Ivoclar Vivadent CS User Manual

Programat® CS
Operating Instructions
Valid as of
Software Version 2.0
Table of Contents
Views of the Furnace, List of Parts 4
1. Introduction / Signs and Symbols 8
1.1 Preface
1.2 Introduction
1.3 Notes regarding the Operating Instructions
1.4 Notes on the different voltage versions
2. Safety First 9
2.1 Indications
2.2 Health and safety instructions
3. Product Description 12
3.1 Components
3.2 Hazardous areas and safety equipment
3.3 Functional description
3.4 Accessories
3.5 Indication/Contraindication
4. Installation and Initial Start-Up 13
4.1 Unpacking and checking the contents
4.2 Selecting the location
4.3 Assembly
4.4 Dismounting the furnace head
4.5 Initial start-up
5. Operation and Configuration 18
5.1 Introduction to the operation
5.2 Explanation of the key functions
5.3 Basic meaning of the display information
5.4 Program structure
5.5 Adjustable parameters and possible value ranges
5.6 Settings / test programs and information
5.7 Explanation of the symbols on the display
5.8 Explanation of the beeper signals
6. Practical Use 23
6.1 Switching on/off
6.2 Firing using a standard program
6.3 Firing using an individual program
6.4 Other options and special features of the furnace
6.5 Programming
7. Maintenance, Cleaning and Diagnosis 25
7.1 Monitoring and maintenance
7.2 Cleaning
7.3 Diagnosis program
8. What if ... 27
8.1 Error messages
8.2 Additional error messages
8.3 Technical malfunctions
8.4 Repair
9. Product Specifications 30
9.1 Delivery form
9.2 Technical data
9.3 Acceptable operating conditions
9.4 Acceptable transportation and storage conditions
10. Appendix 31
10.1 Program table
10.2 Program structure
List of Parts
Front view:
1 Sealing surface
2 Furnace head sealing ring
3 Insulation
4 Thermocouple
5 Firing plate
6 Display
7 Frame plate
8 QTK heating muffle
9 Furnace housing
10 Keypad
11 On/Off switch
12 Heating element fuse
13 Vacuum pump fuse
14 USB-Device interface
15 Fuse holder
16 Power cord
17 Power socket
18 Vacuum pump socket
19 Rating plate
20 Thermocouple cable
21 Vacuum hose connection
23 Rubber feet
24 Firing plate holder
25 Furnace head housing
26 Thermocouple plug
27 Plug fuse
28 Heater plug
29 Heater plug socket
30 Thermocouple plug socket
32 Leaf spring
33 Air vents (base)
34 Cooling tray
35 Screw for cooling tray
36 Hood
37 Knurled screw for hood
38 Air vents furnace head
39 Air vents rear panel
40 Warnings
41 Furnace head mounting mark
42 Furnace base mounting mark
43 Furnace head mounting
44 Quartz-glass tube
46 Vacuum hose
47 Silicone rest
48 Connecting rod
49 Plug-in console
40
10
25
47
35
34
23
33
24
25
38
36
37
39
12
11
15
13
12
13
19
21
46
17
16
18
19
20 26 30 29
32
49
48
27 28 11
43
44
Control unit:
71 ESC key
72 ENTER key
73 START key
74 Start LED
75 STOP key
76 + key
77 – key
78 Settings key
79 Cursor key right
80 Cursor key left
81 Information key
82 Program 1
83 Program 2
84 Program 3
85 Program 4
86 Next program
87 Open furnace head
88 Close furnace head
78
81
82
7980 77
83
84
76
85
86
72
71
49
48
41
42
87
88
75
73
74
100 Programat firing tray
101 Metal pin A
102 Metal pin B
103 Metal pin C
100
102
103
101
1. Introduction / Signs and Symbols
1.1 Preface
Dear Customer
Thank you for having purchased the Programat CS. It is a state-of-the-art furnace for the dental practice, which requires a furnace for the CAD/CAM technique. The Programat CS enables glaze and crystallization firings for the CAD/CAM technology. This furnace has been specially developed for this purpose.
The furnace has been designed according to the latest industry standards. Inappropriate use may damage the equipment and be harmful to personnel. Please observe the relevant safety instructions and read these Operating Instructions carefully.
Enjoy working with the CS.
1.2 Introduction
The signs and symbols in these Operating Instructions facilitate the finding of important points and have the following meanings:
Risks and dangers
Important
information
Contraindication
Burn hazard
Risk of crushing
The Operating
Instructions must be read
1.3 Notes regarding the Operating Instructions
Furnace concerned: Programat CS Target group: Dentists and dental technologists
These Operating Instructions facilitate the correct, safe, and economic use of the Programat CS furnace.
Should you lose the Operating Instructions, extra copies can be ordered at a nominal fee from your local Ivoclar Vivadent Service Center or downladed from www.ivoclarvivadent.com/ downloadcenter.
1.4 Notes on the different voltage versions
The furnace is available with different voltage versions.
– 100 V / 50–60 Hz – 110–120 V / 50–60 Hz – 200–240 V / 50–60 Hz
In the Operating Instructions, the furnace is described in the 200-240 V voltage version.
Please note that the voltage range shown on the images (e.g. rating plate) may differ depending on the voltage version of your furnace
2. Safety First
This chapter is especially important for personnel who work with the Programat CS or who have to carry out maintenance or repair work. This chapter must be read and the corresponding instructions fol­lowed.
2.1 Indications
The Programat CS must only be used to fire dental ceramic materials and it should be used for this purpose only. Other uses than the ones stipulated, e.g. cooking of food, firing of other materials, etc. are contraindicated. The manufacturer does not assume any liability for damage resulting from misuse. The user is solely responsible for any risk resulting from failure to observe these Instructions.
Further instructions to assure proper use of the furnace:
– The instructions, regulations, and notes in these Operating
Instructions must be observed.
– The instructions, regulations, and notes in the material’s
Instructions for Use must be observed.
– The furnace must be operated under the indicated environmental
and operating conditions (Chapter 9).
