Ivoclar Vivadent Vectris User Manual
Vectris
®
INSTRUCTIONS FOR USE
2
TABLE OF CONTENTS
Product Information Material 6
Product system 7
Applications 8
Questions & answers 9
Composition and storage 10
Working times 11
Description of assortments
Working Procedure Preparation 18
Framework design 20
Cementation 28
Single Crowns Starting situation 30
Working method for different preparations 30
Fabricating the silicone matrix 31
Sealing the dies 32
Preparing the die for the vacuum-forming process 32
Vacuum-forming the Vectris Single – Version A 33
Vacuum-forming the Vectris Single – Version B 34
Removing the framework from the die 35
Finishing 36
The result 36
3-unit anterior bridges Starting situation 38
Fabricating the duplicate model for the vacuum forming process 38
Contouring the pontic 39
Transferring the pontic to the duplicate model 40
Fabricating the Transil matrix 41
Sealing the dies 42
Preparing the dies for the vacuum-forming process 42
Placing Vectris Pontic into the Transil matrix
and vacuum-forming the pontic 42
Vacuum-forming the Vectris Frame 44
Removing the framework from the die 45
Finishing 46
The result 46
3-unit inlay-retained bridge Starting situation 48
Fabricating the duplicate model for the vacuum forming process 49
Contouring the pontic 50
Transferring the pontic to the duplicate model 51
Fabricating the Transil matrix 52
Sealing the dies 53
Preparing the dies for the vacuum-forming process 54
Placing Vectris Pontic into the Transil matrix
and vacuum-forming the pontic 54
Vacuum-forming the Vectris Frame 56
Removing the framework from the die 57
Finishing 58
The result 58
3
4
5
Vectris
®
PRODUCT INFORMATION
PRODUCT INFORMATION
Vectris
®
Metal-free, tooth-coloured, translucent frameworks follow today’s trend in dentistry and offer
advanced aesthetic and functional properties. The
fibre reinforced framework material Vectris is
ideally suited for the fabrication of FRC frameworks (Fibre Reinforced Composite).
FRC technology emulates the principles of natural
fibre bonds, which are capable of withstanding the
extreme stresses that occur in natural surroundings. FRC materials consist of elastic fibres that
are embedded in an organic matrix. This type of
structure enables modern dental technology to
manufacture FRC frameworks.
Since its introduction, Vectris has been accepted as
an alternative to alloys, ceramics and zirconium
oxide. Vectris has also proved suitable for reinforcing long-term temporaries. In addition, this
innovative material enables dental practitioners to
treat clinical cases, such as missing posterior teeth,
with a tooth conserving solution, i.e. a Vectrisbased inlay-retained bridge that is cemented in
place using an adhesive cementation technique.
In response to the experience gathered over the
past few years, the procedure for fabricating
Vectris frameworks has been adjusted to allow
for a functional framework design that closely
resembles the accepted framework design used in
the metal-ceramic technique.
6
Material
Vectris is a light-curing, translucent, tooth-coloured
framework material. It is part of the category of
fibre reinforced composites (FRC = Fibre Reinforced
Composite).
Vectris consists of several layers of fibre wafers and
uniaxially oriented fibre bundles embedded in an
organic polymer matrix. This matrix assures a
strong bond and homogeneously distributes the
masticatory forces exerted on the veneering
material throughout the framework.
1 mm
2 mm
We would like to thank Paolo Miceli from Italy for his
valuable cooperation in developing the technique
presented in these Instructions.
7
PRODUCT INFORMATION
Fracture resistance (N)
Vectris framework fabricated
using the previous technique
Vectris framework fabricated
using the Transil technique
With Academy Gold XH
Physical properties
Vectris frameworks are characterized by an intimate stress-free fit and beneficial physical properties
thanks to a special manufacturing process that
combines the use of vacuum, pressure and light.
The frameworks are automatically formed and
polymerized in the VS1 framework former.
Furthermore, a newly developed working
technique – based on the Transil matrix material –
facilitates the fabrication of cusp-supporting frameworks. The flexural strength of these frameworks is superior to that of previous FRC frameworks.
Aesthetic properties
The translucent, tooth-coloured fibre wafers permit the fabrication of highly aesthetic frameworks.
