John Deere RC1048, RC1072, RC1060 User Manual

O P E R A T O R ’ S M A N U A L

08/31/2009

2. Gearbox  lled with oil and checked for possible leaks. (See page 29)

3. All  ttings lubricated. (See page 20 - 21)

4. All shields in place and in good condition.

Check PTO driveline. Make sure it is the correct length to operate

rotary cutter

with intended tractor. (See page 16)

Check front of input gearbox shaft and make sure that snap ring is

properly installed (PTO shaft shear pin only).

Check shear/retaining bolt for proper grade and installation. (See page 23, 24

and 37)

9. All decals in place and readable. (See page 8)

instructed

on the safe and proper use of the rotary cutter.

Dealer’s Signature

Purchaser’s Signature

THIS CHECKLIST IS TO REMAIN IN OWNER’S MANUAL

It is the responsibility of the dealer to complete the procedures listed below, then

review this checklist with the customer upon the delivery or the sale of this implement.

Frontier 10 Series Rotary Cutter

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual

instructions and safety rules. Make sure all items on the Preparation Check List in the Operator’s Manual are

completed before releasing equipment to the owner.

The dealer must complete the Product Registration form, located on the Frontier website. Failure to complete and

return the form does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Frontier equipment. Keep this manual

handy for ready reference. Require all operators to read this manual carefully

and become acquainted with all adjustments and operating procedures before

attempting to operate the equipment. Replacement manuals can be obtained

from your selling dealer.

The equipment you have purchased has been carefully engineered and manufac-

tured to provide dependable and satisfactory use. Like all mechanical products, it

will require cleaning and upkeep. Lubricate the unit as specified. Please observe

all safety information in this manual and safety decals on the equipment.

For service, your authorized Frontier dealer has trained mechanics, genuine

Frontier service parts, and the necessary tools and equipment to handle all of

your service needs.

Use only genuine Frontier service parts. Substitute parts will void the

warranty and may not meet standards required for safe and satisfactory

operation. Record the model number and serial number of your equipment in

the warranty page of this manual. (See page 43)

Throughout this manual, the term

IMPORTANT

is used to indicate that failure

to observe procedures can cause damage to equipment. The terms

CAUTION

WARNING

and

DANGER

are used in

conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard

for items of personal safety.

This Safety-Alert Symbol indicates a hazard and means ATTENTION!

when guards are removed.

WARNING

DANGER

TABLE OF CONTENTS

Safety

5-9

12-13

Attaching

20-21

Service

22-26

Storage

Assembly & Setup

27-31

Troubleshooting

34-42

All information, illustrations and specifications in this manual are based on

the latest information available at the time of publication. The right is

4 Introduction

The purpose of this manual is to assist you in operating and maintaining your rotary cutter for years of service.

Read it carefully. The information and instructions in this manual have been compiled from extensive field

experience and engineering data. Some information may be general in nature due to unknown and varying

operating conditions. However, through experience and these instructions, you should be able to develop

procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing, but due to possible inline

production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the

machines as may be necessary without notification.

WARNING: Some illustrations in this manual show the rotary cutter with safety shields removed to

provide

a better view. The rotary cutter should never be operated with any safety shielding removed.

Throughout this manual, references are made to right and left direction. These are determined by standing

behind the equipment facing the direction of forward travel. Blade rotation is counter-clockwise as viewed

from the top of the mower.

• Training

ment and power unit manuals; follow all safety rules

and safety decal information. (Replacement manuals and

to follow instructions or safety rules can result in

If you do not understand any part of this manual and

need assistance, see your dealer.

Know your controls and how to stop engine and

attachment quickly in an emergency.

Operators must be instructed in and be capable of

the safe operation of the equipment, its attachments,

and all controls. Do not allow anyone to operate this

equipment without proper instructions.

Never allow children or untrained persons to

operate equipment.

• Preparation

Check that all hardware is properly installed.

Always tighten to torque chart specifications unless

instructed otherwise in this manual.

Always wear relatively tight and belted clothing to

avoid getting caught in moving parts. Wear sturdy,

rough-soled work shoes and protective equipment

for eyes, hair, hands, hearing, and head; and respirator

or filter mask where appropriate.

Make sure attachment is properly secured, adjusted,

and in good operating condition.

Make sure collar slides freely and is seated firmly in

tractor PTO spline groove.

Before putting equipment into service, check and

adjust driveline length as instructed in Operator’s

Manual. Driveline must not bottom out or pull apart

throughout the full range of the tractor hitch. Do not

operate until driveline length is correct.

Make sure driveline shield safety chain is attached

Check that driveline guards rotate freely on driveline

before putting equipment into service.

Before starting power unit, check all equipment drive-

line guards for damage. Replace any damaged guards.

Make sure all guards rotate freely on all drivelines. If

guards do not rotate freely on drivelines, repair and

replace bearings before putting equipment into service.

Inspect chain or rubber deflectors before each use.

Replace if damaged.

Remove accumulated debris from this equipment, power

unit, and engine to avoid fire hazard.

Power unit must be equipped with ROPS or ROPS cab

and seat belt. Keep seat belt securely fastened. Falling

off power unit can result in death from being run over

or crushed. Keep foldable ROPS system in “locked up”

position at all times.

A minimum 20% of tractor and equipment weight

must be on the tractor front wheels when attachments

are in transport position. Without this weight, tractor

could tip over, causing personal injury or death. The

weight may be attained with a loader, front wheel

weights, ballast in tires or front tractor weights.

Weigh the tractor and equipment. Do not estimate.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent

upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport,

maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

Make sure all safety decals are installed. Replace if

damaged. (See Safety Decals section for location.)

