Invacare Arrow, Ranger X, Torque SP User Manual

Service Manual

STORM SERIES

WHEELCHAIRS

(RWD/MWD/FWD)

Arrow

Torque SP

Ranger X



DEALER: KEEP THIS MANUAL. THE PROCEDURES IN THIS MANUAL MUST BE PERFORMED BY AN AUTHORIZED DEALER ONLY

A R N

I N G

WARNING

THE PROCEDURES IN THIS MANUAL SHOULD ONLY BE PERFORMED BY

QUALIFIED TECHNICIAN.

DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL AND THE OWNERS MANUAL SUPPLIED WITH THE WHEELCHAIR. IF YOU ARE UNABLE TO

UNDERSTAND THE WARNINGS, CAUTIONS, AND INSTRUCTIONS,

CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO

SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE INJURY OR

DAMAGE MAY RESULT.

SPECIAL NOTES

S P E C

A L

N O T E S

WARNING/CAUTION notices as used in this manual apply to hazards or unsafe practices which could result in personal injury or property damage.

NOTICE

THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.

WHEELCHAIR USER As a manufacturer of wheelchairs, Invacare endeavors to supply a wide variety of

Action wheelchairs to meet many needs of the end user. However, final selection of the type of wheelchair to be used by an individual rests solely with the user and his/her healthcare professional capable of making such a selection.

WHEELCHAIR TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPS Invacare recommends that wheelchair users NOT be transported in vehicles of any

kind while in wheelchairs. As of this date, the Department of Transportation has not approved any tie-down systems for transportation of a user while in a wheelchair, in a moving vehicle of any type.

It is Invacare’s position that users of wheelchairs should be transferred into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry. Invacare cannot and does not recommend any wheelchair transportation systems.

AS REGARDS RESTRAINTS - SEAT POSITIONING STRAPS - IT IS THE OBLIGATION OF THE DME DEALER, THERAPISTS AND OTHER HEALTHCARE PROFESSIONALS TO DETERMINE IF A SEATING POSITIONING STRAP IS REQUIRED TO ENSURE THE SAFE OPERATION OF THIS EQUIPMENT BY THE USER. SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM A WHEELCHAIR.

SAVE THESE INSTRUCTIONS

TABLE OF CONTENTS

NOTE: The information in this owner's manual applies to the STORM ARROW, ** STORM TORQUE, STORM X, JUNIOR MODELS and the RECLINER Wheelchairs except where specified.

NOTE: Procedures 1- 14 apply to rear wheel drive, mid wheel drive and front wheel drive wheelchairs EXCEPT where specified.

SPECIAL NOTES ...................................................................................................................................................... 2

SPECIFICATIONS ..................................................................................................................................................... 6

PROCEDURE 1 - GENERAL GUIDELINES .................................................................................................................... 8

REPAIR OR SERVICE INFORMATION .................................................................................................................. 8

OPERATING INFORMATION ................................................................................................................................8

WARNING/CAUTION LABEL LOCATION ............................................................................................................. 9

PROCEDURE 2 - TROUBLESHOOTING ..................................................................................................................... 11

FIELD LOAD TEST ........................................................................................................................................... 11

USING HYDROMETER TO CHECK BATTERY CELLS (LEAD ACID) ....................................................................... 11

MOTOR TESTING ............................................................................................................................................ 12

MOTOR BRUSH INSPECTION ........................................................................................................................... 13

ELECTRO-MECHANICAL PARKING BRAKE TESTING ......................................................................................... 13

PROCEDURE 3 - HARDWARE TORQUE SPECIFICATIONS ......................................................................................... 14

STANDARD SEAT FRAME ................................................................................................................................14

CAPTAINS VAN SEAT ...................................................................................................................................... 15

ADJUSTABLE SEAT FRAME ............................................................................................................................. 15

REAR WHEEL DRIVE BASE FRAME HARDWARE TORQUE SPECIFICATIONS ..................................................... 16

MID-WHEEL DRIVE BASE FRAME HARDWARE TORQUE SPECIFICATIONS ........................................................ 17

FRONT WHEEL DRIVE BASE FRAME HARDWARE TORQUE SPECIFICATIONS ............................................... 18

PROCEDURE 4 - ARMS ........................................................................................................................................... 19

REPLACING ARMREST PADS - CAPTAINS VAN SEAT ........................................................................................ 19

REPLACING CAPTAINS VAN SEAT ARMREST PLATE ......................................................................................... 19

PROCEDURE 5 - UPHOLSTERY/POSITIONING STRAP .............................................................................................. 20

REPLACING SEAT POSITIONING STRAP - CAPTAINS VAN SEATS ....................................................................... 20

REPLACING BACK UPHOLSTERY .................................................................................................................... 20

PROCEDURE 6 - SEAT FRAME ................................................................................................................................22

PREPARATIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME AND

CAPTAINS VAN SEAT ...................................................................................................................................... 22

REPLACING EXACT SAME SIZE STANDARD SEAT FRAME ................................................................................ 23

REMOVING/INSTALLING STANDARD SEAT FRAME SUB-ASSEMBLY .................................................................. 23

CHANGING SEAT DEPTH ................................................................................................................................. 24

CHANGING SEAT WIDTH (STANDARD AND ADJUSTABLE SEAT FRAME) ............................................................. 26

INSTALLING/REMOVING ADJUSTABLE SEAT FRAME SUBASSEMBLY AND/OR COMPONENT REPLACEMENT ..... 27

INSTALLING/REMOVING CAPTAINS VAN SEAT ASSEMBLY ............................................................................. 29

REPLACING CAPTAINS VAN SEAT AND/OR CAPTAINS VAN SEAT FRAME ...................................................... 29

CONVERTING FROM STANDARD SEAT FRAME TO ADJUSTABLE SEAT FRAME OR VICE VERSA ................... 30

CONVERTING FROM ADJUSTABLE SEAT FRAME TO CAPTAINS VAN SEAT OR VICE VERSA .......................... 30

CONVERTING FROM STANDARD SEAT FRAME TO CAPTAINS VAN SEAT OR VICE VERSA ............................. 31

REMOVING/INSTALLING SEAT PAN ................................................................................................................. 31

MOUNTING PLATE - SEAT ANGLE ADJUSTMENT AND INSTALLATION ORIENTATION ........................................ 32

PROCEDURE 7 - BASE FRAME ................................................................................................................................33

REPLACING SEAT MOUNTING PLATES ............................................................................................................. 33

REPLACING SEAT SUPPORT BRACKETS ......................................................................................................... 33

REPLACING SEAT SUPPORT BRACKET T-NUTS ............................................................................................... 34

REPLACING BATTERY CHARGER BRACKET AND T-NUT .................................................................................... 35

REMOVING/INSTALLING SEAT STOP SCREWS ................................................................................................. 36

PROCEDURE 8 - BACK FRAME ................................................................................................................................37

REPLACING CJ BACK BRACKETS .................................................................................................................... 37

CHANGING BACK HEIGHT ............................................................................................................................... 38

BACK ANGLE ADJUSTMENT ............................................................................................................................ 40

T A B L E

C O N

T E

** The Storm Torque model wheelchair is available in rear wheel drive ONLY.

TABLE OF CONTENTS

TABLE OF CONTENTS (Continued)

PROCEDURE 9 - BATTERIES ................................................................................................................................. 41

T A B L E

N T E N T S

INSTALLING/REMOVING BATTERIES INTO/FROM BATTERY BOX(ES) ............................................................... 41

CONNECTING BATTERY CABLES ................................................................................................................... 42

WHEN TO CHARGE BATTERIES ..................................................................................................................... 46

CHARGING BATTERIES .................................................................................................................................. 46

REPLACING BATTERIES ................................................................................................................................. 48

INSTALLING/REMOVING GROUP 24 BATTERY BOXES .................................................................................... 48

INSTALLING/REMOVING GROUP 22 BATTERY BOX ......................................................................................... 49

PROCEDURE 10 - WIRING HARNESS ...................................................................................................................... 50

REMOVING/INSTALLING THE WIRING HARNESS .............................................................................................. 50

ADJUSTING LIMIT SWITCH .............................................................................................................................. 52

PROCEDURE 11 - RETENTION STRAP/RETAINER ................................................................................................. 53

REPLACING BATTERY BOX RETAINER/RETAINER CLIP - GROUP 24 BATTERY BASE FRAMES ........................... 53

PROCEDURE 12 - WHEELS/MOTORS ................................................................................................................... 54

REPLACING PNEUMATIC TIRES/TUBES - DRIVE WHEELS/CASTERS ................................................................. 55

REMOVING/INSTALLING DRIVE WHEELS ........................................................................................................... 55

REMOVING/INSTALLING DRIVE WHEEL HUB ..................................................................................................... 56

INSTALLING WHEEL LOCK BRACKET ONTO WHEEL CHAIR ............................................................................... 56

REMOVING/INSTALLING CASTERS .................................................................................................................... 57

REPLACING FORKS .......................................................................................................................................... 57

REMOVING/INSTALLING THE MOTOR (CONVENTIONAL MOTOR WITH GEARBOX) .............................................. 57

REMOVING/INSTALLING THE MOTOR (GEARLESS BRUSHLESS MOTOR) .......................................................... 59

PROCEDURE 13 - ELECTRONICS ......................................................................................................................... 61

REPOSITIONING MKIV JOYSTICK - VAN SEAT MODELS ..................................................................................... 61

REMOVING/INSTALLING MKIV CONTROLLER ..................................................................................................... 61

