JKS 3104 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Quicker Disconnect
Part Number: JKS3100 - JKS3104
Welcome
CONGRATULATIONS on purchasing a set
available and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
NOT COMPATIBLE WITH aftermarket swaybars. Install product with Original Equipment swaybar only.
SOME VEHICLES MAY REQUIRE extended front brake hoses or other modications to compensate for ad­ditional suspension travel.
NEVER DISCONNECT swaybar when operating vehicle on public roads.
WHEN DISCONNECTED, the Quicker Disconnects must be completely removed from the vehicle and the swaybar must be secured to prevent interference with other suspension components or axle.
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 15/16” Open-End Wrench
 #1 Philips Screwdriver or Small Punch
 Medium Strength Threadlocker
 Angle Measuring Tool
 Grease Gun with Zerk Fitting Coupler
 Wheel Bearing Grease
Description
A
1/2" x 1-1/4” NF GR5 Bolt
B
Spherical Bushing
C
Stainless Steel Post
D
Click Pin
E
Press-In Grease Zerk
F
Grease Zerk Cap
G
Upper Male Threaded End
H
Lower Female Threaded End
I
1/2” Lock Washer
J
OE Bracket Spacer
K
1/2” x 2-1/2” NF GR5 Bolt
L
5/8” Jam Nut
Parts
JKS3100 - JKS 3104JKS Quicker Disconnect Installation
Page 1
Installation
 1. REMOVE ORIGINAL EQUIPMENT (OE)
SWAYBAR LINKS
 Remove front swaybar drop links and mounting
hardware per the factory service manual instruc­tions for your vehicle.
 2. INSTALL UPPER TAPERED POST
 Mount the tapered Stainless Steel Post (C) on
outboard side of the swaybar, ensuring small Click Pin holes are horizontal or parallel with the ground.
 Apply medium strength threadlocker to the tip of
1/2” x 1-1/4” Bolt (A).
 3. INSTALL LOWER TAPERED POST
 Locate the original lower drop link U-bracket on
the axle housing. Insert the gold colored steel OE Bracket Spacer (J) into the U-bracket.
IMPORTANT: The supplied OE Bracket Spacers must be installed to prevent the U-bracket from collapsing when the mounting bolt is tightened.
 Apply medium strength threadlocker to the tip of
1/2” x 2-1/2” Bolt (K).
 Insert the 1/2” x 2-1/2” Bolt (K) with 1/2” Lock
Washer (I) completely through the holes in U­bracket and OE Bracket Spacers (J) from the inboard side of bracket.
 Thread the tapered Stainless Steel Post (C) on to
the 1/2” x 2-1/2” Bolt (K) from the outboard side of U-bracket, ensuring small Click Pin holes are horizontal or parallel with the ground.
 Tighten the 1/2" x 2-1/2” Bolt (K) to 65 ft-lb. us-
ing a torque wrench. H I N T: A small Philips head
screwdriver or punch inserted into the Click Pin hole will enable you to prevent the tapered Stain­less Steel Post from rotating when tightening the mounting bolt.
 Secure tapered post to swaybar by inserting the
1/2" x 1-1/4” Bolt (A) and 1/2” Lock Washer (I) from the inboard side and tighten to 65 ft-lb. using a torque wrench.
HINT: A small Philips head screwdriver or punch inserted into the Click Pin hole will enable you to prevent the tapered Stainless Steel Post from rotating when tightening the mounting bolt.
 4. SET QUICKER DISCONNECT LENGTH
 Determine the Ideal Swaybar Angle for your ve-
hicle according to the following chart.
2 Page
JKS3100 - JKS 3104
JKS Quicker Disconnect Installation
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