– The Programat CS must be properly maintained.
2.1.1
Contraindication
Do not carry the furnace head by the cooling tray.
2.1.2
Contraindication
Do not carry the furnace head by the cables, since the cables and connections may be damaged.
2.1.3
Contraindication
2.1.4
Contraindication
2.1.5
Contraindication
The furnace head should not be removed from the furnace base as long as the furnace head is connected by means of the heater cable.
The furnace has an electric drive and must be operated by means of the electronic controls. Never open the furnace head by hand, since the mechanism will be damaged.
Do not touch the thermocouple and the quartz tube in the firing chamber. Avoid contact with the skin (grease contamination), as the parts will be prematurely damaged.
2.1.6
Contraindication
2.1.7
Never use the furnace without a firing table.
2.1.11
Risks of burn hazard
Never place objects in the firing chamber by hand, since there is a burn hazard. Always use the tongs (accessories) supplied for this pur­pose. Never touch the hot surface of the furnace head, as there is a burn hazard. Please also refer to
the warnings on the furnace.
Contraindication
2.1.8
Contraindication
2.1.9
Contraindication
Firing trays must not be placed in the area surrounding the firing table, since this will obstruct the closing of the furnace head.
Foreign objects must not be placed on the furnace head or the air vents. Make sure that no liq­uids or other foreign objects enter the air vents, since this may result in an electrical shock.
Make sure that no liquids or other foreign objects enter the furnace.
2.1.12
Risk of crushing and burn hazard
Never reach under the furnace head with the hand or other parts of the body during operation, since there is a risk of crushing
and a burn hazard.
2.1.13
Risks and dangers
This product contains ceramic fibres and may release fibre dust. Do not use compressed air, or blow, on the furnace thus distributing the dust in the environment and observe the additional notes on page 11.
2.1.10
Contraindication
Do not insert any foreign objects into the air vents. There is a risk of electrical shock.
2.1.14
Risks and dangers
The furnace must not be operated if the quartz tube in the firing chamber is damaged. There is a risk of electric shock upon contact with the heating wire.
10
2.2 Health and Safety Instructions
This furnace has been designed according to EN 61010-1 and has been shipped from the manufacturer in excellent condition as far as safety regulations are concerned. To maintain this condition and to assure risk-free operation, the user must observe the notes and warnings contained in these Operating Instructions.
– The user must especially become familiar with the warnings and
the operating conditions to prevent injury to personnel or damage to materials. The manufacturer is not responsible for damage resulting from misuse or failure to observe the Operating Instruc­tions. Warranty claims cannot be accepted in such cases.
– Before switching on the furnace, make sure that the voltage
indicated on the rating plate complies with your local power supply.
– The power socket must be equipped with a residual current circuit
breaker.
– The furnace must be plugged into a socket with protected
contacts.
– Place furnace on a fire-proof table (observe local regulations, e.g.
distance to combustible substances or objects, etc.)
– Always keep the air vents at the rear and the side of the furnace
free from obstruction.
– Do not touch any parts that become hot during the operation of
the furnace. There is a burn hazard!
– Clean furnace only with a dry or slightly moist cloth. Do not use
any solvents! Disconnect power before cleaning.
– The furnace must be cool before it is packed for transportation
purposes.
– Use original packaging for transportation purposes.
– Before calibration, maintenance, repair, or exchange of parts, the
power must be disconnected if the furnace is to be opened.
– If calibration, maintenance, or repair has to be carried out with
the power connected and the furnace open, only qualified personnel, who are familiar with the risks and dangers, may perform these procedures.
– After maintenance, the required safety tests (high voltage
resistance, protective conductor, etc.) have to be carried out.
– Ensure that only fuses of the indicated type and rated current are
used.
– If it is assumed that safe operation is no longer possible, the
power must be disconnected to avoid accidental operation. Safe operation is no longer possible if – the furnace is visibly damaged – the furnace does not work – the furnace has been stored under
unfavourable conditions over an extended period of time
– Use only original spare parts.
– The temperature range for faultless operation is +5 °C to +40 °C
(+41 °F to +104 °F).
– If the furnace has been stored at very low temperatures or high
atmospheric humidity the head has to be opened and the unit
dried or left to adjust to room temperature for approx.
1 hour (do not connect the power yet).
– The furnace has been tested for use at altitudes of up to 2000 m
(6562 ft) above sea level.
– The furnace may only be used indoors.
Any disruption of the protective conductor either inside
or outside the furnace or any loosening of the protective conductor connection may lead to danger for the user in case of malfunction. Deliberate interruptions are not tolerated.
Materials developing harmful gases must not be fired.
Warnings regarding the dismounting of the heating muffle
This product contains ceramic fibres and may release fibre dust. Fibre dust has proved to be carcinogenic in animal experiments. The corresponding EU Safety Data Sheet must
be observed.
The heat insulation of the firing chamber in the Programat CS consists of ceramic fibres. After prolonged use of ceramic fibres at temperatures of over 900 °C (1652 °F), silicogenic substances (Cristobalite) may be produced. In certain cases, e.g. upon changing of the heating muffle, the possible resulting dust exposure may cause irritation of the skin, eyes, and respiratory organs. Therefore, proceed as follows when changing the heating muffle:
– Make sure the corresponding staff wears long-sleeved clothing, as
well as headgear, goggles, and gloves.
– Place suction equipment at the source of the dust or, if not
possible, provide the staff with FFP3 facemasks or similar items.
– Once the procedure has been completed, any dust possibly
adhering to exposed skin must first be rinsed off with cold water. Only after that should soap and warm water be used.
– The corresponding work clothes should be washed separately.
Warning
The insulation on this product contains refractory ceramic fibres (RCF) which pose a possible cancer hazard, if agitated and inhaled. May be irritating to the skin, eyes or respiratory tract if insulation is cracked or corrupted.
California Proposition 65 Warning: ”This product contains Refractory Ceramic Fibres, a substance known to the State of California to cause cancer.”
