INFICON ISH2000 User Manual

Sensistor ISH2000
HYDROGEN LEAK DETECTOR
Technical Reference Manual
Publication: INFICON AB - nipa60e1-a (1202) - All information can be modified without prior notice
General content
A 100 Introduction to the Sensistor ISH2000 series ................................................ 5
A 300 Sensor Technologies working principle ......................................................... 6
A 400 Testing methods .......................................................................................... 7
A 600 Options ..................................................................................................... 10
A 700 Sensistor ISH2000 Components ................................................................. 11
A 701 Spare parts and accessories ........................................................................ 17
A 800 Sensistor ISH2000 - Technical specifications ............................................... 22
A 900 Dimensions ................................................................................................ 25
B 210 Connecting the detector to the installation ................................................ 31
B 300 Controlling the detector with the I/O interface ........................................... 33
B 310 Controlling the detector with a PC computer through the RS 232 interface 37
B 320 Connecting the detector directly to a printer or another device .................. 40
C 200 Control panel ............................................................................................ 46
C 210 Password ................................................................................................... 54
C 300 Calibration of the leak detector ................................................................. 57
C 304 Correlation value ....................................................................................... 62
C 305 Reference values settings ........................................................................... 63
C 500 Factory configuration of the leak detector parameters ............................... 65
C 570 Date - Time - Language - Unit .................................................................... 67
C 580 Service mode och debug mode .................................................................. 68
D 100 Preventive maintenance ............................................................................. 73
D 200 General troubleshooting guide .................................................................. 74
D 300 Reference leak trouble guide ..................................................................... 76
E 100 Maintenance operations introduction ......................................................... 79
E 120 Sending the leak detection for repair to a service center ............................. 80
E 160 Software and documentation evolution ...................................................... 85
E 230 Sensistor ISH2000 Main board .................................................................... 86
E 411 Probe maintenance .................................................................................... 99
F 100 Service ...................................................................................................... 103
F 110 Disposal of product when taken out of service .......................................... 104
F 800 Tools ........................................................................................................ 105
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 2
EN- 3 Sensistor ISH2000 Technical Reference Manual (TRM)
Introduction
A
Sensistor ISH2000 Technical Reference Manual
Detailed content
A 100 Introduction to the Sensistor ISH2000 series
A 300 Sensor Technologies working principle
A 400 Testing methods
A 600 Options
A 700 Accessories
A 800 Sensistor ISH2000 - Technical specifications
A 900 Dimensions
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 4

Sensistor ISH2000

A 100

A 100 Introduction to the Sensistor ISH2000 series

Sensistor ISH2000 can be purchased in one of three versions. A desktop model (Sensistor ISH2000), a battery operated model (Sensistor ISH2000C), and a panel mount model (Sensistor ISH2000P).
Figure A-1: Sensistor ISH2000
Sensistor ISH2000 is equipped with a number of powerful functions making it very easy to integrate in a semi or fully automatic test system. The functions range from output of all necessary status signals and printer/communication port to an advanced Active Probe Control system (APC). This makes the detec­tor capable of controlling advanced sample collecting devices down to simple test fixtures.

Sensistor ISH2000C

Sensistor ISH2000P

Figure A-2: Sensistor ISH2000C
The battery operated model, Sensistor ISH2000C, has all the Sensistor ISH2000 features apart from the APC system. This means that only passive probes (for example Hand Probe P50) can be used. The battery, a Li-ion battery at 14.8 V, can not support the current required to operate external probes. Sensistor ISH2000C will operate for 14 hours on a fully charged battery with screensaver and mute function. One hour charging will give about one hour of operating time.
Figure A-3: Sensistor ISH2000P
The panel mount model, Sensistor ISH2000P, has identical features of the Sen­sistor ISH2000.The difference is that the Sensistor ISH2000 can be installed in
EN- 5 Sensistor ISH2000 Technical Reference Manual (TRM)
A 300
the operator’s panel or any other flat surface. Also it operates on +24 VDC. Mounting brackets and a panel rubber seal are delivered with the detector.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 6

