John Deere HR-G1100 OPERATOR’S MANUAL

HR-G1100
Generator

Operator’s Manual 1

Introduction

THANK YOU for purchasing a John Deere product.

READ THIS MANUAL carefully to learn how to operate
and service your machine correctly. Failure to do so could
result in personal injury or equipment damage. This manual
and safety signs on your machine may also be available in
other languages. (See your John Deere dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanent
part of your machine and should remain with the machine
when you sell it.

MEASUREMENTS in this manual are given in both
metric and customary U.S. unit equivalents. Use only
correct replacement parts and fasteners. Metric and inch
fasteners may require a specific metric or inch wrench.

RIGHT HAND AND LEFT HAND sides are determined by
facing the control panel end of the machine.

The SERIAL NUMBER is located in the Specification or
Identification Numbers section. Accurately record all the
numbers to help in tracing the machine should it be stolen.
Your dealer also needs these numbers when you order
parts. File the identification numbers in a secure place
off the machine.

WARRANTY is provided from your John Deere dealer for
customers who operate and maintain their equipment as
described in this manual. The warranty is explained on
the warranty certificate shown in this manual.

This warranty provides you the assurance that your
dealer will back products where defects appear within
the warranty period. Should the equipment be abused,
or modified to change its performance beyond the original
factory specifications, the warranty will become void.

2 Operator’s Manual

Introduction

NOTICE

FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY
are applicable to only those engines / generators complied with EPA (Environmental Protection Agency) and CARB
(California Air Resources Board) emission regulations in the U.S.A.

NOTICE

To the engines / generators exported to and used in the countries other than the U.S.A., warranty service shall be
performed by the distributor in each country in accordance with the standard Robin engine / generator warranty policy
as applicable.

AIR INDEX

To show compliance with California emission regulations, a hang tag has been provided displaying the Air Index level
and durability period of this engine.

The Air Index level defines how clean an engine’s exhaust is over a period of time. A bar graph scaled from “0” (most
clean) to “10” (least clean) is used to show an engine’s Air Index level. A lower Air Index level represents cleaner
exhaust from an engine.

The period of time (in hours) that the Air Index level is measured is known as the durability period. Depending on the
size of the engine, a selection of time periods can be used to measure the Air Index level (see below).

Descriptive Term

Moderate: 50 hours (engine from 0 to 80 cc)
125 hours (engine greater than 80 cc)

Intermediate: 125 hours (engine from 0 to 80 cc)
250 hours (engine greater than 80 cc)

Extended: 300 hours (engine from 0 to 80 cc)
500 hours (engine greater than 80 cc)

Notice: This hang tag must remain on the engine or piece of equipment, and only be removed by the ultimate purchaser
before operation.

Applicable to Emissions Durability Period

Operator’s Manual 3

Introduction

FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY

EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE -- This emission warranty is applicable in all States, except the state of

California.

Fuji Heavy Industries Ltd. and Robin America Inc., Wood Dale Illinois, (herein “ROBIN AMERICA”) warrant(s) to the initial retail purchaser and each
subsequent owner, that this Non-road engine (herein “engine”) has been designed, built, and equipped to conform at the time of initial sale to all
applicable regulations of the U.S.

Environmental Protection Agency (EPA), and that the engine is free of defects in materials and workmanship which would cause this engine to fail
to conform with EPA regulations during its warranty period.

For the components listed under PARTS COVERED, the service dealer authorized by ROBIN AMERICA will, at no cost to you, make the necessary
diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.

EMISSIONS COMPONENT DEFECT WARRANTY PERIOD

The warranty period for this engine begins on the date of sale to the
initial purchaser and continues for a period of two years.

PARTS COVERED

Listed below are the parts covered by the Emission Components
Defect Warranty. Some of the parts listed below may require scheduled
maintenance and are warranted up to the first scheduled replacement
point for that part.

1. Fuel Metering System

a. Carburetor and internal parts (and / or pressure regulator or fuel

injection system).
b. Air / fuel ratio feedback and control system, if applicable.
c. Cold start enrichment system, if applicable.
d. Regulator assembly (gasoline fuel, if applicable).

2. Air Induction System

a. Intake manifold, if applicable.
b. Air filter.

OWNER’S WARRANTY RESPONSIBILITIES

As the engine owner, you are responsible for the performance of the
required maintenance listed in your owner’s manual. ROBIN AMERICA
recommends that you retain all receipts covering maintenance on
your engine, but ROBIN AMERICA cannot deny warranty solely for
the lack of receipts or for your failure to ensure the performance of all
scheduled maintenance.

As the engine owner, you should however be aware that ROBIN
AMERICA may deny warranty coverage if your engine or a part has
failed due to abuse, neglect, improper maintenance or unapproved
modifications.

You are responsible for the presenting your engine to the nearest service
dealer authorized by ROBIN AMERICA when a problem exists.

If you have any questions regarding your warranty rights and
responsibilities, you should contact the ROBIN AMERICA customer
service department at 1-630-350-8200 for the information.

THINGS YOU SHOULD KNOW ABOUT THE EMISSION
CONTROL SYSTEM WARRANTY MAINTENANCE AND
REPAIRS

3. Ignition System

a. Spark plugs.
b. Magneto or electronic ignition system.
c. Spark advance / retard system, if applicable.

4. Exhaust manifold, if applicable.

5. Miscellaneous items used in above systems.

a. Electronic controls, if applicable.
b. Hoses, belts, connectors, and assemblies.
c. Filter lock assembly (gaseous fuel, if applicable).

OBTAINING WARRANTY SERVICE

To obtain warranty service, take your engine to the nearest authorized
Robin America. Bring your sales receipts indicating date of purchas
for this engine. The service dealer authorized by ROBIN AMERICA
will perform the necessary repairs or a
amount of time and furnish you with a copy of the repair order. Al
and accessories replaced under this warranty become the property of
ROBIN AMERICA.

WHAT IS NOT COVERED

Conditions resulting from tampering, misuse, improper adjustment
(unless they were made by the service dealer authorized by
AMERICA during a warranty repair), alteration, accident, failure to use
the recommended fuel and oil, or not performing required maintenance
services.

The replacement parts used for required maintenance services.

Consequential damages such as loss of time, inconvenience, loss of
use of the engine or equipment, etc.

Diagnosis and inspection charges that do not result in warranty-eligible
service being performed.