Disposal:
The furnaces must not be disposed of in the normal domestic waste. Please correctly dispose of old furnaces according to the corresponding EU council directive. Information on the correct disposal may also be found on your local Ivoclar Vivadent homepage.
11
3. Product Description
3.1 Components
The Programat CS comprises the following components: – Furnace base with electronic
controls – Furnace head with firing
chamber – Firing table – Cooling tray – Power cord and hose for
vacuum pump – Vacuum pump (accessory)
3.2 Hazardous areas and safety equipment
Description of the risk areas of the furnace:
Hazardous area Type of risk
Firing chamber Risk of burning
Opening/closing mechanism Risk of crushing
Electrical components Risk of electrical shock
Description of the safety equipment of the furnace:
Safety equipment Protective effect
Protective conductor Protection from electrical shock
Electrical fuses Protection from electrical shock
3.3 Functional description
The firing chamber may be heated up to max. 1200 °C (2192 °F) by means of a heating element. Furthermore, the firing chamber has been designed in such a way that a vacuum may be created with a vacuum pump. The firing process is controlled with the corresponding electronic controls and a software. Moreover, the set and actual temperatures are continuously compared.
3.4 Accessories
(not part of the delivery form)
– Automatic Temperature Checking Set 2 (ATK 2) – Programat Accessories Set (large and small firing trays, firing
tongs, Temperature Checking Set)
– Vacuum pump
3.5 Indication/Contraindication
Indication
– Glaze and crystallization firings (chairside area)
Contraindication
– The Programat CS is not suitable as ceramic furnace for dental
laboratories
12
4. Installation and Initial Start-Up
4.1 Unpacking and checking the contents
The packaging provides the following advantages: – Reusable packaging – Closing mechanism with integrated transporta-tion grips – Ideal protection by Styrofoam inserts – Easy handling / optimum unpacking – The packaging may be used in several ways (modules)
Remove the furnace components from their packaging and place it on a suitable table. Please observe the instructions on the outer packaging.
There are no special transportation grips on the furnace. Support the bottom of the furnace to carry it.
4.2 Selecting the location
Place the furnace on a flat table using the rubber feet. Make sure that the furnace is not placed in the immediate vicinity of heaters or other sources of heat. Make sure that air may properly circulate between the wall and the furnace.
Also ensure that there is enough space between the furnace and the user, as the furnace releases heat during the opening of the furnace head.
The furnace should neither be placed nor operated in areas where there is an explosion hazard.
4.3 Assembly
Make sure the voltage indicated on the rating plate (19) complies with the local power supply. If this is not the case, the furnace must not be connected.
Check the delivery for completeness (see delivery form in Chapter 9) and transportation damage. If parts are damaged or missing, con­tact your local Ivoclar Vivadent Service Center.
Packing and shipping of individual components:
The packaging of the Programat CS permits simple and safe shipping of individual components. Simply use the two corresponding inserts. Fold the side flaps (2) and combine the two packaging parts by means of the transportation flaps. The packaging may be disposed with the regular household refuse.
We recommend keeping the original packaging for future
service and transportation purposes.
19
Step 1: Assembling the cooling tray (34)
Remove both screws (35) including the silicone washer (47) for the cooling tray (34).
35
35
47
47
13
Place the cooling tray (34) on the frame plate (7). Make sure that the cooling tray (34) is correctly positioned on the frame plate (7).
Secure the cooling tray (34) with the two screws (35) including the silicone washer (47).
7
34
Step 2: Placing the firing plate (5)
Place the firing plate (5) on the firing plate holder (24).
35
47
5
24
14
Step 3: Mounting the furnace head
The complete furnace head is best mounted with the rear panel of the furnace pointing towards the user. Lift the furnace head with both hands (see picture) and carefully position it on the furnace head mounting.
Ensure that the furnace head mounting mark (41) is aligned with the furnace base mounting mark (42).
Make sure that the firing plate (5) is
not damaged by mounting the furnace head.
49
Step 4: Connections
Connect the cables of the furnace head with the furnace base. Proceed as follows:
– Insert the thermocouple plug (26) (make sure
that the polarity of the plug is correct) – Insert the heater plug (28)
48
41
42
28
15
26
30
27
Secure the heater plug (28) with the plug fuse (27) by turning it until the heater plug (28) has been secured.
Step 5: Mounting the hood (36)
Once all cables are properly connected to the furnace base, the hood (36) can be mounted.
Subsequently, secure the hood with the knurled screw (37).
27
28
The furnace may only be operated with
the hood mounted.
Step 6: Establishing additional connections
Power connection
Please make sure that the voltage indicated on the rating plate complies with the local power supply. Connect the power cord (16) with the power socket (17) of the furnace.
Vacuum pump connection
Connect the vacuum pump plug with the vacuum pump socket (18).
We recommend using only the VP3 easy or VP4 vacuum pumps from Ivoclar Vivadent, since these pumps are especially coordinated with the furnace. If other pumps are used, please observe and do not exceed the maximum power consumption.
1 2 3
21
46
17
16
15
19
18
12
13
16
4.4 Removing the furnace head
Before the hood (36) is removed, the furnace has to be switched off and the power cord (16) disconnected from the power socket (17).
1. Loosen and remove the knurled screw (37) of
the hood (36)
2. Remove the hood (36)
3. Disconnect the thermocouple plug (26)
4. Disconnect the heater plug (28)
5. Press the leaf spring (32) with a finger, lift off
the furnace head at the same time and remove it
Make sure the furnace head has
completely cooled down before it is removed (fire hazard).
4.5 Initial start-up
1. Connect the power cord (16) with the wall
socket.
2. Put the On/Off switch (11) at the rear of the
furnace on position “I”.
Stand-by mode
The stand-by mode is indicated after the self-test. The furnace is set to the last used program.
The furnace will now automatically conduct a self­test. The performance of all furnace components is automatically checked. The display shows the following indications during the self-test:
3
1
4
2
1 Status bar 2 Firing hours 3 SW version 4 Current supply voltage
92
90
93
90 Program number 91 Current temperature 92 Status of furnace 93 Program name 94 Material name
91
94
If any component is defective, the corresponding error number (ER xxx) will be indicated in the display. If all components work properly, the display shows the stand-by mode.
