Jaguar XJ 2003 2009 User Manual

Workshop Manual

X350

JagDocs.com

50 – XJ

2003 to 2009MY

VIN G00442 to VIN H99999

Version 1.7 May 2014

Diagnosis and Testing Front Suspension Removal and Installation Front Lower Arm (60.35.53) Rear Lower Arm (60.35.54) Rear Lower Arm Bushing (60.35.56) Shock Absorber Bushing (60.30.16) Front Stabilizer Bar - 3.0L NA V6 - AJ27 (60.10.01) Front Stabilizer Bar - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 -

AJV8 (60.10.01)

Front Stabilizer Bar - 2.7L V6 - TdV6 (60.10.01)

Front Stabilizer Bar Link (60.10.02) Stabilizer Bar Link Bushing (60.10.03) Upper Arm LH (60.35.41) Upper Arm RH (60.35.42) Front Wheel Bearing and Wheel Hub (60.25.03) Wheel Knuckle (60.25.23)

204-02 : Rear Suspension

Specifications Specifications Description and Operation Rear Suspension

Rear Suspension - Armoured Vehicles

Diagnosis and Testing Rear Suspension Removal and Installation Lower Arm (64.35.43) Rear Stabilizer Bar (64.35.08) Rear Stabilizer Bar Link (64.35.24) Upper Arm (64.25.31) Rear Wheel Bearing (64.15.14)

204-04 : Wheels and Tires

Specifications Specifications Specifications Specifications Description and Operation Wheels and Tires - VIN Range: G00442->G45703 Wheels and Tires - VIN Range: G45704->H18679

Wheels and Tires - VIN Range: H18680->H99999

Diagnosis and Testing Wheels and Tires - VIN Range: G00442->G45703 Wheels and Tires - VIN Range: G45704->G99999 Removal and Installation Tire Low Pressure Sensor

Wheels and Tires - VIN Range: Armoured Vehicles

Tire Pressure Monitoring System (TPMS) Front Antenna

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Tire Pressure Monitoring System (TPMS) Module Tire Pressure Monitoring System (TPMS) Rear Antenna Wheel and Tire (74.20.05)

204-05 : Vehicle Dynamic Suspension

Specifications Specifications General Procedures Air Leaks Ride Height Adjustments Description and Operation Vehicle Dynamic Suspension Diagnosis and Testing Vehicle Dynamic Suspension Removal and Installation Air Suspension Compressor Air Suspension Control Module (60.32.03) Air Suspension Reservoir Air Suspension Solenoid Valve Block Front Air Spring (60.32.08) Front Vertical Accelerometer (86.56.53) Rear Air Spring - VIN Range: G00442->G45703 (60.32.10) Rear Air Spring - VIN Range: G45704->G99999 (60.32.10) Rear Air Spring Lower Bushing (64.32.03) Rear Vertical Accelerometer (86.56.55) Suspension Height Sensor (60.32.05)

205 : Driveline

Wheel and Tire - Armoured Vehicles (74.20.05)

205-00 : Driveline System - General Information

General Procedures Driveline Angle Inspection Description and Operation

Driveline System Diagnosis and Testing Driveline System

205-01 : Driveshaft

Specifications Specifications General Procedures Driveshaft Runout and Balancing Description and Operation Driveshaft Diagnosis and Testing Driveshaft Removal and Installation Driveshaft (47.15.01)

205-02 : Rear Drive Axle/Differential

Specifications Specifications Description and Operation Rear Drive Axle and Differential Diagnosis and Testing Rear Drive Axle and Differential Removal and Installation Axle Assembly - Vehicles Without: Differential Drain Plug (51.25.13) Axle Assembly - Vehicles With: Differential Drain Plug (51.25.13) Axle Housing Bushing (64.25.30) In Vehicle Repair Drive Pinion Seal (51.20.01)

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205-05 : Rear Drive Halfshafts

Specifications

Specifications Description and Operation Rear Drive Halfshafts Diagnosis and Testing Rear Drive Halfshafts Removal and Installation Rear Halfshaft (47.10.13) Inner Constant Velocity (CV) Joint Boot (47.10.33) Outer Constant Velocity (CV) Joint Boot (47.10.32)

206 : Brake System

206-00 : Brake System - General Information

Specifications Specifications Specifications - Armoured Vehicles General Procedures Brake Disc Runout Check Brake System Bleeding - VIN Range: G00442->G45703 (70.25.03) Brake System Bleeding - VIN Range: G45704->H99999 (70.25.03)

Brake System Bleeding - Armoured Vehicles (70.25.03)

Description and Operation Brake System - VIN Range: G00442->G45703 Brake System - VIN Range: G45704->G99999 Diagnosis and Testing Brake System

206-03 : Front Disc Brake

Specifications Specifications Specifications Description and Operation Front Disc Brake - VIN Range: G00442->G45703 Front Disc Brake - VIN Range: G45704->G99999 Front Disc Brake

Front Disc Brake - Armoured Vehicles

Diagnosis and Testing Front Disc Brake Removal and Installation Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G00442-

>G45703 (70.55.02)

Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G45704-

>G99999 (70.55.02)

Brake Caliper - Vehicles With: High Performance Brakes, VIN Range:

G00442->G45704 (70.55.02)

Brake Caliper - Vehicles With: High Performance Brakes, VIN Range:

G45704->G99999 (70.55.02)

Brake Caliper - Armoured Vehicles

Brake Disc - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.10.10) Brake Disc - Vehicles With: Standard Brakes, VIN Range: G45704->G99999 (70.10.10) Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G00442-

>G45703 (70.10.10)

Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G45704-

>G99999 (70.10.10)

Brake Disc - Armoured Vehicles

Brake Disc Shield - Vehicles With: Standard Brakes (70.10.18) Brake Disc Shield - Vehicles With: High Performance Brakes (70.10.18) Brake Pads - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.40.02) Brake Pads - Vehicles With: Standard Brakes, VIN Range: G45704->G99999 (70.40.02) Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G00442-

>G45703 (70.40.02)

Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G45704-

>G99999 (70.40.02)

Brake Pads - Armoured Vehicles

206-04 : Rear Disc Brake

Specifications Specifications Specifications Description and Operation Rear Disc Brake - VIN Range: G00442->G45703 Rear Disc Brake - VIN Range: G45704->G99999 Rear Disc Brake

Rear Disc Brake - Armoured Vehicles

Diagnosis and Testing

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Rear Disc Brake Removal and Installation Brake Caliper - Vehicles With: Standard Brakes, VIN Range: G00442-

>G45703 (70.55.03)

Brake Caliper - Vehicles With: High Performance Brakes, VIN Range:

G00442->G45703 (70.55.03)

Brake Caliper - VIN Range: G45704->G99999 (70.55.03)

Brake Caliper - Armoured Vehicles

Brake Disc - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.10.11) Brake Disc - Vehicles With: High Performance Brakes, VIN Range: G00442-

>G45703 (70.10.11)

Brake Disc - VIN Range: G45704->G99999 (70.10.11)

Brake Disc - Armoured Vehicles (70.10.11)

Brake Pads - Vehicles With: Standard Brakes, VIN Range: G00442->G45703 (70.40.03) Brake Pads - Vehicles With: High Performance Brakes, VIN Range: G00442-

>G45703 (70.40.03)

Brake Pads - VIN Range: G45704->G99999 (70.40.03)

Brake Pads - Armoured Vehicles (70.40.03)

206-05 : Parking Brake and Actuation

Specifications Specifications Specifications General Procedures Parking Brake Cable Tension Release - VIN Range: G00442->G45703 Parking Brake Cable Tension Release - VIN Range: G45704->G99999 Description and Operation Parking Brake - VIN Range: G00442->G45703 Parking Brake - VIN Range: G45704->G99999 Diagnosis and Testing Parking Brake - VIN Range: G00442->G45170 Parking Brake - VIN Range: G45171->G99999 Removal and Installation Parking Brake Module - VIN Range: G00442->G45703 (70.35.47) Parking Brake Module - VIN Range: G45704->G99999 (70.35.47) Parking Brake Pads - Vehicles With: High Performance Brakes (70.40.04) Parking Brake Rear Cables

Parking Brake Release Actuator - VIN Range: G00001->G03445 (70.35.45) Parking Brake Release Actuator - VIN Range: G03446->H99999 (70.35.45) Parking Brake Switch (70.35.46)

206-06 : Hydraulic Brake Actuation

Specifications Specifications Description and Operation Hydraulic Brake Actuation Hydraulic Brake Actuation Diagnosis and Testing Hydraulic Brake Actuation Removal and Installation Brake Fluid Reservoir (70.30.16) Brake Master Cylinder - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (70.30.08)

Brake Master Cylinder - 2.7L V6 - TdV6 (70.30.08)

206-07 : Power Brake Actuation

Specifications Specifications Description and Operation Brake Booster Brake Booster Diagnosis and Testing Power Brake System Removal and Installation Brake Booster (70.50.17) Brake Vacuum Pump

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205-05 : Rear Drive Halfshafts

Specifications

Specifications Description and Operation Anti-Lock Control - Stability Assist - VIN Range: G00442->G45703 Anti-Lock Control - Stability Assist - VIN Range: G45704->G99999 Anti-Lock Control - Stability Assist Diagnosis and Testing Anti-Lock Control - Stability Assist - VIN Range: G00442->G45703 Anti-Lock Control - Stability Assist - VIN Range: G45704->G99999 Removal and Installation Anti-Lock Brake System (ABS) Module (70.60.02) Brake Master Cylinder Pressure Transducer Brake Pedal Travel Sensor - VIN Range: G00442->G49700 Front Wheel Speed Sensor (70.60.03) Hydraulic Control Unit (HCU) - VIN Range: G00442->G45703 (70.60.18) Hydraulic Control Unit (HCU) - VIN Range: G45704->G99999 (70.60.18) Rear Wheel Speed Sensor (70.60.04) Steering Wheel Rotation Sensor (86.56.58) Yaw Rate Sensor and Accelerometer (86.56.64)

211 : Steering System

211-00 : Steering System - General Information

Specifications Specifications General Procedures Power Steering System Bleeding (57.15.02 ) Steering Column Lower Shaft Setting Power Steering System Flushing (57.15.08) Description and Operation Steering System Diagnosis and Testing Steering System

211-02 : Power Steering

Specifications Specifications Description and Operation Power Steering Diagnosis and Testing Power Steering Removal and Installation Power Steering Control Valve Actuator (57.10.32) Power Steering Fluid Cooler (57.15.11) Power Steering Fluid Reservoir - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L

NA V6 - AJ27/3.5L NA V8 - AJV8 (57.15.08)

Power Steering Fluid Reservoir - 2.7L V6 - TdV6 (57.15.08) Power Steering Pump - 3.0L NA V6 - AJ27 (57.20.14) Power Steering Pump - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 -

AJV8 (57.20.14)

Power Steering Pump - 2.7L V6 - TdV6 (57.20.14)

Steering Gear Bushing (57.10.30)

211-03 : Steering Linkage

Specifications Specifications Description and Operation Steering Linkage Diagnosis and Testing Steering Linkage Removal and Installation Steering Gear Boot (57.10.29) Tie Rod End (57.55.02)

211-04 : Steering Column

Specifications Specifications Description and Operation Steering Column

Diagnosis and Testing

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Steering Column Removal and Installation Ignition Switch Lock Cylinder (57.40.29) Steering Column (57.40.01) Steering Column Lower Shaft (57.40.05) Steering Wheel (57.60.01) Assembly & Disassembly Steering Column

211-05 : Steering Column Switches

Description and Operation Steering Column Switches Diagnosis and Testing Steering Column Switches Removal and Installation Steering Column Lock Actuator (57.40.41) Steering Column Multifunction Switch LH (86.65.78) Steering Column Multifunction Switch RH (86.65.41)

