JKS 9902 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: B1 Body Lift
Part Number: JKS9902
Applications: CJ5 & CJ7, 1976-86
Congratulations on purchasing a new B1 Body Lift from JKS® Manufacturing. We are committed to providing you with the best products available and your satisfaction is our
rst priority.
We hope you enjoy your JKS® purchase and are here to help if you still have questions after reviewing this safety information and instructions. Contact us online at www. jksmfg.com or by phone at 877-533-7557.
Important
NOT COMPATIBLE WITH aftermarket swaybars. Install product with Original Equipment swaybar only.
SOME VEHICLES MAY REQUIRE extended front brake hoses or other modications to compensate for ad­ditional suspension travel.
NEVER DISCONNECT swaybar when operating vehicle on public roads.
WHEN DISCONNECTED, swaybar must be secured to prevent interference with other suspension compo­nents or axle.
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Tape Measure
 Medium Strength Threadlocker
 Hydraulic Floor Jack
 Sturdy Block of Wood (to protect body)
 Center Punch and Hammer
 3/8” Drill Bit
 1/8” Drill Bit or Torch * (for removing plastic rivets
in steering slip shaft)
 Reciprocating Saw or Die Grinder with Cut-Off Wheel *
(for trimming fan shroud)
 Wire Brush *
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
CAUTION
Always Wear Protective Gear Safety glasses and protective gloves are required.
Parts
Description QTY
A
Dura-Thane™ Body Puck 11
B
3/8” x 3-1/2” Bolt 6
C
3/8” x 4” Bolt 2
D
3/8” Flat Washer 8
E
7/16” x 4” Bolt 3
F
7/16” Flat Washer 3
JKS9902JKS Body Lif t Installation
Page 1
Important Product Safety Information
For your safety and the safety of others, please read
all instructions and warnings in this pamphlet and your Jeep® owner’s manual and off road driving supplement before attempting installation. Within these instructions the following signal words refer to important product safety information:
WARNING
Indicates hazards or unsafe situations which could result in severe personal injury or death.
CAUTION
Indicates hazards or unsafe situations which could re­sult in property damage or minor to moderate personal injury.
To reduce risk of serious injury and accident:
 Choose modications that balance your actual
highway & off-road use.
 Avoid sharp turns, abrupt maneuvers or steep
side-cambers.
 Avoid other maneuvering conditions which may
cause the vehicle to trip, roll, lose traction or com­promise your ability to safely brake in an emer­gency.
 Routinely inspect your vehicle components for un-
usual wear or off-road damage. Repair or Replace any unserviceable components before use.
 Do not modify or combine body lifts with other me-
chanical lifts contrary to manufacturers’ or Jeep® recommendations & warnings.
 Acquaint any other drivers with your vehicle modi-
cations and handling.
 Always wear seat belts and/or appropriate off-road
restraints, reduce your speed, Tread Lightly©.
NOTICE
Careful attention is required to this operation that gener-
ally does not relate to personal injury, although damage
to your JKS product or other property may result if you fail to follow instructions.
WARNING
Higher Rollover Risk
Modifying your Jeep® to improve off-road performance may result in vehicle handling different than as factory equipped, including increased ride-height and/or chas­sis articulation; reduced lateral stability and higher risk of
roll-over or other accident. Also, owner’s choice of larger
tire and wheel combinations may require additional braking force or increased stopping distances.
NOTICE
One Side At A Time
Body lift must be installed on one side of vehicle at a time.
Motor Lift Recommended
Installation of JKS Motor Lift in conjunction with B1 Body Lift is recommended. This will make steps 2, 6 and 7 un­necessary.
Install body lift rst if installing motor mount lift and body lift
at the same time.
Installation
 1. UNBOLT FAN SHROUD
 Remove the four bolts holding the plastic fan
shroud and radiator to the vehicle. Use the bolts to
temporarily support the radiator, and remove fan
shroud from vehicle.
 2. LOOSEN BODY MOUNTS
 Locate all eleven body mount bolts on vehicle. Re-
fer to the BODY MOUNT LOCATION DIAGRAM
for assistance.
Loosen each body mount bolt, but DO NOT RE-
MOVE until instructed.
2 Page
JKS9902
JKS Body Lif t Installation
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