Sensor Technology

A 400

A 300 Sensor Technologies working principle

The Sensistor ISH2000 leak detector is using SENSISTOR sensor technology inside. SENSISTOR sensor technology uses an extremely sensitive hydrogen gas sensor based on a microelectronic field effect transistor (MOS-FET).
The gas sensitivity appears when hydrogen absorbs into the sensor through a metal alloy (metal hydride) layer.
Only hydrogen can diffuse into the metal and this makes the sensors practically insensitive to other substances that do not contain free hydrogen molecules.
The signals from the sensors are processed by a microprocessor which also con­trols the sensor temperature with high accuracy, and other sensor diagnostics in order to ensure perfect functionality. It also automatically compensates for background gas.
EN- 7 Sensistor ISH2000 Technical Reference Manual (TRM)

To Detect leaks

A 400

A 400 Testing methods

If all you wish to do is to detect the presence of a leak, that is, find out whether there is a leak or not, then use the Detection Mode (or use the detection bar in Combined Mode). The definition of Leak/No Leak will then simply be "A leak is a leak when it can be detected by the detector, set to a specific sensitivity".
To set up: The operation in Detection Mode is not quantitative. The audio and visual sig-
nal will increase and decrease with the gas concentration. Therefore, there is no actual calibration to be done, but rather a setting of the sensitivity to a desired level.
A typical set-up procedure for Detection Mode is:
• Set up a reference leak which corresponds to the smallest leak you wish to detect.
• Put the probe close to the reference leak and note approximately what reac­tion you get (no reaction, small, medium, high, full scale) within the first few seconds.
• Set the sensitivity. This can be done permanently under the menu Detection Mode Settings or temporarily as a Direct Sensitivity Adjustment on the display (unless you have set this function to OFF under the Detection Mode Settings menu).
There is also an Auto ranging function which can be selected under the Detec­tion Mode Settings menu.
Note: If the Detection Mode is used and the alarm function is required to be activated at a particular calibrated level, then the unit must be calibrated in accordance with the instructions, see "Calibrate the leak detector" on page 17.
The reason for this is that the alarm is based on the Analysis Mode when the Detection Mode is displayed.

To Locate Leaks

Note: The Detection Mode (or use the detection bar in Combined Mode) is
used to locate leaks. This mode is semi-quantitative, that is, it gives an audio and visual signal which increases as a leak is approached (a higher gas concen­tration) and decreases as you move the probe away from the leak. It does not display figures. In this mode of operation leaks can easily be detected using a sensitivity which can be preset.
Leaks can be located very accurately, even when there are other leaks nearby. If, for example, you are trying to locate a leak on a product and the product has a major leak, then you will get an audio signal as soon as the probe is placed close to the product.
When the probe is moved around and over the product, the signal will increase as the probe approaches the leak. If the signal goes out of scale, simply reduce the sensitivity setting to bring the signal within the scale. Working with the sen­sitivity setting this way you will be able to locate multiple leaks that are in close proximity to each other.
Note: Working inside a confined space such as, for example, a cabinet or a nar­row passage on a combustion engine there is a risk that the background con­centration accumulates to levels close to the upper detection limit of the detector. In such case it will not be possible to locate leaks as easily as in open spaces.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 8

To Quantify Leaks

A 401
Hint: It is good practice to detect a leak, locate it, and immediately remove the probe to avoid saturation. The probe is not damaged by the exposure but it will recover more slowly. After excessive exposure it will be less sensitive for a short period of time.
The Analysis Mode (or use the analysis figures in Combined Mode) is used for measuring the size of a leak (or the concentration of a gas sample). To be able to do this measurement and obtain correct values, the instrument must first be calibrated using the calibration function.
In the Analysis Mode the detector determines the gas concentration from the change, as the probe goes from being exposed to background to being exposed to a certain gas concentration. The detector does not continuously monitor the gas concentration but takes just one reading instead. Another suit­able alternative name for this mode could be Sampling Mode. It is important to keep this in mind when using the detector in this mode.
In Analysis Mode the probe should be moved directly from a background situa­tion to the test point. The size of the leak in PPM, or any other selected units, is shown on the display. The probe can and should be removed from the measur­ing point as the measured value steadies and remains on the display. The period during which the measured value is displayed can be adjusted in the Analysis Mode Settings menu.
EN- 9 Sensistor ISH2000 Technical Reference Manual (TRM)
A 600