17
5. Operation and configuration
5.1 Introduction to the operation
The Programat CS is equipped with a graphical display with back­lighting. By means of the enter keys and the command keys (B), the furnace may be programmed and controlled.
78
81
7980 77
B
82
83 84 85 86
7176
72
87
88
75
73
74
5.2 Explanation of key functions
– Settings key (78)
After pressing the ‚Settings‘ key, the settings of the furnace can
be displayed and/or changed one after the other.
– Information key (81)
After pressing the ‚Information‘ key, the information about the
furnace can be displayed one after the other.
– Cursor keys (79, 80)
By pressing the cursor keys in the stand-by mode, the program
can be changed. The cursor keys can be used to browse through the settings and/
or information. In the list of parameters, the current cursor posi-
tion is indicated by an illuminated (non-blinking) frame around the
numerical value.
– – / + keys (76, 77)
Changing the settings or entry of a numerical value are carried
out using the –/+ keys. Each individual entry by means of the ‚–‘
or ‚+‘ key is immediately accepted, provided the corresponding
value range is observed. Once the limit of the value range is
reached, the value is no longer adjusted.
– ESC key (71)
This key is used to close an error indication. Moreover, any screen
can be left by pressing this key.
– ENTER key (72)
This key is used to select settings or confirm entries.
– START key (73)
Pressing this key starts the selected program. Starting a program is
only possible with the furnace head open.
– Start LED (74)
Illuminated if a program has been started. The LED is blinking
while a program is paused.
– STOP key (75)
Pressing this key once (program paused) Pressing this key twice (program will be interrupted and vacuum
flooded). With the STOP key the movement of furnace head and
the beeper will be interrupted, too.
– Open furnace head key (87)
The furnace head is opened (not possible during a program in
progress).
– Close furnace head key (88)
The furnace head is closed (not possible during a program in
progress).
– Program 1 key (82)
Used to select Program 1 (P1) (not possible during a program in
progress).
– Program 2 key (83)
Used to select Program 2 (P2) (not possible during a program in
progress).
– Program 3 key (84)
Used to select Program 3 (P3) (not possible during a program in
progress).
– Program 4 key (85)
Used to select Program 4 (P4) (not possible during a program in
progress).
– Next program key (86)
Used to select the next program (P5, P6, …) (not possible during a
program in progress).
5.3 Basic meaning of the display information
– Stand-by mode
Furnace and/or program status
Main area
In the main area, the most important information (e.g. the currently selected program) is shown.
– Firing curve display
Furnace and/or program status
Main area
Currently selected program
Status area
Recommendation area
Status area
Current temperature of the furnace
The most likely action to follow is indicated (keystroke).
Current temperature of the furnace
Remaining time
Status bar
18
5.4 Program structure
The furnace offers three types of programs:
a. Standard programs for Ivoclar Vivadent materials b. Free programs c. Test programs
a) Standard programs for Ivoclar Vivadent
materials (see chapter 10.1)
– IPS e.max CAD – IPS Empress CAD
b) Free programs
All free programs are available as equivalent
and thus fully-fledged programs. All the parameters can be individually set for each program.
When the furnace is delivered ex
works, the standard programs already contain the recommended material parameter settings.
However, the parameters can be changed and overwritten at any time, if required, if the programs are to be used for other purposes. Therefore, the 50 programs are also available as free programs.
The programs are designed in such a way that they can be either used as conventional, one-stage programs or as two-stage programs, if required. The mode can be changed via the symbol (one- or two-stage program) by using the + or – key.
c) Test programs
Various test programs are available. Please refer to chapter 5.5 Settings / configuration and information.
5.5 Adjustable parameters and possible value ranges
Symbol Parameter Value range Value range
P Program number P 1–20
B Stand-by temperature 100–700 °C 212–1292 °F
S Closing time (min : sec) 00:18–30:00
t(*) Temperature increase rate 30–140 °C/min 54–252 °F/min
T Holding temperature 100–1200 °C 212–2192 °F
H Holding time (min : sec) 00.01–60:00
V1 Vacuum on 0 or 1–1200 °C 0 or 34–2192 °F
V2 Vacuum off 0 or 1–1200 °C 0 or 34–2192 °F
t(*) Temperature increase rate
t2 Second stage 30–140 °C/min 54–252 °F/min
T Holding temperature
Second stage 100–1200 °C 212–2192 °F
H Holding time
Second stage (min : sec) 00.01–60:00
V1 (V1 2) Vacuum on
Second stage 0 or 1–1200 °C 0 or 34–2192 °F
V2 (V2 2) Vacuum off
Second stage 0 or 1–1200 °C 0 or 34–2192 °F
L Long-term cooling 0 or 50–1200 °C 0 or 122–2192 °F
tL Cooling temperature rate 0 or 1–50 0 or 32–90
(*) 100 V Version: 140°C/min (252°F/min)
Automatic plausibility check
The furnace is equipped with an automatic plausibility check function. The parameters (e.g. T 960 but L 1000) are checked upon each program start. In case of contradictory parameter combinations, the program stops automatically and the respective error number is indicated.
Examples of firings
– Typical glaze firing
– Typical crystallization firing
19
5.6 Settings / test programs
By pressing the „Settings“ key (78), the Settings will be displayed (indication of the last selected Settings).
Settings
Renaming
Display Short description
Enables the renaming of the currently selected program. *
Enables the renaming of the materials.
The cursor keys (79, 80) are used to toggle between the possible settings. This screen can be exited with the ESC key (71) or a Program key (82, 83, …).
