JKS OGS121 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Adjustable Track Bar
Part Number: JKSOGS121
Applications: Wrangler JK, 2007+
CONGRATULATIONS on purchasing a new Adjust­able Trackbar from JKS Manufacturing. We are com­mitted to providing you with the best products avail-
able and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.
Important
NOT COMPATIBLE WITH frame-mounted track bar drop brackets.
NOT COMPATIBLE WITH right hand drive ve­hicles.
CHECK TORQUE SPECIFICATIONS regularly.
Tools Required
 Hydraulic Floor Jack & Jack Stands
 Metric/Standard Socket Wrench Set
 Torque Wrench
 1-7/8” Open-End Wrench
 Tape Measure
 Heavy Duty Ratchet Strap *
 Anti-Seize Lubricant
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
Parts
Description QTY
A
Male Threaded (Axle) End
B
Female Threaded (Chassis) End
C
1-1/4” NF Jam Nut
D
Rubber Bushing
1 1 1 2
JKSOGS121JKS Adjustable Trackbar Installation
Page 1
Installation
 1. REMOVE FRONT TRACK BAR
 Raise and support the vehicle chassis with jack
stands positioned behind the front lower suspen­sion arm brackets.
 Raise and support the front axle housing with
a hydraulic jack to relieve any tension from the mounting bolts.
 Remove the front track bar mounting hardware
from the axle and chassis brackets per the fac­tory service manual instructions for your vehicle. Retain original hardware.
 Remove original track bar from vehicle.
 2. MOUNT ADJUSTABLE TRACKBAR TO
CHASSIS BRACKET
HI NT: For example, measure from the edge of a tire
tread lug to the outboard side of the chassis, then
repeat the measurement on the other side of vehicle using exact same points.
 Apply anti-seize lubricant to bolt threads of original
track bar mounting hardware.
 Insert Chassis End (B) of Adjustable Trackbar into
the chassis bracket. This product is
 NOT compatible with frame-mounted track bar
drop brackets.
 Loosely install the original mounting hardware.
 3. CENTER FRONT AXLE HOUSING
 Remove jack stands and lower vehicle to ground.
HINT: Vehicle must be at normal ride height, on level ground, with the suspension supporting the full vehicle weight.
 Determine if the axle housing is centered by mea-
suring the distance between the tire and chassis, using the exact same points on each side of the vehicle to ensure accuracy.
 If the two measurements are equal, the axle is
centered. If the measurements vary, divide the difference in half to determine the amount of ad­justment required. HINT: If the axle housing is not centered, the chassis can be laterally shifted using either of the following methods.
Ratchet Strap (preferred)
 Attach a heavy duty ratchet strap to the chassis
on one side of the vehicle, and to the axle housing on the other side.
 Tighten the strap in small increments to pull the
chassis in alignment with the axle.
 Take measurements after each adjustment until
centered.
Steering Wheel
 Have a partner turn the steering wheel in small in-
crements to shift the vehicle chassis side-to-side.
 After each adjustment, have your partner hold the
steering wheel steady while you take measure­ments.
 4. SET ADJUSTABLE TRACKBAR
LENGTH AND MOUNT TO AXLE
 With the axle housing centered beneath the chas-
sis, adjust the length of Adjustable Trackbar by rotating the Axle End (A) until the steel sleeve in the Rubber Bushing (D) aligns with the mounting holes on the axle bracket.
 Apply anti-seize lubricant to original mounting bolt
threads and adjustment threads of trackbar.
 Mount Axle End (A) of Adjustable Trackbar to
the axle bracket by loosely installing the original mounting hardware.
2 Page
JKSOGS121
JKS Adjustable Trackbar Installation
Loading...
+ 1 hidden pages