3 : Powertrain

303 : Engine

303-00 : Engine System - General Information

Specifications Specifications General Procedures Bearing Inspection Camshaft Bearing Journal Clearance Camshaft Bearing Journal Diameter Camshaft End Play Camshaft Lobe Lift Camshaft Surface Inspection Connecting Rod Cleaning Connecting Rod Large End Bore Crankshaft End Play Crankshaft Main Bearing Journal Clearance - 3.0L NA V6 - AJ27 Crankshaft Main Bearing Journal Clearance - 4.2L NA V8 - AJV8/4.2L SC V8

- AJV8/3.5L NA V8 - AJV8

Cylinder Bore Out-of-Round Cylinder Head Distortion Exhaust Manifold Cleaning and Inspection Piston Inspection Piston Pin Diameter Piston Pin to Bore Diameter Piston Ring End Gap Piston Ring-to-Groove Clearance Valve Spring Free Length Valve Stem Diameter Description and Operation Engine Diagnosis and Testing Engine - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 - AJ27/3.5L NA

V8 - AJV8

Engine - 2.7L V6 - TdV6

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303-01A : Engine - 3.0L NA V6 - AJ27

Specifications Specifications General Procedures Valve Clearance Adjustment (12.29.48) Valve Clearance Check (12.29.47) Description and Operation Engine Diagnosis and Testing Engine Removal Engine (12.41.01) Installation Engine (12.41.01) In Vehicle Repair Camshafts LH (12.13.19) Crankshaft Front Seal (12.21.14) Crankshaft Pulley (12.21.09) Crankshaft Rear Seal (12.21.20) Cylinder Head (12.29.01) Engine Front Cover (12.65.01) Engine Mount (12.45.13) Exhaust Manifold LH - VIN Range: G004442->G45703 (30.15.55) Exhaust Manifold LH - VIN Range: G45704->G99999 (30.15.55) Flexplate (12.53.13) Intake Manifold (30.15.01) Lower Intake Manifold (30.15.61) Oil Cooler (12.60.68) Oil Pan (12.60.44) Oil Pump (12.60.26) Timing Drive Components (12.65.13) Valve Cover LH (12.29.43) Valve Cover RH (12.29.44) Disassembly Engine Disassembly/Assembly of subassemblies Cylinder Head (12.29.22)

Piston (12.17.02) Assembly Engine

303-01B : Engine - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8

Specifications Specifications General Procedures Valve Clearance Adjustment (12.29.48) Valve Clearance Check (12.29.47) Description and Operation Engine Diagnosis and Testing Engine Removal and Installation Crankshaft Main Bearing Carrier Removal Engine (12.41.01) Installation Engine (12.41.01) In Vehicle Repair Camshafts RH - VIN Range: G00442->G45703 (12.13.18) Camshafts RH - VIN Range: G45704->G99999 (12.13.18) Crankshaft Front Seal - VIN Range: G00442->G45703 (12.21.14) Crankshaft Front Seal - VIN Range: G45704->G99999 (12.21.14) Crankshaft Pulley (12.21.09) Crankshaft Rear Seal (12.21.20) Cylinder Head LH - VIN Range: G00442->G45703 (12.29.02) Cylinder Head LH - VIN Range: G45704->G99999 (12.29.02) Engine Front Cover - VIN Range: G00442->G45703 (12.65.01) Engine Front Cover - VIN Range: G45704->G99999 (12.65.01) Engine Mount LH (12.45.01) Engine Mount RH (12.45.03) Exhaust Manifold RH - VIN Range: G00442->G45703 (30.15.56) Exhaust Manifold RH - VIN Range: G45704->G99999 (30.15.56) Flexplate (12.53.13) Intake Manifold - VIN Range: G00442->G45703 (30.15.01) Intake Manifold - VIN Range: G45704->G99999 (30.15.01)

Oil Cooler - Vehicles With: Supercharger (12.60.68)

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Oil Cooler - Vehicles Without: Supercharger (12.60.68) Oil Pan (12.60.44) Oil Pan Extension (12.60.48) Oil Pump - VIN Range: G00442->G45703 (12.60.26) Oil Pump - VIN Range: G45704->G99999 (12.60.26) Secondary Timing Chain Tensioner Timing Drive Components - VIN Range: G00442->G45703 (12.65.13) Timing Drive Components - VIN Range: G45704->G99999 (12.65.13) Valve Cover LH - VIN Range: G00442->G45703 (12.29.43) Valve Cover LH - VIN Range: G45704->G99999 (12.29.43) Valve Cover RH - VIN Range: G00442->G45703 (12.29.44) Valve Cover RH - VIN Range: G45704->G99999 (12.29.44) Disassembly Engine Disassembly/Assembly of subassemblies Cylinder Head (12.29.22) Assembly Engine

303-01C : Engine - 2.7L V6 - TdV6

Specifications Specifications Description and Operation Engine Diagnosis and Testing Engine Removal Engine (12.41.01) Installation Engine (12.41.01) In Vehicle Repair Camshaft Front Seal Camshaft Rear Seal Camshafts LH (12.13.19) Crankshaft Front Seal (12.21.14) Crankshaft Rear Seal (12.21.20) Crankshaft Vibration Damper (12.21.09)

Cylinder Head LH (12.29.02) Engine Mount LH (12.45.01) Engine Mount RH (12.45.03) Exhaust Manifold LH (30.15.55) Exhaust Manifold RH (30.15.56) Flexplate (12.53.13) Oil Filter Element (12.60.02) Oil Pan (12.60.44) Oil Pan Extension (12.60.48) Oil Pump (12.60.26) Timing Belt Timing Belt Cover Valve Cover LH (12.29.43) Valve Cover RH (12.29.44)

303-03A : Engine Cooling - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 AJ27/3.5L NA V8 - AJV8

Specifications Specifications General Procedures Cooling System Backflushing Cooling System Draining, Filling and Bleeding Cooling System Draining and Vacuum Filling Cooling System Flushing Description and Operation Engine Cooling Diagnosis and Testing Engine Cooling Removal and Installation Coolant Expansion Tank (26.15.01) Cooling Fan Motor and Shroud (26.25.25) Radiator (26.40.01) Thermostat - 3.0L NA V6 - AJ27 (26.45.07) Thermostat - 4.2L NA V8 - AJV8/3.5L NA V8 - AJV8 (26.45.07) Thermostat - 4.2L SC V8 - AJV8 (26.45.07) Water Pump - 3.0L NA V6 - AJ27, VIN Range: G00442->G45703 (26.50.01) Water Pump - 3.0L NA V6 - AJ27, VIN Range: G45704->G99999 (26.50.01) Water Pump - 4.2L NA V8 - AJV8/3.5L NA V8 - AJV8 (26.50.01) Water Pump - 4.2L SC V8 - AJV8 (26.50.01)

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303-03B : Supercharger Cooling

Specifications Specifications General Procedures Supercharger Cooling System Draining, Filling and Bleeding Description and Operation Supercharger Cooling Diagnosis and Testing Supercharger Cooling Removal and Installation Radiator Water Pump

303-03C : Engine Cooling - 2.7L V6 - TdV6

Specifications Specifications General Procedures Cooling System Draining, Filling and Bleeding Cooling System Draining and Vacuum Filling Description and Operation Engine Cooling Diagnosis and Testing Engine Cooling Removal and Installation Coolant Expansion Tank (26.15.01) Cooling Fan Motor and Shroud (26.25.25) Radiator (26.40.01) Thermostat (26.45.07) Water Pump (26.50.01)

303-04A : Fuel Charging and Controls - 3.0L NA V6 - AJ27

Specifications Specifications Description and Operation Fuel Charging and Controls Diagnosis and Testing Fuel Charging and Controls - VIN Range: G00442->G45703 Fuel Charging and Controls - VIN Range: G45704->G99999 Removal and Installation Fuel Charging Wiring Harness (86.70.22) Fuel Injectors (18.10.02) Fuel Injection Supply Manifold (19.60.13) Throttle Body - VIN Range: G00442->G45703 (19.70.04) Throttle Body - VIN Range: G45704->G99999 (19.70.04)

303-04B : Fuel Charging and Controls - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8

Specifications Specifications Description and Operation Fuel Charging and Controls Diagnosis and Testing Fuel Charging and Controls - VIN Range: G00442->G45703 Fuel Charging and Controls - VIN Range: G45704->G99999 Removal and Installation Fuel Injection Supply Manifold (19.60.13) Fuel Injectors (18.10.02) Throttle Body - 4.2L SC V8 - AJV8, VIN Range: G00442->G45703 (19.70.04) Throttle Body - 4.2L SC V8 - AJV8, VIN Range: G45704->G99999 (19.70.04) Throttle Body - 4.2L NA V8 - AJV8/3.5L NA V8 - AJV8, VIN Range: G00442-

>G45703 (19.70.04)

Throttle Body - 4.2L NA V8 - AJV8/3.5L NA V8 - AJV8, VIN Range: G45704-

>G99999 (19.70.04)

303-04C : Fuel Charging and Controls - 2.7L V6 - TdV6

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Specifications General Procedures

Fuel Injection Component Cleaning Description and Operation Fuel Charging and Controls Diagnosis and Testing Fuel Charging and Controls Removal and Installation Fuel Diverter Rail Fuel Injection Pump Fuel Injector (18.10.01) Fuel Rail Intake Air Shutoff Throttle Swirl Plate Actuator Diaphragm

303-04D : Fuel Charging and Controls - Turbocharger - 2.7L V6 - TdV6

Specifications Specifications Description and Operation Turbocharger Diagnosis and Testing Turbocharger Removal and Installation Turbocharger LH Turbocharger RH

303-05 : Accessory Drive

Specifications Specifications Description and Operation Accessory Drive Diagnosis and Testing Accessory Drive - 3.0L/3.5L/4.2L Accessory Drive - 2.7L Diesel Removal and Installation Accessory Drive Belt - 3.0L NA V6 - AJ27, VIN Range: G00442->G45703

(12.10.40) Accessory Drive Belt - 3.0L NA V6 - AJ27, VIN Range: G45704->G99999 (12.10.40) Accessory Drive Belt - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 -

AJV8 (12.10.40)

Accessory Drive Belt - 2.7L V6 - TdV6 (12.10.40) Accessory Drive Belt Idler Pulley - 3.0L NA V6 - AJ27, VIN Range: G00442-

>G45703 (12.10.43)

Accessory Drive Belt Idler Pulley - 3.0L NA V6 - AJ27, VIN Range: G45704-

>G99999 (12.10.43)

Accessory Drive Belt Idler Pulley - 4.2L NA V8 - AJV8/4.2L SC V8 -

AJV8/3.5L NA V8 - AJV8, VIN Range: G00442->G45703 (12.10.43)

Accessory Drive Belt Idler Pulley - 4.2L NA V8 - AJV8/4.2L SC V8 -

AJV8/3.5L NA V8 - AJV8, VIN Range: G45704->G99999 (12.10.43)

Accessory Drive Belt Idler Pulley - 2.7L V6 - TdV6 (12.10.43) Accessory Drive Belt Tensioner - 3.0L NA V6 - AJ27, VIN Range: G00442-

>G45703 (12.10.41)

Accessory Drive Belt Tensioner - 3.0L NA V6 - AJ27, VIN Range: G45704-

>G99999 (12.10.41)

Accessory Drive Belt Tensioner - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L

NA V8 - AJV8 (12.10.41)

Accessory Drive Belt Tensioner - 2.7L V6 - TdV6 (12.10.41) Fuel Injection Pump Belt Fuel Injection Pump Pulley Supercharger Belt - VIN Range: G00442->G45703 (18.50.08) Supercharger Belt - VIN Range: G45704->G99999 (18.50.08) Supercharger Belt Idler Pulley - VIN Range: G04422->G45703 (18.50.09) Supercharger Belt Idler Pulley - VIN Range: G45704->G99999 (18.50.09) Supercharger Belt Tensioner - VIN Range: G00442->G99999 (18.50.24)

303-06 : Starting System

Specifications Specifications Description and Operation Starting System Diagnosis and Testing Starting System

Removal and Installation

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Starter Motor - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (86.60.01)

