JKS 8100 User Manual

Product: 1" Budget Motor Mounts
Part Number: JKS8100
Applications: Wrangler TJ, 1997+ 4.0L, 2.5L, 2.4L ONLY
INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Welcome
CONGRATULATIONS on purchasing Budget Motor Mounts from JKS Manufacturing. We are committed to providing you with the best products available and
your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.
Important
MUST BE INSTALLED one side at a time.
MUST BE INSTALLED in conjunction with,
or following, the installation of a body lift.
OE MOTOR MOUNT BUSHINGS must be in good condition. If worn or questionable, new motor mounts must be installed.
Tools Required
Parts
Description Part # QTY
A
Motor Mount Spacer 03084 2
B
Bolt Extension 03085 2
C
M10 x 60mm Bolt 40700 2
D
M10 Split Washer 40253 2
E
M10 Flat Washer 40223 2
 Metric/Standard Socket Wrench Set  15mm and 18mm Open End Wrenches  Torque Wrench  Pliers or Vice Grips  Hydraulic Floor Jack  Wire Brush and/or Chemical Cleaner (to clean
bolt threads)
 Die Grinder with Cut-Off Wheel or similar cutting tool
(for cutting OE insulator stud)
 Anti-Seize Lubricant  Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
Installation
 1. SUPPORT ENGINE
 Place a hydraulic jack beneath vehicle and choose
one of the following locations as a lifting point for engine:
 Position jack beneath transmission bell housing
with block of wood to distribute engine weight. – or –
Position jack beneath mounting ange of engine
oil pan with block of wood to distribute weight across oil pan bolts.
IMPORTANT: Do NOT attempt to lift the engine by the engine oil pan.
JKS8100JKS 1" Budget Motor Mount Installation
Page 1
 Carefully raise the hydraulic jack just enough to
remove the weight of the engine from the engine mounts.
 2. REMOVE OE ENGINE MOUNT
 Remove nut from cross bolt that secures the rub-
ber insulator to the engine support bracket. DO NOT REMOVE cross bolt yet.
 Remove the original retaining bolt and nuts that
secure the rubber insulator to the chassis. Retain original nuts.
 Remove cross bolt and insulator from vehicle.
IMPORTANT: If vehicle is equipped with air condi­tioning, the condenser pump will not allow adequate space to remove the cross bolt. Therefore, it will be necessary to remove the entire engine support brack­et assembly from the engine.
 3. INSTALL MOTOR MOUNT SPACERS
 Using a wire brush and/or chemical cleaner, thor-
oughly clean threads of stud protruding from base of rubber insulator.
 Using a cutting tool, remove 1/4” from length of
OE insulator stud. HINT: Use care to avoid damag­ing threads.
 Thread supplied Bolt Extension (B) onto insulator
stud. Use pliers or vice grips to ensure Extension completely threads onto stud until seated against bottom of insulator.
 Slip Motor Mount Spacer (A) over the Bolt Exten-
sion (B) and re-position engine mount assembly on the chassis.
IMPORTANT: If vehicle is equipped with air condition­ing, it will be necessary to reinstall the engine support bracket on the engine at this time.
 Apply anti-seize lubricant to threads of M10 x
60mm Bolt (C) and insert with M10 Washers (D&E) into remaining mounting hole.
 Loosely thread the original 10mm nuts onto Bolt
Extension (B) and M10 x 60mm Bolt (C) to secure engine mount to chassis.
 Adjust height of hydraulic jack to align rubber insu-
lator with engine support bracket.
 Re-install original cross bolt and nut to secure rub-
ber insulator to engine support bracket. DO NOT TIGHTEN yet.
2 Page
JKS8100
JKS 1" Budget Motor Mount Installation
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