Light can pass through the restoration without
being blocked by opaque areas of the substructure. The advantage of the FRC framework is also
apparent at the transition from the pink tissue
colour to the white tooth colour. The grey margins typically associated with metal restorations
are not present in Vectris-based reconstructions.
The cervical area exhibits a lifelike aesthetic
appearance.
Source: R&D, Ivoclar Vivadent AG, Schaan, 2003
Flexural strength of 3-unit posterior bridges using different
framework materials and designs. All frameworks are
veneered with SR Adoro.
8
PRODUCT SYSTEM
Compatibility with SR Adoro
®
The metal-free Vectris frameworks can be veneered with
SR Adoro. SR Adoro is a microfilled, light/heat-curing
veneering composite for fixed
metal-supported and metalfree dental reconstructions.
SR Adoro offers several
advantages over glass-filled and hybrid composite
materials as regards wear, polishability, handling,
plaque resistance and surface finish. Furthermore,
the formulation of SR Adoro assures a smooth,
non-sticky consistency and endows the material
with excellent modelling properties. SR Adoro
demonstrates a high degree of translucency as the
light refraction index of the matrix and microfiller
are coordinated with each other. In addition,
the foundation material of SR Adoro exhibits
opalescent characteristics, which are equal to
those of the natural tooth in every respect. These
characteristics facilitate the fabrication of restorations that exhibit vibrant aesthetic properties. The
SR Adoro Liner, which is adjusted to the Vectris
framework material, establishes a strong bond
with the conditioned Vectris fibres.
Compatibility with SR Ivocron
®
SR Ivocron, a clinically proven,
high-quality PMMA veneering
material, is suitable for the
veneering of metal-free long-term
temporaries. By choosing the
appropriate monomer, SR Ivocron
can be processed in a cold-curing,
heat-curing or pressure-heat
curing technique. Consequently,
the processing technique can be
matched to the indication in
question as well as to the
technician's preferred working technique.
SR Ivocron is available in Chromascop shades. The
SR Ivocron system also includes specially coloured
cervical materials and is therefore compatible with
the SR Vivodent PE shade guide.
Compatibility with Ivoclar Vivadent
apparatus
Vectris VS1 is a high
performance, fully automated framework former
that has been especially
designed for the fabrication
of metal-free crown and
bridge frameworks. In the
VS1, the frameworks are
formed under pressure and then
polymerized with light using a single program.
Compatibility with Ivoclar Vivadent
cementation systems
Select one of the recommended cementation systems from the Ivoclar Vivadent
range. An array of suitable composite
resins are available for the adhesive
cementation of metal-free
restorations.
Adhesive cementation:
–Variolink II (CEM Kit Professional Set
or
CEM Kit Esthetic Cementation
System)
– Multilink
Zirconium oxide temporary cements are suited for
the cementation of long-term temporaries that
are intended to remain in the oral cavity for a
maximum duration of 12 months.
9
PRODUCT INFORMATION
Indication
Adhesive cementation
– frameworks for anterior and posterior crowns
– frameworks for 3-unit anterior and posterior bridges in
conjunction with Transil
– frameworks for 3-unit inlay-retained bridges in conjunction with
Transil
Temporary cementation
Frameworks for long-term temporaries intended for a maximum
duration of wear of 12 months.
Contraindication
– fabrication of bridge frameworks without using Transil
– fabrication of posterior Vectris frameworks without cusp support,
if Transil is not used
–Vectris frameworks for bridges consisting of 4 or more units
–Vectris frameworks for inlay-retained bridges consisting of 4 or
more units
– cantilever extension bridges
– more than 4 fixed, permanent Vectris units per quadrant
–rehabilitation of quadrants with Vectris frameworks without
sufficient support by the remaining tooth structure
– conventional cementation of fixed Vectris restorations
– metal-free temporary restorations intended for a period of wear
longer than 12 months
– patients with occlusal dysfunctions or parafunctions, such as
bruxism, etc
– patients who practise insufficient oral hygiene
– inability to meet the manufacturer’s preparation guidelines and
recommended minimum layer thicknesses
– veneering of permanent Vectris-based restorations using
composites that are not indicated for Vectris
– all uses not explicitly stated as indications by the manufacturer
APPLICATIONS
10
QUESTIONS
&
ANSWERS
What material should be used to prepare an
impression that can be poured several times?
A silicone, polyether or similar material should be used for
impression taking as these materials provide an optimum
reproduction of detail. Additionally, the impressions taken
with these materials can be poured several times.