Any non-authorized replacement part, or malfunction of authorized
parts due to use of non-authorized parts.

4 Operator’s Manual

djustments within a reasonable

e

l parts

ROBIN

You are responsible for the proper maintenance of the engine. You
should keep all receipts and maintenance records covering the
performance of regular maintenance in the event questions arise.
These receipts and maintenance records should be transferred to each
subsequent owner of the engine. ROBIN AMERICA reserves the right to
deny warranty coverage if the engine has not been properly maintained.
Warranty claims will not be denied, however, solely because of the lack
of required maintenance or failure to keep maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION
CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY
REPAIR ESTABLISHMENT OR INDIVIDUAL;
HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY
A SERVICE DEALER AUTHORIZED BY ROBIN AMERICA. THE
USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE
AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE
EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY
HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.

If other than the parts authorized by ROBIN AMERICA are used for
maintenance replacements or for the repair of components affecting
emission control, you should assure yourself that such parts are
warranted by their manufacturer to be equivalent to the parts authorized
by ROBIN AMERICA in their performance and durability.

HOW TO MAKE A CLAIM

All repair qualifying under this limited warranty must be performed by
a service dealer authorized by ROBIN AMERICA. In the event that
any emission-related part is found to be defective during the warranty
period, you shall notify ROBIN AMERICA customer service department
at 1-630-350-8200 and you will be advised of the appropriate warranty
service dealer or service providers where the warranty repair can be
performed.

Introduction

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and Fuji Heavy Industries Ltd. (herein “FUJI”) are pleased to explain the emission control system warranty on
your 2005 and later Small Off-Road engine (herein “engine”). In California, new engine must be designed, built and equipped to meet the State’s
stringent anti-smog standards. FUJI must warrant the emission control system on your engine for the periods of time described below, provided
there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as the carburetor
or fuel-injection system, and the ignition system. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a
warrantable condition exists, ROBIN AMERICA will repair your engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

The 2005 and later engines are warranted for two (2) years. If any emission related part on your engine is defective, the part will be repaired or
replaced by ROBIN AMERICA.

OWNER’S WARRANTY RESPONSIBILITIES:

- As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. ROBIN AMERICA
recommends that you retain all receipts covering maintenance on your engine, but FUJI cannot deny warranty solely for the lack of receipts or
for your failure to ensure the performance of all scheduled maintenance.

- As the engine owner, you should however, be aware that
neglect, improper maintenance or unapproved modifications.

- Your are responsible for presenting your engine to a s
Wood Dale, IL 60191 (herein ROBIN AMERICA) as soon as a problem exists. The warranty repairs should be completed in a reasonable amount
of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should
at 1-630-350-8200.

FUJI may deny you warranty coverage if your engine or a part has failed due to abuse,

ervice dealer or warranty station authorized by ROBIN AMERICA Inc. 940 Lively Blvd.,

contact Robin America Inc. Customer Service Department

LIMITED WARRANTY

on Emission Control Systems

- California Only -

FUJI warrants to the owner of the 2005 and later engine that the engine (1) has been designed, built and equipped so as to conform at the time of
manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials and workmanship that
could cause it to fail to conform with those regulations as may be applicable in the terms and conditions stated below.

A. COMMENCEMENT DATE

The warranty period begins on the date the engine is delivered to a
first retail purchaser.

B. LENGTH OF COVERAGE

FUJI warrants to a first retail purchaser and each subsequent purchaser
that the engine is free from defects in materials and workmanship that
cause the failure of a warranted emission-related part for a period of
two (2) years after the date of delivery to the first retail purchaser.

C. WHAT IS COVERED

1. REPAIR OR REPLACEMENT PARTS

Repairs and replacement of any warranted part will be performed at
no charge to you by an authorized service dealer or a warranty
station. You may contact the Robin America Inc. Customer Service
Department at 1-630-350-8200 to obtain the name of the nearest
appropriate location where your warranty repairs are performed.

2. WARRANTY
This warranty continues for a period of two (2) years and applies

only to the repair, replacement or adjustment of the co
parts that are not scheduled for replacement as required
maintenance. Further, component parts w
for regular inspection to the effect of “repair or replace as
necessary” are warranty for the warranty period. Any warranted
part which is scheduled for replacement as required
maintenance is warranted for the period of time up to the first
scheduled replacement point for that part.

3. DIAGNOSIS
You will not be charged for diagnostic labor that leads to the

determination that a warranted part is defective, if the diagnostic
work is performed at an authorized service dealer or warranty
station.

4. DAMAGES
If a warranted part failed causing damage to the engine

components, consult an warranty station.

PERIOD

mponent

hich are scheduled only

D. WHAT IS NOT COVERED

1. This limited warranty does not cover any part which malfunctions,
fails or is damaged due to failure to follow the maintenance and
operating instructions set forth in the 2005 and later Owner’s Manual
including:

a. Improper maintenance of any warranted parts.
b. Improper installation, adjustment or repair of the engine or of
any warranted part unless performed by an authorized service
dealer.
c. Failure to follow recommendations on fuel use contained in the
2005 and later Owner’s Manual.
d. Repairs performed outside of the authorized warranty service
dealers.
e. Use of parts which are not authorized by FUJI.

2. Add-on or modified parts.
This warranty does not cover any part that malfunctions, fails or is

damaged due to alterations by changing, adding to or removing
parts from the engine.

3. Expenses incurred by processing warranty-claims.
FUJI, any authorized service dealer and warranty station

shall not be liable for any loss of use of the engine, for any
alternative usage, for any damage to goods, loss of time or
inconvenience.

E. HOW TO FILE A CLAIM

All repairs qualifying under this Limited Warranty must be performed
by a dealer who sold you the engine or warranty station authorized by
ROBIN AMERICA. In the event that any emission-related part is found
to be defective during the warranty period, you must notify the Robin
America Inc. Customer Service Department at
you will be advised of the appropriate warranty service facilities where
the warranty repair is to be performed.

1-630-350-8200 and

Operator’s Manual 5

Introduction

F. WHERE TO OBTAIN WARRANTY SERVICE

It is recommended that warranty service be performed by the authorized
dealer who sold you the engine, although warranty service will be
performed by any authorized service dealers or warranty stations
anywhere in the United States.

When warranty repair is needed, the engine must be brought to an
authorized service dealer or warranty station’s place of business during
normal business hours. In all cases, a reasonable time, not to exceed
30 days, must be allowed for the warranty repair to be completed after
the engine is received by the authorized service dealer or warranty
station.

