JKS 9608 User Manual

Product: Bar Pin Adapters
Part Number: JKS9608
Applications: Wrangler JK, 2007+ (front only)
INSTALLATION
Grand Cherokee ZJ, 1993-98 (front only)
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Welcome
CONGRATULATIONS on purchasing new Bar Pin Adapt­ers from JKS Manufacturing. We are committed to provid­ing you with the best products available and your satisfac-
tion is our rst priority.
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
COMPATIBLE WITH Racing Shocks using 1/2" ID spherical bearings.
Parts
INSTALLATION OF BAR PIN ADAPTERS effectively reduces the static length of shock absorber by 0.40”
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Bench Vice or C-Clamp
 Hammer and Punch *
 Sanding or Grinding Wheel *
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
Description Part # QTY
A
Cross Pin / Block Combo 03083 2
B
Mounting Block 03082 2
C
1/8” Roll Pin 64083 2
D
M10 x 50mm Hex Bolt 40698 4
E
Split Washer 40253 4
F
Composite Cone 03080 2
G
1/8” Spacers 03081 2
JKS9608JKS Bar Pin Adapter Installation
Page 1
Installation
 1. MOUNT BAR PIN ADAPTER TO SHOCK
ABSORBER
 Slide a 1/8” Spacer (G) onto Cross Pin (A). HI NT:
Do not use 1/8” Spacers if installing shocks with 5/8” wide bearings, such as Bilstein.
 Insert Cross Pin (A) through spherical bearing.
 Slide remaining Mounting Block (B) onto opposite
end of Cross Pin (A), making sure bolt and roll pin holes are correctly positioned.
 Squeeze Mounting Blocks together to slightly
compress Composite Cone (F) until bolt and roll pin holes align. HI NT: A bench vice or C-clamp is
useful for compressing cone. Do NOT compress any more than necessary to align holes.
 Tap the 1/8” Roll Pin (C) through Mounting Block
(B) and corresponding hole in Cross Pin (A).
 2. MOUNT SHOCK TO VEHICLE
 Clean any dirt or debris from the upper shock
mounting surface on chassis. H I NT: A sanding or
grinding wheel is useful for removing any stubborn
material.
 Place a Split Washer (E) on each of the M10 x
50mm Hex Bolts (D).
 Position Bar Pin Adapter on mounting surface of
chassis bracket. Insert Hex Bolts through blocks and original shock mounting holes. H INT: Blocks
must lay completely at against mounting surface.
 Using a torque wrench, tighten mounting bolts to
35-40 ft-lbs.
©2013 JKS Manufacturing, Inc & Aftermarketing, LLC Revision Date 10/31/2013
2 Page
JKS9608
JKS Bar Pin Adapter Installation
Loading...