Starter Motor - 2.7L V6 - TdV6 (86.60.01)

303-07A : Engine Ignition - 3.0L NA V6 - AJ27

Specifications Specifications Description and Operation Engine Ignition Diagnosis and Testing Engine Ignition - VIN Range: G00442->G45703 Engine Ignition - VIN Range: G45704->G99999 Removal and Installation Ignition Coil-On-Plug LH (18.20.44) Ignition Coil-On-Plug RH (18.20.43)

303-07B : Engine Ignition - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 AJV8

Specifications Specifications Description and Operation Engine Ignition Diagnosis and Testing Engine Ignition - VIN Range: G00442->G45703 Engine Ignition - VIN Range: G45704->G99999 Removal and Installation Ignition Coil-On-Plug (18.20.40)

303-07C : Glow Plug System

Specifications Specifications Description and Operation

Glow Plug System Diagnosis and Testing Glow Plug System Removal and Installation Glow Plugs

303-08A : Engine Emission Control - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 - AJ27/3.5L NA V8 - AJV8

Specifications Specifications Specifications Description and Operation Engine Emission Control - VIN Range: G00442->G45703 Engine Emission Control - VIN Range: G45704->G99999 Diagnosis and Testing Engine Emission Control - VIN Range: G00442->G45703 Engine Emission Control - VIN Range: G45704->G99999 Removal and Installation Exhaust Gas Recirculation (EGR) Valve (17.45.01) Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (17.45.11) Secondary Air Injection (AIR) Control Valve - 3.0L NA V6 - AJ27 Secondary Air Injection (AIR) Control Valve - 4.2L NA V8 - AJV8/3.5L NA V8

- AJV8

Secondary Air Injection (AIR) Control Valve - 4.2L SC V8 - AJV8 Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube LH -

3.0L NA V6 - AJ27

Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube RH -

3.0L NA V6 - AJ27

Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube -

4.2L NA V8 - AJV8/3.5L NA V8 - AJV8, 4.2L

Secondary Air Injection (AIR) Control Valve to Exhaust Manifold Tube -

4.2L SC V8 - AJV8, 4.2L

Secondary Air Injection (AIR) Pump

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303-08B : Engine Emission Control - 2.7L V6 - TdV6

Specifications Specifications Description and Operation Engine Emission Control Diagnosis and Testing Engine Emission Control Removal and Installation Crankcase Vent Oil Separator Exhaust Gas Recirculation (EGR) Valve LH Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.11) Exhaust Gas Recirculation (EGR) Valve RH

303-12A : Intake Air Distribution and Filtering - 3.0L NA V6 - AJ27

Specifications Specifications Description and Operation Intake Air Distribution and Filtering Diagnosis and Testing Intake Air Distribution and Filtering - VIN Range: G00442->G45703 Intake Air Distribution and Filtering - VIN Range: G45704->G99999 Removal and Installation Air Cleaner (19.10.05) Air Cleaner Element (19.10.08) Air Cleaner Outlet Pipe (19.10.31)

303-12B : Intake Air Distribution and Filtering - 4.2L NA V8 - AJV8/4.2L SC V8 AJV8/3.5L NA V8 - AJV8

Specifications Specifications Description and Operation Intake Air Distribution and Filtering Diagnosis and Testing Intake Air Distribution and Filtering - VIN Range: G00442->G45703 Intake Air Distribution and Filtering - VIN Range: G45704->G99999 Removal and Installation Air Cleaner (19.10.05)

Air Cleaner Element (19.10.08) Air Cleaner Outlet Pipe (19.10.31) Charge Air Cooler Supercharger - VIN Range: G00442->G45703 (18.50.15) Supercharger - VIN Range: G45704->G99999 (18.50.15) Supercharger Outlet Pipe (18.50.16)

303-12C : Intake Air Distribution and Filtering - 2.7L V6 - TdV6

Specifications Specifications Description and Operation Intake Air Distribution and Filtering Diagnosis and Testing Intake Air Distribution and Filtering Removal and Installation Air Cleaner (19.10.05) Air Cleaner Element (19.10.08) Charge Air Cooler

303-13 : Evaporative Emissions

Specifications Specifications Description and Operation Evaporative Emissions - VIN Range: G00442->G45703 Evaporative Emissions - VIN Range: G45704->G99999 Diagnosis and Testing Evaporative Emissions - VIN Range: G00442->G45703 Evaporative Emissions - VIN Range: G45704->G99999 Removal and Installation Evaporative Emission Canister - VIN Range: G00442->G45703 (17.15.13) Evaporative Emission Canister - VIN Range: G45704->G99999 (17.15.13) Evaporative Emission Canister Purge Valve - VIN Range: G00442->G45703 (17.15.30) Evaporative Emission Canister Purge Valve - 3.0L NA V6 - AJ27, VIN Range:

G45704->G99999 (17.15.30)

Evaporative Emission Canister Purge Valve - 4.2L SC V8 - AJV8/3.5L NA V8

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- AJV8, VIN Range: G45171->G99999 (17.15.30)

Evaporative Emission Canister Purge Valve - 4.2L NA V8 - AJV8/3.5L NA V8

- AJV8, VIN Range: G45171->G99999 (17.15.30)

Evaporative Emission Canister Vent Solenoid (17.15.45) Fuel Tank Pressure Sensor (19.55.31)

303-14A : Electronic Engine Controls - 3.0L NA V6 - AJ27

Specifications Specifications General Procedures Brake Pedal Position (BPP) Switch Adjustment Description and Operation Electronic Engine Controls Diagnosis and Testing Electronic Engine Controls - VIN Range: G00442->G45703 Electronic Engine Controls - VIN Range: G45704->G99999 Removal and Installation Brake Pedal Position (BPP) Switch Camshaft Position (CMP) Sensor LH (18.31.12) Camshaft Position (CMP) Sensor RH (18.31.11) Catalyst Monitor Sensor (18.30.66) Crankshaft Position (CKP) Sensor (18.30.12) Engine Control Module (ECM) (18.30.01) Engine Coolant Temperature (ECT) Sensor - VIN Range: G00442->G45703 (18.30.10) Engine Coolant Temperature (ECT) Sensor - VIN Range: G45704->G99999 (18.30.10) Fuel Rail Pressure (FRP) Sensor (18.30.98) Fuel Temperature Sensor (18.30.99) Heated Oxygen Sensor (HO2S) Intake Manifold Tuning (IMT) Valve LH (19.70.30) Knock Sensor (KS) LH (18.30.92) Knock Sensor (KS) RH (18.30.93) Manifold Absolute Pressure (MAP) Sensor (18.30.86) Mass Air Flow (MAF) Sensor (18.30.15) Oil Temperature Sensor (18.31.01) Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)

303-14B : Electronic Engine Controls - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8

Specifications Specifications General Procedures Brake Pedal Position (BPP) Switch Adjustment Powertrain Control Module (PCM) Long Drive Cycle Self-Test Powertrain Control Module (PCM) Short Drive Cycle Self-Test Description and Operation Electronic Engine Controls Diagnosis and Testing Electronic Engine Controls - VIN Range: G00442->G45703 Electronic Engine Controls - VIN Range: G45704->G99999 Removal and Installation Brake Pedal Position (BPP) Switch Camshaft Position (CMP) Sensor LH (18.31.12) Camshaft Position (CMP) Sensor RH (18.31.11) Catalyst Monitor Sensor (18.30.66) Crankshaft Position (CKP) Sensor (18.30.12) Engine Control Module (ECM) (18.30.01) Engine Coolant Temperature (ECT) Sensor - 4.2L SC V8 - AJV8 (18.30.10) Engine Coolant Temperature (ECT) Sensor - 4.2L NA V8 - AJV8 (18.30.10) Fuel Rail Pressure (FRP) Sensor (18.30.98) Fuel Temperature Sensor (18.30.99) Heated Oxygen Sensor (HO2S) Intake Air Temperature (IAT) Sensor - 4.2L SC V8 - AJV8 (18.30.52) Knock Sensor (KS) LH (18.30.92) Manifold Absolute Pressure (MAP) Sensor - 4.2L SC V8 - AJV8 (18.30.86) Manifold Absolute Pressure (MAP) Sensor - 4.2L NA V8 - AJV8 (18.30.86) Mass Air Flow (MAF) Sensor (18.30.15) Oil Temperature Sensor (18.31.01) Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)

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303-14C : Electronic Engine Controls - 2.7L V6 - TdV6

Specifications Specifications

General Procedures Brake Pedal Position (BPP) Switch Adjustment Description and Operation Electronic Engine Controls Diagnosis and Testing Electronic Engine Controls Removal and Installation Brake Pedal Position (BPP) Switch Camshaft Position (CMP) Sensor (18.30.63) Crankshaft Position (CKP) Sensor (18.30.12) Crankshaft Position (CKP) Sensor Ring Engine Control Module (ECM) (18.30.01) Engine Coolant Temperature (ECT) Sensor (18.30.10) Exhaust Gas Temperature Sensor Engine Oil Pressure (EOP) Sensor Fuel Rail Pressure (FRP) Sensor (18.30.98) Fuel Temperature Sensor (18.30.99) Intake Air Temperature (IAT) Sensor (18.30.52) Knock Sensor (KS) LH (18.30.92) Knock Sensor (KS) RH (18.30.93) Manifold Absolute Pressure (MAP) Sensor (18.30.86) Mass Air Flow (MAF) Sensor (18.30.15) Oil Temperature Sensor (18.31.01)

307 : Automatic Transmission/Transaxle

307-01 : Automatic Transmission/Transaxle

Specifications Specifications General Procedures Transmission Fluid Drain and Refill (44.24.02) Transmission Fluid Level Check Description and Operation Transmission Description Diagnosis and Testing Diagnostic Strategy

Removal Transmission - 3.0L NA V6 - AJ27 (44.20.01) Transmission - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8 (44.20.01) Transmission - 2.7L V6 - TdV6 (44.20.01) Installation Transmission - 3.0L NA V6 - AJ27 (44.20.01) Transmission - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8 (44.20.01) Transmission - 2.7L V6 - TdV6 (44.20.01) In Vehicle Repair Extension Housing Seal (44.20.18) Transmission Fluid Pan, Gasket and Filter (44.24.07) Transmission Control Module (TCM) and Main Control Valve Body Disassembly/Assembly of subassemblies Input Shaft Seal (44.32.07)

307-02 : Transmission/Transaxle Cooling

Specifications Specifications Description and Operation Transmission Cooling Diagnosis and Testing Transmission Cooling Removal and Installation Transmission Fluid Cooler - 2.7L V6 - TdV6 (44.24.10) Transmission Fluid Cooler Tubes - 4.2L NA V8 - AJV8/4.2L SC V8 -

AJV8/3.0L NA V6 - AJ27/3.5L NA V8 - AJV8 (44.24.19)

Transmission Fluid Cooler Tubes - 2.7L V6 - TdV6 (44.24.19)

307-05 : Automatic Transmission/Transaxle External Controls

Specifications Specifications General Procedures Selector Lever Cable Adjustment (44.15.07)

Description and Operation

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External Controls Diagnosis and Testing External Controls Removal and Installation Selector Lever Cable and Bracket (44.15.08) Selector Lever Assembly (44.15.04)

309 : Exhaust System

309-00 : Exhaust System

Specifications Specifications Description and Operation Exhaust System Diagnosis and Testing Exhaust System Removal and Installation Catalytic Converter - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (17.50.05)

Catalytic Converter - 2.7L V6 - TdV6 (17.50.05) Diesel Particulate Filter (DPF) Diesel Particulate Filter (DPF) Differential Pressure Sensor Exhaust System - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8

Exhaust System - 2.7L V6 - TdV6 Front Muffler - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (30.10.18)

Front Muffler - 2.7L V6 - TdV6 (30.10.18) Muffler and Tailpipe (30.10.52)

310 : Fuel System

310-00 : Fuel System - General Information

Specifications Specifications General Procedures Fuel System Pressure Check Fuel System Pressure Release - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L