G. MAINTENANCE, REPLACEMENT AND REPAIR OF

H. PARTS COVERED UNDER THE CALIFORNIA EMISSIONS
WARRAN

1. Fuel Metering System

a. Carburetor and internal parts (and / or pressure regulator or fuel,

b. Air / fuel ratio feedback and control system, if applicable.
c. Cold start enrichment system, if applicable.
d. Regulator assembly (gaseous fuel, if applicable).

2. Air Induction System

a. Intake manifold, if applicable.
b. Air filter.

TY

injection system).

EMISSION-RELATED PARTS

Only warranted engine replacement parts approved by FUJI should
be used in the performance of any warranty maintenance or repairs
on emission-related parts. If other than authorized parts are used for
maintenance, replacement or repair of components affecting emission
control, you should assure yourself that such parts are warranted by
their manufacturer to be equivalent to authorized parts in performance
and durability. FUJI, however, assumes no liability under this warranty
with respect to parts other than authorized parts. The use of non­authorized replacement parts does not invalidate the warranty on
other components unless the non-authorized parts cause damage to
warranted parts.

3. Ignition System

a. Spark Plug.
b. Magneto or electronic ignition system.
c. Spark advance / retard system, if applicable.

4. Exhaust manifold, if applicable.

5. Miscellan

a. Electronic controls, if applicable.
b. Hoses, belts, connectors, and assemblies.
c. Filter lock assembly (gaseous fuel, if applicable

eous items used in above systems.

).

I. MAINTENANCE STATEMENTS

It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2005 and later
Owner’s Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. FUJI will not deny
a warranty claim solely because you have no record of maintenance; however, FUJI may deny a warranty claim if your failure to perform required
maintenance resulted in the failure of warranted part. The proof which you maintain should be given to each subsequent owner of the engine. You are
responsible for performing the scheduled maintenance described below based on the procedures specified in the 2005 and later Owner’s Manual.
The scheduled maintenance below is based on a normal engine operating schedule.

PROCEDURE: INTERVAL:

1. Change engine oil. 1. Initial 20 hours and every 100 hours afterward.

2. Clean air cleaner (element). 2. Every 50 hours.

3. Replace air cleaner element. 3. Every 200 hours.

4. Clean and adjust spark plug and electrodes. 4. Every 200 hours.

NOTE: More frequent maintenance may be necessary under dusty, dirty or severe conditions.

6 Operator’s Manual

Contents

Page

Safety ........................................................................ 9

Safety Signs ...........................................................16

Controls ................................................................. 17

Preparing the Generator ........................................ 20

Operation ................................................................ 25

Troubleshooting ..................................................... 31

Service .................................................................... 32

Storage .................................................................... 36

Specifications ......................................................... 37

Wire Diagram ........................................................... 38

Warranty .............................................................39-41

Notes ........................................................................ 42

All information, illustrations and specifications in this manual are based

on the latest information available at the time of publication. The right is

reserved to make changes at any time without notice.

Operator’s Manual 7

Contents

8 Operator’s Manual

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Safety

RECOGNIZE SAFETY INFORMATION

This is the safety alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.

Follow recommended precautions and safe operating
practices.

UNDERSTAND SIGNAL WORDS

A signal word--DANGER, WARNING or CAUTION--is used
with the safety-alert symbol. DANGER identifies the most
serious hazards.

DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.

FOLLOW SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual and
safety signs on your machine. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from your John Deere dealer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.

If you do not understand any part of this manual and need
assistance, contact your John Deere dealer.

Operator’s Manual 9

CARBON MONOXIDE - POISONOUS GAS

Use generator outdoors, away from open windows, vents, or
doors. Keep generator at least 1 meter (3 feet) away from any
structure or building during use.

Generator exhaust contains carbon monoxide - a poisonous
gas that can kill you. You CAN

Never use a generator in enclosed or partially-enclosed spaces.
Generators can produce high levels of carbon monoxide very
quickly. When you use a portable generator, remember that you
cannot smell or see carbon monoxide. Even if you can’t smell
exhaust fumes, you may still be exposed to carbon monoxide.

If you start to feel sick, dizzy, or weak while using a generator, get
to fresh air RIGHT AWAY. DO NOT DELAY. The carbon mono
from generators can rapidly lead to full incapacitation and death.

If you experience serious symptoms, get medical attention
immediately. Inform medical staff
is suspected. If you experienced symptoms while indoors, have
someone call the fire department to determine when it is
re-enter the building.

NEVER operate the generator in an explosive atmosphere, near
combustible materials or where ventilation is not sufficient to carry
away exhaust fumes. Exhaust fumes can cause serious injury

or death.

NOT smell or see this gas.

xide

that carbon monoxide poisoning

safe to

NEVER use a generator indoors, including in homes, garages,
basements, crawl spaces, and other enclosed or partially-enclosed
areas, even with ventilation. Opening doors and windows
fans will not prevent carbon monoxide build-up in the home.

Follow the instructions that come with your generator. Locate the
unit outdoors and away from doors, windows, and vents that could
allow the carbon monoxide gas to come indoors.

ONLY run generator outdoors and away from air intakes.

NEVER run generator inside homes, garages, sheds, or other
semi-enclosed spaces. These spaces can trap poisonous gases
EVEN IF you run a fan or open doors and windows.

If you start to feel sick, dizzy, or weak while using the generator,
shut if off and get fresh air RIGHT AWAY. See a doctor. You may
have carbon monoxide poisoning.

Install battery-operated carbon monoxide alarms or plug-in carbon
monoxide alarms with battery back-up in your home, according to
the manufacturer’s installation instructions. The carbon mono
alarms should be certified to the requirements of the la
standards for carbon monoxide alarms. (UL 2034, IAS 6-96, or
CSA 6.19.01).

or using

xide

test safety

Test your carbon monoxide alarm frequently and replace dead
batteries.

10 Operator’s Manual

SAFETY WARNING WHEN REFUELING

Gasoline is extremely flammable and its vapors can explode if
ignited.

Observe all safety regulations for the safe handling of fuel. Handle
fuel in safety containers. If the container does not have a spout, use
a funnel.

Do not overfill the fuel tank, leave room for the fuel to expand.

Do not refill fuel tank while the engine is running. Before refueling
the generator, turn it off and let it cool down. Gasoline spilled on hot
engine parts could ignite.