PROCEDURE 14 - RECLINER ................................................................................................................................63

POSITIONING LIMIT SWITCH............................................................................................................................... 63

ADJUSTING LIMIT SWITCH ................................................................................................................................. 63

REPLACING RECLINER CABLE ASSEMBLIES .................................................................................................... 64

REPLACING/ADJUSTING GAS CYLINDERS......................................................................................................... 65

CHANGING BACK HEIGHT ................................................................................................................................. 66

CHANGING SEAT DEPTH ................................................................................................................................... 67

CHANGING SEAT WIDTH ................................................................................................................................... 67

EQUIPMENT OPTION INSTALLING/REPLACING ADJUSTABLE 16 TO 19-INCH DEEP RECLINER SEAT FRAME ONTO

ARROW OR X BASE FRAME .......................................................................................................................... 68

PROCEDURE 15 - MWD WHEELCHAIRS ............................................................................................................... 69

REMOVING/INSTALLING GROUP 24 BATTERY BOX SUB-FRAME ........................................................................ 69

REMOVING/INSTALLING GROUP 22 BATTERY BOX TRAY ................................................................................... 69

EQUIPMENT OPTION CONVERTING GROUP 22 BATTERY BOX TRAY TO GROUP 24 BATTERY BOX SUB FRAME ..... 70

SHOCK REPLACEMENT .................................................................................................................................... 71

SHOCK SPRING REPLACEMENT ....................................................................................................................... 73

REPLACING STABILIZER FORK ASSEMBLY ....................................................................................................... 74

REPLACING STABILIZER WHEELS ..................................................................................................................... 74

REPLACING STABILIZER CYLINDER SPRING ...................................................................................................... 75

ADJUSTING WEIGHT DISTRIBUTION ................................................................................................................... 75

ADJUSTING STABILIZERS .................................................................................................................................. 76

REMOVING/INSTALLING GEARBOX .................................................................................................................... 77

REPLACING SUSPENSION ARM ........................................................................................................................ 77

TABLE OF CONTENTS

TABLE OF CONTENTS (Continued)

PROCEDURE 16 - RWD WHEELCHAIRS ............................................................................................................... 79

REMOVING/INSTALLING GROUP 24 BATTERY BOX SUB-FRAME ........................................................................ 79

REMOVING/INSTALLING GROUP 22 BATTERY BOX TRAY ................................................................................... 79

EQUIPMENT OPTION CONVERTING GROUP 22 BATTERY BOX TRAY TO GROUP 24 BATTERY BOX SUB FRAME . ... 80

SHOCK REPLACEMENT .................................................................................................................................... 81

SHOCK SPRING REPLACEMENT ....................................................................................................................... 83

RUBBER ELEMENT REPLACEMENT - TORQUE AND X BASE FRAMES .............................................................. 84

EQUIPMENT OPTION CONVERTING TORQUE AND X RUBBER ELEMENTS TO SHOCKS .................................... 84

REMOVING/INSTALLING GEARBOX .................................................................................................................... 85

ADJUSTING WEIGHT DISTRIBUTION ................................................................................................................... 85

REPOSITIONING MOTOR/GEARBOX .................................................................................................................. 86

REPOSITIONING THE GEARLESS/BRUSHLESS MOTOR .................................................................................... 87

REPLACING SUSPENSION ARM FOR WHEELCHAIRS WITH MOTOR/GEARBOX ASSEMBLY .............................. 88

REPLACING THE SUSPENSION ARM FOR WHEELCHAIRS WITH GEARLESS/BRUSHLESS MOTOR ................... 89

ANTI-TIPPER WHEEL REPLACEMENT................................................................................................................ 89

REMOVING INSTALLING THE ANTI-TIP ASSEMBLY ............................................................................................. 90

PROCEDURE 17 - FWD WHEELCHAIRS ...................................................................................................................... 91

REMOVING/INSTALLING REAR SHROUD .................................................................................................................. 91

REMOVING/INSTALLING FRONT SHROUD ................................................................................................................ 91

REMOVING/INSTALLING SIDE SHROUD ASSEMBLY ................................................................................................ 91

REMOVING/INSTALLING COUNTERWEIGHT ............................................................................................................. 92

REPLACING GROUP 24 BATTERY BOX SUB-FRAME ............................................................................................... 93

REMOVING/INSTALLING SHOCKS ............................................................................................................................. 94

SHOCK SPRING REPLACEMENT .............................................................................................................................. 95

TIE ROD REPLACEMENT .......................................................................................................................................... 95

REMOVING/INSTALLING GEARBOX .......................................................................................................................... 96

SENSOR CABLE ASSEMBLY REPLACEMENT ......................................................................................................... 97

REPLACING SUSPENSION ARM ............................................................................................................................... 98

REMOVING/INSTALLING WIRING HARNESS ............................................................................................................. 99

ADJUSTING WEIGHT DISTRIBUTION ....................................................................................................................... 101

INSTALLING 90

FOOTBOARD ADJUSTMENTS - DEPTH/HEIGHT/ANGLE ......................................................................................... 102

FOOTREST ANGLE ADJUSTMENTS ........................................................................................................................ 103

LIMITED WARRANTY ................................................................................................................................................. 107

FOOTBOARD ..... ....... ..... .. ..... .. ....................................................................................................... 101

T A B

C O N

E N

T S

SPECIFICATIONS

PHYSICAL

S P E C

DIMENSIONS

Seat Width Range:

250 lbs Rating

300 lbs. Rating *16 to 22-in. 16 and 18-in.

400 lbs. Rating *19 to 24-in. *16 to 24-in.

Seat Depth Range: *16 to 22-in. 16 and 18-in. *16 to 18-in. *16 to 22-in. *12 to 15-in. w/CJ Back

vARROW ** TORQUE **TORQUE SP X JUNIOR

MWD/RWD

MWD/RWD FWD

C A

Back Height Range: *16 to 24-in. 16, 18, 20,22-in. *16 to 22-in. *16 to 24-in. *12 to 18-in.

Seat-to-Floor

(approximate) MWD/RWD FWD Storm Base X Base Standard: 17-1/2-in. 18-1/4-in. 17-1/2-in. 17-1/2-in. 17-1/2-in. 17-1/2-in. 17-1/2-in.

Optional: 19-3/4-in. 20-1/2-in. 19-3/4-in. 19-3/4-in. 19-3/4-in. 19-3/4-in. 19-3/4-in.

N S

Overall Width of Base: 24-5/8-in. 25-1/4-in. 24-5/8-in. 24-5/8-in. 24-5/8-in. (w/o joystick)

Overall Height MWD/RWD FWD Storm Base X Base Standard: 34-1/4-in. 35-1/2-in 34-1/4-in. 34-1/4-in. 34-1/4-in. 34-1/4-in. 34-1/4-in. Minimum: 34-1/4-in. 35-1/2-in N/A N/A 34-1/4-in. 32-1/4-in. 32-1/4-in. Maximum: 44-1/4-in. 45-1/2-in N/A N/A 44-1/4-in. 40-1/2-in. 40-1/2-in. Recliner - (Std.) Low Seat Frame: 51-1/2-in. 52-3/4-in. N/A N/A 51-1/2-in. N/A Med. Seat Frame: 53-3/4-in. 55-in. N/A N/A 53-1/4-in. N/A High Seat Frame: 55-1/2 in. 58-1/2-in. N/A N/A 55-1/2-in. N/A

Overall Length (without front riggings) MWD/RWD FWD Standard: 32-1/4-in. 35-1/4-in 32-1/4-in. 32-1/4-in. 32-1/4-in. 32-1/4-in. Long Frame: 35-1/4-in. N/A N/A N/A 35-1/4-in. 35-1/4-in.

Weight Standard Motor MWD/RWD FWD Storm Base X Base W/O Batteries: 146 lbs. 199 lbs. 149 lbs. 149 lbs. 149 lbs. 146 lbs. 149 lbs. W/Batteries: Standard 248 lbs. 310 lbs. 224 lbs. 224 lbs. 224 lbs. 246 lbs. 224 lbs. Optional N/A N/A 249 lbs. N/A 249 lbs. N/A 249 lbs. Shipping (approx.): 176 lbs. 229 lbs. 176 lbs. 176 lbs. 176 lbs. 176 lbs. 176 lbs. Gearless/Brushless Motor W/O Batteries: 166 lbs. N/A 169 lbs. N/A 169 lbs. 166 lbs. 169 lbs. W/ Batteries: Standard 243 lbs. N/A 243 lbs. N/A 243 lbs. 266 lbs. 243 lbs. Optional 268 lbs. N/A 268 lbs. N/A 268 lbs. N/A 268 lbs. Shipping (approx.): 196 lbs. N/A 196 lbs. N/A 196 lbs. 196 lbs. 196 lbs.

Drive Axle: *◆Adjustable (MWD/RWD only) *◆Adjustable *◆Adjustable *◆Adjustable *Adjustable

Drive Wheels/Tires: (Foam Filled or Pneumatic) Standard: 14 X 3-in. 14 X 3-in. 14 X 3-in. 14 X 3-in. 14 X 3-in. 14 X 3-in. Optional: 14 X 4-in. 14 X 4-in. 14 X 4-in. 14 X 4-in. 14 X 4-in. 14 X 4-in.

21-in. 21-3/4-in. N/A N/A 21-in.

SPECIFICATIONS

✪ 16 to 20-in. *12 to 16-in.

● 16 to 20-in *16 to 22-in.

