JKS 9903 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: B1 Body Lift™
Part Number: JKS9903
Applications: Wrangler YJ, 1987-95
Congratulations on purchasing a new B1 Body Lift from JKS® Manufacturing. We are committed to providing you with the best products available and your satisfaction is our
rst priority.
We hope you enjoy your JKS® purchase and are here to help if you still have questions after reviewing this safety information and instructions. Contact us online at www. jksmfg.com or by phone at 877-533-7557.
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Tape Measure
 Philips Screwdriver
 Medium Strength Threadlocker
 Hydraulic Floor Jack
 Sturdy Block of Wood (to protect body)
 Center Punch and Hammer
 3/16” and 7/32” Drill Bits
 1/4” NF Tap *
 Reciprocating Saw or Die Grinder with Cut-Off Wheel *
(for trimming fan shroud)
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
CAUTION
Parts
Description QTY
A
Dura-Thane™ Body Puck 11
B
1/2” x 4-1/2” Bolt 6
C
1/2” Flat Washer 6
D
7/16” x 4” Bolt 5
E
7/16” Flat Washer 5
F
Extended Radiator Bumper 2
NOTICE
One Side At A Time
Body lift must be installed on one side of vehicle at a time.
Motor Lift Recommended
Installation of JKS Motor Lift in conjunction with B1 Body Lift is recommended. This will make steps 2, 6 and 7 un­necessary.
Always Wear Protective Gear Safety glasses and protective gloves are required.
Install body lift rst if installing motor mount lift and body lift
at the same time.
JKS 9903JKS Body Lif t Installation
Page 1
Important Product Safety Information
For your safety and the safety of others, please read all instructions and warnings in this pamphlet and your Jeep® owner’s manual and off road driving supplement before attempting installation. Within these instructions the following signal words refer to important product safety information:
WARNING
Indicates hazards or unsafe situations which could result in severe personal injury or death.
CAUTION
Indicates hazards or unsafe situations which could re­sult in property damage or minor to moderate personal injury.
To reduce risk of serious injury and accident:
 Choose modications that balance your actual
highway & off-road use.
 Avoid sharp turns, abrupt maneuvers or steep
side-cambers.
 Avoid other maneuvering conditions which may
cause the vehicle to trip, roll, lose traction or com­promise your ability to safely brake in an emer­gency.
 Routinely inspect your vehicle components for un-
usual wear or off-road damage. Repair or Replace any unserviceable components before use.
 Do not modify or combine body lifts with other me-
chanical lifts contrary to manufacturers’ or Jeep® recommendations & warnings.
 Acquaint any other drivers with your vehicle modi-
cations and handling.
 Always wear seat belts and/or appropriate off-road
restraints, reduce your speed, Tread Lightly©.
NOTICE
Careful attention is required to this operation that gener­ally does not relate to personal injury, although damage to your JKS product or other property may result if you fail to follow instructions.
WARNING
Higher Rollover Risk
Modifying your Jeep® to improve off-road performance may result in vehicle handling different than as factory equipped, including increased ride-height and/or chas­sis articulation; reduced lateral stability and higher risk of
roll-over or other accident. Also, owner’s choice of larger
tire and wheel combinations may require additional braking force or increased stopping distances.
Installation
 1. REMOVE CHASSIS COVER
 Remove the mounting screws from the plastic
(JEEP embossed) crossmember cover in front of vehicle grill.
 Remove crossmember cover from chassis rails.
 Remove steel strip in front of grill that holds the
steel brake line. Save the two plastic brake line clips for re-installation, and discard steel strip.
 2. UNBOLT FAN SHROUD
 Remove the four bolts holding the plastic fan
shroud to the steel radiator bracket. Retain hard­ware for re-installation.
 3. LOOSEN BODY MOUNTS
 Locate all eleven body mount bolts on vehicle.
Refer to the BODY MOUNT LOCATION DIAGRAM
for assistance.
 Loosen each body mount bolt, but DO NOT RE-
MOVE until instructed.
 Remove the bolt from body mount
beneath the grill.
1 located
2 Page
 Remove the bolts from body mounts 2 3 4 5
and 6 on DRIVER SIDE of vehicle only.
NOTE: Body mount 5 is located between fuel tank and rear axle.
JKS 9903
JKS Body Lif t Installation
Loading...
+ 2 hidden pages