Fill the tank only on an area of bare ground. While fueling the tank,
keep heat, sparks and open flame away. Carefully clean up any
spilled fuel before starting engine.

Always fill fuel tank in an area with plenty of ventilation to avoid
inhaling dangerous fumes.

NEVER store fuel for your generator in the home. Gasoline, pro
kerosene, and other flammable liquids should be stored outside of living
areas in properly-labeled, non-glass safety containers. Do not store
them near a fuel-burning appliance, such as a natural gas water heater
in a garage. If the fuel is spilled or the container is not sealed properly,
invisible vapors from the fuel can travel along the ground and can be
ignited by the appliance’s pilot light or by arcs from electric switches
in the appliance.

GROUND FAULT CIRCUIT INTERRUPTER PROTECTION

These generators are equipped with a GFCI (Ground Fault Circuit
Interrupters) 120V duplex receptacles for protection against the hazards
of electrical shock from defective attachments such as, tools, cords,
and cables.

WARNIN G: The GF CI may not function unless the
ge n e ra t o r i s p r op e r ly g r ou n d ed . F o ll o w
the correct procedure specified in the section
labeled “GROUNDING INSTRUCTIONS”.

A GFCI is a device that interrupts electricity from either the utility or
generator by means of a special type of circuit breaker if a fault current
flow to the ground occurs.

A GFCI can be used only with generators that have the neutral wire
internally bonded to the frame, and the frame properly grounded to the
earth. A GFCI will not work on generators that do not have the neutral
wire bonded to the frame, or on generators which have not been properly
grounded. All John Deere generators have internally bonded ground
wires. A GFCI will not work if the unit is not properly grounded.

pane,

A GFCI may be required by OSHA regulations, the National Electric
Code and/or local and federal codes when operating a generator.

For additional protections against shock hazards due to defective
equipment attached to the twist-lock receptacles, consider the use of
a GFCI on each of these receptacles as well.

GFCI and GFCI protected cord sets and cables may be purchased from
local electrical supply houses.

Operator’s Manual 11

ELECTRICAL HAZARDS

This product must be grounded. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current to
reduce the risk of electric shock.

DANGER - IMPROPER CONNECTION OF THE EQUIPMENT­ GROUNDING CONDUCTOR CAN RESULT IN A RISK OF
ELECTROCUTION. CHECK WITH A QUALIFIED
ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN
DOUBT AS TO WHETHER THE UNIT IS PROPERLY
GROUNDED.

This generator is equipped with a grounding terminal for your
protection. Always complete the ground path from the generator to an
external ground source as instructed in the section labeled “Grounding
Instructions” in the Preparation section of this manual.

The generator is a potential source of electrical shock if not kept dry.
Keep the generator dry and do not use in rain or wet conditions. To
protect from moisture, operate it on a dry surface under an open,
canopy-like structure. Dry your hands if wet before touching the
generator.

Plug appliances directly into the generator. Or, use a heavy duty,
outdoor-rated extension cord that is rated (in watts or amps) at least
equal to the sum of the connected appliance loads. Check that the
entire cord is free of cuts or tears and that the plug has all three prongs,
especially a grounding pin.

NEVER try to power the house wiring by plugging the generator into
a wall outlet, a practice known as “back feeding”. This is an extremely
dangerous practice that presents an electrocution risk to utility workers
and neighbors served by the same utility transformer. It also bypasses
some of the built-in household circuit protection devices.

If you must connect the generator to the house wiring to power
appliances, have a qualified electrician install the appropriate equipment
in accordance with local electrical codes. Or, check with your utility
company to see if it can install an appropriate power transfer switch.

For power outages, permanently installed stationary generators are
better suited for providing backup power to the home. Even a properly
connected portable generator can become overloaded. This may result
in overheating or stressing the generator components, possibly leading
to a generator failure.

12 Operator’s Manual

IMPORTANT SAFETY INSTRUCTIONS

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WARNING: To reduce the risk of injury, read this operator’s
manual completely before using. When using this product, the
following basic precautions should always be followed:

1. Read all the instructions before using the product.

2. Do not enclose the generator nor cover it with a
box. The generator has a built-in forced air cooling
system, and may become overheated if it is enclosed.
If generator has been covered to protect if from the
weather during non use, be sure to remove it and keep it
well away from the area during generator use.

3. Operate the generator on a level surface. It is not
necessary to prepare a special foundation for the
generator. However, the generator will vibrate on an
irregular surface, so choose a level place without surface
irregularities.

If the generator is tilted or moved during operation, fuel

may spill and/or the generator may tip over, causing a
hazardous situation.

Proper lubrication cannot be expected if the generator

is operated on a steep incline or slope. In such a case,
piston seizure may occur even if the oil is above the
upper level.

4. Pay attention to the wiring or extension cords from the
generator to the connected device. If the wire is under
the generator or in contact with a vibrating part, it may
break and possibly cause a fire, generator burnout, or
electric shock hazard. Replace damaged or worn cords
immediately.

5. Do not operate in rain, in wet

or damp conditions, or
with wet hands. The operator may suffer severe electric
shock if the generator is wet due to rain or snow.

6. If wet, w

ipe and dry it well before starting. Do not pour

water directly over the generator, nor wash it with water.

7. Be extremely careful that all necessary electrical
grounding procedures are followed during each and
every use. Failure to do so can be fatal.

8. NEVER try to power the house wiring by plugging the
generator into a wall outlet, a practice known as “back
feeding”. This is an extremely dangerous practice that
presents an electrocution risk to utility workers and
neighbors served by the same utility transformer. It
also bypasses some of the built-in household circuit
protection devices.

If you must connect the generator to the house wiring to

power appliances, have a qualified electrician install the
appropriate equipment in accordance with local electrical
codes. Or, check with your utility company to see if it can
install an appropriate power transfer switch.

9. No s

moking while charging a battery. The battery emits
flammable hydrogen gas, which can explode if exposed
to electric arcing or open flame. Keep the area well­ventilated and keep open flames / sparks away when
charging a battery.

Operator’s Manual 13

IMPORTANT SAFETY INSTRUCTIONS

W

A

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S

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10. Engine becomes extremely hot during and for some time
after operation. Keep combustible materials well away
from generator area. Be very careful not to touch any
parts of the hot engine especially the muffler area or
serious burns may result.

