JKS 2942 User Manual

INSTALLATION
INSTRUCTIONS
517-278-1226 • tech@jksmfg.com • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Product: Adjustable End Links
Part Number: JKS2942
Applications: Jeep Wrangler TJ, 1997-06
Parts
CONGRATULATIONS on purchasing a set of new Adjust­able End Links from JKS Manufacturing. We are committed to providing you with the best products available and your
satisfaction is our rst priority.
PLEASE READ these Installation Instructions carefully, and save them for future reference, as they contain impor­tant installation and maintenance information.
Important
NOT COMPATIBLE WITH aftermarket swaybars. Install product with Original Equipment swaybar only.
Tools Required
 Metric/Standard Socket Wrench Set  Torque Wrench  Tape Measure  3/4” Open-End Wrench  Medium Strength Threadlocker  Wheel Bearing Grease  Metal Cutting Tool * (such as die grinder with cutting
wheel or appropriate saw for cutting connecting rod)
 Factory Service Manual (recommended) *
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
JKS2942JKS Adjustable End Links Installation
Description QTY
A
Connecting Rod 2
B
1/2” Jam Nut 4
C
Bushing Eyelet 4
D
1/2” Poly Hourglass Bushing 4
Page 1
Installation
 1. REMOVE ORIGINAL EQUIPMENT (OE)
REAR SWAYBAR LINKS
 Remove the original mounting hardware that
secures the rear swaybar links to the swaybar and chassis.
 Discard original rear swaybar links, but retain
mounting hardware.
 Rotate swaybar up and down to simulate full sus-
pension travel. Check center of swaybar to ensure it does not contact axle housing.
 Also check angle of swaybar swing-arms in rela-
tion to lower rear suspension arms. Optimum performance will be achieved when these compo­nents are close to parallel.
 If you did not achieve the desired results with
Recommended Length, ne tune the length until
desired results are achieved.
 2. DETERMINE PROPER LENGTH OF
ADJUSTABLE SWAYBAR LINKS
The Adjustable Rear Swaybar Links can be adjusted to
any length between 7” and 10-1/2” (measured from center-
to-center of bushings). However, the three Recommended Lengths indicated in the chart below will suit most applica­tions.
 Choose the Recommended Length from the fol-
lowing chart that corresponds with the amount of rear suspension lift on your vehicle.
 Rotate the rear swaybar until the distance be-
tween the original mounting holes on the sway­bar and chassis is equal to the Recommended Length* for your vehicle.
 3. MODIFY CONNECTING ROD
For applications with less than 4” of Suspension Lift, it may be necessary to cut some thread material from each end of the Connecting Rod (A).
HINT: No cutting is required for vehicles with 4-6” of Sus­pension Lift – proceed directly to Section 4.
 Remove Bushing Eyelets (C) from both ends of the
Connecting Rod (A).
 Refer to the following list to determine proper Con-
necting Rod (A) length for your application.
 Using illustration below as a reference, mark each
end of the Connecting Rod (A) indicating the ap­propriate locations to cut. HINT: Remove same
amount of thread material from each end.
2 Page
JKS2942
JKS Adjustable End Links Installation
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