A Guide for Technically Qualified Assemblers of Intel® identified
Subassemblies/Products
Order Number: G20364-004
Disclaimer
Disclaimer
Information in this document is provided in connection with Intel® products. No license, express or implied, by estoppel or
otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel’s Terms and Conditions
of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any express or implied warranty, relating
to sale and/or use of Intel products including liability or warranties relating to fitness for a particular purpose, merchantability,
or infringement of any patent, copyright or other intellectual property right. Intel products are not designed, intended or
authorized for use in any medical, life saving, or life sustaining applications or for any other application in which the failure of
the Intel product could create a situation where personal injury or death may occur. Intel may make changes to
specifications and product descriptions at any time, without notice.
Intel server boards contain a number of high-density VLSI and power delivery components that need adequate airflow for
cooling. Intel’s own chassis are designed and tested to meet the intended thermal requirements of these components when
the fully integrated system is used together. It is the responsibility of the system integrator that chooses not to use Intel
developed server building blocks to consult vendor datasheets and operating parameters to determine the amount of airflow
required for their specific application and environmental conditions. Intel Corporation can not be held responsible if
components fail or the server board does not operate correctly when used outside any of their published operating or nonoperating limits.
Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the
United States and other countries.
* Other names and brands may be claimed as the property of others.
Read all caution and safety statements in this document before performing any of the instructions.
See also Intel® Server Boards and Server Chassis Safety Information on the Intel® Server
Deployment Toolkit 3.0 CD and/or at
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine
der Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel®Serverplatinen und Servergehäusen auf der Intel® Server Deployment Toolkit 3.0 CD oder unter
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document
avant de suivre toute instruction. Consultez Intel® Server Boards and Server Chassis Safety
Information sur le Intel® Server Deployment Toolkit 3.0 CD ou bien rendez-vous sur le site
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar
cualquiera de las instrucciones. Vea Intel® Server Boards and Server Chassis Safety Information en
el Intel® Server Deployment Toolkit 3.0 CD y/o en
http://www.intel.com/support/motherboards/server/sb/cs-010770.htm上的 Intel® Server Boards
and Server Chassis Safety Information(《Intel 服务器主板与服务器机箱安全信息》)。
Intel® Server Chassis P4000S Service Guide iii
Warnings
Warnings
Heed safety instructions: Before working with your server product, whether
you are using this guide or any other resource as a reference, pay close
attention to the safety instructions. You must adhere to the assembly
instructions in this guide to ensure and maintain compliance with existing
product certifications and approvals. Use only the described, regulated
components specified in this guide. Use of other products/components will
void the UL listing and other regulatory approvals of the product and will
most likely result in noncompliance with product regulations in the region(s)
in which the product is sold.
System power on/off: The power button DOES NOT turn off the system AC
power. To remove power from the system, you must unplug the AC power
cord from the wall outlet. Make sure the AC power cord is unplugged before
you open the chassis, add, or remove any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions
may be present on power, telephone, and communication cables. Turn off the
server and disconnect the power cord, telecommunications systems, networks,
and modems attached to the server before opening it. Otherwise, personal
injury or equipment damage can result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk
drives, boards, and other parts. We recommend that you perform all
procedures in this chapter only at an ESD workstation. If one is not available,
provide some ESD protection by wearing an antistatic wrist strap attached to
chassis groundany unpainted metal surfaceon your server when
handling parts.
ESD and handling boards: Always handle boards carefully. They can be
extremely sensitive to ESD. Hold boards only by their edges. After removing
a board from its protective wrapper or from the server, place the board
component side up on a grounded, static free surface. Use a conductive foam
pad if available but not the board wrapper. Do not slide board over any
surface.
Installing or removing jumpers: A jumper is a small plastic encased
conductor that slips over two jumper pins. Some jumpers have a small tab on
top that you can grip with your fingertips or with a pair of fine needle nosed
pliers. If your jumpers do not have such a tab, take care when using needle
nosed pliers to remove or install a jumper; grip the narrow sides of the
jumper with the pliers, never the wide sides. Gripping the wide sides can
damage the contacts inside the jumper, causing intermittent problems with
the function controlled by that jumper. Take care to grip with, but not
squeeze, the pliers or other tool you use to remove a jumper, or you may
bend or break the pins on the board.
iv Intel® Server Chassis P4000S Service Guide
Preface
For this information or software
Use this Document or Software
For in-depth technical information
about this product.