5.6.1 Settings / Configuration
Settings
Contrast
Display Short description
The contrast can be set by means of the + or – keys
Temperature mode
The + and – keys can be used to switch from °C to °F
Language selection
Enables language selection
User calibration value
This program is suitable to conduct the temperature calibration by means of the ATK 2. The furnace head opens automatically if the Enter key is pressed. Now insert the ATK 2 sample in the intended hole (see
7.6 Temperature calibration) and start the program by means of the START key.
Volume
Beeper tune
The desired volume can be set by means of the + or – keys
The tune can be set by means of the + or – keys
Time
Date
General write protection
Vacuum test program
Heating muffle test program
Key test
Cleaning program
Dehumidification program
The time can be entered by using the – / + keys
The date can be selected by using the – / + keys
Enables activation or deactivation of the general write protection by means of the ‚-/+‘ keys once the user code has been entered.
Allows to check the vacuum quality of the system
Allows to check the heating muffle. The result is shown in graphical form after the end of the program
Allows to check the keypad
The program is used to clean the heating muffle and the insulation materials by a heat process.
Permits the dehumidification of the furnace
Programming
Enables the pro­gramming of the parameters of the currently selected program. *
* Some programs are protected with a code. If there will be necessary changes, you will be informed about the corresponding code.
20
Settings
“Ivoclar Vivadent optimized temperature control function“
Selection of factory settings
Important information
The user code (6725) is required for some settings.
Display
Short description
Only after entry of the STD code. Enables the deactiva­tion of the “Ivoclar Vivadent optimized temperature control function“
With this setting, all values and para­meters can be reset to the factory settings. Attention: All individual pro­grams which have been created and saved will be deleted with this function.
5.5.2 Information
By pressing the ‚Information‘ key (81), you can access the informa­tion display (the latest information selected is being displayed). You can browse through the various information using the cursor keys (79, 80). You can exit this display by hitting ESC (71) or one of the program keys (82, 83, …).
Settings
Serial number
Software version
Furnace head firing hours
Operating hours furnace
Display Short description
Serial number of the furnace
Operating hours vacuum pump
Latest start of calibration program
Calibration value
Supply voltage
Error list
Calibration value 660°C and 963°C
Shows the current supply voltage
Enables the display of the latest error messages.
21
5.7 Symbols in the display 5.8 Explanation of beeper tunes
Symbol name Meaning Symbol
“One-stage Indicates that a conventional, program“ one-stage program is used
“Two-stage Indicates that a specific, program“ two-stage program is used. The bold line indicates the values for the first stage
“Two-stage Indicates that a specific, program“ two-stage program is used. The bold line indicates the values for the second stage
Furnace head Is shown in the recommendation open area and indicates the most likely action to follow.
Furnace head Is shown in the recommendation close area and indicates the most likely action to follow.
Press START Is shown in the recommendation area and indicates the most likely action to follow.
Beeper description
Beeper lasting for approx. 2 seconds with unchangeable “Self-test signal” to indicate the completion of the self-test.
Beeper lasting for approx. 5 seconds with the beeper signal set by the user.
Beeper with unchangeable “error tune”.
A short beeper signal will sound every time a key is pressed (approx. 0.5 seconds ON) basically at the volume set by the user. If the volume is set to OFF, then the signal sounds at a medium volume.
* The beeper can be interrupted by means of the STOP key.
Explanation
Self-test has been completed
The firing process has been completed and the furnace head is open *.
Error messages are supported by the error tune *
Keypad test active
Press STOP Is shown in the recommendation area and indicates a possible action.
Press ENTER Is shown in the recommendation area and indicates a possible action.
Press ESC Is shown in the recommendation area and indicates a possible action.
Using Is shown in the recommendation cursor keys area and indicates a possible action.
Using – / + Is shown in the recommendation keys area and indicates a possible action.
General Indicates in the parameter list write protection that the general write protection has been activated by means of the user code.
Individual Indicates in the parameter list that write protection the individual write protection activated
Individual Indicates in the parameter list write protection that this program is not not activated write-protected
has been activated for this program
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6. Practical Use
The operating procedure for the Programat CS will be explained with the help of two examples: one standard and one individual program.
6.1 Switching on/off
Put ON/OFF switch (11) on position “I”. The furnace conducts an automatic self-test, which will be indicated in the beginning. Subsequently, a status bar shows that the self-test is being conducted. Make sure that the furnace is not manipulated during this time.
6.1.1 Stand-by mode
After successful completion of the self-test, the Stand-by mode is shown in the display.
While the furnace heats up to the stand-by temperature the status is shown in „Preparing“. As soon as the stand-by temperature has been reached, the status indication changes to „Ready“. Furthermore, the ‚open furnace head‘ symbol is shown in the recommendation area, thus indicating the most likely action to follow.
After the furnace head has been opened and the object placed, the program may be started by pressing the START key. For that purpose, the START symbol is indicated in the recommendation area. The program can only be started if the furnace head is open.
6.1.2 Description of the firing curve display
If the program is started with the START key, the firing curve display is shown.
a)
b)
d)
e)
The following information is always displayed: a) Status of program b) Remaining time c) Current temperature d) Program number e) Program name f) Status bar
c)
f)
6.2 Firing using a standard program
Step 1:
Select with the program keys the desired program (1 to 50) according to the firing table.
Step 2:
Open the furnace head with the “Open furnace head” key (87) and place the object on the firing tray in the furnace.
Step 3:
Press the START key (73). The program can only be started with the furnace head open. The process is indicated in the firing curve display.
6.3 Firing using an individual program
Step 1:
Select a free program.
Step 2:
Select the parameter list via the setting ‚Programming‘ (7/20) and change the program parameters using the ‚–/+‘ keys. After that, change back to the Stand-by screen by pressing ESC or the Program key.
Step 3:
Now, open the furnace head using the ‚Open furnace head‘ key (87) and position the firing tray with the object in the furnace. Press the START key (73) and the program is started. The program can only be started if the furnace head is open. The sequence can be observed on the firing curve screen.
6.4 Further possibilities and special features of the furnace
6.4.1 General write protection
If all programs are write-protected, a closed, black lock appears. The setting ‚Renaming‘ cannot be selected if the general write protection is activated. As an indication, a closed lock is shown next to the keyboard symbol.
6.4.2 Stopping the running program
Press the STOP key once to pause a running program. The green LED in the START key blinks. Furthermore, the status indicated is ‘Pause’. Press the STOP key twice to completely stop the program or press START to continue.