11. Keep children and all bystanders at a safe distance from
work area.

12. It is absolutely essential that you know the safe and
proper use of the power tool or appliance that you intend
to use. All operators must read, understand and follow
the tool / appliance owners manual. Tool and appliance
applications and limitations must be understood. Follow
all directions given on labels and warnings. Keep all
instruction manuals and literature in a safe place for
future reference.

13. Use only “LISTED” extension cords. When a tool or
appliance is used outdoors, use only extension cords
marked “For Outdoor Use”. Extension cords, when not in
use should be stored in a dry and well ventilated area.

14. Always disconnect tools or appliances when not in use,
before servicing, adjusting, or installing accessories and
attachments.

SAVE THESE INSTRUCTIONS

14 Operator’s Manual

WEAR PROTECTIVE CLOTHING

Wear close fitting clothing and safety equipment
appropriate to the job.

Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.

Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones while
operating machine.

PREPARE FOR EMERGENCIES

Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,

hospital and fire department near your telephone.
Be prepared if a fire starts.

INSPECT GENERATOR

Be sure all covers, guards and shields are tight and in
place.

Locate all operating controls and safety labels.
Inspect power cord for damage before using. There is a

hazard of electrical shock from crushing, cutting or heat
damage.

SERVICE GENERATOR SAFELY

Before servicing the generator, disconnect all equipment
and allow unit to cool down.

Service generator in a clean dry flat area.
Make sure the engine is stopped before starting any

maintenance servicing or repair.

Operator’s Manual 15

SAFETY SIGNS

Read the operator's instruction manual.

Stay clear of the hot surface.

Exhaust gas is poisonous.
Do not operate in an unventilated room.

Stop the engine before refueling.

Fire, open light and smoking
prohibited.

Caution, risk of electric shock.

Do not connect the generator to
the commercial power lines.

HOT, avoid touching the hot areas.

Engine oil

ON
(power and Engine)

Add oil

Battery charging
condition

OFF
(power and Engine)

Alternating current

Direct current

Plus ;
positive polarity

Minus ;
negative polarity

OUT-position of a
bistable push control

IN-position of a
bistable push control

Protective earth
(ground)

Fuse

Choke ;
cold starting aid

Engine start
(Electric start)

Engine stop

Diesel fuel

Fast

Slow

P r

Rated power (kW)

COP

Continuous power

COS

r

Rated power factor

f r

Rated frequency (Hz)

U r

Rated voltage (V)

I r

Rated current (A)

H max

Maximum site altitude
above sea-level (m)

T max

Maximum ambient
temperature ( )

m

Mass (kg)

Run

Stop

In accordance with the European requirements (eec Directives), the specified symbols as shown in the following table
are used for the products and this instructions manual.

16 Operator’s Manual

CONTROLS

Controls

1-- Recoil Starter
2-- Control Panel
3-- Ground Terminal

Operator’s Manual 17

4-- Side Panel (L)
5-- Air Cleaner
6-- Fuel Drain Screw

7-- Carrying Handle
8-- Tank Cap Cover
9-- Exhaust Outlet

10-- Oil Drain Plug
11-- Side Panel (R)
12-- Oil Gauge
13-- Spark Plug Cap

Controls

OUT
PUT

CONTROLS

ENGINE SWITCH: (Fig. 15)
The engine switch is designed for easy operation with the
interlocking mechanism between the fuel valve and the
choke.

OUTPUT LAMP:
These lamps are turned on in the following conditions:

Output Lamp (Green) --- The lamp is turned on while
generating properly.

Oil Sensor Lamp --- (Fig. 17)
When the level of the engine oil falls below the prescribed
value, the alarm lamp lights up and the engine stops
automatically. When the engine stops due to oil shortage, it
can not be started anymore even by pulling the recoil starter
(just the alarm lamp flickers). In such a case, replenish
engine oil. See “Pre-Operation; Engine Oil” on page 21.

AC RECEPTA
AC electric power is available through this receptacle. Use
a grounding type plug as shown on page 26, Table 1.

WARNING: DO NOT PUT FOREIGN OBJECTS

INTO THE PLUG RECEPTACLE.

CAUTION: DO NOT PLUG MORE THAN TWO
APPLIANCES INTO THE GENERATOR
AT A TIME.

(Fig. 16)

CLES: (Fig. 18)

ENGINE SWITCHES

CHOKE To start the engine, turn the

knob to the position. (Choke
valve is closed.)

RUN Keep the knob in this

position after the engine
starts. (The engine can be
started with the knob at the
position when the engine is
warm.

STOP To stop the engine, return

the knob to the position.
(The fuel cock is closed as
well.)

(Fig. 15)

DC TERMINAL: (Fig. 19)
DC electric power for battery charging is available.

- Red is positive (+) terminal.

- Black is negative (-) terminal.

(Fig. 16)

(Fig. 17)

(Fig. 18)

(Fig. 19)

18 Operator’s Manual

Controls

" "

" "

Button

Knob

IN (ON)

OUT (OFF)

Recoil Starter
Handle

Fuel Tank Cap

Fuel Filter Screen

Tank Cap Cover

CONTROLS

DC CIRCUIT BREAKER: (Fig. 20)
DC circuit breaker shuts off electric current when the current
exceeds its limit.

Check for e

xcessive current consumption or defects in the
appliance. After making sure everything is in order, push
the button to the “ON” position.

CAUTION: IF CIRCUIT BREAKER CONTINUES
TO TRIP, CHECK APPLIANCE FOR DEFECT.
IF GENERATOR IS MALFUNCTIONING,
SEE YOUR AUTHORIZED JOHN DEERE
SERVICE CENTER OR DEALER.

NEVER INTERFERE WITH THE OPERATION
OF THE CIRCUIT BREAKER KNOB OR
KE EP PUS H IN G I T IN TH E “ ON ”
POSITION.

RECOIL STARTER:

(Fig. 21)

Pull this handle to start the generator.

GROUND TERMINAL: (Fig. 22)
Terminal for grounding the generator.

FUEL TANK CAP

: (Fig. 23)
The fuel tank cap is located under the cover. To open
the cover, lift up and towards the muffler end as shown
in the illustration. Remove the fuel tank cap by turning
counterclockwise.

(Fig. 20)

(Fig. 21)

(Fig. 22)

Operator’s Manual 19

SIDE COVER: (Fig. 24)
To access the following items for servicing, take the
applicable side cover out by removing the screw with a
screwdriver.

