JKS OGS159 User Manual

Product: Adjustable Track Bar
Part Number: JKSOGS159
Applications: Wrangler JK, 2007+ (rear)
INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Welcome
CONGRATULATIONS on purchasing a new Adjust­able Trackbar from JKS Manufacturing. We are com­mitted to providing you with the best products avail-
able and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.
Important
CHECK TORQUE SPECIFICATIONS regularly.
Left Hand Drive Vehicle Only
Tools Required
 Hydraulic Floor Jack & Jack Stands
 Metric/Standard Socket Wrench Set
 Torque Wrench
 JKS1696 or equivalent jam nut wrench
 Tape Measure
 Heavy Duty Ratchet Strap *
 Anti-Seize Lubricant
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
RECOMMENDED TOOL
Compact Jam Nut Wrench
JKS Part # 1696
JKS OGS159JKS Adjustable Track Bar Installation
Page 1
Parts
Description QTY
A
Male Threaded (Chassis) End 1
B
Female Threaded (Axle) End 1
C
1” NF Jam Nut 1
D
Rubber Bushing 2
Installation
 1. REMOVE REAR TRACK BAR
 Raise and support the vehicle chassis with jack
stands positioned in front of the rear lower suspen­sion arm brackets.
 Raise and support the rear axle housing with
a hydraulic jack to relieve any tension from the mounting bolts.
 Remove the rear track bar mounting hardware
from the axle and chassis brackets per the fac­tory service manual instructions for your vehicle. Retain original hardware.
 Remove original track bar from vehicle.
Note: On RHD vehicles the pre-installed sticker is upside down. A new one is provided to place over the
existing sticker.
 Loosely install the original mounting hardware.
 3. CENTER REAR AXLE HOUSING
 Remove jack stands and lower vehicle to ground.
HI NT: Vehicle must be at normal ride height, on level ground, with the suspension supporting the full vehicle weight.
 Determine if the axle housing is centered by
measuring the distance between the tire and chassis, using the exact same points on each side of the vehicle to ensure accuracy. HI N T: For
example, measure from the edge of a tire tread lug to the outboard side of the chassis, then repeat the
measurement on the other side of vehicle using exact same points.
 2. MOUNT ADJUSTABLE TRACKBAR TO
AXLE BRACKET
 Apply anti-seize lubricant to bolt threads of original
track bar mounting hardware.
 Insert Axle End (B) of the adjustable trackbar into
the axle bracket with the differential clearance bend towards the rear
2 Page
JKS OGS159
 If the two measurements are equal, the axle is
centered. If the measurements vary, divide the dif­ference in half to determine the amount of adjust­ment required. HI N T: If the axle housing is not
centered, the chassis can be laterally shifted using either of the following methods.
JKS Adjustable Track Bar Installation
Loading...
+ 1 hidden pages