Hydrocolloid and alginate materials are unsuitable and
cannot be poured more than once.
What if the impression needs to be poured only
once or if it has been damaged during the first
pouring?
In this case, a duplicating impression (Double Take) is
prepared with the help of the master model or a multi-
section model. Then, the impression is poured with type IV
stone.
Can the model be cut up into detachable
segments before preparing the duplicating
impression?
Ideally, the model is divided up into detachable segments
after the duplicating impression has been prepared. Block
out the cut lines with wax, if you have divided up the model
first.
MODEL PREPARATION
Can you wear latex gloves to process the matrix
material?
Latex gloves inhibit the curing of Transil. Therefore, Transil
should not come into direct or indirect contact with latex
gloves. For the processing of Transil, use vinyl gloves.
Does Transil need to be used each and every
time?
It is advisable to use Transil each time, as this material clearly
improves the adaptation of the Vectris fibres to the model,
provides a homogenous layer thickness and facilitates the
working procedure. It is imperative to use Transil for the
fabrication of bridges and inlay-retained bridges. The only
cases that do not require the use of Transil are dies of
posterior crowns with a flat occlusal preparation.
Can Transil be applied intraorally?
Transil must not be applied intraorally.
What characteristics should the exterior surface
of the Transil matrix exhibit?
The exterior surface should be as smooth as possible so that
it does not hinder the passage of light. Use the
accompanying Vectris foil to smooth the exterior surface
(prior to polymerization) or use a scalpel (after polymeriza-
tion). Light becomes scattered on rough, uneven surfaces
and, consequently, fails to penetrate the matrix effectively.
How thick should the Transil matrix be?
The matrix should be 3 to 6 mm thick. If it is thinner than
that, it may become deformed. If the matrix is thicker, the
Vectris material may not polymerize and cure properly.
Is it necessary to apply a Vectris foil if Transil is
used?
It is imperative to apply a Vectris foil only if you do not use
Transil. If you use Transil, you may employ the foil to smooth
the exterior surface of the silicone matrix while it is still soft.
How long is the working time of Transil?
The working time is approximately 1 minute.
SILICONE MATRIX
What is the minimum thickness for Vectris
frameworks?
Single crowns and bridge abutments must exhibit a mini-
mum framework thickness of at least 0.3. to 0.4 mm. The
surfaces should not be ground after the vacuum-forming
process has been completed.
What are the dimensions of the connector area
in bridges and inlay-retained bridges?
The connector area between the bridge abutment and
pontic should measure at least 3 x 3 mm in bridges and
inlay-retained bridges.
What are the appropriate dimensions for the
pontic/abutment contact area (occlusal and
palatal/lingual) when the pontic is placed?
The pontic/abutment contact area should measure at least
3 x 3 mm and should be at least 0.3 mm thick. It is
advisable to shape the pontic/abutment contact area in such
a way that it supports the cusps. The pontic should reach at
least 4 mm into the tooth for inlay-retained bridges.
What are the minimum dimensions of the inlay
box for inlay-retained bridges?
The proximal aspect of the box should be no less than
3.5 mm and the occlusal depth no less than 2.5 mm.
Observe the preparation guidelines.
FRAMEWORK DESIGN
11
PRODUCT INFORMATION
What do I need to watch out for while carrying
out the sandblasting (conditioning) process?
Use Al2O3of a grit size of 80 to 100 microns (type 100) at a
pressure of maximum 1 bar (14.5 psi).
How long is the reaction time of the wetting
liquid?
Allow the liquid to react for 1 minute.
CONDITIONING
Can frameworks made of Vectris be veneered
with composites that are not explicitly recommended by the manufacturer?
Fixed, adhesively cemented restorations made of Vectris
must not be veneered with any other materials than those
recommended by the manufacturer. Temporarily cemented
long-term provisional restorations, which are intended to
remain in the oral cavity for no longer than 12 months, may
be veneered with other composites.
VENEERING
What equipment is needed to process Vectris?
A Vectris VS1 framework former is required to process
Vectris.
Can you cut slits into the Vectris Frame?
As Vectris Frame adapts very closely to the die because of the
Transil matrix, it is not necessary to cut slits. In fact, cutting
slits should be avoided, as the fibres would be severed in the
process. This weakens the strength of the restoration.
What happens if the stipulated curing depths
are not observed?