NA V6 - AJ27/3.5L NA V8 - AJV8 (19.50.02)

Fuel System Pressure Release - 2.7L V6 - TdV6 (19.50.02) Fuel Tank Draining - VIN Range: G00442->G45703 Fuel Tank Draining - VIN Range: G45704->G99999 High-Pressure Fuel System Bleeding - 2.7L V6 - TdV6 Low-Pressure Fuel System Bleeding - 2.7L V6 - TdV6 Quick Release Coupling Quick Release Coupling - Push Connect Spring Lock Couplings Description and Operation Fuel System - VIN Range: G00442->G45703 Fuel System - VIN Range: G45704->G99999

310-01 : Fuel Tank and Lines

Specifications Specifications Description and Operation Fuel Tank and Lines - VIN Range: G00442->G45703 Fuel Tank and Lines - VIN Range: G45704->G99999 Diagnosis and Testing Fuel Tank and Lines - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G00442->G45703

Fuel Tank and Lines - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G45704->G99999

Fuel Tank and Lines - 2.7L V6 - TdV6 Removal and Installation Fuel Filter - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 - AJ27/3.5L

NA V8 - AJV8 (19.25.02)

Fuel Filter - 2.7L V6 - TdV6 (19.25.02) Fuel Level Sender LH - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G00442->G45703

Fuel Level Sender LH - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G45704->G99999

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Fuel Level Sender LH - 2.7L V6 - TdV6 Fuel Level Sender RH - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G00442->G45703

Fuel Level Sender RH - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G45704->G99999

Fuel Level Sender RH - 2.7L V6 - TdV6 Fuel Pump Module - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G00442->G45703 (19.45.08)

Fuel Pump Module - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G45704->G99999 (19.45.08)

Fuel Pump Module - 2.7L V6 - TdV6 (19.45.08) Fuel Tank - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 - AJ27/3.5L NA

V8 - AJV8 (19.55.01)

Fuel Tank - 2.7L V6 - TdV6 (19.55.01) Fuel Tank Filler Pipe (19.55.33) Fuel Transfer Pump - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G00442->G45703 (19.45.21)

Fuel Transfer Unit - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8, VIN Range: G45704->G99999

Fuel Transfer Unit - 2.7L V6 - TdV6 Inertia Fuel Shutoff (IFS) Switch (18.30.35)

310-02 : Acceleration Control

Specifications Specifications Description and Operation Acceleration Control Diagnosis and Testing Acceleration Control Removal and Installation Accelerator Pedal (19.20.01)

310-03 : Speed Control

Specifications Specifications General Procedures Speed Control Module Alignment - VIN Range: G00442->H18679 Speed Control Module Alignment - VIN Range: H18680->H99999 Description and Operation Speed Control - VIN Range: G00442->G45703 Speed Control - VIN Range: G45704->G99999 Diagnosis and Testing Speed Control - VIN Range: G00442->G45703 Speed Control - VIN Range: G45704->G99999 Removal and Installation Speed Control Deactivator Switch (19.75.20) Speed Control Module (19.75.26) Speed Control Sensor Speed Control Switch (19.75.25)

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4 : Electrical

412 : Climate Control System

412-00 : Climate Control System - General Information

Specifications Specifications General Procedures Air Conditioning (A/C) System Flushing Air Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30) Contaminated Refrigerant Handling Electronic Leak Detection Fluorescent Dye Leak Detection Inspection and Assembly Requirements Manifold Gauge Set Connection Refrigerant Oil Adding Refrigerant System Tests Description and Operation Climate Control System Diagnosis and Testing Climate Control System

412-01 : Air Distribution and Filtering

Specifications Specifications Description and Operation Air Distribution and Filtering Diagnosis and Testing Air Distribution and Filtering Removal and Installation Cabin Air Filter (76.10.09) Center Registers (82.20.38)

Driver Side Register (82.20.39) Floor Console Register Duct (82.20.37) Front Footwell Duct LH (82.20.91) Front Footwell Duct RH (82.20.92) Passenger Side Register (82.20.40) Rear Footwell Duct (82.20.96)

412-02A : Heating and Ventilation

Specifications Specifications Description and Operation Heating and Ventilation Diagnosis and Testing Heating and Ventilation Removal and Installation Auxiliary Coolant Flow Pump - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L

NA V8 - AJV8 (82.25.59)

Auxiliary Coolant Flow Pump - 2.7L V6 - TdV6 (82.25.59) Blower Motor (82.25.66) Heater Core (80.20.29) Heater Core and Evaporator Core Housing (82.25.21) Heater Hose (80.25.01)

412-02B : Auxiliary Heating

Specifications Specifications Description and Operation Fuel Fired Booster Heater Diagnosis and Testing Fuel Fired Booster Heater Removal and Installation Fuel Fired Booster Heater

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412-03A : Air Conditioning

Specifications Specifications Description and Operation Air Conditioning Diagnosis and Testing Air Conditioning Removal and Installation Air Conditioning (A/C) Compressor - 3.0L NA V6 - AJ27, VIN Range:

G00442->G45703 (82.10.20)

Air Conditioning (A/C) Compressor - 3.0L NA V6 - AJ27, VIN Range:

G45704->G99999 (82.10.20)

Air Conditioning (A/C) Compressor - 4.2L NA V8 - AJV8/4.2L SC V8 -

AJV8/3.5L NA V8 - AJV8, VIN Range: G00442->G45703 (82.10.20)

Air Conditioning (A/C) Compressor - 4.2L NA V8 - AJV8/4.2L SC V8 -

AJV8/3.5L NA V8 - AJV8, VIN Range: G45704->G99999 (82.10.20)

Air Conditioning (A/C) Compressor - 2.7L V6 - TdV6 (82.10.20) Condenser Core - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (82.15.07)

Condenser Core - 2.7L V6 - TdV6 (82.15.07) Desiccant Bag - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (82.17.03)

Desiccant Bag - 2.7L V6 - TdV6 (82.17.03) Pressure Cutoff Switch - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.0L NA V6 -

AJ27/3.5L NA V8 - AJV8 (82.10.32)

Pressure Cutoff Switch - 2.7L V6 - TdV6 (82.10.32)

412-03B : Auxiliary Climate Control

Specifications Specifications Description and Operation Auxiliary Climate Control

Diagnosis and Testing

Removal and Installation

Auxiliary Climate Control - Armoured Vehicles

Auxiliary Climate Control

Auxiliary Climate Control Assembly

Auxiliary Evaporator Outlet and Inlet Line

Auxiliary Footwell Vent/Duct Blend Door Actuator

Auxiliary Heater Core and Evaporator Core Housing Auxiliary Temperature Blend Door Actuator Auxiliary Blower Motor Auxiliary Blower Motor Resistor Evaporator Core Heater Core Register

412-04 : Control Components

Specifications Specifications Description and Operation Control Components Control Components - VIN Range: H18680->H99999 Diagnosis and Testing Control Components Removal and Installation Air Discharge Temperature Sensor (82.20.64) Ambient Air Temperature Sensor (82.20.02) Climate Control Assembly (82.20.07) Cold Air Bypass Blend Door Actuator LH Cold Air Bypass Blend Door Actuator RH Defrost Vent/Register Blend Door Actuator LH Defrost Vent/Register Blend Door Actuator RH Footwell Vent/Duct Blend Door Actuator LH Footwell Vent/Duct Blend Door Actuator RH In-Vehicle Temperature Sensor (82.20.03) Recirculation Blend Door Actuator (82.20.67) Sunload Sensor (82.20.70)

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413 : Instrumentation and Warning Systems

413-00 : Instrument Cluster and Panel Illumination

Diagnosis and Testing Instrument Cluster and Panel Illumination

413-01 : Instrument Cluster

Specifications Specifications Description and Operation Instrument Cluster Diagnosis and Testing Instrument Cluster Removal and Installation Indicator Bulb (86.45.61) Instrument Cluster (88.20.01) Instrument Cluster Lens (88.20.28)

413-06 : Horn

Specifications Specifications Description and Operation Horn Diagnosis and Testing Horn Removal and Installation Horn (86.30.02) Horn Switch (86.30.01)

413-07 : Clock

Description and Operation Clock Diagnosis and Testing Clock Removal and Installation

Clock (88.15.07)

413-08 : Information and Message Center

Description and Operation Information and Message Center Diagnosis and Testing Information and Message Center Removal and Installation Message Center Switch (86.66.11)

413-09A : Warning Devices

General Procedures Oil Change Indicator Reset Description and Operation Warning Devices

Warning Devices - Armoured Vehicles

Engine Protection System - Armoured Vehicles

Diagnosis and Testing Warning Devices

413-13 : Parking Aid

Description and Operation Parking Aid Diagnosis and Testing Parking Aid Removal and Installation Front Parking Aid Speaker (86.54.18) Parking Aid Module - VIN Range: G00442->G45703 (86.80.39) Parking Aid Module - VIN Range: G45704->G99999 (86.80.39) Parking Aid Sensor (86.62.01) Rear Parking Aid Speaker (86.54.19)

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414 : Battery and Charging System

414-00 : Charging System - General Information

General Procedures Battery Charging Description and Operation Charging System Diagnosis and Testing Charging System Charging System - 2.7L V6 - TdV6

414-01 : Battery, Mounting and Cables

Specifications Specifications General Procedures Battery Connect (86.15.15) Battery Disconnect and Connect Description and Operation Battery and Cables Diagnosis and Testing Battery Removal and Installation Battery (86.15.01) Battery Ground Cable (86.15.19) Battery Tray (86.15.11)

414-02 : Generator and Regulator

Specifications Specifications Description and Operation Generator Diagnosis and Testing Generator

Removal and Installation Generator - 3.0L NA V6 - AJ27 (86.10.02) Generator - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8 (86.10.02) Generator - 2.7L V6 - TdV6 (86.10.02)

415 : Information and Entertainment Systems

415-00 : Information and Entertainment System - General Information [page

403]

General Procedures Cassette Player Cleaning Diagnosis and Testing Audio System

415-01 : Audio Unit

Specifications Specifications Description and Operation Audio System Audio System - VIN Range: H18680->H99999 Audio System Diagnosis and Testing Audio System Removal and Installation Amplifier (86.50.10) Audio Unit (86.50.03) Compact Disc (CD) Changer (86.50.06) Steering Wheel Audio Controls (86.50.42)

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415-02 : Antenna

Description and Operation

Antenna Diagnosis and Testing Antenna Removal and Installation Antenna Isolator Module (86.51.08)

415-03 : Speakers

Description and Operation Speakers Speakers Diagnosis and Testing Speakers Removal and Installation Front Door Speaker (86.50.13) Front Door Tweeter Speaker (86.50.63) Instrument Panel Speaker Rear Door Speaker (86.50.14) Rear Door Tweeter Speaker (86.50.62) Subwoofer Speaker (86.51.05)

415-07 : Video System

Specifications Specifications Description and Operation Video System Diagnosis and Testing Video System Removal and Installation Digital Versatile Disc (DVD) Player Rear Passenger Entertainment Control Panel Video Display Video System Module

417 : Lighting

417-01 : Exterior Lighting

Specifications Specifications General Procedures Headlamp Adjustment (86.40.18) Description and Operation Exterior Lighting Exterior Lighting - VIN Range: H18680->H99999

Exterior Lighting - Armoured Vehicles

Diagnosis and Testing Headlamps Removal and Installation Approach Lamp - VIN Range: G00442->H18679 Approach Lamp - VIN Range: H18680->H99999 Ballast - Vehicles With: High Intensity Discharge Headlamps (86.41.52) Front Fog Lamp - VIN Range: G00442->H18679 (86.40.96) Fog Lamp - VIN Range: H18680->H99999 Headlamp Assembly (86.41.33) Headlamp Bulb - Vehicles With: High Intensity Discharge Headlamps (86.42.14) Headlamp Leveling Motor (86.42.04) Headlamp Leveling Sensor (86.42.15) High Mounted Stoplamp (86.41.01) Stoplamp Switch Rear Lamp Assembly (86.40.70)