6.4.3 Individual program write protection
For the standard programs, the individual program write protection is activated as part of the factory settings. In this way, accidental change of the parameters is prevented. The individual program write protection (symbol) can be changed for each program individually via the setting ‚Programming‘ (7/20) using the ‚+/.‘ keys.
6.4.4 Renaming
The keyboard can be selected via the setting ‚Renaming‘ (8/20, 9/20), provided that the currently selected program is not write­protected. The desired letters can be selected using the cursor keys (circulating). The letter is selected with the ENTER key. Individual letters can be deleted using the ‚delete‘ key (arrow symbol). The changes are saved using the ‚save‘ key (disk symbol) or the ESC key. With this action, the keyboard display is also exited.
This key enables the shift to lower case letters, numbers/
symbols and back to upper case letters.
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6.5 Programming
One-stage program *
The parameter list can be selected via the setting ‚Programming‘ (7/19). In this list, all the program parameters are shown. The desired parameter can be selected using the cursor keys. The value can be changed using the ‚-/+‘ keys. This screen can be exited with the ESC or the Program keys.
If the cursor is on the symbol ‚one-stage‘, pressing the ‚-/+‘ keys allows to switch from a one-stage program to a two­stage program.
Two-stage program
If a two-stage program is used, the parameters are displayed for the first and the second stage in a separate screen. Switching between the two screens is carried out using the symbol ‚Change program stage indication‘.
stage 1 is shown stage 2 is shown
Symbol ‚Change program stage indication‘
If the cursor is on the symbol ‚Change program stage indication‘, pressing the ‚ENTER‘ key results in a change of the program stage indication.
If the cursor is on the symbol ‚one-stage/two-stage‘, pressing the ‚-/+‘ keys allows to switch from a two-stage program to a one-stage program.
* The programs are protected with a code. If there will be necessary changes, you will be informed about the corresponding code.
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7. Maintenance, Cleaning, and Diagnosis
This chapter describes the user maintenance and cleaning procedures for the Programat CS. All the other tasks must be performed by qualified service personnel at a certified Ivoclar Vivadent Service Center.
7.1 Monitoring and maintenance
The time for these maintenance procedures depends on the frequency of use and the working habits of the users. For that reason, the recommended times are only approximations.
What Part When
Check all plug-in connections for correct fit Var. external connections weekly
Check if the furnace head opens smoothly and without excessive noise. Opening mechanism monthly
Check if the thermocouple is straight and in the right place. Thermocouple (4) weekly
Check the insulation for cracks and damages. If the insulation is worn down it has to be replaced by a certified Ivoclar Vivadent Service Center. Fine hair­line cracks on the surface of the insulation are harmless and do not influence the function of the furnace in a negative fashion.
Check if the sealing rims of the furnace head and the furnace base are clean and undamaged.
Check the keypad for visible damage. If the keypad is damaged, it has to be replaced by a certified Ivoclar Vivadent Service Center.
Check temperature. Use the temperature checking set to check and adjust the temperature in the furnace.
Check the quartz glass cylinder to make sure the quartz glass is not defective.
This furnace has been developed for typical use in dental
laboratories. If the product is used in a production enterprise, for industrial applications, and for continuous use, premature ageing of the expendable parts has to be expected.
The expendable parts are as follows: – Heating muffle – Insulation material
Expendable parts are not covered by the warranty. Please also observe the shorter service and maintenance intervals.
Insulation (3) monthly
Sealing rims of the furnace head (2) and the furnace base (1)
Keypad (10) weekly
Firing chamber twice a year
Firing chamber daily
weekly
If the furnace head is replaced, the furnace must be calibrated.
7.2 Cleaning
The furnace may only be cleaned when it is cool, since
there is a burn hazard. Do not use any cleaning solutions.
The following parts have to be cleaned from time to time:
Item: Frequency: Cleaning material:
Housing (9) and furnace head (25)
Keypad (10) weekly soft, dry cloth
Cooling tray (34) daily cleaning brush *
Insulation (3) daily cleaning brush *
Sealing rim of the furnace head (2) and sealing surface (1)
if required soft, dry cloth
daily cleaning brush and a
soft cloth *
*Never clean with compressed air!
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7.3 Test programs
Press the the key ‘Settings’ and select the desired test program by using the Cursor-keys.
Vacuum pump test program:
With this program, the vacuum performance of the furnace vacuum system can be automatically tested. For that purpose, the achieved (minimum) pressure in mbar is measured and indicated. If the pressure value is below 80 mbar, the vacuum performance of the system is adequate.
Heating muffle test program
With this heater test, the quality of the heating muffle can be auto­matically tested (duration approximately 7 minutes). The heating muffle test should only be conducted with the firing chamber empty, since any additional item in the firing chamber (e.g. firing tray) influences the result. Please run the heating muffle test program immediately after switching on the furnace and before starting the actual firing procedures. If the furnace is too hot, an incorrect heating muffle quality will be indicated. If the quality of the heating elements drops below 50%, changing the heating element is strongly recommended.
Keypad test program
With every keystroke a short beep sounds. The keypad test is ended by pressing the ESC key.
Cleaning program
The heating muffle is ‚cleaned‘ using the cleaning program (duration approximately 17 minutes).
7.6 Temperature calibration
1. Select the calibration program.
2. Remove the firing plate from
the furnace using the furnace tongues and place it on the cooling tray.
3. Carefully grip the upper part
of the ATK 2 using the furnace tongs (Caution: Fracture risk of the ceramic) and insert it into the holes designated for this purpose until it snaps into place. The orientation of the calibration sample (left or right) is not important.
4. If necessary, use the furnace
tongs to apply slight pressure to the center of the calibration base until the calibration sample clicks into place. Observe the corresponding markings.
5. Start the calibration program
7.4 Stand-by
We recommend keeping the furnace head closed, especially if the temperature drops below 150 °C (302 °F).
