JKS OGS155 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Adjustable Trackbar
Part Number: JKSOGS155
Welcome
CONGRATULATIONS on purchasing a new Adjustable Trackbar from JKS Manufacturing. We are committed to providing you with the best products available and your
satisfaction is our rst priority.
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
NOT COMPATIBLE WITH right hand drive vehicles.
CHECK TORQUE SPECIFICATIONS regularly.
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Tape Measure
 1-1/2” Open-End Wrench
 Heavy Duty Ratchet Strap *
 Anti-Seize Lubricant
 Hydraulic Press *
 Wheel Bearing Grease
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
Description
A
Male Threaded (Axle) End
B
Female Threaded (Chassis) End
C
1” NF Jam Nut
D
Sleeve
E
Polyurethane Bushing
F
Sleeve
G
Polyurethane Bushing
H
Polyurethane Bushing
I
Polyurethane Bushing
Parts
JKSOGS155JKS Adjustable Trackbar Installation
Page 1
Installation
 1. REMOVE ORIGINAL EQUIPMENT (OE)
REAR TRACK BAR
 Remove rear track bar and mounting hardware
per factory service manual instructions for your vehicle. Retain original mounting hardware as it is required for Adjustable Trackbar installation.
HINT: The original trackbar bushings may be retained as spares for your Adjustable Trackbar if
replacement parts are ever needed. See Mainte­nance section for details.
 2. LUBRICATE BUSHINGS AT BOTH ENDS
OF ADJUSTABLE TRACKBAR
 Locate bag of parts containing Polyurethane
Bushings (E, G, H, & I) and Sleeves (D & F).
 Liberally apply wheel bearing grease to surface of
bushings.
 Assemble Polyurethane Bushings and Sleeves
at each end of trackbar as indicated in the parts diagram to the left.
 3. MOUNT ADJUSTABLE TRACKBAR TO
CHASSIS BRACKET
 Mount Chassis End (B) of Adjustable Trackbar
to chassis rail bracket and temporarily secure with original mounting hardware. Apply anti-seize lubricant to bolt threads. H I NT: When installed
correctly, the curve in Adjustable Trackbar should point toward front of vehicle.
 If the two measurements are equal, the axle is
centered. If measurements vary, divide the differ­ence in half to determine the amount of adjustment required. HINT: If axle housing is not centered, the chassis can be laterally shifted using either of the following methods.
Ratchet Strap (preferred)
 Attach a heavy duty ratchet strap to the chassis
on one side of the vehicle, and to the axle housing on the other side.
 Slowly tighten the strap in small increments to pull
the chassis in alignment with the axle. Take mea­surements after each adjustment until centered.
Pushing Vehicle Body
Although this method will laterally shift position of chassis relative to axle housing, it does not enable the position to be easily stabilized while measurements are taken.
 With the vehicle safely on the ground, have a
partner gently push on the vehicle body above the rear wheels.
 4. CENTER REAR AXLE HOUSING
The rear axle housing must be in perfect lateral alignment with vehicle chassis before Adjustable Trackbar installation can be completed.
 Before you center the axle housing, make sure the
vehicle is at normal ride height, on level ground, with the suspension supporting the full vehicle weight.
 Determine if axle housing is centered by measur-
ing the distance between the tire and chassis, using exact same points on each side of vehicle to ensure accuracy.
HINT: For example, measure from the edge of a
tire tread lug to the outboard side of chassis, then
repeat the measurement on other side of vehicle using exact same points.
2 Page
JKSOGS155
 5. SET ADJUSTABLE TRACKBAR LENGTH
AND MOUNT TO AXLE
IMPORTANT: Length of Adjustable Trackbar must be set with axle housing perfectly centered and vehicle at normal ride height.
 With axle housing centered beneath the chassis,
adjust length of Adjustable Trackbar by rotating Axle End (A) until the Bushing Sleeve (F) aligns with mounting holes on axle bracket.
JKS Adjustable Trackbar Installation
Loading...
+ 1 hidden pages