Expandable to - *16 to 17-in.

* in 1-inch increments

** Storm Torque/Torque SP model wheelchairs are available in rear wheel drive ONLY. Gearless Brushless Motor Option is

available on Storm Torque ONLY.

✪ With MKIV RII Controller. ● With MKIV Rx or A Controller. u Non-Recliners ONLY.

v Arrow specifications refer to RWD, MWD and FWD wheelchairs except where specified.

SPECIFICATIONS (Continued)

SPECIFICATIONS

PHYSICAL DIMENSIONS vARROW ** TORQUE **TORQUE SP X JUNIOR

Casters w/Precision Sealed Bearings

Semi-Pneumatic

Standard: 8 X 1-3/4-in. 8 X 1-3/4-in. 8 X 1-3/4-in. 8 X 1-3/4-in. 8 X 1-3/4-in. Option: 6 X 2-in. 6 X 2-in. 6 X 2-in. 6 X 2-in. 6 X 2-in.

Pneumatic or Foam Filled

Standard: 8 X 2-in. 8 X 2-in. 8 X 2-in. 8 X 2-in. 8 X 2-in. Option: 9 X 2-3/4-in. 9 X 2-3/4-in. 9 X 2-3/4-in. Pneumatic or Foam Filled 400 lbs. Rating

Standard: 9 X 2-3/4-in. Option: 8 X 2-in.

300 lbs. Rating

(RWD,MWD only)

vARROW, ** TORQUE, **TORQUE SP, X and JUNIOR

Anti-Tippers (3-inch wheels): Standard (N/A on FWD) Caster Forks: Standard, Shock Fork (Optional) Footrest: Telescoping Front Rigging Supports, Swing-Away (Standard),

Heavy Duty (Optional), 4-inch Longer Pivot Slide Tube (Optional)

Armrests: Flip Back, Fixed or Adjustable Height (Desk and Full Length) Seat Angle Adjustment: Adjustable (0o to 10o) Back Angle Adjustment: Adjustable (80o to 100o in 5o increments) Seat Cushion: Cushion (Optional) Chair Upholstery Options: Naugahyde and Nylon Battery/Size (Not Supplied): BASE FRAMES uSTD BATTERIES uOPT BATTERIES Two (2) Required Arrow w/ Standard motor Group 24 N/A (uGel Batteries) - w/ **Gearless/Brushless motor Group 22 Group 24

Torque w/ Standard Motor Group 22 Group 24

- w/ Gearless/Brushless motor Group 22 Group 24 **Torque SP w/ Standard Motor Group 22 N/A Ranger X w/Standard Motor Group 22 Group 24

- w/ Gearless/Brushless motor Group 22 Group 24

S P E

I C A

I O N S

PERFORMANCE ARROW **TORQUE **TORQUESP X JUNIOR

Speed 0 to 5-3/4 (300 lbs. rating) RWD,MWD 0 to 6-1/2 0 to 4-1/4 0 to 6-1/2 Arrow Base X Base (M.P.H.): 0 to 4-1/4 (400 lbs. rating) RWD,MWD 0 to 6-1/2 0 to 6-1/2

*0 to 7-1/4 (300 lbs. rating)RWD,MWD *0 to 7-1/4 *0 to 7-1/4 *0 to 7-1/4 *0 to 7-1/4 0 to 4 (400 lbs. rating) FWD

***Range(miles): up to 19 - RWD,MWD up to 16 (Std) Up to 16 up to 16 (Std) up to 19 up to 23 (Std) (uGel Batteries) *up to 29 (Std) - RWD,MWD up to 19 (Opt) up to 19 (Opt) *up to 29 (Std) up to 19 (Opt)

*up to 29 (Opt) - RWD,MWD *up to 29 (Std) *up to 29 (Std) *up to 35 (Opt) *up to 29 (Std) up to 16 - FWD *up to 35 (Std) *up to 35 (Opt) up to 35 (Opt)

Weight 300 lbs. (Standard Unit); 400 lbs. (FWD) 300 lbs. ✪ 250 lbs. 300 lbs. 250 lbs. 250lbs. Limitation: *300 lbs. (Standard Unit)RWD,MWD *300 lbs. ● 300 lbs.

400 lbs. (Heavy Duty Unit) RWD,MWD *300 lbs.

NOTE: Information below is unique to the Recliner. Refer to Arrow, X , Torque, and Torque SP for complete specifications.

RECLINER

* With gearless/brushless motor option. ** Storm Torque/Torque SP wheelchairs are available in rear wheel drive ONLY. Gearless Brushless Motor Option is available on Storm Torque ONLY. ***Range will vary with battery conditions, surface, terrain and operators weight.

✪ With MKIV RII Controller.

Widths Depths Back Heights Weight Limits (LBS.) Back Angle Range

14 to 24-in. 16 to 22-in. 18-1/2 to 26-in. Arrow Base -300 Std./400 Optional 90o to 170

✪ Torque SP Base - 250 X, Torque,● Torque SP Base - 300

Arrow, X, Torque Base W/ Gearless/ Brushless Motor - 300 lbs.

● With MKIV Rx or A Controller.

v Arrow specifications refer to RWD, MWD and FWD wheel- chairs except where specified.

Arrow FWD has a 400 lb. rating.

This Procedure Includes the Following:

Repair or Service Information

Operating Information

E N E R A L

I D E L

I N E S

REPAIR OR SERVICE INFORMATION Set-up of the Electronic Control Unit is to be performed ONLY by individuals certified by Invacare. The final tuning adjustments of the controller may affect other activities of the wheelchair. Damage to the equipment could occur under these circumstances. If non-certified individuals perform any work on these units, the warranty is void.

OPERATING INFORMATION

Performance adjustments should only be made by professionals of the healthcare field or persons fully conversant with this process and the driver's capabilities. Incorrect settings could cause injury to the driver, bystanders, damage to the chair and to surrounding property.

After the wheelchair has been set-up, check to make sure that the wheelchair performs to the specifications entered during the set-up procedure. If the wheelchair does NOT perform to specifications, turn the wheelchair OFF immediately and reenter set-up specifications. Repeat this procedure until the wheelchair performs to specifications.

GENERAL GUIDELINESPROCEDURE 1

GENERAL WARNINGS

DO NOT use parts, accessories, or adapters other than those authorized by Invacare.

TIRE PRESSURE DO NOT use your wheelchair unless it has the proper tire pressure (P.S.I.). DO NOT overinflate the tires. Failure to follow these suggestions may cause the tire to explode and cause bodily harm. The recommended tire pressure is listed on the side wall of the tire.

ELECTRICAL Grounding Instructions:

DO NOT, under any circumstances, cut or remove the round grounding prong from any plug used with or for Invacare products. Some devices are equipped with three-prong (grounding) plugs for protection against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have the two-prong receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code. If you must use an extension cord, use ONLY a three-wire extension cord having the same or higher electrical rating as the device being connected. In addition, Invacare has placed RED/ORANGE WARNING TAGS on some equipment. DO NOT remove these tags. Carefully read battery/battery charger information prior to installing, servicing or operating your wheelchair.

BATTERIES The warranty and performance specifications contained in this manual are based on the use of deep cycle gel cell or sealed lead acid batteries. Invacare strongly recommends their use as the power source for this unit.

Battery connecting cables are NOT interchangeable. Battery connecting cables with single fuse setup MUST only be used on wheelchairs with conventional motor/gearbox assembly. Otherwise, damage may result. Refer to INSTALLING/REMOVING BATTERIES INTO/FROM BATTERY BOX(ES) in PROCEDURE 9 of this manual.

GENERAL GUIDELINES PROCEDURE 1

WARNING/CAUTION LABEL LOCATION - RWD MODELS

NOTE: These caution labels are only found on battery boxes used with the gearless/brushless motor

GROUP 24 BATTERIES

GROUP 22 BATTERIES

ONE (1) CONNECTOR BATTERY

BOX WIRING HARNESS

NOTE: This wiring harness is found on wheelchair models built BEFORE 11/15/99.

SUSPENSION ARM

USED

WITH CONVENTIONAL

MOTOR/GEARBOX

ASSEMBLY

SUSPENSION ARM USED

WITH GEARLESS/BRUSHLESS

MOTOR

E R A

G U

E S

NOTE: This caution label is only found on wiring harnesses used with the conventional motor/gearbox application.

NOTE: This wiring harness is found on wheelchair models built AFTER 11/15/99.

NOTE: For models with the gearless/brushless motor, read the manufacturers CAUTION LABEL located on side of the motor. (Drive wheel must be removed to view caution label.)

NOTE: WARNING LABEL also found on side frame near the rear of the chair.

MUST

1070497

GENERAL GUIDELINESPROCEDURE 1

WARNING/CAUTION LABEL LOCATION

E N E R A L

I D E L

I N E S

NOTE: CAUTION LABEL also found on side frame near the front of the chair.

Suspension Arm

MWD MODELS

NOTE: Stablilizer springs are found on models built BEFORE 7/11/99 ONLY.

(located on inside of

drive wheel)

BATTERY BOX WIRING HARNESS

FWD MODELS

TROUBLESHOOTING PROCEDURE 2

This Procedure Includes the Following:

Field Load Test

Using Hydrometer To Check Battery Cells (Lead Acid)

Motor Testing

Motor Brush Inspection

Electro-Mechanical Parking Brake Testing

FIELD LOAD TEST (FIGURE 1)

NOTE: The following test can also be performed through the controller of the wheelchair along with a remote programmer. Refer to the individual CONTROLLER MANUAL supplied with each wheelchair.

