JKS 2944 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Shock Extension
Part Number: JKS2944
Applications: Jeep Wrangler TJ, 1997-06
Tools Required
 Metric/Standard Socket Wrench Set
 1/2” Open End Wrench
 Torque Wrench
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
CONGRATULATIONS on purchasing new Shock Exten­sions from JKS Manufacturing. We are committed to providing you with the best products available and your
satisfaction is our rst priority.
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
INSTALLATION OF SHOCK EXTENSIONS relocates the rear lower shock mounts 1-3/4” away from the axle housing for additional clearance.
Parts
Description Part # QTY
A
Extension Bracket 70606 2
B
Steel Sleeve 70607 2
C
5/16” x 7/8” Bolt 13054 2
D
5/16” SAE Flat Washer 33080 4
E
5/16” Nylock Nut 37021 2
F
1/2” x 2-1/2” Bolt 13213 2
G
1/2” SAE Flat Washer 33086 4
H
1/2” Ovalok Nut 37268 2
JKS2944JKS Shock Extensions Installation
Page 1
Installation
 1. REMOVE SHOCK ABSORBERS
 Remove the nut and bolt that secures rear shock
absorber to axle. Retain hardware for re-installa­tion.
 Remove shock absorber from lower mount and
move it out of the way.
 2. INSTALL EXTENSION BRACKET
 Slide narrow end of Shock Extension (A) into fac-
tory lower shock mount on axle.
 Slide the supplied Steel Sleeve (B) into Extension
Bracket (A) and align with original shock mounting holes.
 Insert 1/2” x 2-1/2” Bolt (F) with 1/2” Flat Washer
(G) into the original shock mounting hole and through Extension Bracket (A) and Steel Sleeve (B). HINT: Sleeve prevents bracket from collapsing
when 1/2” bolt is tightened.
 Secure bolt to shock mount by installing a 1/2”
Ovalok Nut (H) with 1/2” Flat Washer (G) on other end.
 Using a torque wrench, tighten the 1/2” Bolt (F)
to 65 ft-lbs. Then tighten the 5/16” Bolt (C) to 35
ft-lbs.
 Align small hole in bracket with small hole on fac-
tory shock mount and insert a 5/16” x 7/8” Bolt (C) with 5/16” Flat Washer (D).
HINT: Insert bolt from bracket side so that
threaded end points forward.
 Install a 5/16” Nylock Nut (E) with another 5/16”
Flat Washer (D) onto bolt, but do not tighten yet.
2 Page
 3. RE-INSTALL SHOCK ABSORBERS
 Slide the shock absorber into wide end of Exten-
sion Bracket (A) and secure with the original shock mounting hardware.
 Using a torque wrench, tighten original shock
mounting bolt to 65 ft-lbs.
©2013 JKS Manufacturing, Inc & Aftermarketing, LLC Revision Date 10/11/2013
JKS2944
JKS Shock Extensions Installation
Loading...