A 401 About Hydrogen

When pure hydrogen gas is released in air its flammability range spans from 4% to 75% of hydrogen in air. Below 4% there is insufficient chemical energy avail­able for a flame to occur. Above 75% hydrogen there is not enough oxygen left to support a flame. When, for example, a mixture of less than 5.5 % hydrogen in nitrogen mixes with air there is not sufficient energy to support a flame, irre­spective of the ratio of air-to-gas. When a mixture of more than 5.5 % hydro­gen in nitrogen is released into air there is a region of ratios of air-to-gas where the mixture is flammable. When, for example, a mixture of 10% hydrogen in nitrogen mixes with air there is still very little energy available. Only in excep­tional circumstances can a flame be self-supporting. However, such mixtures cannot detonate.
Hydrogen can be stored and transported as either a gas a cryogenic liquid. The tracer gas is standard welding gas of industry quality, easy to obtain at low
cost. The generic name is Forming Gas.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 10

A 600 Options

Which options for which model?

A 700
Sensistor ISH2000
Sensistor ISH2000 C
Table model t Portable model t Panel model t Hand probe P50 tt 3 m C21 cable tt
Sensistor ISH2000 P
Power supply cable t
Battery recharger
Cary case
Probe control port
t t
t
t
EN- 11 Sensistor ISH2000 Technical Reference Manual (TRM)

Sensistor ISH2000

A 700

A 700 Sensistor ISH2000 Components

Green diode
Red diode
Green diode
Red diode
Figure A-4: Sensistor ISH2000 components
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 12
A 700
Sensistor ISH2000 components according to Figure A-4: on page 12.
Position P/N Position P/N Position P/N
1 598-170 21 591-493 41 591-812
2 591-770 22 591-499 42 591-607
3 591-496 23 591-494 43 598-167
4 591-771 24 598-166 44 591-578
5 591-533 25 591-502 45 591-774
6 591-773 26 591-503 46 591-013
7 591-779 27 591-487 47 591-777
8 591-780 28 591-488 48 591-538
9 598-121 29 591-490 49 591-781
10 591-501 30 591-786 50 591-772
11 591-500 31 591-497 51 598-177
12 591-515 32 591-796 52 591-809
13 598-043 33 591-797 53 591-577
14 591-791 34 591-798 54 591-317
15 591-790 35 591-787 55 598-173
17 591-775 36 598-174 56 591-810
18 591-778 37 591-266 57 591-017
19 591-532 38 591-527 58 591-142
20 591-492 40 591-482
EN- 13 Sensistor ISH2000 Technical Reference Manual (TRM)

Sensistor ISH2000C

Green diode
Red diode
Green diode
Red diode
A 700
Figure A-5: Sensistor ISH2000C components
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 14
A 700
Sensistor ISH2000C components according to Figure A-5: on page 14.
Position P/N Position P/N Position P/N
1 598-170 19 591-532 36 598-174
2 591-770 20 591-492 37 591-266
3 591-498 21 591-493 38 591-527
4 591-771 22 591-499 39 598-178
5 591-533 23 591-494 40 591-782
6 591-773 24 598-166 41 591-328
7 591-779 25 591-502 42 591-452
8 591-780 26 591-503 43 591-806
9 598-121 27 591-298 44 591-327
10 591-501 28 591-488 45 598-172
11 591-500 29 591-490 46 591-538
12 591-515 30 591-786 48 591-785
13 598-043 31 591-497 49 591-807
14 591-791 32 591-796 50 598-173
15 591-790 33 591-797 51 591-777
17 591-775 34 591-798 52 591-810
18 591-778 35 591-787 53 591-810
EN- 15 Sensistor ISH2000 Technical Reference Manual (TRM)