7.5 Dehumidification program
The condensation of water in the insulation of the firing chamber and the vacuum pump will result in a lower vacuum and thus impaired firing results. For that reason, the furnace head should be kept closed when the furnace is switched off, in order to prevent the absorption of humidity. Start the dehumidification program if required (humidity in the insulation).
6. At the end of the program,
open the furnace head and carefully remove the ATK 2 using the furnace tongs and place it on the cooling tray to allow it to cool.
7. Replace the firing plate using the furnace tongs.
8. Close the furnace head and select a firing program.
9. The ATK 2 can only be used once. Use a new calibration set for
the next calibration procedure.
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8. What if …
This chapter will help you to recognize malfunctions and take appropriate measures or, if possible and acceptable, to perform some simple repairs.
8.1 Error messages
The furnace continuously checks all functions during operation.
If an error is detected, the respective error message is displayed.
In case of an error, the heater switches off for safety reasons.
The following error messages may be displayed:
Index
Category No. nuation possible
1 Entry T < B 2 Enter a logical value for T
2 Entry L > T 8 Enter a logical value for long-term cooling L
3 Entry V2x <= V1x 9 Enter a logical value for the vacuum-on temperature Vx1 or the vacuum-off temperature Vx2
4 Entry V2x > Tx + 1°C 10 Change either the vacuum values or the holding time T
5 Entry
6 System Current temperature after 13 Excess temperature! Program aborted, furnace head opens to allow the furnace to cool down. Start > Tx + 50 °C *, **
8 Entry T2 < T1 16 Enter a lower value for T1 or a higher value for T2.
9 System Power failure > 10 s during 17 A firing program in progress was interrupted for more than 10 s. The program cannot be continued!
10 Entry T1 > V12 18 Enter a lower value for T1 or a higher value for V12
11 Entry vV set, but V2 is 19 Pre-vacuum activated! V2 must be higher than B. missing or invalid
12 System Error in the heating system 20 no Check the heater fuse. If the fuse is O.K., contact your local Ivoclar Vivadent Service Center. **
13 System Heating muffle very old 23 The heating muffle is very old. It is recommended to replace it. After the error message has been acknowledged, a firing program may still be started.
14 System Heating muffle defective 24 The condition of the muffle is so poor that is has to be replaced immediately.
16 Entry T is > B + 200 °C at the 26 Firing chamber too hot to start a firing program. start of a firing program
17 System Furnace head cannot 27 The furnace head cannot be moved to the final position. It might be blocked by an external mechanical be initialized
18 System The furnace head does not 28 The furnace head does not open/close correctly. The furnace head was manually moved or is obstructed. reach the target position ** The furnace head must only be moved using the keys intended for this purpose!
21 System is not reached within 1 min. pump fuse.
33 Entry HV > H (H2) 110 Enter a lower value for HV or a higher value for H (H2)
35 Entry „Share of the holding time 120 Activate the vacuum during the holding time Tx or deactivate HV. with vacuum“ is activated, but Vx2 does not correspond to Tx or Tx+1
38 System Brief power failure during a 702 A firing program in progress was interrupted by a brief power failure. The program is continued! firing program in progress
45 System Vacuum drop 801 An unacceptable vacuum drop has occurred.
46 System The vacuum does not 802 No vacuum increase could be measured. Check the following points: Is the firing chamber tight (no increase (self-test) contamination on the sealing surfaces)? Is the vacuum hose connected? Is the vacuum pump connected? Is the fuse F1 o.k.?
75 System ATK2 calibration: 1302 Error during calibration. Sample may not be correctly inserted. Try again with a new sample and make sure Pre-heating to 963 °C ** the sample makes ampl contact.
79 Note Calibration reminder 1310 Some time has passed since the last calibration procedure. Calibrate the furnace soon.
80 Note Dehumidification reminder 1312 Some time has passed since the last dehumidification procedure. Dehumidificat the furnace soon.
Error ERR Conti- Error Message Text
Incorrect values for V1x, V2x
a firing program in progress
Necessary vacuum (xxxmbar)
11 Enter a logical value for V1x, V2x
**, ***
source! If this is not the case, please contact your local Ivoclar Vivadent Service Center!
33 The vacuum cannot be established. Check the seal of the firing chamber, vacuum hose, vacuum pump,
Behaviour of the furnace in case of error
* Furnace head opens when this error occurs. ** A program in progress is stopped. *** The error cannot be acknowledged; the programs cannot be started.
27
8.2 Other error messages
Please contact the Ivoclar Vivadent After Sales Service, if one of the following error messages being displayed:
25, 29
32
43, 44, 45, 46, 47, 48
54, 56
103, 107
700, 701, 703, 704, 705, 706, 707
800
1010, 1011, 1012, 1013, 1014, 1015, 1016
1024, 1025, 1026, 1028
1202, 1203, 1204, 1205, 1206, 1207
1300, 1301, 1303, 1304, 1305
1400, 1401, 1402
1500
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8.3 Technical malfunctions
These malfunctions may occur without an error message being displayed. * If there are any questions, please contact the Ivoclar Vivadent After Sales Service.
Description Double-check
Vacuum is not released or only very slowly
Indication on display incomplete Activate the display test program *
Writing in the display is very hard to read Is the contrast properly set? Adjust contrast
Display not illuminated
Buzzer does not sound Is the buzzer switched off (Tune 0)? Select tune 1–5
Furnace head does not open
Vacuum pump does not start working
Final vacuum is not reached
Incorrect or illogical temperature indication
Hairline cracks in the heating muffle
Cracks in the insulation
Cracks in the quartz glass / heating element
Is the vacuum released within approximately 30 seconds?
Is the furnace properly connected according to the Operating Instructions and switched on?
Was the furnace head moved manually? Open the furnace head only by using the
Has the vacuum already been released? Is the program still running? Wait until the pro-
Is the vacuum pump fuse defective? Check fuse and replace if necessary.
Was the maximum power consumption exceeded? Use only the vacuum pump recommended by
Is the vacuum pump plug correctly connected? Correctly connect the vacuum pump to the furnace
Is the vacuum hose OK? Check vacuum hose and hose connection.