If the stipulated curing depths are not observed, the material
may not be able to polymerize completely. Clinical failure
may ensue.
Is it necessary to sandblast and condition the
pontic before Vectris Frame is applied?
After the vacuum-forming process, any Vectris matrix
material that has been squeezed downwards is carefully
removed with an appropriate instrument. Then, the Vectris
frame is directly applied on the inhibition layer of the pontic
(avoid contamination). Next, the Transil matrix is placed on
the die and the vacuum-forming process in the VS1 is
started. The inhibition layer provides a bond to the Vectris
Frame.
Do you ever sandblast and condition the pontic?
Only sandblast and condition the pontic if you have modified
the pontic surfaces by grinding and removed the inhibition
layer in the process.
V ACUUM
-
FORMING
12
COMPOSITION
–Vectris Single
Dimethacrylate (48-50 wt%); glass fibres
(44–46 wt%); silicon dioxide (5–6 wt%).
Additional ingredients: stabilizers, catalysts and
pigments (<1 wt%)
–Vectris Pontic
Dimethacrylate (30–32 wt%); glass fibres
(64–66 wt%); silicon dioxide (3–4 wt%).
Additional ingredients: stabilizers, catalysts and
pigments (<1 wt%)
–Vectris Frame
Dimethacrylate (44-46 wt%); glass fibres
(49–51 wt%); silicon dioxide (5–6 wt%).
Additional ingredients: stabilizers, catalysts and
pigments (<1 wt%)
–Vectris Glue
Dimethacrylate (38–40 wt%); barium glass filler
and silicon dioxide (59–61 wt%).
Additional ingredients: stabilizers, catalysts and
pigments (< 1 wt%)
–Vectris Wetting Liquid
Silane in a water/alcohol solution
– SR Model Separator
Polyglycol, polyethylene glycol in a water/alcohol
solution
–Transil
Vinyl polysiloxane, polymethylhydrogen siloxane,
organic platinum complex and silicone dioxide
Warning
Vectris has been developed solely for use in dentistry. Prevent
contact of the eyes and skin with uncured material (Vectris fibres).
If the material comes into contact with the skin, rinse with copious
amounts of water. Contact of the skin with uncured material may
cause slight irritation and sensitization to methacrylate. Use suction
equipment and a protective mask when grinding the material.
Finishing the Vectris frameworks creates glass fibre dust, which
may cause the skin to itch. Wearing suitable gloves is
recommended. Thoroughly clean the skin that has come into
contact with glass fibre dust. Many commercially available
protective gloves do not provide effective protection against the
sensitizing effect of methacrylates. Observe the danger signs and
notes on the primary packaging and labels of the individual
materials.
Interaction
Latex gloves have an adverse effect on the polymerization of
polyvinyl siloxanes. For this reason, Transil must not come into
direct or indirect contact with latex gloves. It is advisable to use
vinyl gloves or to thoroughly wash and rinse the hands prior to
using Transil.
General
Ignoring the stipulated contraindications or limitations on the use
of the material (Questions & Answers) may result in the clinical
failure of the restoration fabricated. Make sure to use original
Ivoclar Vivadent materials and equipment when fabricating
prosthetic reconstructions with Vectris.
Side effects
Side effects are not known to date. In rare cases, an allergic reaction may occur. Vectris must not be used if the patient is suspected
or known to be allergic to any of the material’s ingredients.
Storage
– Store unopened and opened packages of Vectris framework
material at 18–25 ºC (64–77 ºF).
– Store opened Vectris packages in a place that is protected from
light and use up the contents as soon as possible.
– Reseal Vectris Glue immediately after use (exposure to light may
result in premature polymerization).
– Store Transil at 12–28 ºC (54–82 ºF).
– Observe the notes on the storage and dates of expiration of the
individual packages.
– Do not use materials after the date of expiration.
– Keep out of the reach of children.
Note on the cleaning of Vectris restorations
Ultrasonic cleaning liquid is very aggressive. If used inappropriately,
the topmost layer of the composite surface may dissolve. Do not
use basic cleaning liquids that have a pH-value higher than 8.
13
WORKING TIMES
PRODUCT INFORMATION
Vectris materials are sensitive to light. The working
time of the material depends on the layer thickness
and the prevailing light conditions. The times listed
below represent mean values at a light intensity of
3000 lux, which corresponds to the light encountered
in a well-lit working space. Be aware of the maximum
time limit when removing the Vectris framework
materials from the packaging.