417-02 : Interior Lighting

Description and Operation Interior Lighting Diagnosis and Testing Interior Lighting

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417-04 : Daytime Running Lamps (DRL)

Description and Operation Daytime Running Lamps (DRL) Diagnosis and Testing Daytime Running Lamps (DRL)

418 : Electrical Distribution

418-00 : Module Communications Network

Description and Operation Communications Network Diagnosis and Testing Communications Network

418-01 : Module Configuration

Diagnosis and Testing Module Configuration

419 : Electronic Feature Group

419-01A : Anti-Theft - Active

Description and Operation Anti-Theft - Active Diagnosis and Testing Anti-Theft - Active Removal and Installation Anti-Theft Alarm Horn (86.52.03)

419-01B : Anti-Theft - Passive

General Procedures Anti-Theft Security Access Key Programming Using Diagnostic Equipment Key Programming Using Two Programmed Keys Description and Operation Anti-Theft - Passive Diagnosis and Testing Anti-Theft - Passive Removal and Installation Passive Anti-Theft System (PATS) Transceiver (86.52.30)

419-02 : Remote Convenience

General Procedures Universal Transmitter Programming Description and Operation Universal Transmitter Diagnosis and Testing Universal Transmitter

419-07 : Navigation System

Description and Operation Navigation System Diagnosis and Testing Navigation System Removal and Installation Navigation System Antenna - VIN Range: G00442->H18679 (86.62.06) Navigation System Antenna - VIN Range: H18680->H99999 (86.62.06) Navigation System Display Module (86.62.07) Navigation System Module (86.62.05)

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419-08 : Cellular Phone

Description and Operation Cellular Phone - VIN Range: G00442->G45703 Cellular Phone - VIN Range: G45704->H18679 Cellular Phone - VIN Range: H18680->H99999 Diagnosis and Testing Cellular Phone Cellular Phone - Vehicles With: Bluetooth Removal and Installation Bluetooth Module Cellular Phone Antenna - Vehicles With: Corded Cellular Phone, VIN

Range: G00442->H18679 (86.51.17)

Cellular Phone Antenna - Vehicles With: Cordless Cellular Phone, VIN

Range: G00442->H18679 (86.51.17)

Cellular Phone Antenna - VIN Range: H18680->H99999 (86.51.17) Front Handset Holder Transceiver Module

419-10 : Multifunction Electronic Modules

Specifications Specifications Description and Operation Module Controlled Functions Diagnosis and Testing Multifunction Electronic Module Removal and Installation Driver Door Module (DDM) (86.80.29) Driver Seat Module (DSM) (86.75.28) Front Electronic Module (FEM) (86.80.41) Multifunction Voice Activated Module (86.53.13) Rear Electronic Module (REM) (86.80.37) Rear Seat Module (RSM) (86.75.40)

5 : Body and Paint

501 : Body and Paint

501-02 : Front End Body Panels

Description and Operation Front End Body Panels Removal and Installation Air Deflector (76.11.41) Cowl Vent Screen (76.10.01) Fender Splash Shield (76.10.90) Radiator Grille Opening Panel (76.10.06) Radiator Splash Shield (76.22.90) Secondary Bulkhead Center Panel

501-03 : Body Closures

Specifications Specifications General Procedures Hood Alignment (76.16.02) Luggage Compartment Lid Alignment (76.19.03) Rear Door Alignment (76.28.08) Description and Operation Body Closures Removal and Installation Front Door Opening Weatherstrip (76.40.01) Hood (76.16.01)

Door Check Arm - Armoured Vehicle

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501-05 : Interior Trim and Ornamentation

Specifications Specifications Description and Operation Interior Trim Removal and Installation A-Pillar Trim Panel (76.13.31) B-Pillar Lower Trim Panel (76.13.29) B-Pillar Upper Trim Panel (76.13.28) Cowl Side Trim Panel (76.13.30) C-Pillar Lower Trim Panel C-Pillar Upper Trim Panel Folding Tray (76.47.31) Front Door Trim Panel (76.34.01)

Front Door Trim Panel - Armoured Vehicles (76.34.01)

Headliner (76.64.01) Parcel Shelf (76.67.06) Rear Door Quarter Window Blind Rear Door Trim Panel (76.34.04)

501-08 : Exterior Trim and Ornamentation

Rear Door Trim Panel - Armoured Vehicles (76.34.04)

Rear Door Window Blind

Rear Window Blind (76.14.04)

Rear Window Blind Arm

Rear Window Blind Motor

Scuff Plate Trim Panel (76.13.81)

Sun Visor (76.10.48)

Description and Operation Exterior Trim Removal and Installation Door Moulding (76.43.72) Luggage Compartment Lid Moulding - VIN Range: G00442->H18679 (76.43.79) Luggage Compartment Lid Moulding - VIN Range: H18680->H99999 (76.43.79) Radiator Grille (76.55.03) Rocker Panel Moulding (76.11.36) Window Moulding (76.43.20)

501-09 : Rear View Mirrors

Specifications Specifications Description and Operation Rear View Mirrors Rear View Mirrors - VIN Range: H18680->H99999 Diagnosis and Testing Rear View Mirrors Removal and Installation Auto-Dimming Interior Mirror (76.10.56) Exterior Mirror (76.10.52) Exterior Mirror Cover (76.10.55) Exterior Mirror Glass (76.10.53) Exterior Mirror Motor - VIN Range: G00442->H18679 (76.10.57) Exterior Mirror Motor - VIN Range: H18680->H99999 (76.10.57)

501-10 : Seating

Specifications Specifications Description and Operation Seats - VIN Range: G00442->H18679 Seats - VIN Range: H18680->H99999 Diagnosis and Testing Seats - VIN Range: G00442->H18679 Seats - VIN Range: H18680->H99999 Removal and Installation Front Seat (76.70.01) Front Seat Backrest - VIN Range: G00442->H18679 (76.70.06) Front Seat Backrest - VIN Range: H18680->H99999 (76.70.06) Front Seat Backrest Cover - VIN Range: G00442->H18679 (76.70.15) Front Seat Backrest Cover - VIN Range: H18680->H99999 (76.70.15) Front Seat Backrest Heater and Blower Assembly Front Seat Backrest Rear Cover - VIN Range: G00442->H18679 (76.70.03) Front Seat Backrest Rear Cover - VIN Range: H18680->H99999 (76.70.03) Front Seat Control Switch (86.75.46) Front Seat Cushion Cover - VIN Range: G00442->H18679 (76.70.33) Front Seat Cushion Cover - VIN Range: H18680->H99999 (76.70.33) Front Seat Cushion Heater and Blower Assembly

Front Seat Head Restraint - Vehicles With: Head Restraint Video Display,

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VIN Range: G00442->H18679 (76.70.14)

Front Seat Head Restraint - Vehicles With: Head Restraint Video Display,

VIN Range: H18680->H99999 (76.70.14)

Front Seat Head Restraint Motor - VIN Range: G00442->H18679 (86.75.17) Front Seat Head Restraint Motor - VIN Range: H18680->H99999 (86.75.17) Front Seat Height Adjustment Motor (86.75.29) Front Seat Lumbar Motor (86.75.44) Front Seat Rear Height Adjustment Motor (86.75.32) Front Seat Recliner Motor - VIN Range: G00442->H18679 (86.75.04) Front Seat Recliner Motor - VIN Range: H18680->H99999 (86.75.04) Front Seat Track Motor (86.75.33) Lumbar Assembly (86.75.12) Memory Seat Position Switch Rear Outer Seat Backrest (76.70.76) Rear Outer Seat Backrest Cover (76.70.51) Rear Outer Seat Cushion (76.70.44) Rear Seat Armrest (76.70.39) Rear Seat Backrest (76.70.38) Rear Seat Backrest Cover (76.70.48) Rear Seat Control Switch (86.75.42) Rear Seat Cushion (76.70.37) Rear Seat Cushion Cover (76.70.47) Rear Seat Head Restraint Motor (86.75.41) Rear Seat Lumbar Motor (86.75.43) Seat Armrest (76.70.97) Seat Base (76.70.08) Assembly & Disassembly Rear Seat Backrest - Vehicles With: 40/20/40 Split Seat (76.70.48)

501-11 : Glass, Frames and Mechanisms

Specifications Specifications General Procedures Door Window Motor Initialization

Description and Operation Glass, Frames and Mechanisms

Glass, Frames and Mechanisms - Armoured Vehicles

Diagnosis and Testing Glass, Frames and Mechanisms Removal and Installation Front Door Window Glass (76.31.01) Front Door Window Regulator and Motor (86.25.04)

Front Door Window Regulator and Motor - Armoured Vehicles

Rear Door Fixed Window Glass Rear Door Window Glass (76.31.02)

Rear Door Window Glass - Armoured Vehicles (76.31.02)

Rear Door Window Regulator and Motor (86.25.09)

Rear Window Glass (76.81.11)

Window Control Switch (86.25.08) Windshield Glass (76.81.40)

501-12 : Instrument Panel and Console

Rear Window Glass - Armoured Vehicles

Windshield Glass - Armoured Vehicles (76.81.40)

(76.81.11)

(86.25.04)

Specifications Specifications Description and Operation Instrument Panel Removal and Installation Floor Console - Vehicles With: Auxiliary Climate Control (76.25.01) Floor Console - Vehicles Without: Auxiliary Climate Control (76.25.01) Glove Compartment (76.52.03) Instrument Panel (76.46.01) Instrument Panel Console (88.20.34) Overhead Console (76.13.69)

501-14 : Handles, Locks, Latches and Entry Systems

Specifications Specifications General Procedures Remote Transmitter Programming Description and Operation Handles, Locks, Latches and Entry Systems Diagnosis and Testing Locks, Latches and Entry Systems

Removal and Installation

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Exterior Door Handle (76.58.07) Front Door Lock Actuator (76.37.74) Front Door Lock Cylinder (76.37.71) Interior Door Handle (76.37.31) Luggage Compartment Lid Latch Actuator - VIN Range: G00442->H18679 (76.19.25) Luggage Compartment Lid Latch Actuator - VIN Range: H18680->H99999 (76.19.25) Luggage Compartment Lid Lock Cylinder - VIN Range: G00442->H18679 (76.19.19) Luggage Compartment Lid Lock Cylinder - VIN Range: H18680->H99999 (76.19.19) Rear Door Lock Actuator (76.37.09)

501-16 : Wipers and Washers

Specifications Specifications Specifications Description and Operation Wipers and Washers - VIN Range: G00442->G45703 Wipers and Washers - VIN Range: G45704->G99999 Diagnosis and Testing Wipers and Washers Removal and Installation Headlamp Washer Jet (84.20.08) Headlamp Washer Pump - VIN Range: G00442->G45703 (84.20.21) Headlamp Washer Pump - VIN Range: G45704->G99999 (84.20.21) Rain Sensor (84.12.10) Windshield Washer Pump - VIN Range: G00442->G45703 (84.10.21) Windshield Washer Pump - VIN Range: G45704->G99999 (84.10.21) Windshield Washer Reservoir - VIN Range: G00442->G45703 (84.10.01) Windshield Washer Reservoir - VIN Range: G45704->G99999 (84.10.01) Windshield Wiper Motor (84.15.13) Wiper Mounting Arm and Pivot Shaft (84.15.24) Wiper Pivot Arm (84.15.03)

501-17 : Roof Opening Panel

Specifications Specifications General Procedures Motor Synchronization (76.82.48) Roof Opening Panel Alignment Description and Operation Roof Opening Panel Diagnosis and Testing Roof Opening Panel Removal and Installation Air Deflector (76.82.07) Roof Opening Panel Frame (76.82.01) Roof Opening Panel Front Drain Hose (76.82.21) Roof Opening Panel Glass (76.82.05) Roof Opening Panel Motor (86.76.01) Roof Opening Panel Weatherstrip (76.82.15) Trough Assembly (76.82.58)