Old batteries lose their ability to store and release power, due to increased internal resistance. This means that as you try to take power from the battery, some of that power is used up in the process of passing through the battery, resulting in less voltage at the posts. The more power drawn, the lower the voltage available. When this lost voltage drops the output 1.0 volts under load (2.0 for a pair), replace the batteries.

4. Place the voltmeter leads into the charger plug on the wheelchair. Most digital voltmeters are not affected by polarity, however, analog meters (meters with swinging needles) can be and should be used carefully. A good meter reading should be 25.5 to 26 VDC.

5. Have two (2) individuals (one [1] on each arm) apply as much downward pressure as possible on the arms of the wheelchair.

6. Turn the wheelchair ON and push the joystick forward, trying to drive the wheelchair through the stationary object. This puts a heavy load on the batteries as they try to push through the stationary object. Read the meter while the motors are straining to determine the voltage under load.

NOTE: If the voltage drops to less than 23.5 volts from a pair of fully charged batteries while under load, they should be replaced regardless of the unloaded voltages.

Battery Charger

Connector

(-)

(+)

T R O U B

E S H O O

I N G

Testing under load is the only way to spot this problem. While special battery load testing equipment is available, it is costly and difficult to transport.

Use a digital voltmeter to check battery charge level at the charger connector. It is located on the base of the wheelchair frame.

NOTE: READ the instructions CAREFULLY before using the digital voltmeter.

NOTE: Invacare recommends that ONLY qualified service personnel perform this test.

1. Ensure that power is OFF.

2. Make sure battery is fully charged. An extremely discharged battery will exhibit the same symptoms as a bad one.

3. Remove the footrests from the wheelchair and perform one (1) of the following: A. RWD MODELS - place the CASTERS of the

wheelchair against a wall, workbench or other stationary object.

B. MWD MODELS - place the STABILIZER

wheels of the wheelchair against a wall, workbench or other stationary object.

Digital Voltmeter

FIGURE 1 - FIELD LOAD TEST

USING HYDROMETER TO CHECK BATTERY CELLS (LEAD ACID) (FIGURE 2)

NOTE: Perform this procedure when a digital voltmeter is not available.

WARNING

NEVER smoke or strike a match near the batteries. If the caps of the battery cells are removed, NEVER look directly into them when charging the battery.

The use of rubber gloves and chemical goggles or face shields is recommended when working with batteries.

C. FWD MODELS -place the DRIVE wheels of

the wheelchair against a wall, workbench or other stationary object.

PROCEDURE 2

TROUBLESHOOTING

WARNING

T R

U B L E S

H O O

N G

low any liquid to come in contact with your eyes or skin. It is a form of acid and can cause serious burns, and in some cases, blindness. If you do get battery acid on you, flush the exposed areas with cool water IMMEDIATELY. If the acid comes into contact with eyes or causes serious burns, get medical help IMMEDIATELY.

The battery acid can damage your wheelchair, clothing, and household items. Therefore, take readings cautiously and only in designated areas.

ONLY use distilled water when topping off the battery cells.

Most batteries are not sold with instructions. However, warnings are frequently noted on the cell caps. Read them carefully.

1. Remove the battery box(es). Refer to REMOVING BATTERY BOXES - GROUP 24 BATTERY BASE FRAMES or INSTALLING/REMOVING BATTERY BOX - GROUP 22 BATTERY BASE FRAMES in PROCEDURE 9 of this manual.

2. Remove the battery caps from the battery.

3. Squeeze the air from the hydrometer.

4. Place the hydrometer into a battery cell.

When reading a hydrometer, DO NOT al-

INSTALLING/

Number of Floating

Balls Will Vary

TROUBLESHOOTING

According to Charge

FIGURE 2 - USING HYDROMETER TO CHECK

BATTERY CELLS (LEAD ACID)

9. Flush hydrometer in cold running water by allowing the water to rise into hydrometer as far as possible. Do this several times to guard against burn damage.

10. Replace the battery caps.

11. Reinstall battery boxes. Refer to

INSTALLING/REMOVING BATTERY BOXES - GROUP 24 BATTERY BASE FRAMES or INSTALLING/REMOVING BATTERY BOX - GROUP 22 BATTERY BASE FRAMES in PROCEDURE 9 of this manual.

MOTOR TESTING (FIGURE 3)

NOTE: This procedure should only be performed on wheelchairs with the conventional motor/gearbox assembly. For gearless/brushless motors, there are no serviceable parts. Return motor to manufacturer for testing.

NOTE: DO NOT fill hydrometer more than 3/4 full.

5. Draw up sufficient acid to cover float balls.

6. Tap lightly to remove air bubbles.

7. Number of floating balls indicates charge.

Number of Floating Balls

0 Discharged 1 25% Charged 2 50% Charged 3 75% Charged 4 100% Charged

* 5 Overcharged

* Check charging system.

8. Flush the liquid back into the same cell after reading the float. Repeat this step until all cells have been properly read. A shorted or dead cell can be detected when it is the only cell that does not charge.

1. On the 4-pin motor connector, locate the two (2) contacts in the red and black housings.

2. Set the digital multimeter to measure ohms (Ω).

3. Measure the resistance between the two (2) motor contacts.

NOTE: A normal reading is between 1 and 5 ohms

(Ω). A reading of 0 ohms (Ω) or in excess of 15 ohms (Ω) indicates a problem. High readings are generally

caused by bad connections and/or damaged brushes. Contact authorized dealer or Invacare.

TROUBLESHOOTING PROCEDURE 2

Cap

Motor

4 Pin Motor Connector

FIGURE 4 - MOTOR BRUSH INSPECTION

ELECTRO-MECHANICAL PARKING

Ohmmeter

Motor Connector

Ohmmeter

BRAKE TESTING (FIGURE 5)

NOTE: This procedure should only be performed on wheelchairs with conventional motor/gearbox assembly.

T R O U B

E S H O O

I N G

FIGURE 3 - MOTOR TESTING

MOTOR BRUSH INSPECTION (FIGURE 4)

NOTE: This procedure should only be performed on wheelchairs with conventional motor/gearbox assembly.

There are two (2) contact brushes on ACTION STORM motors located under the brush caps on the motor housing. If these caps are hard to remove they are either overtightened or the motor has become very hot. Let motors cool. If caps still cannot be removed, it is recommended that the motor be sent to Invacare Technical Services for inspection/repair.

NOTE: It is very important to note which way the brush comes out of the motor. The brush MUST be placed into the motor exactly the same way to ensure good contact with the commutator.

1. Once the motor brush caps have been removed, pull the brushes out of the motor. The end of the brushes should be smooth and shiny and the spring should not be damaged or discolored. If one or both of the brushes are damaged, only the damaged or worn brushes need be replaced. It is very important that any time a brush is replaced, it must be burned in. This is accomplished by running the motor for one hour in each direction with a half hour break in-between. This should also be done with little or no load on the motor, i.e., put the wheelchair up on blocks so the drive (large) wheels do not contact the ground and run the wheelchair. A motor with only one brush replaced will only carry a small percentage of its rated load capacity until the NEW brush is burned in.

1. On the four-pin motor connector, locate the side by side connectors in the black housings.

2. Set the digital multimeter to read ohms (Ω).

3. Measure the resistance between the two (2) brake con-

tacts. A normal reading is 100 ohms (Ω). A reading of 0 ohms (Ω) or a very high reading; i.e., MEG ohms or O.L.

(out of limit) indicates a shorted brake or an open connection respectively. If either condition exists, send the motor to Invacare Technical Service for inspection/repair.

CAUTION

A shorted electro-mechanical brake will damage the brake output section in the controller. DO NOT connect a shorted electromechanical brake to a good controller module. A shorted brake MUST be replaced.

NOTE: A bad motor can damage the controller module but a bad controller will NOT damage a motor.

Cap

4 Pin Motor Connector

Motor

Ohmmeter

FIGURE 5 - ELECTRO-MECHANICAL

PARKING BRAKE TESTING

PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS

HARDWARE TORQUE SPECIFICATIONS

T O R Q U E

S P E C

I C A T

I O N S

*Loctite® and

Torque to

75 in/lbs

STANDARD SEAT FRAME

*Torque to

60 in/lbs

*Loctite and

Torque to

75 in/lbs

**Torque

156 in/lbs

Torque to 156 in/lbs

**Torque to

156 in/lbs

**Torque to

156 in/lbs

**Torque to

156 in/lbs

NOTE: * These torque specifications also apply to the adjustable seat frame assembly. ** These torque specifications also apply to the captains van seat and adjustable seat frame assemblies.

HARDWARE TORQUE SPECIFICATIONS

*CAPTAINS VAN SEAT

PROCEDURE 3HARDWARE TORQUE SPECIFICATIONS

*ADJUSTABLE SEAT FRAME

T O R Q U

Loctite and Torque to

75 in/lbs

Torque to

156-in/lbs

Torque to

75-in/lbs

Torque to

156-in/lbs

Torque to

156-in/lbs

S P

I C A T

I O N S

Torque to 156 in/lbs

Torque to

156-in/lbs

Torque to 156 in/lbs

* NOTE: For additional torque specifications, refer to the torque specifications drawing for the standard seat frame assembly.

PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS

REAR WHEEL DRIVE BASE FRAME HARDWARE

T O R Q U E

S P E C

I C A T

I O N S

REAR OF

WHEELCHAIR

Loctite and torque to

TORQUE SPECIFICATIONS

Torque to 160 in/lbs

160 in/lbs

Torque to

1020 in/lbs

Loctite and

Torque to

75 in/lbs

Torque to 160 in/lbs

Tighten until snug

Loctite and

torque to 75 in/lbs

8 - inch Wheels -

Torque to 120 in/lbs

Torque to 160 in/lbs

Torque to

160 in/lbs

Wheel Halves -

Torque to 75 in/lbs

9 - inch Wheels -

Torque to 160 in/lbs

CONVENTIONAL MOTOR/GEARBOX

GEARLESS/BRUSHLESS MOTOR

NOTE: All torque specifications called out for the conventional motor/gearbox assembly are applicable to the gearless/brushless motor except for the following:

Torque to 13 ft/lbs.

FRONT OF

WHEELCHAIR

Pneumatic with Flat-Free

Wheel Halves - Torque to

160 in/lbs

Pneumatic Wheel Halves -

8 - inch - Torque to 18 in/lbs

9 - inch - Torque to 160 in/lbs

Torque to 75 in/lbs.

Torque to 13 ft/lbs.

Torque to 25 in/lbs.

Torque to 13 ft/lbs.

MID-WHEEL DRIVE BASE FRAME HARDWARE

TORQUE SPECIFICATIONS

Loctite and torque to

FRONT OF

WHEELCHAIR

Torque to 40 in/lbs

Tighten

until snug

Loctite and

torque to

75 in/lbs

160 in/lbs

PROCEDURE 3HARDWARE TORQUE SPECIFICATIONS

Torque to

1020 in/lbs

T O R Q U E

S P E C

I C A T

I O N S

Torque to

160 in/lbs

Torque to

160 in/lbs

Loctite and

Torque to

75 in/lbs

Wheel Halves -

Torque to 75 in/lbs

Torque to 160 in/lbs

8 - inch Wheels -

Torque to 120 in/lbs

9 - inch Wheels -

Torque to 160 in/lbs

REAR OF

WHEELCHAIR

Pneumatic with Flat-Free

Wheel Halves - Torque to 160

in/lbs

Pneumatic Wheel Halves -

8 - inch - Torque to 18 in/lbs 9 -

inch - Torque to 160 in/lbs

PROCEDURE 3 HARDWARE TORQUE SPECIFICATIONS

FRONT-WHEEL DRIVE BASE FRAME HARDWARE

T O R Q U

WHEELCHAIR

S P

C A T

O N S

Torque to

156 in/lbs

REAR OF

Torque to

1020 in/lbs

TORQUE SPECIFICATIONS

Torque to

156 in/lbs

Torque to

160 in/lbs

Torque to

15 in/lbs

Torque to

360 in/lbs

8 - inch Wheels -

Torque to 120 in/lbs

9 - inch Wheels -

Torque to 160 in/lbs

Pneumatic with Flat-Free

Wheel Halves - Torque to 160

in/lbs

Pneumatic Wheel Halves 8 - inch - Torque to 18 in/lbs

9 - inch - Torque to 160 in/lbs

Torque to

156 in/lbs

Torque to

160 in/lbs

Wheel Halves -

Torque to 75 in/lbs

Loctite and

Torque to

75 in/lbs

Torque to

156 in/lbs

Torque to

360 in/lbs

Torque to

156 in/lbs

FRONT OF

WHEELCHAIR

ARMS PROCEDURE 4

This Procedure Includes the Following:

Replacing Armrest Pads - Captains Van Seats

Replacing Captains Van Seat Armrest Plate

WARNING

After ANY adjustments, repair or service and BEFORE use, make sure that all attaching hardware is tightened securely - otherwise injury or damage may result.

REPLACING ARMREST PADS CAPTAINS VAN SEATS (FIGURE 1)

1. Remove the mounting screws that secures the front of the armrest pad to the armrest plate.

2. Remove the mounting screw that secures the rear of the armrest pad and armrest insert to the armrest plate.

3. Remove the existing armrest pad and position the NEW armrest pad on the armrest plate.

4. Line up the mounting holes in the armrest insert, armrest plate and NEW armrest pad.

REPLACING CAPTAINS VAN SEAT ARMREST PLATE (FIGURE 2)

1. If necessary, remove the three (3) mounting screws, spacers and locknuts that secure the joystick mounting bracket to the armrest plate.

2. Remove armrest pad. Refer to REST PADS - CAPTAINS VAN SEATS in this procedure of the manual.

3. Remove the mounting screw, washers and locknut that secure the existing armrest plate to the arm weldment.

4. Position the NEW armrest plate on the armrest weldment and secure with the mounting screw, washers, and locknut. Refer to FIGURE 2 for correct hardware orientation.

5. Reinstall van style armrest pad. Refer to ING ARMREST PADS - CAPTAINS VAN SEATS in this procedure of the manual.

6. If necessary, reinstall the three (3) mounting screws, spacers and locknuts that secure the joystick mounting bracket to the armrest plate.

7. Repeat STEPS 1-6 for the opposite armrest plate, if necessary.

REPLACING ARM-

REPLAC-

A R M S

5. Reinstall the rear mounting screw through the armrest insert, armrest plate and armrest pad and tighten securely.

6. Reinstall the front mounting screw into the armrest plate and NEW armrest pad and tighten securely.

FRONTREAR

Armrest

Insert

Mounting

Screw

FIGURE 1 - REPLACING ARMREST PADS -

CAPTAINS VAN SEATS

Armrest Plate

Armrest

Pad

Mounting

Screw

Washer

Mounting

Screw

Arm Weldment

FIGURE 2 - REPLACING CAPTAINS VAN SEAT

ARMREST PLATE

Washer

Locknut

Armrest

Plate

UPHOLSTERY/POSITIONING STRAPPROCEDURE 5

This Procedure Includes the Following:

Replacing Seat Positioning Strap - Captains Van Seats

Replacing Back Upholstery

U P H O L S T

After ANY adjustments, repair or service and BEFORE use, make sure that all attaching hardware is tightened securely - otherwise injury or damage may result.

WARNING

REPLACING SEAT POSITIONING

R Y

STRAP - CAPTAINS VAN SEATS (FIGURE 1)

1. Remove the van style seat from the van seat frame. Refer to INSTALLING/REMOVING CAPTAINS VAN

P O S

I O N

I N G

T R A P

SEAT ASSEMBLY in PROCEDURE 6 of this manual.

2. Remove the two (2) rear mounting screws, washers, and locknuts that secure the seat positioning straps to the van seat frame.

NOTE: The washer is positioned between the seat positioning strap and the mounting screw.

3. Secure the NEW seat positioning strap halves with the mounting screws, washers and locknuts to the van seat frame and torque to 75-inch pounds.

4. Reinstall the van style seat to the van seat frame. Refer to SEAT ASSEMBLY in PROCEDURE 6 of this manual.

Seat Positioning

INSTALLING/REMOVING CAPTAINS VAN

Van Seat Frame

Strap

REAR OF SEAT

FRAME

Mounting

Screw

REPLACING BACK UPHOLSTERY (FIGURE 2)

1. Remove one (1) armrest from the wheelchair. Refer to INSTALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owners manual, 1081227.

2. If applicable, remove the two (2) mounting screws and locknuts that secure the spreader bar to the back canes.

3. Remove the two (2) mounting screws and washers that secure the existing back upholstery to the back canes.

4. Cut the tie-wraps that secure the bottom of the existing back upholstery to the back canes.

NOTE: Note the back angle before disassembly for proper reinstallation.

5. On the side of the wheelchair that the armrest was removed, remove one (1) of the mounting screws, washer, spacer, and locknut that secures the back cane to the seat frame.

NOTE: To avoid losing the insert in each back cane, thread the mounting screw just removed through the cane from the inside of the wheelchair to hold the insert in place.

6. Remove the other mounting screw, washer, spacer, and locknut that secures the back cane to the seat frame.

7. Slide the back cane out of the spreader bar (If applicable) and the existing back upholstery.

8. Remove other armrest from the chair. Refer to STALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owners manual, 1081227.

9. Repeat STEPS 5-7 for the opposite side of the wheelchair.

10. Slide the other back cane out of the spreader bar (if applicable) and the existing back upholstery.

IN-

Locknuts

Washer

FIGURE 1 - REPLACING SEAT POSITIONING STRAP -

CAPTAINS VAN SEATS

FRONT OF SEAT

FRAME

11. Slide one(1) back cane into NEW back upholstery and through spreader bar (if applicable).

12. Secure back cane to the seat frame from the outside of the wheelchair with the existing two (2) mounting screws, washers, spacers, and locknuts. Use Loctite 242 and torque to 75-in/lbs.

13. Repeat STEPS 11-12 for opposite back cane.

14. Secure the top of the NEW back upholstery to the back canes with the two (2) existing mounting screws.

UPHOLSTERY/POSITIONING STRAP PROCEDURE 5

NOTE: When replacing the back upholstery, back assembly or changing back height, follow these guidelines for spreader bar height:

STANDARD MODELS

BACK HEIGHT u SPREADER BAR

HEIGHT 16-inches* 5-inches 17-inches* 5-inches

18-19-inches* 7-inches

20-24-inches 7-inches

NOTE: Spreader Bar required on ALL back heights between 20-24-inches. *Spreader bar required on back heights 16,17,18, or 19 ONLY if the width or depth of the chair exceeds 19-inches.

uHeight of Spreader Bar from Bottom of Back Canes to Top of Spreader Bar Clamp.