Sensistor ISH2000P

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Figure A-6: Sensistor ISH2000P components
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 16
A 701
Sensistor ISH2000P components according to Figure A-6: on page 16.
Position P/N Position P/N Position P/N
1 598-170 14 591-791 29 591-490.
2 591-770 15 591-790 31 591-497
3 591-498 16 591-808 32 591-796
4 591-771 18 591-778 33 591-797
6 591-773 19 591-532 34 591-798
7 591-779 20 591-492 35 591-787
8 591-780 21 591-493 36 598-174
9 598-121 22 591-499 37 591-538
10 591-501 23 591-494 38 591-527
11 591-500 24 598-166 39 591-810
12 591-515 25 591-776
13 598-043 26 591-298
EN- 17 Sensistor ISH2000 Technical Reference Manual (TRM)

AP29ECO Sampling Probe

AP55 Sniffer Probe

A 701

A 701 Spare parts and accessories

For automatic leak testing of entire products or parts of products. Can also be used for testing permeability of materials.
Part No: 590-035

AP57 Counter Flow Probe

For fast manual leak location in hard to-reach places. Active probe that sniffs the sample air past the hydrogen sensor in the probe tip.
Part No: 590-550
For leak detection in enclosed spaces or in environments with a high background level of tracer gas. An adjustable air flow from the probe tip provides a protective air curtain against tracer gas in the surroundings.
Part No: 590-555
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 18

P50 Hand Probes

A 701
Hand Probe P50 with rigid neck.
Part No: 590-780
With a flexible neck. Facilitates leak detection in hard-to-reach places.
Part No: 590-790

H65 Insert Sensor

Replaces the standard hand probe in automated tests.
Part No: 590-250

Probe Tip Protection Cap and filter

For Hand Probes P50 and P50-FLEX.
Part No: 591-273 (Probe Tip Protection Cap, set of 50)
590-625 (Probe Tip Protection Cap, set of 500) 591-234
EN- 19 Sensistor ISH2000 Technical Reference Manual (TRM)
A 701

Combox

C 21 Probe Cables

This page intentionally left blank
Probe adapter for AP29ECO, H65, AP55 and AP57.
Part No: 590-820
In various lengths for comfortable leak detection in every situation.
Part No: 590-161 (3m)
590-175 (6 m) 590-165 (9 m) 590-163 (4 m, spiral) 590-164 (6 m, spiral)
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 20

Reference Leaks

A 701
Large and small, with certificate, for calibration and function tests of the Sensistor ISH2000.

Power cables

Fuse

Part No: 590-420 Type A 5x10
590-421 Type B 5x10 590-422 Type C 5x10 590-427 Type D 10 g/a R134a 590-429 Type G 3 g/a R134a
Power cables for Sensistor ISH2000
Part No: 591-146 (Power cable eu)
591-147 (Power cable uk) 591-853 (Power cable us)
2 A slow for Sensistor ISH2000
Part No: 591-578
-2
atm ml/s
-3
atm ml/s
-4
atm ml/s
EN- 21 Sensistor ISH2000 Technical Reference Manual (TRM)

Carrying case

Battery charger

A 800
For Sensistor ISH2000C
Part No: 591-329
For Sensistor ISH2000C
Part No: 591-795

Hand Probe sensor

Sensor, for sensor replacement on P50 Hand Probe.
Part No: 590-292

Mounting kit

For Sensistor ISH2000P inkluding Brackets and seals.
Part No: 590-810

Phoenix connector to Sensistor ISH2000P

For Sensistor ISH2000P, power connection.
Part No: 591-792

O-ring seal

For Sensistor ISH2000P.
Part No: 591-528
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 22

A 800 Sensistor ISH2000 - Technical specifications

Power supply specifications

Power Sensistor ISH2000 Sensistor ISH2000C Sensistor ISH2000P
AC mains voltage 100-240 V 50/60Hz. -
A 800
AC mains voltage to the charger
AC mains current Typically 1 A (2 A pulse at
power on).
AC mains current to the charger
Fuse 2 A slow/ 250 VAC. - -
Nominal battery voltage - 16.1 VDC (nominal). The unit
Operating time - 8 h -
Charging time - 6.5 h -
Power supply voltage - - 24 VDC
Power supply current - - 3 A max
100-240 V50/60 Hz -
-
Typically 300 mA -
­will shutdown at approx. 12VDC, and will be opera­tional at approx. 14VDC