501-19 : Bumpers

Specifications Specifications Description and Operation Bumpers Removal and Installation Front Bumper (76.22.08) Front Bumper Cover - VIN Range: G00442->H18679 (76.22.78) Front Bumper Cover - VIN Range: H18680->H99999 (76.22.78) Front Bumper Cover Insert (76.22.73) Rear Bumper (76.22.27) Rear Bumper Cover - VIN Range: G00442->H18679 (76.22.74) Rear Bumper Cover - VIN Range: H18680->H99999 (76.22.74) Rear Bumper Cover Insert (76.22.75)

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501-20A : Safety Belt System

Specifications Specifications Description and Operation Safety Belt System Diagnosis and Testing Safety Belt System Removal and Installation Front Safety Belt Buckle (76.73.49) Front Safety Belt Retractor (76.73.10) Front Safety Belt Shoulder Height Adjuster (76.73.12) Rear Center Safety Belt Retractor (76.73.20) Rear Safety Belt Buckle (76.73.50) Rear Safety Belt Retractor (76.73.18)

501-20B : Supplemental Restraint System

Specifications Specifications General Procedures Air Bag Disposal Description and Operation Air Bag Supplemental Restraint System (SRS) Diagnosis and Testing Air Bag Supplemental Restraint System (SRS) Removal and Installation B-Pillar Side Impact Sensor (76.73.68) Clockspring (86.65.92) C-Pillar Side Impact Sensor (76.73.69) Crash Sensor (76.73.55) Driver Air Bag Module (76.73.39) Front Passenger Seat Occupant Classification Sensor (76.73.60) Passenger Air Bag Deactivation (PAD) Indicator (76.73.58) Passenger Air Bag Module (76.73.37) Restraints Control Module (RCM) (76.73.48) Seat Position Sensor (76.73.62) Side Air Bag Module (76.73.47) Side Air Curtain Module (76.73.64)

502 : Frame and Mounting

502-00 : Uni-Body, Subframe and Mounting System

Specifications Specifications Description and Operation Frame Assembly Removal and Installation Front Subframe - 3.0L NA V6 - AJ27 (76.10.05) Front Subframe - 4.2L NA V8 - AJV8/4.2L SC V8 - AJV8/3.5L NA V8 - AJV8 (76.10.05) Front Subframe - 2.7L V6 - TdV6 (76.10.05) Front Subframe Front Bushing (60.35.51) Front Subframe Rear Bushing (60.35.26) Rear Subframe (64.25.01) Rear Subframe Front Bushing (64.25.34) Rear Subframe Rear Bushing (64.25.36)

1. GENERAL INFORMATION

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100 : Service information

100-00 : General information

Description and operation

About This Manual

Notes, Cautions and Warnings

Throughout this manual, important information is highlighted by the use of notes, cautions and warnings. NOTES give additional information on a topic or procedure, CAUTIONS are given to prevent damage to the vehicle, and WARNINGS are given to prevent personal injury.

Application and Use of Specifications

Torque Specifications

Torque specifications are shown in the torque specifications chart located at the front of the relevant section.

General Service Information

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Repairs and Replacements

When service parts are required, it is essential that only genuine Jaguar/Daimler replacements are used.

Attention is drawn to the following points concerning repairs and the fitting of replacement parts and accessories:

• Safety features embodied in the vehicle may be impaired if other than genuine parts are

fitted. In certain territories, legislation prohibits the fitting of parts which are not produced to the vehicle manufacturer's specification.

• Torque wrench setting figures given in this manual must be strictly adhered to. Locking

devices, where specified, must be fitted. If the efficiency of a locking device is impaired during removal it must be renewed.

• Owners purchasing accessories while travelling abroad should make sure that the accessory

and its fitted location on the vehicle conform to mandatory requirements existing in their country of origin.

• The vehicle warranty may be invalidated by the fitting of other than genuine Jaguar/Daimler

parts. All Jaguar/Daimler replacements have the full backing of the factory warranty.

• Jaguar/Daimler dealers are obliged to supply only genuine service parts.

Vehicle Specifications

Purchasers are advised that the specification details set out in this manual apply to a range of vehicles and not to any specific one. For the specification of a particular vehicle, purchasers should consult their dealer.

The Manufacturer reserves the right to vary the specifications, with or without notice, and at such times and in such manner as the Manufacturer thinks fit. Major as well as minor changes may be involved, in accordance with the Manufacturer's policy of continuous improvement.

Whilst every effort is made to make sure the accuracy of the particulars contained in this manual, neither the Manufacturer nor the Dealer, by whom the manual is supplied, shall in any circumstances be held liable for any inaccuracy or the consequences thereof.

Service Repair Operation Numbering

A master index of numbered operations has been compiled for universal application to all vehicles manufactured by Jaguar Cars Ltd.

Each operation is allocated a number from the master index and cross-refers with an identical number in the Repair Operation Times schedule. The number consists of six digits arranged in three pairs.

Each maintenance procedure in this manual is described in the sequence necessary to complete the operation in the minimum time, as specified in the Repair Operation Times schedule.

References to Bank-1 and Bank-2

References to Bank-1 and Bank-2 are made with regard to the engine. When viewed from the flywheel the right-hand bank will be Bank-1 and the left-hand bank will be Bank-2.

Special Tools

Any special tools and equipment required to perform a maintenance procedure, are shown at the beginning of each procedure. When possible, illustrations are given to assist in identifying the tool needed.

Disconnecting/Connecting the Battery

Always stop the engine before disconnecting the battery negative lead and make sure the battery positive lead is isolated i.e. wrapped in a suitable cloth.

WARNING: Radio code saving devices must not be used when

conducting work on Air Bag or Fuel systems. It must be noted that, when using these devices, the vehicle electrical system is still live albeit with a reduced current flow.

NOTE:

Before disconnecting the battery make sure that the radio receiver/cassette player/mini disc player and compact disc player keycodes are known and, that no data is required from the engine control module (ECM) as battery disconnection will erase any fault codes and idle/drive values held in the Keep Alive Memory (KAM). It is not necessary to disconnect or remove electronic control modules.

Always disconnect the battery before commencing repair operations which require:

• The vehicle to be jacked up

• Work on the engine

• Work underneath the vehicle

• Arc welding

Alternatively a Radio Code Saver may be used. With the battery disconnected, a Radio Code Saver will allow sufficient current to pass to maintain the radio receiver/cassette player/mini disc player

and compact disc player memory, operate the clock and supply the door operated interior lights

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while isolating the battery in the event of a short circuit.

Reconnecting the Battery

WARNING: If the battery has been on bench charge the cells may

be giving off explosive hydrogen gas. Avoid creating sparks, and if in doubt cover the vent plugs or covers with a damp cloth.

Always make sure that all electrical systems are switched OFF before reconnecting the battery to avoid causing sparks or damage to sensitive electrical equipment.

Always reconnect the battery positive lead first and the negative last, ensuring that there is a good electrical contact and the battery terminals are secure.

Restart the clock (where fitted) and set it to the correct time.

Re - enter the radio receiver/cassette player/mini disc player and compact disc player keycodes and preset' frequencies, if known.

Following reconnection of the battery, the engine should be allowed to idle until it has reached normal operating temperature as the stored idle and drive values contained within the ECM have been lost. Allow the vehicle to idle for a further three minutes. Drive the vehicle at constant speeds of approximately 48 km/h (30 mph), 64 km/h (40 mph), 80 km/h (50 mph), 96 km/h (60 mph) and 112 km/h (70 mph) for three minutes each. This may cause a driveability concern if the procedure is not carried out. This will allow the ECM to relearn idle values.

Connecting a Slave Battery Using Jump Leads

WARNING: If the slave battery has recently been charged and is

gassing, cover the vent plugs or covers with a damp cloth to reduce the risk of explosion should arcing occur when connecting the jump leads.

CAUTION: A flat battery condition may have been caused by an

electrical short circuit. If this condition exists there will be an apparently live circuit on the vehicle even when all normal circuits are switched off. This can cause arcing when the jump leads are connected.

CAUTION: Whilst it is not recommended that the vehicle is jump

started, it is recognized that this may occasionally be the only practical way to mobilize a vehicle. In such an instance the discharged battery must be recharged immediately after jump starting to avoid permanent damage.

• Always make sure that the jump leads are adequate for the task. Heavy duty cables must be

used.

• Always make sure that the slave battery is of the same voltage as the vehicle battery. The

batteries must be connected in parallel.

• Always make sure that switchable electric circuits are switched off before connecting jump

leads. This reduces the risk of sparks occurring when the final connection is made.

WARNING: Make sure that the ends of the jump leads do not touch

each other or ground against the vehicle body at any time while the leads are attached to the battery. A fully charged battery, if shorted through jump leads, can discharge at a rate well above 1000 amps causing violent arcing and very rapid heating of the jump leads and terminals, and can even cause the battery to explode.

Always connect the jump leads in the following sequence.

• Slave battery positive first then vehicle battery positive.

• Slave battery negative next and then vehicle ground at least, 300 mm (12 in) from the

battery terminal e.g. engine lifting bracket.

Always reduce the engine speed to idle before disconnecting the jump leads.

Before removing the jump leads from the vehicle that had the discharged battery, switch on the heater blower (high) or the heated rear screen, to reduce the voltage peak when the leads are removed.

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Always disconnect the jump leads in the reverse order to the connecting sequence and take great care not to short the ends of the leads.

Do not rely on the alternator to restore a discharged battery. For an alternator to recharge a battery, it would take in excess of 8 hours continuous driving with no additional loads placed on the battery.

Component Cleaning

To prevent ingress of dirt, accumulations of loose dirt and greasy deposits should be removed before disconnecting or dismantling components or assemblies.

Components should be thoroughly cleaned before inspection prior to reassembly.

Cleaning Methods:

• Dry Cleaning

• Removal of loose dirt with soft or wire brushes.

• Scraping dirt off with a piece of metal or wood.

• Wiping off with a rag.

CAUTION: Compressed air is sometimes wet so use with caution,

especially on hydraulic systems.

• Blowing dirt off with compressed air. (Eye protection should be worn when using this

method).

• Removal of dry dust using vacuum equipment. This method should always be used to remove

friction lining material dust (asbestos particles).

• Steam Cleaning

Calibration of Essential Measuring Equipment

WARNING: Failure to comply may result in personal injury or

damage to components.

It is of fundamental importance that certain essential equipment e.g. torque wrenches, multimeters, exhaust gas analysers, rolling roads etc., are regularly calibrated in accordance with the manufacturers instructions.

Use of Control Modules

Control modules may only be used on the vehicle to which they were originally fitted. Do not attempt to use or test a control module on any other vehicle.

Functional Test

On completion of a maintenance procedure, a thorough test should be carried out, to make sure that the relevant vehicle systems are working correctly.

Preparation

Before disassembly, clean the surrounding area as thoroughly as possible. When components have been removed, blank off any exposed openings using grease-proof paper and masking tape. Immediately seal fuel, oil and hydraulic lines when separated, using plastic caps or plugs, to prevent loss of fluid and the entry of dirt. Close the open ends of oilways, exposed by component removal, with tapered hardwood plugs or readily visible plastic plugs. Immediately a component is removed, place it in a suitable container; use a separate container for each component and its associated parts. Before dismantling a component, clean it thoroughly with a recommended cleaning agent; check that the agent will not damage any of the materials within the component. Clean the bench and obtain marking materials, labels, containers and locking wire before dismantling a component.

Dismantling

Observe scrupulous cleanliness when dismantling components, particularly when parts of the brake, fuel or hydraulic systems are being worked on. A particle of dirt or a fragment of cloth could cause a dangerous malfunction if trapped in these systems. Clean all tapped holes, crevices, oilways and fluid passages with compressed air. Do not permit compressed air to enter an open wound. Always use eye protection when using compressed air.