Make sure shields and deflectors are properly

installed and in good condition. Replace if damaged.

Inspect and clear area of stones, branches, or other

hard objects that might be thrown, causing injury

or damage.

• Transportation

Power unit must be equipped with ROPS or ROPS

cab and seat belt. Keep seat belt securely fastened.

Falling off power unit can result in death from

being run over or crushed. Keep foldable ROPS

A minimum 20% of tractor and equipment weight

must be on the tractor front wheels when attach-

ments are in transport position. Without this weight,

tractor could tip over, causing personal injury or

death. The weight may be attained with a loader,

front wheel weights, ballast in tires or front tractor

weights. Weigh the tractor and equipment. Do not

estimate.

Always comply with all state and local lighting and

marking requirements.

Never allow riders on power unit or attachment.

Do not operate PTO during transport.

Watch for hidden hazards on the terrain.

Do not operate or transport on steep slopes.

Do not operate or transport equipment while under

the influence of alcohol or drugs.

• Operation

Do no allow bystanders in the area when operating,

attaching, removing, assembling, or servicing equipment.

Never direct discharge toward people, animals,

or property.

Use both front and rear deflectors to reduce the

possibility of object being thrown.

These mowers are intended for agricultural appli-

cations only. Do not operator within 300 feet of

bystanders or public roads or highways.

Do not operate or transport equipment while under

the influence of alcohol or drugs.

Keep hands, feet, hair, and clothing away from equipment

while engine is running. Stay clear of all moving parts.

Operate only in daylight or good artificial light.

Always comply with all state and local lighting and

marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS

cab and seat belt. Keep seat belt securely fastened.

Falling off power unit can result in death from

being run over or crushed. Keep foldable ROPS

Always sit in power unit seat when operating

controls or starting engine. Securely fasten seat

belt, place transmission in neutral, engage brake,

and ensure all other controls are disengaged before

Operate tractor PTO at 540 RPM. Do not exceed.

Do not operate PTO during transport.

Look down and to the rear and make sure area is

clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions suddenly

on slopes.

Use extreme care and reduce ground speed on

Watch for hidden hazards on the terrain during operation.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

key, inspect, and repair any damage before

resuming operation.

Leak down or failure of mechanical or hydraulic

• Maintenance

Before dismounting power unit or performing any

power to equipment, lower the 3-point hitch and all

raised components to the ground, set parking brake,

Before performing any service or maintenance,

disconnect driveline from tractor PTO.

Before working underneath, carefully read

Operator’s Manual instructions, disconnect drive

line, raise mower, securely block up all corners with

jackstands, and check stability. Secure blocking

prevents equipment from dropping due to hydraulic

leak down, hydraulic system failures, or mechanical

component failures.

Do not modify or alter or permit anyone else to

modify

or alter the equipment or any of its components

in any way.

Always wear relatively tight and belted clothing to

avoid getting caught in moving parts. Wear sturdy,

rough-soled work shoes and protective equipment

for eyes, hair, hands, hearing, and head; and respirator

or filter mask where appropriate.

Make sure attachment is properly secured, adjusted,

and in good operating condition.

Keep all persons away from operator control area

while performing adjustments, service, or

maintenance.

Never go underneath equipment (lowered to the

ground or raised) unless it is properly blocked and

neath equipment or between moveable parts even

when the engine has been turned off. Hydraulic system

leak down, hydraulic system failures, mechanical

failures, or movement of control levers can cause

equipment to drop or rotate unexpectedly and cause

instructions for working underneath and blocking

requirements or have work done by a qualified dealer.

Make certain all movement of equipment compo-

nents has stopped before approaching for service.

Frequently check blades. They should be sharp, free

of nicks and cracks, and securely fastened.

Do not handle blades with bare hands. Careless or

improper handling may result in serious injury.

Your dealer can supply genuine replacement blades.

Tighten all bolts, nuts, and screws to torque chart

before putting unit into service.

Make sure all safety decals are installed. Replace

damaged. (See Safety Decals section for location.)

Make sure shields and deflectors are properly

installed and in good condition. Replace if damaged.

• Storage

Block equipment securely for storage.

Keep children and bystanders away from storage area.

Follow manual instructions for storage.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately if Damaged!

540 RPM

PN - ME100192

PN - ME100197

PN - ME100195

THROWN OBJECT

PN - ME100189

SERIAL NUMBER

PN - ME100194

PN - ME100190

PN - ME100191

THROWN OBJECT

PN - ME100193

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately if Damaged!

(2 needed)

Warning Label Sheet Part Number TIFC711209 (Contains Label #'s 1,2,3,6,7,8,9

5TIFC711207

Your 10 Series Frontier Rotary Cutter has been carefully designed for cutting grass and small brush. This

manual is provided to give you the necessary operation and maintenance instructions for keeping your rotary

cutter in excellent operating condition. Please read this manual thoroughly. Understand the purpose of the

controls and how to use them. Observe all safety precautions on the machine and as noted throughout this

manual. If any assistance or additional information is needed, contact your authorized Frontier dealer. Each

cutter has free-swinging blades which reduce the shock on impact when a stationary object is hit. A shear

bolt through the input shaft or slip clutch equipped driveline protects the gearbox and driveline from damage.

A-Frame

Gearbox

Deck

Tailwheel

Cutter configuration: slip clutch, front and rear deflectors, iMatch hitch, and laminated tire

Manual Tube

Capacity

Cutting Width

48 inches

60 inches

72 inches

Cutting Height

Cutting Capacity (diameter)

Cutting Chamber Depth

7.5 inches

Tractor Compatibility

Tractor PTO HP Range

20 - 65

25 - 65

Tractor PTO

540

Type - Lift

iMatch or