Input and output connections

Type Sensistor ISH2000 Sensistor ISH2000C Sensistor ISH2000P
General
Power input connector AC input connector, IES 320. Charger input connector, 2.1
x 5.5 mm std. Positive centre.
Probe control port inputs
Minimum pulse length 40 ms - 40 ms
Input impedance 50k ohm - 50k ohm
Input maximum range -34 to +38 VDC - -34 to +38 VDC
Input high > 12.0 VDC - > 12.0 VDC
Input low < 8.0 VDC - < 8.0 VDC
Probe control port outputs
Output current max 0.5 A/output, max 2.5 A
total
Inductive loads External clamp diodes
recommended
Low stage voltage Max 1.5 VDC - Max 1.5 VDC
- max 0.5 A/output, max 2.5 A
- External clamp diodes rec-
4 pin Phoenix MC 1.5/5.81 Series Detachable screw ter­minal.
total
ommended
EN- 23 Sensistor ISH2000 Technical Reference Manual (TRM)
A 800
Type Sensistor ISH2000 Sensistor ISH2000C Sensistor ISH2000P
Short circuit protection Thermal and electronic - Thermal and electronic
Output high 22-24 VDC - > (Supply voltage – 2.5 VDC)
Output low < 1.5 VDC - < 1.5 VDC
Serial communication port
Connector 9-pol D-sub male 9-pol D-sub male 9-pol D-sub male
Standard RS232 RS232 RS232
Probe control/Status port
Connector 25-pin D-sub female 9-pin D-sub female -

Miscellaneous specifications

Misc Sensistor ISH2000 Sensistor ISH2000C Sensistor ISH2000P
Protection (IEC529) IP64 (front), IP32 (back) IP63 (in carrying case) IP64 (front), IP32
(back)
Net weight 3.9 kg (8.6 lb) 4.0 kg (8.8 lb)
4.9 kg (10.8) incl. case, probe and charger
Overall dimensions 275 x 155 x 170 mm
(11 x 6 x 7 inches)
Environment temperature
Environment humidity
0-50°C 0-50°C 0-50°C
10-90% RH 10-90% RH 10-90% RH
275 x 190 x 170 mm (11 x 7 x 7 inches)
1.8 kg (4.0 lb)
275 x 140 x 75 mm (11 x 6 x 3 inches)

Gas sensing specification (In Detection Mode)

Selected unit Sensitivity
mbarl/s air (using 5% H2/ 95% N
Tracer Gas)
as
2
1 x 10
-7
mbarl/s
g/a R143a (using 5% H
as
95% N
2
Tracer Gas)
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 24
/
0.02 g/a
2

Gas sensing specification (In Analysis Mode)

A 900
Selected unit Sensitivity Measurement
range
ppm (H
mbarl/s air
(using 5% H 95% N Tracer Gas)
g/a R143a (using
5% H as Tracer Gas)
) 0.5 ppm 0.5 - 2000 ppm
2
as
2
/95% N
2
-7
/
2
2
5 x 10
0.2 g/a 0.2 - 8300 g/a Typ. ± 15% of reading
mbarl/s 5 x 10-7 - 4 x 10-2
(0.2%)
mbarl/s
Linearity Repeatability
Typ. ± 15% of reading (within 0.1 - 10 x calibration point in range 0.5 - 100 ppm)
Typ. ± 15% of reading (within 0.1 - 10 x calibration point in
range 1 x 10
-
10
3
mbarl/s)
(within 0.1 - 10 x calibration point in range 0.2 - 420 g/a
-5
- 2 x
Typ. ± (10% of reading + 0.3 ppm)
Typ. ± (10% of reading + 3 x 10
mbarl/s)
Typ. ± (10% of reading + 0.1 g/a)
-7
EN- 25 Sensistor ISH2000 Technical Reference Manual (TRM)

Sensistor ISH2000

A 900

A 900 Dimensions

165 / 0.54
275 / 0.9
156 / 0.51
Figure A-7: Sensistor ISH2000 dimensions
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 26