Is the pump output OK? Start the vacuum test program.
Humidity/condensation in the vacuum hose? Start dehumidification program.
Is the thermocouple bent or fractured? *
Is the thermocouple correctly connected? Correctly connect thermocouple.
Is the thermocouple plug defective? *
Are the cracks very small and insignificant (hairline cracks)?
Are the cracks large or have parts of the heating muffle broken off?
Are the cracks very small and insignificant (hairline cracks)?
Are the cracks large or have parts of the insulation broken off?
Are there cracks in the quartz glass or is the quartz glass sheathing the heating wire broken?
Action
Wait until the vacuum is released, remove object. Switch the furnace on and off again *
Correctly connect the furnace and switch it on.
corresponding keys. Switch the furnace on and off again
gram is complete. Switch furnace off and on again *
Ivoclar Vivadent.
base.
Small cracks in the muffle are normal and do not negatively influence the function of the furnace.
*
Small cracks in the insulation do not negatively influence the furnace.
*
Switch off the furnace *
8.4 Repair
Repairs may only be carried out by a certified Ivoclar
Vivadent Service Center. Please refer to the addresses on the last page of these Operating Instructions.
If repairs during the warranty period are not carried out by a certified Ivoclar Vivadent Service Center, the warranty will expire immediately. Please also refer to the corresponding warranty regulations.
29
9. Product Specifications
9.1 Delivery form
– Programat CS – Power cord – Vacuum hose – Cooling Tray “S” – Programat Firing tongs – Programat Firing Tray Kit – Automatic Temperature Calibration Set ATK2 (Test Set) – USB data cable – PrograBase 2 Software – Service passport equipment – Operating Instructions
Recommended accessories
– Programat Accessories Set – Automatic Temperature Checking Set 2 (ATK 2) – Vacuum Pump VP3 easy
9.2 Technical data
Power supply 100 V / 50–60 Hz
110–120 V / 50–60 Hz 200–240 V / 50–60 Hz
Overvoltage category II Contamination level 2
Tolerated voltage fluctuations +/- 10%
Max. power consumption 11 A at 100 V
9.3 Acceptable operating conditions
Acceptable ambient temperature range:
+5 °C to +40 °C (+41 °F to +104 °F)
Acceptable humidity range:
80 % maximum relative humidity for temperatures up to 31 °C (87.8 ° F) gradually decreasing to 50 % relative humidity at 40 °C (104 °F); condensation excluded.
Acceptable ambient pressure:
The furnace is tested for use at altitudes of up to 2000 m above sea level.
9.4 Acceptable transportation and storage conditions
Acceptable temperature range -20 to +65 °C (-4 °F to +149 °F) Acceptable humidity range Max. 80 % relative humidity Acceptable ambient pressure 500 mbar to 1060 mbar
Use only original packaging of the Programat CS together with the respective foam material for shipping purposes.
12 A at 110–120 V
8.5 A at 200–240 V
Acceptable data for vacuum pump of other manufacturers Max. output: 250 W / max. leakage current 0.75 mA
Final vacuum: < 50 mbar Use only tested pumps
Electrical fuses: 100 V / 110–120 V: 250 V / T 15 A (heating circuit) 250 V / T 5 A (vacuum pump)
200–240 V: 250 V / T 8 A ( heating circuit) 250 V / T 3.15 A ( vacuum pump)
Dimensions of electrical fuses 110–120 V: Diameter 6.3 x 32 mm 200–240 V: Diameter 5 x 20 mm
Dimensions of the closed furnace Depth: 430 mm / width: 305 mm / 410 mm (with Cooling tray) Height: 320 mm
Usable size of the firing chamber Diameter 80 mm Height 48 mm
Max. firing temperature 1200 °C (2192 °F)
Weight Furnace base: 12.0 kg Furnace head: 4.5 kg
Safety information
The CS complies with the following guidelines: – IEC 1010-1/EN 61010, Part 1 – UL and cUL standards
Radio protection / electromagnetic compatibility EMC tested
30
10.1 Program table
The program tables (°C / °F) are enclosed in the Operating Instructions. Should this not be the case, please contact the Ivoclar Vivadent Service Center.
Important Information You also will find the program tables in the Internet: www.ivoclarvivadent.com/downloadcenter
You can download the program tables as PDF files from this side. Please note, that the version of the program tables should correspond to the Software version which is used on your furnace.
10.2 Program structure
Program Description
1 Crystallization/glaze program for IPS e.max CAD
2 Corrective firing for IPS e.max CAD
3 Speed Crystallization/glaze program for IPS e.max CAD
4 Stain and glaze program for IPS Empress CAD
5 Fusion/Crystallization program for the IPS e.max CAD-
on technique
6 Characterization/glaze program for the IPS e.max CAD-
on technique
7 Crystallization program for IPS e.max CAD Impulse
8 to 20 Individual Programs
10. Appendix
Please observe the notes in the Instructions for Use of the corresponding material.
31
Ivoclar Vivadent – worldwide
Ivoclar Vivadent AG
Bendererstrasse 2 FL-9494 Schaan Liechtenstein Tel. +423 235 35 35 Fax +423 235 33 60 www.ivoclarvivadent.com
Ivoclar Vivadent Pty. Ltd.
1 – 5 Overseas Drive P.O. Box 367 Noble Park, Vic. 3174 Australia Tel. +61 3 979 595 99 Fax +61 3 979 596 45 www.ivoclarvivadent.com.au
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Version: 3 Date information prepared: 03/2011 Valid as of Software V2.0
This apparatus has been developed solely for use in dentistry. Start-up and operation should be carried out strictly according to the Operating Instructions. Liability cannot be accepted for damages resulting from misuse or failure to observe the Instructions. The user is solely responsible for testing the apparatus for its suitability for any purpose not explicitly stated in the Instructions. Descriptions and data constitute no warranty of attributes.
Printed in Austria © Ivoclar Vivadent AG, Schaan/Liechtenstein 604261/0311/e
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