Intel® Server Chassis P4000S Family Technical Product Specification
See the section on the web page titled, “Technical Specifications”.
If you just received this product and
need to install it.
Intel® Server Chassis P4000S Family Quick Installation User’s Guide
See the section on the web page titled, “Installation and Use”.
Accessories or other Intel® server
products.
Spares and Configuration Guide
See the section on the web page titled, “Installation and Use”.
To quickly and efficiently select
compatible components to design a
complete system.
Intel® Server Configurator tool
A link to the Intel® Server Configurator tool is available under “Other
Resources” at the right side of the web page screen
Preface
About this Manual
Thank you for purchasing and using the Intel® Server Chassis P4000S family products.
This manual is written for system technicians who are responsible for troubleshooting, upgrading,
and repairing this server chassis. This document provides a brief overview of the features of the
board/chassis, a list of accessories or other components you may need, troubleshooting information,
and instructions on how to add and replace components on the Intel® Server Chassis P4000S family.
For the latest version of this manual, refer to http://www.intel.com/p/en_US/support.
Manual Organization
Chapter 1 provides a brief overview of the Intel® Server Chassis P4000S family. In this chapter, you
will find a list of the server chassis features, photos of the product, and product diagrams to help
you identify components and their locations.
Chapter 2 provides instructions on adding and replacing components. Use this chapter for step-bystep instructions and diagrams for installing or replacing components such as thefan, power supply,
front panel board, and battery, among other components.
Chapter 3 provides technical reference information on cable routing, power supply specifications,
and system environment requirements.
At the back of this document, you will find appendices on safety, getting help, and warranty
information.
Additional Information and Software
If you need more information about this product or information about the accessories that you can
use with this server chassis, use the following resources. These files are available at:
http://www.intel.com/support.
Unless otherwise indicated in the following table, once on this web page, type the document or
software name in the search field at the left side of the screen and select the option to search “This Product”.
Intel® Server Chassis P4000S Service Guide v
Preface
For this information or software
Use this Document or Software
Hardware (peripheral boards, adapter
cards, and so on) and operating
systems tested with this product.
Tested Hardware and Operating System List
See the section on the compatible server/workstation board web page
titled, “Compatibility”.
To make sure your system falls within
the allowed power budget.
Power Budget Analysis Tool
See the section on the web page titled, “Installation and Use”.
For software to manage your Intel®
server.
Intel Server Management Software
See the section on the web page titled, “Installation and Use”.
For firmware and drivers.
Firmware and Drivers
See the section on the web page titled, “Software and Drivers”.
vi Intel® Server Chassis P4000S Service Guide
Table of Contents
Table of Contents
Safety Information ...............................................................................................iii
Table 8. Power Usage Worksheet ............................................................................................. 67
Table 9. Power Usage Worksheet 2 .......................................................................................... 68
xii Intel® Server Chassis P4000S Service Guide
Server Chassis Features
1 Server Chassis Features
This chapter briefly describes the main features of the Intel® Server Chassis P4000S family.
This chapter provides a list of the server chassis features, and diagrams showing the location of
important components and connections on the server chassis.