LH-Side Cover - Air cleaner, etc.
RH-Side Cover - Oil level gauge, Ignition Coil,
Spark Plug, etc.

(Fig. 23)

(Fig. 24)

Preparing the Generator

Ground Terminal

Grounding Rod

GROUNDING INSTRUCTIONS

This product must be grounded. If it should malfunction or
breakdown, grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.

DANGER - IMPROPER CONNECTION OF THE
EQUIPMENT-GROUNDING CONDUCTOR CAN
RESULT IN A RISK OF ELECTROCUTION.
CHECK WITH A QUALIFIED ELECTRICIAN OR
SERVICE PERSON IF YOU ARE IN DOUBT AS
TO WHETHER THE UNIT IS PROPERLY
GROUNDED.

The ground terminal on the frame must always be used to
connect the generator to a suitable ground source. The ground
path should be made with #8 size wire. Connect the grounding
wire securely to the ground terminal. Connect the other end of
the wire securely to a suitable ground source. (Fig. 1)

The National Electric Code contains several practical ways in
which to establish a good ground source. Examples given below
illustrate a few of the ways in which a good ground source may
be established.

A metal underground water pipe in direct contact with the earth
for at least 10 feet can be used as a grounding source. If an pipe
is unavailable, an 8 foot length of pipe or rod may be used as the
ground source. The pipe should be 3/4 inch trade size or larger
and the outer surface must be noncorrosive. If a steel or iron rod
is used it should be at least 5/8 inch diameter and if a nonferrous
rod is used it should be at least 1/2 inch diameter and be listed
as material for grounding. Drive the rod or pipe to a depth of 8
feet. If a rock bottom is encountered less than 4 feet down, bury
the rod or pipe in a trench. All electrical tools and appliances
operated from this generator, must be properly grounded by use
of a third wire or be “Double Insulated”.

It is recommended to:

1. Use electrical devices with 3 prong power cords.

2. Use an extension cord with a 3 hole receptacle and a 3
prong plug at the opposite ends to ensure continuity of
the ground protection from the generator to appliance.

We strongly recommend that all applicable federal, state and
local regulations relating to grounding specifications be checked
and followed.

LINE TRANSFER SWITCH

If this generator is used for standby service, it must have
a transfer switch between the utility power service and the
generator. The transfer switch not only prevents the utility
power form feeding into the generator, but is also prevents the
generator form feeding out into the utility company’s lines. This
is intended to protect the serviceman who may be working on
a damaged line.

(Fig. 1)

THIS INSTALLATION MUST BE DONE BY A LICENSED
ELECTRICIAN AND ALL LOCAL CODES MUST BE
FOLLOWED.

20 Operator’s Manual

Preparing the Generator

Engine Oil Dipstick

PRE-OPERATION

ENGINE OIL:
Before checking or refilling oil, be sure generator is located on
stable and level surface with engine stopped.

1. Remove oil dipstick and check the engine oil level. (Fig. 2)

2. If oil level is below the lower level line, refill with suitable
oil to upper level line. Do not screw in the oil dipstick when
checking oil level. (Fig. 3)

3. Change oil if contaminated. (See “Maintenance Schedule;
Changing Engine Oil” page 34.)

Oil Capacity ...................... 0.106 gal. / 0.4 liters

Recommended engine oil:

John Deere PLUS-4® oil is the preferred oil to use. If John
Deere PLUS-4® oil is not available, use 4-stroke automotive
detergent oil of API service class SE or higher grade (SG, SH
or SJ is recommended). If single viscosity oil is used, select
the appropriate viscosity for the average temperature in your
area. (Fig. 4)

(Fig. 2)

(Fig. 3)

Operator’s Manual 21

(Fig. 4)

Red

Marking

Fuel Tank Cap

Fuel Filter Screen

Tank Cap Cover

PRE-OPERATION

FUELING:

Preparing the Generator

WARNING: WARNING: EXPLOSIVE FUEL! GASOLINE IS
EXTREMELY FLAMMABLE AND ITS VAPORS CAN
EXPLODE IF IGNITED.

STORE GASOLINE ONLY IN APPROVED
CONTAINERS, IN WELL VENTILATED,
UNOCCUPIED BUILDINGS AND AWAY FROM
SPARKS OR FLAMES.

DO NOT FILL THE FUEL TANK WHILE THE
ENGINE IS HOT OR RUNNING, SINCE SPILLED
FUEL COULD IGNITE IF IT COMES IN CONTACT
WITH HOT PARTS OR SPARKS FROM IGNITION.
DO NOT START THE ENGINE NEAR SPILLED
FUEL.

NEVER USE GASOLINE AS A CLEANING AGENT.

WARNING: DO NOT OVERFILL THE FUEL TANK, LEAVE
ROOM FOR THE FUEL TO EXPAND.

1. If fuel level is low, refill with unleaded automotive gasoline.

2. Fuel level should never go over the RED marking at the inlet portion.
(Fig. 5)

3. Be sure to use the fuel filter screen on the fuel filter neck. (Fig. 6)

(Fig. 5)

(Fig. 6)

Fuel Tank Capacity ...................... 0.92 gal. / 3.5 liters

4. When using the generator for the first time or stopping due to the
fuel running out, pull the recoil handle several times after filling the
fuel up to the RED marking at the inlet portion of the fuel tank.

WARNING: MAKE SURE YOU REVIEW EACH WARNING
IN ORDER TO PREVENT FIRE HAZARD.

DO NOT REFILL TANK WHILE ENGINE IS RUNNING
OR HOT.

BEFORE FILLING FUEL, TURN THE ENGINE
SWITCH TO “ “ (STOP) POSITION.

BE CAREFUL NOT TO ADMIT DUST, DIRT, WATER
OR OTHER FOREIGN OBJECTS INTO FUEL.

WIPE OFF SPILT FUEL THOROUGHLY BEFORE
STARTING ENGINE.

KEEP OPEN FLAMES AWAY.

22 Operator’s Manual

Preparing the Generator

PRE-OPERATION

FUELING (continued):

General Recommendations

• Purchase gasoline in small quantities and store in clean,
approved containers.

• To minimize gum deposits in your fuel system and to
insure easy starting, do not use gasoline left over from
the previous season.

• Do not add oil to the gasoline.

Fuel Type

• For best results use only clean, fresh, unleaded gasoline
with a pump sticker octane rating of 87 or higher.

• Unleaded gasoline is recommended as it leaves less
combustion chamber deposits.