Make sure that any O-rings used for sealing are correctly refitted or renewed if disturbed. Mark mating parts to make sure that they are replaced as dismantled. Whenever possible use marking materials which avoid the possibilities of causing distortion or the initiation of cracks, which could occur if a center punch or scriber were used. Wire together mating parts where necessary to prevent accidental interchange (e.g roller bearing components). Tie labels on to all parts to be renewed and to parts requiring further inspection before being passed for reassembly. Place labelled parts and other parts for rebuild in separate containers. Do not discard a part which is due for renewal until it has been compared with the new part, to make sure that the correct part has been obtained.

Inspection

Before inspecting a component for wear or performing a dimensional check, make sure that it is absolutely clean; a slight smear of grease can conceal an incipient failure. When a component is to be checked dimensionally against figures quoted for it, use the correct equipment (surface plates, micrometers, dial gauges etc.) in serviceable condition. The use of makeshift equipment can be dangerous. Reject a component if its dimensions are outside the limits quoted, or if damage is

apparent. A part may be refitted if its critical dimension is exactly to the limit size and it is otherwise

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satisfactory. Use Plastigauge 12 Type PG-1 for checking bearing surface clearance, e.g. big end bearing shell to crank journal. Instructions for the use of Plastigauge and a scale giving bearing clearances in steps of 0,0025 mm (0.0001 in) are supplied with the package.

On-Board Diagnostics (OBD)

This vehicle uses programmed electronic control systems to provide engine management and emission regulation, automatic transmission operation and anti-lock braking control. These control systems are integral with the On-Board Diagnostics (OBD) facility which is used in conjunction with either the Jaguar approved diagnostic system or the more restricted scan tools.

The OBD information in this manual provides diagnostic and rectification procedures for emission related electrical and mechanical systems. The information is intended to facilitate fault diagnosis and the subsequent rectification of the vehicle without recourse to the Jaguar approved diagnostic system.

The manual covers the following OBD topics:

• General Information

• Engine Management System

• Automatic Transmission

• Anti-lock Braking System

Each section comprises one or more of the following sub-sections as required.

The Description and Operation sub-section includes:

• A general illustration and parts list to help the identification of the particular system or

component.

• A brief description of the system operating characteristics and monitoring procedure

accompanied by a component illustration.

• Additional information, where appropriate, is provided in the form of component

calibrations, characteristics and cross sectional views.

• A localized circuit diagram is included to provide circuit identification, connectors, splices,

fuses, wire gauge and colors. See Circuit Diagrams.

The Diagnosis and Testing sub-section is dedicated to fault analysis and rectification, and includes:

• Recommended special tools.

• Symptom chart; a chart containing all relevant Diagnostic Trouble Codes (DTC), their possible

causes and an indication of the appropriate test.

• Specific pinpoint test(s), designed so that fault diagnosis can be carried out in a logical and

efficient manner.

The Removal and Installation sub-section covers:

• Removal procedure(s), formatted in the recommended sequence.

• Illustrated guide to the use of special tools.

• Illustrations to support the relevant text.

• Installation procedure as above and including special recommendations for processes,

lubricants and tightening torques.

Circuit Diagrams

To understand the relationship between the vehicle electrical system and the system circuit diagrams, Refer to the Electrical Guide.

In the interest of clarity, single lines may represent multiple wires. Refer to the color code (1st alpha) followed by the wire reference (numeric/alpha/numeric) to trace origin and destination.

e.g. BW 647B002. BW (black with white trace) 647 (wire reference) B002 (stage from origin).

Glossary of Terms

This glossary of terms is intended to cover mainly emissions-related (to SAE J 1930) terminology, and other abbreviations that may be used in this manual.

The required term may be looked-up in the left-hand column, and subsequent columns give the standard acronym, unit or abbreviation, and definition.

Term(s) Acronym / Unit

/ Abbreviation

Accelerator Pedal AP

Accelerator Pedal

APP

Position Sensor

After Bottom Dead

ABDC Event occurring after BDC

Center

After Top Dead

ATDC Event occurring after TDC

Center

Airbag /

Supplementary

Airbag, SRS

Restraint System

Definition

Is a multitrack sensor which inputs the

drivers demand into the engine control

module (ECM)

Airbag restraint system for driver and

front seat passenger

Air C

leaner ACL

Air Conditioning A/C

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Air Conditioning

A/CCM

Control Module

Air Conditioning

ACS

Signal

Alternating current ac

Air Fuel Ratio AFR Nominally 14.7 parts air to one part fuel

Ampere A SI unit of current

Ampere hour Ah

ABS Control

ABS CM

Module

Module controlling air conditioning,

heating and ventilation

Air conditioning compressor clutch

operation is signalled to the ECM which

induces idle speed corrections to

compensate for engine load changes

System which prevents wheel lock-up

under braking by sensing lack of

rotation of a wheel(s) and diverting fluid

pressure away from it (them)

ABS / Traction

Control Control

Module

Atmosphere atm Unit of pressure (1.01325 bar)

Barometric

Absolute Pressure

Sensor

Battery positive

voltage

Before Bottom

Dead Center

ABS/TCCM

BARO Sensor

B+

BBDC Event occurring before BDC

System which prevents wheel lock-up

under braking by sensing lack of

rotation of a wheel(s) and diverting fluid

pressure away from it (them)

Sensor measuring the pressure of

surrounding air at any given

temperature and altitude

The positive voltage from a battery or

any circuit connected directly to it

Before Top D

ead

BTDC

Event (usually ignition) occurring before

Center TDC

Device which supplies a current of air at

Blower BLR

Body Processor

BPM

Module

Bottom Dead

BDC

Center

Brake horsepower BHP

Brake Mean

BMEP

Effective Pressure

moderate pressure, e.g. heater or A/C

blower

Control module for body electrical

systems, e.g. interior lamps, windshield

wash / wipe control

Lowest point of piston travel in a

reciprocating engine

Effective horsepower developed by an

engine or motor, as measured by a

brake applied to its output shaft

The part of the effective pressure

developed in a cylinder that would result

in a cylinder output equal to the bhp of

the engine

Brake On/Off BOO Indicates the position of the brake pedal

British Standard BS

British Standard

Automotive

Bus

Bypass Air BPA Mechanical control of throttle bypass air

Camshaft Position

Sensor

Canadian Motor

Vehicle Safety

BSau

Topology of a

communication

network

CMP Sensor Indicates camshaft position

CMVSS

Standard specification issued by the

British Standards Institution

Standard

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Canister Purge CANP Controls purging of the EVAP canister

Carbon dioxide CO2

Carbon monoxide CO

Case Ground CSE GND Control module casing ground

Catalytic converter

Celsius C

Colorless gas with a density of

approximately 1.5 times that of air

Poisonous gas produced as the result

of incomplete combustion

In-line exhaust system device used to

reduce the level of engine exhaust

emissions

SI term for the Centigrade scale, with

freezing point at zero and boiling point

at 100 degrees

The section of a computer that contains the arithmetic, logic and control circuits.

Central Processor

Unit

Cylinder Head

Temperature

Sensor Closed Loop CL Closed Loop

System

Column/Mirror

Control Module

CPU

CHT Sensor

CL System

C/MCM

It performs arithmetic operations,

controls instruction processing, and

provides timing signals and other

housekeeping operations

A sensor for measuring the temperature

of the cylinder head

Control system with one or more

feedback loops

A self-contained group of electrical /electronic components, designed as a single replaceable unit, and controlling

one or more processes

Controller Area

Network

CAN

A communication system which allows

control modules to be linked together.

Generates crankshaft position

Crankshaft Position

CKP Sensor

Sensor

Crankcase

CV

Ventilation System

Cubic centimeter cm³

Curb weight

Data Link

DLC

Connector

information in conjunction with the

CKPTR (also generates speed

information in certain applications)

System which scavenges camshaft

cover and crankcase emissions and

feeds them into the inlet manifold

Weight of vehicle with fuel, lubricants

and coolant, but excluding driver,

passengers or payload

Connector providing access and/or

control of the vehicle information,

operating conditions, and diagnostic

information

Data Output Line

Degree deg, ° Angle or temperature

Department of

Transportation

(US)

Deutsche Institut

fur Normung

Diagnostic Module DM

Diagnostic Test

Mode

DOL

DOT

DIN German standards regulation body

DTM

Circuit that sends certain information

from the ECM to the instrument cluster

Which is a fibre optic ring network, can

be diagnosed through the SCP network,

and with the optical bus tester.

Supplemental Restraint System (non -

controlling) module for diagnostics

overview

A level of capability in an OBD system.

May include different functional states

to observe signals, a base level to read

DTCs, a monitor level which includes

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information on signal levels, bi-

directional control with on/off board

aids, and the ability to interface with

remote diagnosis

Diagnostic Trouble

Code

Differential

pressure

Differential

Pressure Feedback

EGR

Direct current dc

Domestic Data Bus D2B

DTC

DPFE

An alpha/numeric identifier for a fault

condition identified by the On-Board

Diagnostic (OBD) system

Pressure difference between two

regions e.g. between intake manifold

and atmospheric pressures

An EGR system that monitors

differential EGR pressure across a

remote orifice to control EGR flow

Current which flows in one direction

only, though it may have appreciable

pulsations in its magnitude

Exhaust Gas

Recirculation

Temperature

Sensor

Engine

Management

System

Engine Oil

Pressure

EGR Vacuum

Regulator

EGRT

EMS

EOP

EVR

Sensing EGR function based on

temperature change

The engine management system

conditions and reads inputs, supplies

processing capability, and provides

output drivers to control actuators as

directed by software and calibration

Controls EGR flow by changing vacuum

to the EGR valve

EGR Valve

Position

Electrically

EVP

An EGR system that directly monitors

EGR valve position to control EGR flow

Erasable

Programmable

Read-Only Memory

Electrically

Programmable

Read-Only memory

Electronic

Secondary Air

Injection

Engine Control

Module

Engine Coolant

Level

EEPROM

EPROM

A pump-driven system for providing

EAIR

secondary air using an electric air pump

ECM

ECL

Engine Coolant

ECT

Temperature

ECT Sensor ECTS

Engine speed RPM

Environmental

EPA

Protection Agency

Evaporative

EVAP

Emission

Thermistor which provides engine

coolant temperature signal to the ECM

to trigger enrichment circuits which increase injector 'on' time for cold start

and warm-up

System designed to prevent fuel vapor

from escaping into the atmosphere.