Figure 1. Chassis Front View for Fixed Hard Drive Configuration
A. Front Door Lock
Figure 2. Chassis Front View for Hot-swap Hard Drive Configuration
Intel® Server Chassis P4000S Service Guide 1
Server Chassis Features
Intel® Server Chassis
Configuration Intel® Server Board
Intel® Server Chassis P4304XXSFCN
Intel® Server Board S1200BTL, S1200BTS
Intel® Server Chassis P4304XXSHCN
Intel® Server Board S1200BTL
Intel® Server Chassis P4304XXSFEN
Intel® Server Chassis P4304XXSHEN
Intel® Server Chassis P4304XXSFDR
Intel® Server Chassis P4304XXSHDR
Intel® Server Chassis P4304XXSFDN
Intel® Server Chassis P4304XXSHDN
Intel® Server Board S2400SC
Feature
Description
Dimensions
17.2 inches high
6.8 inches wide
22 inches deep (without bezel: 21.5 inches)
Hard Drives
Supports up to 4 fixed/hot-swap HDDs
Peripherals
Three multi-mount 5.25 peripheral bays
Control Panel (dependent
on option selected)
Front Control Panel
Intel® Local Control Panel (Optional)
LEDs and displays
(dependent on option
selected)
With Front Control Panel
o NIC1 Activity
o NIC2 Activity
o NIC3 Activity
o NIC4 Activity
o Power/Sleep
o System Status
o System Chassis Identification
o Hard Drive Activity
Power Supply Options
One fixed 365-W
One fixed 550-W
One hot-swap 460W with low current PDB
Two hot-swap 460-W common redundant power supply with low current PDB
System Fans Option
One 92x38mm fixed system rear fan
Two 92x32mm fixed system fans
USB 2.0
Two front panel USB ports with Front Control Panel
Four Back panel USB ports (depending on server/workstation board)
Video
One rear panel video port
Table 1. Breakdown of Intel® Server Chassis P4000S family
Chassis Features
Table 2. Intel® Server Chassis P4000S Family Base Features
2 Intel® Server Chassis P4000S Service Guide
Component Identification
Server Chassis Features
A. 365W Fixed Power supply
B. I/O Ports
C. Alternate RMM4 Knockout
D. PCI Add-in Board Slot Covers
E. AC Input Power Connector
F. Serial Port Knockout
G. A Kensington* Cable Lock Mounting Hole
H. Padlock Loop
I. Alternate RMM4 Knockout
J. Front Control Panel
K. Alternate 5.25” Peripheral Bays
L. 92x38mm System Rear Fan
M. Fixed Hard Drive Bays
Figure 3. Internal Chassis View of Intel® Server Chassis P4304XXSFCN
Intel® Server Chassis P4000S Service Guide 3
Server Chassis Features
A. 365W Fixed Power Supply
B. I/O Ports
C. Alternate RMM4 Knockout
D. PCI Add-in Board Slot Covers
E. AC Input Power Connector
F. Serial Port Knockout
G. A Kensington* Cable Lock Mounting Hole
H. Padlock Loop
I. Alternate RMM4 Knockout
J. Front Control Panel
K. 5.25” Peripheral Bays
L. 92x38mm System Rear Fan
M. 4x3.5” Hot-swap HDD Cage
Figure 4. Internal Chassis View of Intel® Server Chassis P4304XXSHCN
4 Intel® Server Chassis P4000S Service Guide
Server Chassis Features
A. 550W Fixed Power supply
B. I/O Ports
C. Alternate RMM4 Knockout
D. PCI Add-in Board Slot Covers
E. AC Input Power Connector
F. Serial Port Knockout
G. A Kensington* Cable Lock Mounting Hole
H. Padlock Loop
I. Alternate RMM4 Knockout
J. Front Control Panel
K. Alternate 5.25” Peripheral Bays
L. CPU Zone System Fan
M. Fixed Hard Drive Bays
N. PCI Zone System Fan
Figure 5. Internal Chassis View of Intel® Server Chassis P4304XXSFEN
Intel® Server Chassis P4000S Service Guide 5
Server Chassis Features
A. 550W Fixed Power supply
B. I/O Ports
C. Alternate RMM4 Knockout
D. PCI Add-in Board Slot Covers
E. AC Input Power Connector