Locknuts

Back Cane

(STEPS 3, 12)

Mounting

Screw

(STEPS 3, 14)

Washer

(STEPS 3, 14)

Back

Upholstery

(STEPS 3, 7)

Locknut

(STEP 2)

(STEPS 5, 6)

HEAVY DUTY MODELS

NOTE: Spreader bar required on all back heights.

BACK HEIGHT u SPREADER BAR

HEIGHT 16-17-inches 5-inches 18-24-inches 7-inches

uHeight of Spreader Bar from Bottom of Back Canes to Top of Spreader Bar Clamp.

15. If applicable, reposition the spreader bar at the correct height for the corresponding back height and torque the mounting hardware to 60-in/lbs.

16. Reinstall the armrest onto the wheelchair. Refer to STALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owners manual, 1081227.

Spacers

(STEPS 5, 6)

Locknut

(STEP 2)

Spreader Bar

(STEPS 2, 7, 16)

IN-

U P H O

T E R Y

P O

I O N

I N G

S T

A P

Mounting

Screw

(STEP 2)

Insert

Washers

(STEPS 5, 6)

Mounting Screws

Torque to 75 in/lbs

(STEPS 5, 6)

Mounting Screw

Torque to 60 in/lbs

(STEP 2)

Mounting

Screws

(STEPS 5, 6)

Washers

(STEPS 5, 6)

Seat Frame

FIGURE 2 - REPLACING BACK UPHOLSTERY

PROCEDURE 6 SEAT FRAME

This Procedure includes the following:

Preparation for Removing/Installing Seat Frame (Standard Frame, Adjustable Frame,

and Captains Van Seat) ............................ Page 21

Replacing Exact Same Size Standard

Seat Frame .............................................. Page 22

Removing/Installing Standard Seat Frame

Sub-Assembly .........................................Page 22

Changing Seat Depth ...............................Page 23

Changing Seat Width (Standard and Adjustable

Seat Frame) ............................................. Page 25

Installing/Removing Adjustable Seat Frame

Sub-Assembly and/or Component

Replacement ...........................................Page 26

Installing/Removing Captains Van Seat

Assembly ................................................ Page 28

Replacing Captains Van Seat and/or Captains

Van Seat Frame ....................................... Page 28

Converting From Standard Seat Frame to

Adjustable Seat Frame or Vice Versa .......Page 29

Converting From Adjustable Seat Frame to

Captains Van Seat or Vice Versa ............... Page 29

Converting From Standard Seat Frame to

Captains Van Seat or Vice Versa ............... Page 30

Removing/Installing Seat Pan .................. Page 30

Mounting Plate - Seat Angle Adjustment and

Installation Orientation .............................Page 31

WARNING

After ANY adjustments, repair or service and BEFORE use, make sure that all attaching hardware is tightened securely otherwise injury or damage may result.

1. Remove footrest assemblies. Refer to PROCEDURE 4 in of the owners manual, 1081227.

2. Remove battery box(es). Refer to MOVING GROUP 24 BATTERY BOXES or INSTALL- ING/REMOVING GROUP 22 BATTERY BOX in PRO- CEDURE 9 of this manual.

Adjustment Lock

Lever for Joystick

(STEP 4)

Battery

Box(es)

(STEP 2)

Seat Positioning

Strap (STEP 7)

Back Upholstery

(STEP 10)

Controller, Left/Right Motor

Connectors (STEPS 8,9)

INSTALLING/RE-

Flip Back

Armrests

(STEP 6A)

Footrest Location

(STEP 1)

Joystick

(STEPS

3,5)

Seat Pan

(STEP 7)

NOTE: The procedures in this section of the manual refer to NON-RECLINER seat frames only, EXCEPT Seat Angle Adjustment. For recliner seat frames, refer to PROCEDURE 14 of this manual.

PREPARATIONS FOR REMOVING/ INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) (FIGURE 1)

NOTE: When installing/replacing components of the wheelchair, refer to the individual procedure for correct use of LOCTITE 242 and torque specifications or PROCEDURE 3 of this manual.

NOTE: To reinstall these components, reverse the following steps.

STEP 6B

Height

Adjustment

Holes

Captains

Van Seat

Base

NOTE: Illustration depicts tubular seat frame only. Preparation steps for the captains van seat apply in the same manner.

FIGURE 1 - PREPARATIONS FOR REMOVING/

INSTALLING SEAT FRAME (STANDARD FRAME,

ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT)

Socket

Screw

PROCEDURE 6SEAT FRAME

3. Cut tie wraps and disconnect joystick from controller.

4. Turn the lever on the adjustment lock to release the adjustment lock from the joystick mounting tube.

5. Remove the joystick from the wheelchair.

6. Perform one (1) of the following:

A. STANDARD OR ADJUSTABLE SEAT

FRAMES - Remove the flip-back armrests from the wheelchair. Refer to FLIP BACK ARMRESTS in PROCEDURE 4 of the owners manual, 1081227.

B. CAPTAINS VAN SEAT - Remove the mounting

screw that secures the armrest to the van seat frame. Repeat for opposite side.

7. For standard and adjustable seat frames, remove the seat pan (including seat positioning straps). Refer to REMOVING/INSTALLING SEAT PAN in this procedure of the manual.

8. Disconnect battery and left/right motor connectors from the controller. Refer to NESS in PROCEDURE 10 of this manual.

INSTALLING/REMOVING

REPLACING WIRING HAR-

4. Reinstall the components previously removed in STEP

1. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

PREPARATIONS

REMOVING/INSTALLING STANDARD SEAT FRAME SUBASSEMBLY (FIGURE 2)

NOTE: Perform steps required from starting procedure.

Removing

1. Remove the four (4) mounting screws, locknuts and spacers, if applicable, that secure the standard seat frame subassembly to the seat mounting plates.

2. Remove the existing standard seat frame.

Mounting Screws

(Torque to 156-

inch pounds)

(Torque to 156-

inch pounds)

S E A

F R A M E

9. Remove tie-wraps that secures the wiring harness to the seat frame and the charger cable from its mounting bracket. Refer to in PROCEDURE 10 of this manual.

10. For standard and adjustable seat frames, remove the back upholstery (including back canes and spreader bar, if applicable). Refer to HOLSTERY in PROCEDURE 5 of the manual.

11. Refer back to the starting procedure to complete the desired change.

REPLACING WIRING HARNESS

REPLACING BACK UP-

REPLACING EXACT SAME SIZE STANDARD SEAT FRAME

1. Perform the instructions outlined in PREPARATIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

2. Remove the existing standard seat frame subassembly and install the NEW standard frame. Refer to MOVING/INSTALLING STANDARD SEAT FRAME SUBASSEMBLY in this procedure of the manual.

3. FOR 12-15-INCH SEAT DEPTHS ONLY: Remove the CJ back brackets from the existing standard seat frame and install onto the NEW standard seat frame. Refer to ETS FROM SEAT FRAME in this procedure of the manual.

REMOVING/INSTALLING CJ BACK BRACK-

RE-

Standard

Seat

Assembly

Spacer

(16-inch Wide

Only)

Locknuts

NOTE: For 16-inch wide seat frames, there will be spacers positioned between the seat frame and the seat mounting plates.

FIGURE 2 - REMOVING/INSTALLING STANDARD

SEAT FRAME SUB-ASSEMBLY

Spacer

(16-inch

Wide Only)

Seat

Mounting

Plate

Base Frame

PROCEDURE 6 SEAT FRAME

3. Refer back to the starting procedure to complete the desired change.

Installing

1. Position NEW standard seat frame subassembly on

seat mount plates.

2. Secure NEW standard seat frame subassembly onto

F R A

seat mounting plates with the existing four (4) mounting screws, locknuts and spacers, if applicable. Torque to 156-inch pounds.

3. Refer back to the starting procedure to complete the desired change.

CHANGING SEAT DEPTH

Standard Seat Frame

NOTE: Review the chart below. This will determine the components needed to obtain the desired seat depth.

COMPONENT IDENTIFICATION TABLE

FOR STANDARD SEAT FRAME

SEAT FRAME COMPONENTS

CJ BACK SEAT

SEAT BRACKETS SEAT FRAME

DEPTH REQUIRED PAN DEPTH

12-inches

to YES 17-inch 16-inch deep 15-inches 16-inches NO 16-inch 16-inch deep 17-inches NO 17-inch 16-inch deep 18-inches NO 18-inch 18-inch deep 19-inches NO 19-inch 18-inch deep 20-inches NO 20-inch 20-inch deep 21-inches NO 21-inch 20-inch deep 22-inches NO 22-inch 22-inch deep

1. Find current seat depth in left hand column in the chart.

2. Follow that row to right under seat frame components.

3. Verify and note the components of the current seat depth.

4. Repeat STEPS 1-3 for your desired seat depth.

5. Compare existing components of the current seat depth and the required components for the desired seat depth.

6. Perform one (1) of the following:

A. If the current seat depth and the desired seat depth

is within the 12-15-inch seat depth range, this change can be accomplished by repositioning the back canes on the CJ back brackets. Refer to ING SEAT DEPTH BETWEEN 12-15-INCHES in this procedure of the manual.

CHANG-

B. If the desired change only requires a NEW seat

pan, refer to in this procedure of the manual.

C. For all other seat depth changes, perform the fol-

lowing:

PREPARATIONS FOR REMOVING/IN-

STALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

Perform one (1), two (2), or all three (3) of the procedures listed below depending on the components required for the desired seat depth determined from STEPS 1-5:

REMOVING/INSTALLING CJ BACK BRACKETS in this procedure of the manual.