Vectris Single 2 minutes and 30 seconds
Working time
Vectris Pontic 3 minutes
Vectris Frame 2 minutes and 30 seconds
Vectris Glue 2 minutes and 30 seconds
14
DESCRIPTION OF ASSORTMENTS
Vectris Kit
Vectris Single
Vectris Single is suitable for fabricating frameworks for anterior and
posterior crowns.
Vectris Pontic
Vectris Pontic is employed to create cusp-supporting pontics or to
reinforce the cusps in single crowns. Vectris Pontic is characterized
by high flexural strength. As the pontic is wrapped in foil, it can be
easily measured out and cut to size. These strips, when cut, are fitted
into the Transil matrix one by one.
Vectris Frame
Vectris Frame is wrapped around the cusp-supporting pontic and
bridge abutments. This technique results in a bridge framework with
having physical properties. The flexible structure of Vectris Frame
evenly distributes the masticatory forces on the bridge and increases
the torsional resistance.
Delivery form
Vectris Kit
– 4x4 Vectris Single
dimensions: diameter: 24 mm
– 2x2 Vectris Pontic
dimensions: length: 150 mm
– 4x4 Vectris Frame
dimensions: length: 40 mm; width: 25 mm
– 3x 2 ml Vectris Glue
– 1x 5 ml Vectris Wetting Liquid
– 1x 25 Vectris Foil
– 1x 10 ml Vectris Model Separator
–Vectris Pliers
– 2x 50 ml Transil Cartridge
– 12 Mixing Tips
15
PRODUCT INFORMATION
Vectris Glue
Vectris Glue holds the Vectris material in place in the Transil matrix
until the vacuum-forming process is carried out and serves as an
additional aid to adaptation.
Vectris Wetting Liquid
The wetting liquid is applied to condition the fully completed
surfaces of Vectris frameworks in order to achieve an effective bond
to the following Vectris material and the SR Adoro Liner.
Vectris Model Separator
The Vectris Model Separator is suitable for separating working dies
during the fabrication of metal-free restorations and adjoining stone
surfaces during composite veneering.
Vectris Foil
The foil reduces the formation of an inhibited layer during the lightcuring process and, consequently, enables the framework material to
cure completely. The foil is only used for applications without Transil.
Vectris Pliers
These pliers are used to cut Vectris Pontic to size.
Transil
Transil is utilized to manufacture reproducible, cusp-supporting
Vectris frameworks. This silicone enables users to design frameworks
according to the classic metal-ceramic technique. Transil offers easy
and fast handling properties. The disposable mixing tips are used to
mix the two components to a homogeneous mixture. Cuspsupporting, anatomically designed Vectris frameworks provide
increased strength and reduce the risk of delamination.
Dispenser
The dispenser is suitable for Ivoclar Vivadent materials that are mixed
in a 1:1 ratio (e.g. Gingitech, Virtual, etc).
16
17
WORKING PROCEDURE
Vectris
®
WORKING PROCEDURE
18
PREPARATION GUIDELINES AND MINIMUM
REQUIREMENTS FOR VECTRIS FRAMEWORKS
As Vectris restorations are luted in place using an adhesive cementation method, a tooth-conserving
preparation technique can be used.
Anterior crowns and bridge abutments
Evenly reduce the anatomical shape and observe the stipulated minimum thickness. Prepare a 360°
shoulder with rounded inner edges or a deep chamfer of at least 0.8 mm. For anterior crowns, the labial
and/or palatal/lingual surfaces should be reduced by at least 1.0 mm. Reduce the incisal crown third by at
least 1.5 mm. Prepare smooth, rounded transitions so that no internal line angles or edges are present.
0.8
0.8
≥1
≥1
1.5
Posterior crowns and bridge abutments
Evenly reduce the anatomical shape and observe the stipulated minimum thickness. Prepare a 360° shoulder
with rounded inner edges or a deep chamfer. For posterior crowns, reduce the labial and/or palatal/lingual
surfaces by at least 1.0 mm. Reduce the occlusal crown third of posterior teeth by at least 1.5 mm. Prepare
smooth, rounded transitions so that no internal line angles or edges are present.
1.5
1.5
1.5
≥1
≥1
0.8
0.8
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