GASOLINE/ALCOHOL BLENDS:
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by
volume) is approved, as a fuel. Other gasoline/alcohol blends
are not approved.

GASOLINE/ETHER BLENDS:
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline
blends (up to a maximum of 15% MTBE by volume) are approved
as a fuel. Other gasoline/ether blends are not approved.

Operator’s Manual 23

Preparing the Generator

PRE-OPERATION

CHECK COMPONENT PARTS:

Check following items before starting engine:

1. Fuel leakage from fuel hose, etc.

2. Bolts and nuts for looseness.

3. Components for damage or breakage.

4. Generator not resting on or against any adjacent wiring.

CHECK GENERATOR SURROUNDINGS:
When listening to the radio near the generator, the radio sound may
be disturbed on account of the radio wave condition and the radio
performance.

Make sure you review each warning in order to prevent fire
hazard.

WARNING: KEEP AREA CLEAR OF FLAMMABLES OR
OTHER HAZARDOUS MATERIALS.

KEEP GENERATOR AT LEAST 3 FEET (1 METER) AWAY

FROM BUILDINGS OR OTHER STRUCTURES.

ONLY OPERATE GENERATOR IN A DRY, WELL VENTILATED

AREA.

KEEP EXHAUST PIPE CLEAR OF FOREIGN OBJECTS.

KEEP GENERATOR AWAY FROM OPEN FLAME.
NO SMOKING!

KEEP GENERATO R ON A STA BLE AND LE VEL

SURFACE.

DO NOT BLOCK GENERATOR AIR VENTS WITH PAPER OR

OTHER MATERIAL.

24 Operator’s Manual

Operation

Recoil Starter Handle

Pull Briskly

OPERATION

STARTING THE GENERATOR:

CAUTION: CHECK THE OIL LEVEL BEFORE EACH

OPERATION AS OUTLINED ON PAGE 21.

1. Make sure all appliances are disconnected from the
generator.

2. Turn engine switch to the “ “ (CHOKE) position (Fig. 7).
(When the engine is warm or temperature is high, start engine
with the switch at “ “ (RUN) position).

CAUTION: DO NOT CONNECT APPLIANCES WITH
DEFECTIVE LINES AND/OR PLUGS.

BE SURE APPLIANCES ARE NOT CONNECTED
TO GENERATOR WHEN STARTING UP.
STARTING THE GENERATOR WITH AN
APPLIANCE CONNECTED COULD RESULT IN
DAMAGE TO THE GENERATOR AND/OR
APPLIANCE AND PERSONAL INJURY.

(Fig. 7)

3. Pull the recoil starter handle slowly until passing the
compression point (resistance will be felt), then return the
handle to its original position and pull briskly. (Fig. 8)

4. After starting, allow the recoil starter handle to return to its
original position with the handle still in your hand.

NOTE: If the engine fails to start after several attempts, repeat

the starting procedures mentioned above with the engine
switch placed at “ “ (RUN) position.

5. After 20 to 30 seconds of warm-up is completed, turn the
engine switch to “ “ (RUN) position. (Fig. 9)

6. Make sure the output lamp is on. This indicates that the
generator is properly operating.

NOTE: Please consult with an authorized John Deere Dealer

if the output lamp is off during the proper operation.

7. Test the GFCI receptacle on the unit. Push the test button. The
reset button should pop out and there should be no power at
the receptacle. Apply a test load or lamp to each receptacle
to verify. IF THE RESET BUTTON DOES NOT POP OUT, DO
NOT USE THE RECEPTACLE. SEE DEALER FOR SERVICE
IMMEDIATELY.

8. If GFCI receptacle test correctly, firmly push the reset button
to restore power. A distinctive click should be heard or felt
when this is complete. IF THE RECEPTACLE DOES NOT
RESET PROPERLY, DO NOT USE THE RECEPTACLE. SEE
DEALER FOR SERVICE IMMEDIATELY.

(Fig. 8)

(Fig. 9)

Operator’s Manual 25

OPERATION

USING ELECTRIC POWER:

Operating the Generator

WARNING: MAKE SURE THAT THE APPLIANCE IS
SWITCHED OFF BEFORE CONNECTING IT TO
THE GENERATOR.

DO NOT MOVE THE GENERATOR WHILE IT IS
RUNNING.

BE SURE TO GROUND THE GENERATOR.
FAILURE TO

GROUND UNIT MAY LEAD TO

ELECTRICAL SHOCK.

AC APPLICATION:

1. Make sure the output lamp is turned on.

2. Turn off the switch(es) of the electrical appliance(s) before
connecting to the generator.

3. Insert the plug(s) of the electrical appliance(s) into the
receptacle. (Fig. 10)

• Using Table 1, check appliance plug for compatibility with
the generator receptacle.

• Be sure that the total wattage of all connected appliances
does not exceed the rated output of the generator, see
specifications on page 37.

WARNING: BE SURE TO GROUND THE
GENERATOR IF THE CONNECTED ELECTRICAL
DEVICE IS GROUNDED.

CONTROL PANEL

NOTE: The generator is equipped with an overload. If the

generator shuts off during operation, the generator may
be overloaded or the appliance may be defective.

Stop the generator immediately, check the appliance

(Fig. 10)

and/or generator for overloading, and have repaired as
necessary by an authorized John Deere Dealer.

4. Turn on the switch of the appliance.

Style Receptacle AC plug Description

NEMA
5-20R

NEMA
5-15P

NEMA
5-20P

GFCI (Ground
Fault Circuit
Interrupter)
Receptacle,
duplex

Table 1

26 Operator’s Manual

Operating the Generator

Positive Terminal (Red)

Negative Terminal (Black)

OPERATION

DC APPLICATION:
The DC terminal is used only for charging 12 volt batteries. It
provides up to 12V - 8.3A (100W) of maximum power. (Fig. 11)

CONNECTION OF CABLE:
Connect positive terminal (red) on generator to positive (+) terminal
on battery.

Connect negative terminal (black) on generator to negative (-)
terminal on battery.

Both AC and DC output can be used at the same time if the total
output is within rated output of the generator.

SAFETY PRECAUTIONS WHILE CHARGING:

WARNING: AN EXPLOSIVE HYDROGEN GAS IS
DISCHARGED THROUGH VENT HOLES IN
THE BATTERY DURING THE CHARGING
PROCESS. DO NOT ALLO W SPARK OR
OPEN FLAME AROUND THE GENERATOR
OR BATTE RY DURI NG THE CHA RGING
PROCESS.