Sensistor ISH2000C

This page intentionally left blank
165 / 0.54
275 / 0.9
188 /0.62

Sensistor ISH2000P

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Figure A-8: Sensistor ISH2000C dimensions
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Figure A-9: Sensistor ISH2000P dimensions
EN- 27 Sensistor ISH2000 Technical Reference Manual (TRM)
Installation
B
Sensistor ISH2000 Technical Reference Manual
Detailed content
B 100 Safety
B 110 Storage - transportation
B 210 Connecting the detector to the installation
B 300 Controlling the detector with the I/O interface
B 310 Controlling the detector with a PC computer through RS 232
B 310 Connecting the detector directly to a printer or another device
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 28
B 100

B 100 Safety instructions

The normal risks associated with working with all compressed gases must be considered.
Indicates a potentially hazardous situation which, if not avoided, could result in property damage.
Indicates a potentially hazardous situation which, if not avoided, could result in moderate or minor injury. It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided, could result in death or severe injury.
Indicates an imminently hazardous situation that, if not avoided, will result in death or severe injury (extreme situations).
WARNING!
Pure hydrogen is a flammable gas. Only use ready­made Hydrogen Tracer Gas of 5% Hydrogen in Nitrogen. This is a standard industrial gas mixture used in various industrial applications.
Note:
Whenever the word Hydrogen is used in this manual it implies that the hydrogen gas is safely mixed with Nitrogen in the proportions
- 95% N2.
5% H
2

Leak detector label

WARNING!
Since the tracer gas mix contains no oxygen, releasing large amounts of gas in a confined space may lead to asphyxiation.
WARNING!
Compressed gases contain a great deal of stored energy. Always carefully secure gas bottles before connecting pressure regulator. Never transport gas bottle with the pressure regulator fitted.
Before connecting tracer gas: confirm that the connectors or test object is designed for working at the test pressure.
WARNING!
Pressurising objects at too high pressures can result in a burst object. This in turn can result in serious injury or even death.
Never pressurise objects that have not previously been burst tested or otherwise approved for the chosen test pressure.
Located at the back of the Sensistor ISH2000, a label indicates the electrical specifications of the leak detector and its serial number.
EN- 29 Sensistor ISH2000 Technical Reference Manual (TRM)

Supplies

B 110

B 110 Supplies and storage

The following parts are supplied with your detector:
Sensistor ISH2000 Sensistor ISH2000C Sensistor ISH2000P
Detector unit Detector unit Detector unit

Storage

Hand Probe P50. Optional P50-Flex
Probe cable C21 Probe cable C21 Screws
Power cable (the power cable is country specific and may differ)
User manual User manual User manual
User manual CD User manual CD User manual CD
Product return form Product return form Product return form
Sample Kit Probe Tip Prot Sample Kit Probe Tip Prot Phoenix contact
For prolonged storage, factors such as temperature, humidity, saline atmo­sphere, etc. may damage the detector elements.
Please call your local representative for further information.
Hand Probe P50. Optional P50-Flex
Battery charger (the bat­tery charger are country specific and may differ).
Case
Brackets
O-rings seal
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 30

B 210 Connecting the detector to the installation

Ports and connections Sensistor ISH2000

Mounting plate screw hole
Probe control port
B 210
Power input
Printer port
Figure B-1: Sensistor ISH2000 back panel

Sensistor ISH2000 connections

Active Probe Control (APC) port. See B 300.
Power switch
Fuse
Power input, 100-240 VAC
Printer connection, RS232 commands and APC driver installation.
Figure B-2: Sensistor ISH2000 connections
EN- 31 Sensistor ISH2000 Technical Reference Manual (TRM)

Sensistor ISH2000C connections

Battery charger
Figure B-3: Sensistor ISH200 C connections
B 210
Printer connection, RS232 commands and APC driver installation.