F. Serial Port Knockout
G. A Kensington* Cable Lock Mounting Hole
H. Padlock Loop
I. Alternate RMM4 Knockout
J. Front Control Panel
K. Alternate 5.25” Peripheral Bays
L. CPU Zone System Fan
M. 4x3.5” Hot-swap HDD Cage
N. PCI Zone System Fan
O. Hot-swap HDD EMI Shield
Figure 6. Internal Chassis View of Intel® Server Chassis P4304XXSHEN
6 Intel® Server Chassis P4000S Service Guide
Server Chassis Features
A. 460W Redundant Power Supply (Two)
B. AC Input Power Connector (Two)
C. I/O Ports
D. Alternate RMM4 Knockout
E. PCI Add-in Board Slot Covers
F. Serial Port Knockout
G. A Kensington* Cable Lock Mounting Hole
H. Padlock Loop
I. Alternate RMM4 Knockout
J. Front Control Panel
K. Alternate 5.25” Peripheral Bays
L. CPU Zone System Fan
M. Fixed Hard Drive Bays
N. PCI Zone System Fan
Figure 7. Internal Chassis View of Intel® Server Chassis P4304XXSFDR
Intel® Server Chassis P4000S Service Guide 7
Server Chassis Features
A. 460W Redundant Power Supply (Two)
B. AC Input Power Connector (Two)
C. I/O Ports
D. Alternate RMM4 Knockout
E. PCI Add-in Board Slot Covers
F. Serial Port Knockout
G. A Kensington* Cable Lock Mounting Hole
H. Padlock Loop
I. Alternate RMM4 Knockout
J. Front Control Panel
K. Alternate 5.25” Peripheral Bays
L. CPU Zone System Fan
M. 4x3.5” Hot-swap HDD Cage
N. PCI Zone System Fan
O. Hot-swap HDD EMI Shield
Figure 8. Internal Chassis View of Intel® Server Chassis P4304XXSHDR
8 Intel® Server Chassis P4000S Service Guide
Front Panel
LED
Color
Condition
What It Means
Power/Sleep
Green
On
Power on or S0 sleep.
Green
Blink
S1 sleep or S3 standby only for workstation baseboards.
Off
Off (also sleep S4/S5 modes).
Status
Green
On
System ready/No alarm.
Green
Blink
System ready, but degraded: redundancy lost such as PS or
fan failure; non-critical temp/voltage threshold; battery
failure; or predictive PS failure.
Amber
On
Critical alarm: Voltage, thermal, or power fault; CPU
missing; insufficient power unit redundancy resource offset
asserted.
Amber
Blink
Non-Critical failure: Critical temp/voltage threshold; VDR hot
asserted; min number fans not present or failed.
Off
AC power off: System unplugged.
AC power on: System powered off and in standby, no prior
degraded\non-critical\critical state.
Global HDD
Activity
Green
Blink
HDD access.
Off
No access and no fault.
LAN 1-4
Activity/Link
(LAN 1-2 for
Intel® Server
Board S1200BT)
Green
On
LAN link/no access.
Green
Blink
LAN access.
Off
Idle
Chassis
Blue
On
Front panel chassis ID button pressed.
Server Chassis Features
Figure 9. Front Panel Controls and Indicators
Descriptions of the front control panel LEDs are listed in the following table. See your
server/workstation documentation for functionality of the buttons.
Table 3. Front Panel LED Functionality
Intel® Server Chassis P4000S Service Guide 9
Server Chassis Features
LED
Color
Condition
What It Means
Identification
Blue
Blink
Unit selected for identification via software.
Off
No identification.
A
Fixed Power Supply
F
Serial-B Port (Optional)
B
IO Connectors
G
Kensington* Cable Lock Mounting Hole
C
RMM4 NIC Port (Optional)
H
Padlock Loop
D
Add in PCI-e cards
I
RMM4 NIC Port (Optional)
E
Power Connector
NOTE
This is dependent on server board support. Not all server boards support all features. For additional
details about control panel functions supported for a specific board, refer to the individual server
board specifications.