ELECTROLYTE FLUID CAN BURN EYES
AND CLOTHING. BE EXTREMELY CAREFUL
TO AVOID CONTACT. IF INJURED, WASH
TH E A F F EC T ED AR E A I MM E DI AT ELY
WITH LARGE QUANTITIES OF WATER AND
CONSULT A DOCTOR FOR TREATMENT.

(Fig. 11)

When charging a large capacity battery or totally discharged
battery, excessive current may force the DC breaker to turn off.

Battery defects may cause the DC breaker to trip. Check the
battery before resetting the DC breaker.

STOPPING THE GENERATOR:

1. Turn off the power switch of the electric equipment and unplug
the cord from receptacle of the generator.

2. Allow the engine about 3 minutes to cool down at no load before
stopping.

3. Turn the engine switch to the position “ “ (STOP).
(See Fig. 12)

OIL SENSOR:
The oil sensor detects the fall in oil level in the crankcase and
automatically stops the engine when the oil level falls below a
predetermined level.

When the engine has stopped automatically, turn off the generator,
and check the oil level. Refill engine oil to the upper level as
instructed on page 21 and restart the engine.

If the engine does not start by usual starting procedures, check
the oil level.

CAUTION: DO NOT REMOVE OIL SENSOR PROBE

WHEN REFILLING WITH OIL.

(Fig. 12)

REMOVE OIL FILLER CAP ON THE OPPOSITE

SIDE OF CARBURETOR.

Operator’s Manual 27

Operating the Generator

OPERATION

WATTAGE INFORMATION:

Some appliances need a “surge” of energy when starting. This means
that the amount of electrical power needed to start the appliance may
exceed the amount needed to maintain its use.

Electrical appliances and tools normally come with a label indicating
voltage, cycles / Hz, amperage (amps) and electrical power needed to
run the appliance or tool.

Check with your nearest dealer or service center with questions
regarding power surge of certain appliances or power tools.

• Electrical loads such as incandescent lamps and hot plates require
the same wattage to start as is needed to maintain use.

• Loads such as fluorescent lamps require 1.2 to 2 times the indicated
wattage during start-up.

• Loads for mercury lamps require 2 to 3 times the indicated wattage
during start-up.

• Electrical motors require a large starting current. Power requirements
depend on the type of motor and its use. Once enough “surge” is
attained to start the motor, the appliance will require only 30% to 50%
of the wattage to continue running.

• Most electrical tools require 1.2 to 3 times their wattage for running
under load during use.

• Loads such as submersible pumps and air compressors require a
very large force to start. They need 3 to 5 times the normal running
wattage in order to start.

NOTE: The following wattage chart is general guide only. Refer to your

specific appliance for correct wattage.

To determine the total wattage required to run a particular electrical
appliance or tool, multiply the voltage figure of the appliance / tool by
the amperage (amps) figure of same. The voltage and amperage (amps)
information can be found on a name plate which is normally attached
to electrical appliances and tools.

CAUTION: IF AN ELECTRIC MOTOR FAILS TO START OR
REACH RUNNING SPEED, TURN OFF THE
APPLIANCE OR TOOL IMMEDIATELY TO AVOID
EQUIPMENT DAMAGE. ALWAYS CHECK THE
REQUIREMENTS OF THE TOOL OR APPLIANCE
BEING USED COMPARED TO THE RATED OUTPUT
OF THE GENERATOR.

Applications Applicable Wattage (W)

60 Hz

Incandescent Lamp, Heater approx. 900
Fluorescent Lamp, Electric Tool
Mercury Lamp approx. 250
Compressor Pump approx. 200

approx. 450

28 Operator’s Manual

Operating the Generator

OPERATION

CABLE SIZE:

When a long electric extension cord is used to connect an appliance or
tool to the generator, a certain amount of voltage drop or loss occurs in
the extension cord which reduces the effective voltage available for the
appliance or tool. The chart below has been prepared to illustrate the
approximate voltage loss when an extension cord of 300 feet (approx.
100 meters) is used to connect an appliance or tool to the generator.

Equipment damage can result from low voltage. Therefore, to prevent
excessive voltage drop between the generator and the equipment,
the cable should be of adequate gauge for the length used. The cable
selection chart gives the maximum cable lengths for various gauges of
wire which can adequately carry the loads shown.

CURRENT LOAD IN WATTS MAXIMUM CABLE LENGTH (FEET)
IN AMPS 120 VOLTS 240 VOLTS #8 WIRE #10 WIRE #12 WIRE #14 WIRE #16 WIRE

2.5 300 600 1000 600 375 250
5 600 1200 500 300 200 125

7.5 900 1800 350 200 125 100
10 1200 2400 250 150 100 50
15 1800 3600 150 100 65
20 2400 4800 175 125 75 50
25 3000 6000 150 100 60
30 3600 7200 125 65
40 4800 9600 90

Operator’s Manual 29

Operating the Generator

SPARK ARRESTER SCREEN

SPARK

ARRESTER

SCREEN

SCREW

MUFFLER

OPERATION

SPARK ARRESTER:
In a dry or wooded area, it is recommended to use the product with a
spark arrester. Some areas require the use of a spark arrester. Please
check your local laws and regulations before operating your product.

The spark arrester must be cleaned regularly to keep it functioning as
designed.

A clogged spark arrester :

• Prevents the flow of exhaust gas

• Reduces engine output

• Increases fuel consumption

• Makes starting difficult

(Fig. 13)

CAUTION: IF THE ENGINE HAS BEEN RUNNING, THE
M U F F L E R A N D T H E S PA R K A R R E S T E R
WILL BE VERY HOT. ALLOW THE MUFFLER TO COOL
BEFORE CLEANING THE SPARK ARRESTER.

How to remove the spark arrester (Fig. 13):

1. Remove the flange bolts from the muffler cover and remove the
muffler cover.

2. Remove the special screw from the spark arrester and remove the
spark arrester from the muffler.

Clean the spark arrester screen (Fig. 14):

1. Use a brush to remove carbon deposits from the spark arrester screen.
Be careful to avoid damaging the screen.

2. The spark arrester must be free of breaks and holes. Replace the
spark arrester if it is damaged.

3. Install the spark arrester, and muffler protector in the reverse order
of disassembly.

(Fig. 14)

30 Operator’s Manual