JKS 6155 User Manual

Product: Adjustable Control Arms
Part Number: JKS6155
Applications: Wrangler JK, 2007+ (rear only)
INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
CONGRATULATIONS on purchasing a set of new Adjust­able Control Arms from JKS Manufacturing. We are com­mitted to providing you with the best products available and
your satisfaction is our rst priority.
Tools Required
 Hydraulic Floor Jack and Jack Stands
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Tape Measure
 Anti-Seize Lubricant
 Hand-Pump Grease Gun
 Moisture Resistant Marine Style Grease
 Heavy Duty Ratchet Strap *
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
ATTENTION INSTALLER
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
SUSPENSION COMPONENTS THAT HAVE RUBBER BUSHINGS must be tightened with vehicle on level ground and at normal ride height. The springs must be supporting weight of vehicle when the hardware is torqued.
RUBBER BUSHINGS MUST NEVER BE LUBRICATED, as doing so will impair performance and longevity.
COMPATIBLE WITH original 4-link suspension con-
guration and vehicle ride height up to 6.0”.
REFER TO FACTORY SERVICE MANUAL for informa­tion and procedures not covered in these instructions.
Install Adjustable Control Arms ONE AT A TIME for easi-
est alignment of mounting hardware.
Installation
 1. REMOVE ORIGINAL LOWER
SUSPENSION ARM
 Raise and support the vehicle chassis with jack
stands positioned in front of the rear lower suspen­sion arm brackets.
 Raise the axle housing back into position and sup-
port with a hydraulic jack. HINT: The axle housing should be evenly supported and the suspension at normal ride height. Do not attempt removal or installation with the suspension extended, or the axle drooped, as this will place tension on suspen­sion arm mounting hardware.
JKS 6155JKS Adjustable Control Arm Installation
Page 1
 Remove the lower suspension arm bolt and nut
from the axle housing bracket. Retain the original mounting hardware.
Remove the bolt and ag nut from the chassis rail
bracket. Retain the original mounting hardware.
 Remove the original lower suspension arm from
the vehicle.
 2. SET CONTROL ARM LENGTH
Adjustable Control Arms are fully collapsed when supplied from JKS and must be adjusted to the desired lengths before installation.
The working length of each lower Control Arm can be
increased (up to 2.625” longer), decreased (up to 0.75”
shorter), or exactly the same as the OE suspension arm.
 4. TIGHTEN MOUNTING HARDWARE
 Once both Adjustable Control Arms have been
properly installed, lower the vehicle to the ground until coil springs are supporting the full weight of vehicle.
 Using a torque wrench, tighten all mounting hard-
ware to 125 ft-lbs.
 5. POST-INSTALLATION INSTRUCTIONS
 Adjustable Control Arms are supplied pre-lubri-
cated, although it will be necessary to add more grease after they have been adjusted and installed on the vehicle. Refer to Maintenance section for
specic lubrication instructions.
 Determine ideal Control Arm length for your ap-
plication by considering factors such as:
 Length of OE suspension arm
 Tire Clearance
 Pinion Angle
 Rotate adjustable end of Control Arm until the
desired length is achieved.
 Adjust corresponding Control Arm to exact same
length.
 3. INSTALL CONTROL ARM
 Apply anti-seize lubricant to bolt threads of original
mounting hardware.
 Mount the non-rotating (BLACK) end of Adjustable
Control Arm to the chassis rail bracket.
Install the original mounting bolt and ag nut.
Finger tighten the bolt. DO NOT torque mounting hardware until instructed.
 Mount the rotating (GOLD) end of Adjustable
Control Arm to the axle housing bracket with the
greaseable tting facing up.
Install the original mounting bolt and nger tighten
the nut. DO NOT torque mounting hardware until instructed.
HINT: If mounting bolt is difcult to install due to misalign­ment of Control Arm bushing with mounting bracket, either (1) adjust height of axle housing with hydraulic jack, (2) move axle housing into position with a heavy-duty ratchet strap, or (3) temporarily disconnect track bar until mount-
ing holes align.
Maintenance
Control Arms should be greased regularly as part of vehicle maintenance schedule. Lubricate using moisture resistant marine style grease and a hand-pump grease gun. DO NOT use a pneumatic grease gun. Add grease slowly until resistance is felt. The internal spring-loaded seal can be damaged by forcing too much grease into Control Arms.
©2013 JKS Manufacturing, Inc & Aftermarketing, LLC Revision Date 10/11/2013
2 Page
JKS 6155
JKS Adjustable Control Arm Installation
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