REMOVING/INSTALLING STANDARD SEAT

SUBASSEMBLY in this procedure of the manual.

REMOVING/INSTALLING SEAT PAN in this

procedure of the manual.

After completing the procedure(s) listed above, perform the steps outlined in REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) to complete the desired seat depth change.

Adjustable Seat Frame (FIGURE 3)

NOTE: Review the chart below. This will determine the components needed to obtain your desired seat depth.

REMOVING/INSTALLING SEAT PAN

PREPARATIONS FOR

COMPONENT IDENTIFICATION TABLE

FOR STANDARD SEAT FRAME

SEAT FRAME COMPONENTS

CJ BACK

SEAT BRACKETS SEAT SIDE CENTER

DEPTH REQUIRED PAN FRAME FRAME

12-inches

to YES 17-inch Short Short 15-inches 16-inches NO 16-inch Short Short 17-inches NO 17-inch Short Short 18-inches NO 18-inch Medium Short 19-inches NO 19-inch Medium Short 20-inches NO 20-inch Long Long 21-inches NO 21-inch Long Long 22-inches NO 22-inch X-Long Long

NOTE: Note the four (4) different lengths of side frames short, medium, long, and X-long, as well as the two different center frames, short and long. These components are interchanged to obtain the various different seat depths.

PROCEDURE 6SEAT FRAME

1. Find current seat depth in left hand column in the chart.

2. Follow that row to right under seat frame components.

3. Verify and note the components of the current seat depth.

4. Repeat STEPS 1-3 for the desired seat depth.

5. Compare existing components of the current seat depth and the required components for the desired seat depth.

To adjust the depth of the seat on the wheelchair, use the following guidelines:

If the current seat depth is and the desired seat depth are within the 12-15-inch seat depth range, this change can be accomplished by repositioning the back canes on the CJ back brackets. Refer to TWEEN 12-15-INCHES in this procedure of the manual.

If the desired change only requires a NEW seat pan, refer to REMOVING/INSTALLING SEAT PAN in this procedure of the manual.

If the desired change requires the removal/installation of CJ back brackets, refer to BRACKETS in PROCEDURE 8 of this manual.

If the desired change requires a new side frame, and/or new center frame, perform the following steps:

CHANGING SEAT DEPTH BE-

REMOVING/INSTALLING CJ BACK

NOTE: If seat width adjustment is also desired, re-

CHANGING SEAT WIDTH in this procedure

fer to of the manual for mounting hole locations and allowable seat width/seat depth combinations.

Mounting

Screws

(Torque to 75-

inch pounds)

Coved

Washers

Side Frame

Mounting Screws

(Torque to 156-

inch pounds)

Side

Frame

Spacers

Locknuts

Center

Frame

S E A

F R A M E

A. Perform the instructions outlined in

REMOVING/INSTALLING PREPARATIONS FOR STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT in this procedure of the manual.

NOTE: Note the mounting hole position of the side frame for proper installation of the NEW side frame.

B. Remove the two (2) mounting screws, coved wash-

ers, spacers, and locknuts that secure the side frame to the center frame.

C. Remove the side frame from the center frame.

D. Repeat STEPS A and B for opposite side frame.

If the desired seat depth requires a new center frame, determined in STEPS 1-5 perform STEPS E - G, otherwise proceed to STEP H.

E. Remove the four (4) mounting screws that secure

the EXISTING center frame to support brackets.

F. Remove existing center frame from seat mount

plates.

G. Secure NEW center frame to support brackets with

the existing four (4) mounting screws and locknuts. Torque to 156-inch pounds.

H. Secure NEW side frame to the center frame at the

position noted previously. Torque to 75-inch pounds.

SEAT FRAME

Support Brackets

FIGURE 3- CHANGING SEA T DEPTH - ADJUST ABLE

SEA T FRAME

Changing Seat Depth Between 12 and 15Inches (FIGURE 4)

NOTE: There are two (2) sizes of CJ back brackets. Refer to the following chart to determine if the seat depth required is obtainable by repositioning the back canes only, or if the CJ back brackets must be replaced.

CJ BACK BRACKET (SEAT DEPTH) RANGES

12 and 13-inches OR 14 and 15-inches

If seat depth required is within seat depth range of the original CJ back brackets, only the back canes need to be repositioned. Refer to the following procedure.

If the seat depth required is NOT within the seat depth range of the original CJ back brackets, the CJ back brackets must be replaced before repositioning the back canes. Refer to BACK BRACKETS in PROCEDURE 8 of this manual.

REMOVING/INSTALLING CJ

PROCEDURE 6 SEAT FRAME

1. Remove the armrests from the wheelchair. Refer to INSTALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owners manual, 1081227.

2. Cut the tie wraps that secure the back upholstery to the

CJ back brackets.

3. Pull the bottom of the back upholstery away from the

A T

F R

rear of the seat pan.

4. Remove mounting screw, washer and coved washer from the top mounting hole of the CJ back bracket and back cane.

NOTE: Before removing the back canes from the CJ back

brackets, note the BACK ANGLE for reinstallation.

NOTE: To avoid losing the insert in each back cane, line up the holes in the insert with the holes in the back cane and start one of the screws through the cane from the inside of the wheelchair to hold the insert in place.

5. Remove the mounting screw, washer and coved washer from the bottom mounting hole of the CJ back bracket and the back cane.

6. Reposition the back cane to the desired seat depth and angle. If changing the back angle as well, refer to BACK ANGLE ADJUSTMENT in PROCEDURE 8 of this manual.

7. Secure bottom of the back upholstery to the seat pan.

8. Secure the bottom of the back upholstery to the CJ back brackets with new tie wraps.

9. Use Loctite 242 and torque the mounting screws to 75-inch pounds.

10. Repeat the STEPS 1-9 for the opposite back cane.

11. Reinstall the armrests onto the wheelchair. Refer to STALLING/REMOVING FLIP BACK ARMRESTS in PROCEDURE 4 of the owners manual, 1081227.

IN-

CHANGING SEAT WIDTH (STANDARD AND ADJUSTABLE SEAT FRAME)

Standard Seat Frame

NOTE: If changing seat width below 16-inches wide, you must convert to an adjustable seat frame. Refer to ING FROM STANDARD TO ADJUSTABLE SEAT FRAME OR VICE VERSA in this procedure of the manual. For all changes above 16-inches wide, perform the outlined steps.

1. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

2. Remove the existing standard seat frame subassembly and install the NEW standard frame. Refer to MOVING/INSTALLING STANDARD SEAT FRAME SUBASSEMBLY in this procedure of the manual.

3. FOR 12-15-INCH SEAT DEPTHS ONLY: Remove the CJ back brackets from the existing standard seat frame and install onto the NEW standard seat frame. Refer to ETS in PROCEDURE 8 of this manual.

4. Reinstall the components previously removed in STEP

1. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

REMOVING/INSTALLING CJ BACK BRACK-

CONVERT-

PREPARATIONS

RE-

PREPARATIONS

Back Cane

Coved

Washers

CJ Back

Bracket

Washers

Mounting Screws (Torque to 75-inch pounds)

FIGURE 4 - ADJUSTING SEA T DEPTH - CHANGING

SEA T DEPTH BETWEEN 12 AND 15-INCHES

Threaded

Insert

Seat

Frame

Adjustable Seat Frame (FIGURE 5)

NOTE: If changing seat width above 16-inches wide, you must convert to a standard seat frame. Refer to ING FROM STANDARD TO ADJUSTABLE SEAT FRAME OR VICE VERSA in this procedure of the manual. For all changes below 16-inches wide, perform the outlined steps.

1. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

2. Review the following chart for the allowable seat width and seat depth combinations for the adjustable seat frame.

CONVERT-

PREPARATIONS

PROCEDURE 6SEAT FRAME

ALLOWABLE SEAT WIDTH AND DEPTH

COMBINA TIONS FOR ADJUSTABLE SEA T FRAME

SEAT WIDTH

12 13 14 15 16

12 ✓✓✓✓✓

13 ✓✓✓✓✓

14 ✓✓✓✓✓

15 ✓✓✓✓✓

16 ✓✓✓✓✓ 17 N/A N/A ✓✓✓

18 N/A N/A ✓✓✓

19 N/A N/A ✓✓✓

20 N/A N/A ✓✓✓ 21 N/A N/A ✓✓✓

22 N/A N/A ✓✓✓

NOTE: The seat widths and seat depths enclosed in the outlined box will require the use of CJ back brackets and a 17-inch deep seat pan.

3. Remove the two (2) mounting screws, coved washers, spacers, and locknuts that secure the side frame to the center frame.

4. Adjust side frame to desired width determined from STEP 2. See DETAIL A for proper mounting hole position.

5. Secure side frame to center frame with existing mounting screws, coved washers, spacers, and locknuts. Torque mounting screws to 75-inch pounds.

B. For all other changes regarding seat frame changes,

refer back to the starting procedure to complete the desired change.

DETAIL “A”

12-inches 13-inches

14-inches 15-inches 16-inches

STEPS 3-6

Mounting

Screws

Side

Frame

FIGURE 5 -CHANGING SEA T WIDTH - ADJUST ABLE

Coved

Washers

Center Frame

SEA T FRAME

Side Frame

Spacers

Locknut

S E A

F R A M E

WARNING

Both side frames MUST be adjusted to the same mounting hole position to maintain proper weight balance of user and seat frame. If weight is not balanced, injury to the assistant and/or user and damage to the wheelchair may result.

