Check and observe local road traffic regulations before transporting or driving the machine on roads.
IMPORTANT INFORMATION The parking brake is not sufficient to lock the
machine during transport. Ensure you secure the machine firmly to the transporting vehicle. Reverse the machine on to the transporting vehicle to prevent it from overturning.
Regularly clean grass, leaves and other debris from the machine.
Never run the machine in an enclosed area.
English – 11
8009-244
8009-245
8009-243
78 9 10 11 12
65 4 3 2113
PRESENTATION
Presentation
Congratulations on your choice of an exceptionally high quality product.
Four models equipped with engines from Briggs & Stratton are described in this operators manual.
FR 2111 has an inline type gearbox with 5 forward gears and reverse.
On FR 2113 and FR 2116 transmission is by means of a variable speed hydrostatic gearbox.
FR 2113 is available in two versions. FR 2113 A has a mowing deck with rear ejection and FR 2113 MA has a mowing deck with mulching.
Placement of controls
1. Ignition key
2. Throttle/Choke control
3. Adjustment of the cutting height
4. Lifting lever, mowing deck
5. Accelerator for reversing, FR 2113,
FR 2116
6. Accelerator for driving forwards, FR 2113,
FR 2116 Parking brake, FR 2111
7. Parking brake, FR 2113, FR 2116
Clutch pedal, FR 2111
8. Lock button for the parking brake left-hand side for FR 2113, FR 2116 right-hand side for FR 2111
9. Seat adjustment
10. Fuel cap
11. Main lock (under seat)
12. Lever for disengaging the drive, FR 2113, FR 2116.
13. Gear shift lever, FR 2111
12– English
8009-246
6004-005
6004-006
PRESENTATION FR 2111
Throttle and Choke controls
The throttle is used to control the speed of the engine and thereby also the rotation speed of the blades.
The control is also used to activate the choke. When the choke is engaged a richer fuel/air mixture is fed to the engine, which facilitates starting in the cold.
Clutch pedal
The clutch pedal disengages the engine and stops propulsion. The blade drive is
not
affected by the clutch pedal.
Brake pedal / Parking brake
The brake pedal activates a disc brake that is located on the gearbox and stops the drive gear. The clutch pedal should also be pressed down when braking to achieve the best braking effect.
The brake pedal also acts as a parking brake if the lock button is pressed in when the pedal is pressed down.
English – 13
8009-247
8009-248
6004-006H
PRESENTATION FR 2113, FR 2116
Parking brake
The parking brake is activated as follows:
1. Press down the brake pedal.
2. Press in the lock button on the steering column.
3. Release the brake pedal while holding in
the button.
The parking brake lock is automatically disengaged when the brake pedal is pressed down.
Throttle and Choke controls
The throttle is used to control the speed of the engine and thereby also the rotation speed of the blades.
The control is also used to activate the choke. When the choke is engaged a richer fuel/air mixture is fed to the engine, which facilitates starting in the cold.
Accelerator
The speed of the machine is variably controlled using two pedals. Pedal (1) is used to travel for­wards and pedal (2) to reverse.
WARNING! Make sure that no branches can interfere with the pedals when mowing under bushes. Risk for unintentional manoeuvring.
14– English
8009-249
8009-250
8009-261
8009-260
PRESENTATION
Lifting lever for the mowing deck
The lifting lever is used to put the mowing deck in either the transport or mowing positions.
If the lever is pulled backwards the deck is raised and the blades automatically stop rotating (trans­port position).
If the lock button is pressed in and the lever is moved forwards the deck will be lowered and the blades will automatically start to rotate (mowing position).
The lever can also be used to temporarily adjust the cutting height, for example, with a small mound in the lawn.
Mowing deck
FR 2111 and FR 2113 A have a triple blade mowing
deck with rear ejection, i.e. the clippings are thrown out behind the mowing deck.
FR 2113 MA has a double blade mulching unit and FR 2116 MA has a triple blade Combi unit, which can be set to either a mulching function or rear ejection by removing a mulching plug.
Lifting the mowing deck (transport position)
Lowering the mowing deck (mowing position)
English – 15
8009-251
6004-014
8009-252
PRESENTATION
Lever to adjust the cutting height
Using the lever the cutting height can be adjusted in 9 different positions.
Deck with rear ejection, 40-90 mm
(1 9/16" - 3 9/16")
Mulching and combi unit, 45-95 mm
(1 3/4" - 3 3/4")
Seat
The seat has a hinged mounting on the front edge and can be folded forwards.
The seat can also be adjusted lengthways. Loosen the handles under the seat and adjust it
forwards or backwards to the desired position. Secure the adjustment using the handles.
WARNING! Petrol is highly flammable. Observe caution and fill the tank outdoors (see the safety instructions).
Refuelling
The engine should be run on a minimum of 85-octane grade unleaded petrol (not mixed with oil). It can be beneficial to use environmentally adapted alkylate petrol.
Do not use petrol that contains methanol. Do not fill the tank completely, leave an expansion area of at least 2.5 cm (1").
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