JKS 9601 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Shock Conversions
Part Number: JKS9601
Welcome
CONGRATULATIONS on purchasing new Shock Con­versions from JKS Manufacturing. We are committed to providing you with the best products available and your
satisfaction is our rst priority.
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
MUST BE INSTALLED with JKS decal facing you (away from vehicle), and 1/2” x 2-1/4” Bolt (C) parallel to axle.
INSTALLATION OF SHOCK CONVERSION effectively reduces static length of shock absorber by 1.10”.
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Bench Vice
 Factory Service Manual (recommended)
Parts
Description Part # QTY
A
Shock Conversion 03068 2
B
M20 Nylock Nut 40187 2
C
1/2” x 2-1/4” Bolt 13212 2
Installation
 1. REMOVE SHOCK ABSORBERS
 Remove the front wheels to provide unrestricted
access to shock absorbers.
 Remove front “stem” type shock absorbers per
factory service manual instructions for vehicle.
 2. INSTALL SHOCK CONVERSION ONTO
SHOCK ABSORBER
 Insert bushing sleeve into upper bushing of shock
absorber. The proper sleeve size is 1/2” ID x 5/8” OD x 1.31” long. HINT: If bushing sleeves were not
provided with shock absorbers, or if size is incor­rect, it may be necessary to order Rancho© PN 52677 or equivalent from any suspension parts supplier.
JKS9601JKS Shock Conversion Installation
Page 1
 Slide top end of shock absorber into Shock Con-
version (A) until mounting holes align.
 Insert 1/2” x 2-1/4” Bolt (C) and thread into welded
nut.
 Secure Shock Conversion (A) in a vice and
tighten the 1/2” Bolt (C) to 60 ft-lbs. using a torque wrench.
 While still secured in the vice, completely thread
the M20 Nylock Nut (B) onto threaded stud and remove. HINT: This cuts a groove in the Nylock
material, making nal installation easier.
 3. RE-INSTALL SHOCK ABSORBERS
 Insert threaded stud of Shock Conversion (A)
through original shock mounting hole in upper fender well of vehicle.
IMPORTANT: Shock Conversion must be positioned with the JKS decal facing you (away from vehicle).
 Install the M20 Nylock Nut (B) onto threaded stud
of Shock Conversion (A) from above the shock mounting bracket. HINT: Shock may be used as
a lever to hold Shock Conversion in position while installing Nylock Nut.
 Tighten the M20 Nylock Nut (B) to 80 ft-lbs.
 Install shock absorber to lower mount per factory
service manual instructions.
©2013 JKS Manufacturing, Inc & Aftermarketing, LLC Revision Date 10/30/2013
2 Page
JKS9601
JKS Shock Conversion Installation
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