JKS 6100 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Adjustable Lower Control Arms
Part Number: JKS6100
Applications: Wrangler TJ, 1997-06 (front or rear)
Gr. Cherokee ZJ, 1993-98 (front or rear)
Grand Cherokee WJ, 1999-04 (front only)
Cherokee XJ, 1984-01 (front only)
Comanche MJ, 1986-92 (front only)
Important
SUSPENSION COMPONENTS THAT HAVE RUB­BER BUSHINGS must be tightened with vehicle on level ground and at normal ride height. The springs must be supporting the weight of the vehicle when the hardware is torqued; or else ride comfort could be affected and premature bushing wear may occur.
Welcome
available and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Tape Measure
 Anti-Seize Lubricant
 Hydraulic Floor Jack & Jack Stands
 Heavy Duty Ratchet Strap *
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
RUBBER BUSHINGS MUST NEVER BE LUBRI­CATED, as doing so will impair performance and longevity.
COMPATIBLE WITH original 4-link suspension
conguration and vehicle ride height up to 6.0”.
REFER TO FACTORY SERVICE MANUAL for information and procedures not covered in these instructions.
ATTENTION INSTALLER
Install Adjustable Control Arms ONE AT A TIME
for easiest alignment of mounting hardware.
Installation
 1. REMOVE ORIGINAL LOWER
SUSPENSION ARM
 Raise and support the vehicle chassis with jack
stands.
 FRONT INSTALLATION – Position behind
front lower suspension arm brackets.
 REAR INSTALLATION – Position in front of
rear lower suspension arm brackets.
JKS6100JKS Adjustable Control Arm Installation
Page 1
 Raise the axle housing back into position and sup-
Use flat washer shims to fill void between bracket and bushing
VOID
9/16” SAE FLAT WASHER
port with a hydraulic jack. HINT: The axle housing should be evenly supported and the suspension at normal ride height. Do not attempt removal or installation with the suspension extended, or the axle drooped, as this will place tension on suspen­sion arm mounting hardware.
 Remove the lower suspension arm nut and bolt
from the axle housing bracket. Retain the original mounting hardware.
 FRONT INSTALLATION – If front axle is equipped
with cam adjusters (see illustration below), scribe or paint alignment marks for re-installation refer­ence.
GRAND CHEROKEE WJ NOTE
IMPORTANT NOTE REGARDING FLAT WASHER SHIMS FOR GRAND CHEROKEE WJ MODELS
The factory suspension arm brackets on the chassis and axle are wider than the Adjustable Control Arm bushings. Therefore, it will be necessary to insert
at washer shims
between the bracket
and bushing to ll this
void as illustrated.
Flat washers are sup­plied with rear Control Arms
(PN 6125) only. Enough washers are included with PN 6125 for both front and rear Control Arms.
 Remove the nut and bolt from the chassis rail
bracket. Retain the original mounting hardware.
 Remove the original lower suspension arm from
the vehicle.
 2. SET CONTROL ARM LENGTH
Adjustable Control Arms are fully collapsed when supplied from JKS and must be adjusted to the de­sired lengths before installation.
The working length of each lower Control Arm can be increased (up to 2.25” longer), decreased (up to 1.0” shorter), or exactly the same as the OE suspension arm.
 Determine ideal Control Arm length for your ap-
plication by considering factors such as:
 Length of OE suspension arm
 Tire Clearance
2 Page
 Pinion Angle / Caster
 Rotate adjustable end of Control Arm until the
desired length is achieved.
 Adjust corresponding Control Arm to exact same
length.
If you are not install­ing rear control arms at this time, you
can source the at
washers (9/16” SAE) for your front Control Arms from your local hardware store.
 3. INSTALL CONTROL ARM
 Apply anti-seize lubricant to bolt threads of original
mounting hardware.
 Mount the non-rotating (BLACK) end of Adjustable
Control Arm to the chassis rail bracket with the greaseable tting facing UP.
 Install the original mounting bolt and nger tighten
the nut. DO NOT torque mounting hardware
until instructed.
JKS6100
 GRAND CHEROKEE WJ ONLY - Insert two
(2) at washer shims – one on each side of bushing – to ll the void between the chassis
bracket and Control Arm bushing. H INT: Flat
washers must be installed to ensure proper
bushing performance and reliability.
JKS Adjustable Control Arm Installation
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