JKS 2943 User Manual

Product: Adjustable End Links
Part Number: JKS2943
Applications: Wrangler JK, 2007+
INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
CONGRATULATIONS on purchasing a set of new Adjustable End Links from JKS Manufacturing. We are committed to providing you with the best products
available and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.\
Tools Required
 Metric/Standard Socket Wrench Set
 Torque Wrench
 Tape Measure
 Angle Measuring Tool
 3/4” Open-End Wrench
 14mm & 15mm Open End Wrenches
 Medium Strength Threadlocker
 Metal Cutting Tool (such as die grinder with cutting
wheel or appropriate saw for cutting connecting rod)
 Metal Grinding Tool * (such as die grinder with
metal cutting wheel)
 17/32” Drill Bit *
 Satin Black Spray Paint *
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
Important
NOT COMPATIBLE WITH aftermarket swaybars. Install product with Original Equipment swaybar only.
JKS2943JKS Adjustable Sway Bar Links Installation
Page 1
Parts
If the End Links are too long, they will contact the brake lines running along the chassis, which could lead to complete brake system failure. If the End Links are too short, they will limit sus­pension travel at full extension.
Adhere to the following instructions carefully to ensure that your Adjustable End Links are set to the correct length.
 Rotate the rear swaybar to the Ideal Angle (or
within Acceptable Range) listed below. Vehicle must be at normal ride height and located on level ground.
Description QTY
A
Connecting Rod 2
B
Rod End 4
C
1/2” Jam Nut 4
D
1/2” Flanged Locking Nut 4
Installation
 1. REMOVE ORIGINAL EQUIPMENT
(OE) REAR SWAYBAR LINKS
 Remove the original mounting hardware that
secures the rear swaybar links to the swaybar and axle.
 Discard original rear swaybar links and mounting
hardware.
 2. DETERMINE PROPER LENGTH OF
ADJUSTABLE END LINKS
The Adjustable End Links can be adjusted to any length between 8.75” and 15” (measured from center­to-center of rod ends). However, it is critically impor­tant to set the length correctly for your application.
 While holding the swaybar at the proper angle,
measure the distance between the center of the original mounting holes on the swaybar and axle bracket.
 Subtract 2.25” from the distance recorded above
to determine the correct length of the Connecting Rod (A). H I N T: For instance, if the center-to-center
distance for your application is 10”, the Connecting
Rod length should be 7.75”.
 3. MODIFY CONNECTING ROD
 Now that you know the correct Connecting Rod
(A) length for your application, subtract the length from the overall Connecting Rod length of 12.75” and then divide by 2 to determine the amount of material to remove from each end.
HINT: For instance, if the correct Connecting Rod
length for your application is 7.75”, the amount of material to remove from each end will be 2.5”. Example 12.75 - 7.75 = 5 and 5 ÷ 2 = 2.5”
 Remove Rod Ends (B) from both ends of the Con-
necting Rod (A). Do not remove 1/2” Jam Nuts (C).
 Using the value provided by the formula above,
mark each end of the Connecting Rod (A) to indi­cate the appropriate locations to cut.
2 Page
JKS2943
JKS Adjustable Sway Bar Links Installation
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