Back Panel
The following figure shows the layout of back panel with fixed power supply and hot-swap
redundant power supplies:
Figure 10. Back Panel Layout (with Fixed Power Supply)
10 Intel® Server Chassis P4000S Service Guide
Server Chassis Features
A
Hot-swap Power Supply
G
Add in PCI-e cards
B
Power Connector
H
Serial-B Port (Optional)
C
Power Connector
I
Kensington* Cable Lock Mounting Hole
D
Hot-swap Power Supply
J
Padlock Loop
E
IO Connectors
K
RMM4 NIC Port (Optional)
F
RMM4 NIC Port/(Optional)
Figure 11. Back Panel Layout (with Hot-swap Power Supply)
4x3.5'' Hard Drive Backplane
Intel® Server Chassis P4000S Service Guide 11
A. I2C_In Connectors
Server Chassis Features
B. SATA/SAS Cable Connctors
C. Power Connectors
D. SATA 6X Mode
E. I2C_Out Connectors
F. SGPIO connector
Figure 12. 4x3.5'' HSBP Board (Rear View)
G. SATA/SAS Hot-swap Drive Connectors
Figure 13. 4x3.5'' HSBP Board Layout (Front View)
12 Intel® Server Chassis P4000S Service Guide
Hardware Installations and Upgrades
2 Hardware Installations and
Upgrades
Before You Begin
Before working with your server product, pay close attention to the Appendix B: Safety
Information.
This document provides instructions for adding and replacing chassis components. For
instructions on replacing components on the server board, such as the processor and memory
DIMMs, see the instructions provided with the server/workstation board.
Tools and Supplies Needed
Phillips* (cross head) screwdriver (#1 bit and #2 bit)
Needle nosed pliers
Anti-static wrist strap and conductive foam pad (recommended)
System Reference
All references to left, right, front, top, and bottom assume the reader is facing the front of the
chassis as it would be positioned for normal operation.
Intel® Server Chassis P4000S Service Guide 13
Hardware Installations and Upgrades
Removing and Installing the Chassis Cover
Removing the Chassis Cover
The Intel® Server Chassis P4000S family must be operated with the top cover in place to ensure
proper cooling. You will need to remove the top cover to add or replace components inside of
the platform. Before removing the top cover, power down the server and unplug all peripheral
devices and the AC power cable.
NOTE
A non-skid surface or a stop behind the chassis may be needed to prevent the chassis from slding on your
work surface.
1. Observe the safety and ESD precautions at the beginning of this book.
2. Turn off all peripheral devices connected to the server. Turn off the server.
3. Disconnect the AC power cord.
4. Remove the screws (see letter A).
5. Slide the side cover back (see letter B) and lift the cover outward to remove it.
Figure 14. Removing the Chassis Cover
14 Intel® Server Chassis P4000S Service Guide
Installing the Chassis Cover
1. Slide the chassis cover on the chassis (see letter A).
2. Latch the cover securely to the chassis.
3. Secure the chassis cover with the screws (see letter B).
Hardware Installations and Upgrades
Figure 15. Installing the Chassis Cover
Removing and Installing the Front Bezel
Removing the Front Bezel
NOTE
With the chassis on its side, position the chassis hanging over the edge of a table or workbench before
removing the bezel.
There are two types of bezel assembly. One is for fixed HDD configuration, and the other type is for Hot-
swap HDD configuration.
CAUTION
Do not rotate the bezel assembly more than 40 degrees or you will damage the bezel assembly.
1. Observe the safety and ESD precautions at the beginning of this book.
2. Power down the server and unplug all peripheral devices and the AC power cable.
3. Remove the chassis cover. For instructions, see “Removing the Chassis Cover”.
Intel® Server Chassis P4000S Service Guide 15
Hardware Installations and Upgrades
4. Release the two plastic tabs on the left side of the bezel assembly to disengage the tabs, and rotate
the bezel assembly (see letter A) no more than 40 degrees outward.
5. At a 40-degree angle, push the bezel assembly away from the chassis (see letter B).
6. If the bezel assembly does not immediately disconnect from the chassis, tap the left-hand side of the
bezel assembly to disengage the bezel hooks on the right-hand side of the chassis.
Figure 16. Removing the Front Bezel
Installing the Front Bezel
1. Fit the right edge of the bezel assembly against the right side of the chassis.
2. Engage the plastic bezel hooks (see letter A) into the raised metal slots at the chassis edge.
3. Rotate the bezel assembly toward the chassis.
4. Latch the two plastic tabs (see letter B) on the left side of the bezel assembly to the chassis.
Figure 17. Installing the Front Bezel
16 Intel® Server Chassis P4000S Service Guide
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