6. Repeat STEPS 3-5 for opposite side frame.

7. Perform one (1) of the following:

A. For adjusting the seat width only, perform the in-

structions outlined in MOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

NOTE: When performing the steps outlined in PREPARATIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) the seat pan, seat cushion, back upholstery and spreader bar (if applicable), will need to be replaced. Spreader bars are only required on seat depths greater than 19-inches.

PREPARATIONS FOR RE-

INSTALLING/REMOVING ADJUSTABLE SEAT FRAME SUBASSEMBLY AND/OR COMPONENT REPLACEMENT (FIGURE 6)

Converting from Adjustable Seat Frame to Standard Seat Frame or Captains Van Seat

NOTE: This section must be performed in conjunction with a starting procedure.

1. Remove the four (4) mounting screws that secure the two (2) support brackets of the adjustable seat frame subassembly to the seat mounting plates.

2. To complete conversion, refer back to the starting procedure to complete the desired change.

Converting from Standard Seat Frame or Captains Van Seat To Adjustable Seat Frame

NOTE: This section must be performed in conjunction with a starting procedure.

NOTE: When converting the seat frame, you will need a seat pan, seat cushion, back upholstery and spreader bar (if applicable). Spreader bars are only required on seat depths of greater than 19-inches.

PROCEDURE 6 SEAT FRAME

1. Secure both support brackets to the seat mounting plates with four (4) mounting screws and locknuts as shown in FIGURE 6. Torque mounting screws to 156-inch pounds.

2. Secure the center frame to the support brackets with

S E A T

F R A

four (4) mounting screws, locknuts, and spacers. Torque to 156-inch pounds.

3. Insert the side frame into the center frame and secure with mounting screw, coved spacer, spacer, and locknut. Torque to 75-inch pounds. Repeat for opposite side frame.

4. To complete conversion, refer back to the starting procedure to complete the desired change.

(Torque to 156-inch pounds)

Mounting Screws

(Torque to 75-inch

Mounting Screws

pounds)

Coved Washer

Center Frame

Component Replacement

1. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

NOTE: Note the mounting hole position of the current side frame(s) for proper installation of the NEW side frame(s).

2. Remove the two (2) mounting screws, coved spacers, spacers, and locknuts that secure the side frame to the center frame.

Mounting Screws

(Torque to 156-inch pounds)

Side Frame

PREPARATIONS

Side Frame

Support Bracket

Mounting Screws

(Torque to 156-inch

pounds)

Mounting

Plate

Spacer

Locknuts

Mounting Screws

(Torque to 156-inch

pounds)

Support

Bracket

Locknuts

Base

Frame

Locknuts

FIGURE 6 - INST ALLING/REMOVING ADJUSTABLE SEAT FRAME SUBASSEMBLY AND/OR COMPONENT

REPLACEMENT

3. Perform one (1) of the following:

PROCEDURE 6SEAT FRAME

A. If center frame needs replaced, repeat STEP 2 for

opposite side frame and proceed to STEP 4.

B. If opposite side frame needs replaced, repeat STEP

2, then proceed to STEP 6. Otherwise proceed to STEP 6.

4. Remove the four (4) mounting screws and locknuts that secure the center frame to the support brackets.

5. Secure NEW center frame to support brackets with existing four (4) mounting screws and locknuts. Torque to 156-inch pounds.

WARNING

6. Install new/existing side frame(s) into new/existing center frame at the mounting position previously noted. Torque to 75-inch pounds.

7. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

PREPARATIONS

Captains Van

Seat

Seat Mounting

Mounting

Screws

(Torque to 156-

inch pounds)

Seat

Mounting

Plate

Locknuts

FIGURE 7 - REMOVING/INSTALLING CAPTAINS VAN

SEAT ASSEMBLY

Plate

Base Frame

REPLACING CAPTAINS VAN SEAT AND/OR CAPTAINS VAN SEAT FRAME (FIGURE 8)

S E A

F R A M E

INSTALLING/REMOVING CAPTAINS VAN SEAT ASSEMBLY (FIGURE 7)

NOTE: This procedure is to be performed in conjunction with a starting procedure. Proceed to the section that reflects the desired change.

Installing Captains Van Seat

1. Position the captains van seat on the seat mounting plates at the position shown in FIGURE 7.

2. Line up mounting holes in the captains van seat frame and the mounting holes in the seat mounting plates.

3. Secure the captains van seat to the seat mounting plates with four (4) mounting screws, and locknuts. Torque to 156-inch pounds.

4. Refer back to the starting procedure to complete the desired change.

Removing Captains Van Seat

1. Remove the four (4) mounting screws and locknuts that secure the captains van seat to the seat mounting plates.

2. Remove captains van seat from seat mounting plates.

3. Refer back to the starting procedure to complete the desired change.

1. Perform the instructions outlined in PREPARATIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

2. Remove the captains van seat assembly from the wheelchair. Refer to VAN SEAT ASSEMBLY in this procedure of the manual.

Captains Van Seat

Frame

Washer

Mounting Screw

(Torque to 75-inch

pounds)

FIGURE 8 - REPLACING CAPTAINS VAN SEAT AND/

OR CAPTAINS VAN SEAT FRAME

INSTALLING /REMOVING CAPTAINS

Spacer

PROCEDURE 6 SEAT FRAME

3. Remove the four (4) mounting screws, two (2) washers, and two (2) spacers that secure the captains van seat to the seat frame.

4. Replace the captains van seat or the seat frame.

5. Secure new/existing captains van seat to the new/exist-

E A T

F R A

ing captains van seat frame with existing four (4) mounting screws and spacers. Torque to 75- inch pounds.

6. Install new captains van seat assembly onto the wheelchair. Refer to SEAT ASSEMBLY in this procedure of the manual.

7. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

INSTALLING/REMOVING CAPTAINS VAN

PREPARATIONS

CONVERTING FROM STANDARD SEAT FRAME TO ADJUSTABLE SEAT FRAME OR VICE VERSA

1. Perform the instructions outlined in PREPARATIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

2. Perform one (1) of the following:

A. Remove the existing standard seat frame subas-

sembly. Refer to DARD SEAT FRAME SUBASSEMBLY in this procedure of the manual.

B. Remove the adjustable seat frame subassembly.

Refer to SEAT FRAME SUBASSEMBLY AND/OR COMPONENT REPLACEMENT in this procedure of the manual.

3. Perform one (1) of the following:

A. Install the standard frame subassembly. Refer to

INSTALLING/REMOVING STANDARD SEAT FRAME SUBASSEMBLY in this procedure of the manual.

B. Install the adjustable seat frame subassembly. Re-

fer to SEAT FRAME SUBASSEMBLY AND/OR COMPONENT REPLACEMENT in this procedure of the manual.

4. ADJUSTABLE FRAMES ONLY: Adjust side frame to desired seat width. Refer to in this procedure of the manual for mounting hole locations and allowable seat width/seat depth combinations.

5. STANDARD AND ADJUSTABLE FRAME WITH 12- 15-INCH SEAT DEPTHS ONLY: Remove the CJ back brackets from the existing standard seat frame and install onto the NEW standard seat frame. Refer to MOVING/INSTALLING CJ BACK BRACKETS in PRO- CEDURE 8 of this manual.

REMOVING/INSTALLING ADJUSTABLE

INSTALLING/REMOVING ADJUSTABLE

REMOVING/INSTALLING STAN-

CHANGING SEAT WIDTH

6. Perform the instructions outlined in FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

PREPARATIONS

CONVERTING FROM ADJUSTABLE SEAT FRAME TO CAPTAINS VAN SEAT OR VICE VERSA

1. Perform the instructions outlined in PREPARATIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

2. Perform one (1) of the following:

A. Remove the adjustable seat frame subassembly.

Refer to SEAT FRAME SUBASSEMBLY in this procedure of the manual.

B. Remove the captains van seat Assembly. Refer to

INSTALLING/REMOVING CAPTAINS VAN SEAT ASSEMBLY in this procedure of the manual.

3. Perform one (1) of the following sections:

Adjustable Frames

A. Install the adjustable seat frame subassembly. Re-

fer to SEAT FRAME SUBASSEMBLY AND/OR COMPONENT REPLACEMENT in this procedure of the manual.

B. Adjust side frames to desired seat width. Refer to

CHANGING SEAT WIDTH in this procedure of the manual for mounting hole locations and allowable seat width/seat depth combinations.

C. 12-15-INCH SEAT DEPTHS ONLY: Install the CJ

back brackets, seat positioning strap, and quick release pin from the onto the adjustable seat frame. Refer to BRACKETS in PROCEDURE 8 of this manual.

D. Perform the instructions outlined in

TIONS FOR REMOVING/INSTALLING SEAT FRAME (STANDARD FRAME, ADJUSTABLE FRAME, AND CAPTAINS VAN SEAT) in this procedure of the manual.

Captains Van Seat

A. Install the captains van seat. Refer to

REMOVING CAPTAINS VAN SEAT ASSEMBLY in this procedure of the manual.

B. Adjust the captains van seat to the desired position.

Refer to

RE-

procedure of the manual.

REMOVING/INSTALLING STANDARD

INSTALLING/REMOVING ADJUSTABLE

REMOVING/INSTALLING CJ BACK

ADJUSTING CAPTAINS VAN SEAT in this

PREPARA-

INSTALLING/

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