Typically includes a charcoal filled

canister to absorb fuel vapor

Evaporative

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Emission Control

Valve

Exhaust Gas

Recirculation

Exhaust Gas

Recirculation

Solenoid Vacuum

Valve

Exhaust Gas

Recirculation

Temperature

Sensor

Exhaust Gas

Recirculation Valve

EVAPP

EGR

EGRS

EGRT Sensor

EGR Valve

System which reduces NOx emissions

by adding exhaust gases to the

incoming fuel/air charge

Fan Control FC Engine cooling fan control

Federal Motor Vehicle Safety Standard (US)

Figure Fig. Illustration reference

Flash Electrically

Erasable

Programmable

Read-Only Memory

Flash Erasable

Programmable

Read-Only Memory

FMVSS

FEEPROM

FEPROM

Sensor mounted so as to be triggered

Flywheel Sensor CKFS

by each flywheel ring gear tooth to give

an engine speed signal

Solenoid operated devices that spray a

Fuel Injection FI

Fuel Pressure

FPRC

Regulator Control

Fuel Pump FP

Fuel Pump Monitor FP Module Monitors operation of fuel pump

Fuel Pump Relay FP Relay

Fuel rich/lean

metered quantity of fuel into the inlet

ports

Controls fuel pressure regulator; used

primarily to give extra fuel at cold start-

up

Pumps fuel from the fuel tank to the fuel

injection system

Relay which controls electrical current

to fuel pump

Qualitative evaluation of air/fuel ratio

based on a ratio known as

stoichiometry,or 14.7:1 (Lambda)

Generic Electronic

GEM

Module

Generator GEN

Gramme

gcm

centimeter

Gramme (force) gf

Gramme (mass) g

Ground GND

Rotating machine which converts

mechanical energy into electrical

energy

Electrical conductor used as a common

return for an electrical circuit or circuits,

and with a relative zero potential

Hard fault A fault currently present in the system

Headlamp HL

Heated Oxygen

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HO2S

Sensor

Hertz (frequency) Hz Frequency, one cycle per second

Electrically heated oxygen sensor which

induces fueling corrections

High Mounted

Stoplamp

High tension HT

Hour hour

Hydrocarbon HC

Idle Air Control IAC

Ignition amplifier

Ignition ground IGN GND

HMSL

IA

Stepper motor driven device which

varies the volume of air by-passing the

throttle to maintain the programmed idle

speed

Device which amplifies the ignition

system output

Injection Pressure

Sensor

Inertia Fuel Shut-

off

Inertia Fuel Shut-

off Switch

Intake air

Intake Air

Temperature

IPS

An inertia system that shuts off the fuel

supply when activated by pre-

IFS

determined force limits brought about

by (e.g.) collision

Shuts down fuel and ignition systems in

IFS Switch

the event of a vehicle impact

Air drawn through a cleaner and

distributed to each cylinder for use in

combustion

IAT Temperature of intake air

Intake Air

Temperature

Sensor

Intake Air

Temperature

Sensor Ignition

Intake Air

Temperature

Sensor Injection

Internal diameter i.dia

International

Standards

Organisation

Kilogramme (mass) kg

IAT Sensor Device used to measure IAT

IAT Sensor

Ignition

IAT Sensor

Injection

ISO

Thermistor which signals the ECM to

retard the ignition timing in response to

high inlet air temperatures

Thermistor which inputs air density

information to the ECM

Kilogramme (force) kgf

Kilogramme force

per square

centimeter

Kilometer km

Kilometer per hour km/h

Kilopascal kPa

Kilovolt kV

Knock Sensor KS

kgf/cm²

Sensor which detects the onset of

detonation, and signals the ECM to

retard the ignition

Left-hand LH

Left-hand drive

LHD

vehicle

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Left-hand thread LHthd

Optical digital display system, applied

Liquid Crystal

Display

Litre L

Low Tension LT

Malfunction

Indicator Lamp

Manifold Absolute

Pressure

Manifold Absolute

MAP Sensor

Pressure Sensor

LCD

MIL

MAP

voltage to which varies the way the

crystals reflect light, thereby modifying

the display

Primary circuit of the ignition system,

linking the battery to the primary

winding in the ignition coil

A required on-board indicator to alert

the driver of an emission related

malfunction

Absolute pressure of the intake

manifold air

Sensor located in the ECM and ported

to the intake manifold

Manifold Surface

MST

Temperature

Mass Air Flow MAF

Mass Air Flow

MAF Sensor

Sensor

Maximum max.

Meter

m

(measurement)

System which provides information on

the mass flow rate of the intake air to

the engine

Hot-wire sensor which monitors air flow

into the intake manifold for fueling and

ignition control

Metric (screw

thread, e.g. M8)

M

Microfarad MFD

Millimeter mm

Millimeter of

mmHg

mercury

Millisecond ms

Minimum min.

Minute minute

Model year MY

Motorized In-Car

MIA

Aspirator

Unit of electrical capacitance, one

millionth of a farad

Device which constantly samples cabin

temperature by passing air over a

sensor, and communicates with the

A/CCM to modify A/C system

Multi Protocol

Adapter

National Institute of

Occupational

Safety and Health

(US)

Newton N

Newton Meter Nm

Nox

performance to suit

An interpreter for the various data

MPA

languages present on a vehicle

NIOSH

SI unit of force. 1 N = 0.2248 pounds

force

SI unit of torque. Must not be confused

with nm (nanometer)

Compounds of nitrogen and oxygen

formed at high temperatures. Major

source of exhaust-gas air pollution

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Non-Volatile

Random Access

Memory

Normally aspirated N/A

Normally Closed NC

Normally Open NO

North American

Specification

Number No.

Occupational

NVRAM

NAS

RAM which retains memory even if

power supply is interrupted

Fueling system using intake air at

atmospheric pressure; not

supercharged or turbocharged

Vehicles for sale in the USA and

Canadian markets

Safety and Health

Administration (US)

On-Board

Diagnostic

Original Equipment

Manufacturer

Outside Diameter o. dia

Oxides of nitrogen Nox

Oxygen Sensor O2S

OSHA

OBD

OEM

A system that monitors some or all

computer input and output control signals. Signal(s) outside the pre-

determined limits imply a fault in the

system or a related system

A sensor which detects oxygen content

in the exhaust gases

Parameter

Identification

PID

An index number referring to a

parameter within a module without

knowledge of its storage location

Park Neutral

Position

Park Neutral

Position Switch

Part number part no.

Pulse Width

Modulated

Programmable

Electronic Control

Units System

Programmable

Read-only Memory

PNP

PNP Switch

PWM

PECUS

PROM

Indicates the selected non-drive modes

of the (automatic) transmission

Process whereby a common ECM is

programmed on the production line to

suit the market requirements of a

particular vehicle

ROM with some provision for setting the

stored data after manufacture

Random Access

RAM

Memory

Read-Only Memory ROM

Reservoir RES

Rest Of The World ROW

Return RTN A dedicated sensor ground circuit

Revolutions Per

RPM

Minute

Right-hand RH

Fast access memory store which is

accessible for entry or extraction of data

Fast access memory in which data is

fixed and may not be changed

Container, usually for oils, coolants or

hydraulic fluids

Shaft speed of a device, usually an

engine or motor

Right-hand drive RHD

Scan Tool

ST

Device that interfaces with and

communicates information on a data

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link

Seat Control

SCM

Module

Secondary Air Air provided to the exhaust system

Secondary Air AIR

Secondary Air

AIR Bypass Vents secondary air to atmosphere

Injection Bypass

Module controlling the seat motor

systems (not electric raise/lower-only

seats)

System used for a period of time each

time the engine is started, unless

certain temperature criteria are met.

Pumps air directly into the exhaust

system which generates extra heat and

reduces the time taken for the catalytic

converters to reach operating

temperature

Secondary Air

Injection Check

Valve

Secondary Air

Injection Diverter

Secondary Air

Injection Magnetic

Clutch

Secondary Air

Injection Pump

Secondary Air

Injection Relay

Secondary Air

Injection Switching

Valve

Valve which prevents back-flow of

AIR Check Valve

AIR Diverter

AIR Clutch Clutch mounted on the AIRP drive shaft

AIR Pump

AIR Relay

AIR Switching

Valve

exhaust gas to the AIR system when

the system is inoperative

Diverts secondary air to either the

catalyst or exhaust manifold

Mechanically driven rotary vane pump,

driven through the AIRPC

Controls the injection of air into the

exhaust system

Vacuum operated valve backing-up the

AIRC

Security & Locking

Control Module

SLCM

Module controlling the vehicle's security

and closure-locking functions

Generic name for a device that senses

either the absolute value or a change in

Sensor S

Service Repair

Operation

(number)

Shift Solenoid SS

Signal return SIG RTN

SRO

a physical quantity such as

temperature, pressure or flow rate, and

converts that change into an electrical

quantity signal

Number generated by Jaguar Methods

& Techniques system which relates to

the time allowed to complete a repair

operation. Further information on the

system can be found in the separate

Jaguar Publications (for each model

range) entitled 'Repair Operation Times'

Controls shifting in an automatic

transmission

Sliding Roof

Control Module

Society of

Automotive

Engineers

Speed Control

Control Module

Square centimeter cm²

Standard std

Standard

Corporate Protocol

SRCM

SAE

SCCM

SCP

Module controlling Speed Control

System

A high-speed, serial communications

system linking all body system control

modules. Control messages and data

are passed between modules at up to

786 messages per second

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An intake system which utilizes a

supercharger (mechanically driven

Supercharger SC

Supercharger

SCB

Bypass

Tachometer TACH

Thermal Vacuum

TVV

Valve

Throttle Body TB Device containing the throttle

Throttle Position TP

device that pressurizes intake air,

thereby increasing density of charge air

and the consequent power output from

a given displacement)

A circuit that provides input for an

electronic tachometer display

Controls vacuum levels or routing

based on temperature

Throttle Position

Sensor

Throttle Manifold

Absolute Pressure

Sensor

Top Dead Center TDC

Torque Converter

Clutch

Transmission

Control Module

Transmission

Control Switch

TP Sensor

TMAP

TCC

TCM

TCS

Interprets throttle position and

movement to identify idle, acceleration

and full-power demands

Combines the inlet air temperature and

manifold pressure sensor in one

component

Controls the shifting pattern of the

(automatic) transmission

Modifies the operation of electronically

controlled transmissions

Transmission Oil

Temperature

TOT

Indicates temperature of transmission

fluid

Transmission

Range

Turbine Shaft

Speed

Vacuum Solenoid

Valve

Vacuum Solenoid

Valve (atm)

Vacuum Solenoid

Valve (rel)

Vacuum Solenoid

Valve (vac)

TR

TSS

VSV

VSV(VA)

VSV(VR)

VSV(VV)

The range in which the transmission is

operating

Indicates rotational speed of

transmission output shaft or turbine

shaft

Vacuum operated valve used in the

speed control system

Vacuum atmospheric valve used in the

speed control system

Vacuum release valve used in the

speed control system

Vacuum valve used in the speed control

system

Variable Valve

Timing

Vehicle Battery

Adapter

Vehicle Control

Monitor

Vehicle Emission

Control Information

Label

Vehicle

Identification

Number

VVT

VBA

VCM

VECI Label

VIN

Instrument panel display which warns of

manufacturer, primarily for licensing and

A system by which the relationship of

the crankshaft and camshaft may be

altered during engine running

Provides electrical power to the Jaguar

approved diagnostic system and

supplies a battery reference level

faults

Number assigned to the vehicle by the

identification purposes

Extends the Jaguar approved

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Vehicle Interface

VIA

Adapter

Vehicle Speed

VSS

Sensor

Viscosity Index VI

Voltage Regulator VR

Watt W SI unit of power (1 hp = 745.7 watts)

Wide Open Throttle WOT Full throttle position

diagnostic system capability and

provides a parallel interface to vehicle

harnesses and ECMs

Sensor which provides vehicle speed

information

Device which regulates the variable

output voltage of a generator

Health and Safety Precautions

Prolonged and repeated contact with mineral oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer. Washing facilities and adequate means of skin protection should be provided.

Observe these recommendations:

• Wear protective clothing, including impervious gloves where practicable.

• Do not put oily rags in pockets. Avoid contaminating clothes, particularly underwear,

with oil.

• Overalls must be cleaned regularly. Discard oil impregnated clothing and footwear

which cannot be washed or cleaned.

• First Aid treatment should be obtained immediately for open cuts or wounds.

• Use barrier creams, applying before each work period, to enable easier removal of

dirty oil and grease from the skin.

• Wash with soap and water to make sure that all oil is removed (skin cleaner and a nail

brush will help). The use of preparations containing lanolin will help to replace the natural skin oils which have been removed.

• Do not use petrol, kerosene, gas oil, thinners or solvents for washing skin.

• If skin disorders develop, obtain medical advice immediately.

• Where practical, degrease components prior to handling.

• Where there is a risk of fluids coming into contact with the eyes, eye protection should

be worn, for example, goggles or a face shield. An eye wash facility should be provided.

The Health and Safety Precautions subsection refers to some commonly used chemicals and materials, hazards associated with their use, and safety measures to be taken. Some of these chemicals may be included in the following list either in their own right or as an ingredient in a sealer or adhesive.

Acids and Alkalis

Jaguar XJ 2003 2009 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

Specifications Specifications Specifications - Armoured Vehicles General Procedures Brake Disc Runout Check Brake System Bleeding - VIN Range: G00442->G45703 (70.25.03) Brake System Bleeding - VIN Range: G45704->H99999 (70.25.03)

1. GENERAL INFORMATION

100 : Service information

100-00 : General information

About This Manual

Application and Use of Specifications

General Service Information

Health and Safety Precautions