Sensistor ISH2000P connections

Power input, 24V
Probe
Active Probe Control (APC) port. See B 300.
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 


Printer connection, RS232 commands and APC driver installation.
Figure B-4: Sensistor ISH2000P connections
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 32

I/O Interface

B 300

B 300 Controlling the detector with the I/O interface

The Sensistor ISH2000 is equipped with a parallel Probe Control port. This Probe control port can be used for controlling active probes, feeding status sig­nals to a supervising computer system, and for simple test fixture control.
Note: Battery operated model Sensistor ISH2000C does not have a Probe Con­trol Port. Pin configuration for the different detector models is described under Model Specific Specifications below.
See "Sensistor ISH2000 Technical Specifications" on page page 23 for electri­cal specifications.
EN- 33 Sensistor ISH2000 Technical Reference Manual (TRM)

Probe Control Port Connector

The control port connector is a 25-pin female D-sub.
B 300
Pin Type Signal name
1 - GND
2 - GND
3 - GND
4 In In_0
5 In In_1
6 In In_2
7 In In_3
8 In In_4
9 Out CAL_CONF
10 Out OUT_6
11 - GND
12 - GND
13 - GND
14 OUT DET_ERROR
15 OUT LEAK_OUT
16 OUT DET_ON
17 OUT DET_SIGNAL
18 OUT DET_WAIT
19 OUT OUT_0
20 OUT OUT_1
21 OUT OUT_2
22 OUT OUT_3
23 OUT OUT_4
24 OUT OUT_5
25 OUT 24 VDC OUT
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 34

Status signal patterns

B 300
Status signals for pin 14 - 18.
Figure B-5: Example screen
Where:
I/0 name on the screen Signal Name on the pins Function
Inputs 0 to 4 In_0 to In_4 Input signal
Outputs 0 to 6 Out_0 to Out_6 Output signal
Status O DET_ON When detector is on
Status W DET_WAIT High during warm-up
Status S DET_SIGNAL Gas detected / Sensor not
recovered
Status R LEAK_ALARM Leak above Reject Level
detected
Status C CAL_CONF Calibration preformed
and ok
Status E DET_ERROR High if Probe, Sensor or
Cable is broken
DET_ERROR will go high for a short time (1-5 seconds) when the detector is switched on. It will go low when the sensor has been checked. In normal oper­ation, DET_ERROR = HIGH means that there is a problem with the sensor, probe, or cable.
DET_WAIT is high when instrument is in warm-up mode after switching on power. Instrument will also go into warm-up if there is a temporary fault in the sensor or sensor connection.
The timing of the status signals in relation to different events is described by the following two examples:
• Example: Input signals issued to control the APC system should have a pulse length of at least 40 ms.
• Example: Output signals switch with a cycle time of 20 ms (0.02 s). This is the cycle time of the APC system.
Note: Not valid for battery operated version of Sensistor ISH2000.
EN- 35 Sensistor ISH2000 Technical Reference Manual (TRM)
DET_ERROR
DET_ON
DET_WAIT
DET_SIGNAL
LEAK_OUT
B 300
Status signal after power on
Power onPower off Warming up Detection or analysis
mode. No gas detected.
Figure B-6: Status signals after power on
Status signal when detecting a gas signal
Gas signal
Purge level
Reject level
Detector signal level
0 PPM
DET_SIGNAL
LEAK_OUT
PURGE_LEVEL Trigger
(APC)
Figure B-7: Status signals when detecting a gas signal
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 36
B 310 Controlling the detector with a PC
computer through the RS 232 interface

RS 232 interface

The RS 232 interface makes it possible to control the leak detector with a PC compatible computer: it is installed on all leak detectors.

Commands available for your leak detector

RS232 interface commands
Setting No printer PC printer Data output
Data rate 115200 baud 1200 baud 9600 baud
Data bits 8 8 8
B 310
Stop bits
Parity
Flow control
Common used functions
Command Header
Calibrate K
Measure M
Print Request N
Stop Measurement Q
Hand Probe R
Active Probe (Installed AP) S
Analysis Mode X
Detection Mode Z
Combined Mode Y
111
None None None
None None None
K = Calibration request
Starts calibration if the Sensistor ISH2000 has an active probe driver installed. Sensistor ISH2000 answers with a "K" if an active driver containing a calibra­tion routine was found and "F" if the calibration APC sequence not found. Cal­ibration doesn’t start if Purge level is reached.
M = Measure Request
The active test cycle defined by the APC driver starts. “M” is returned if the selected driver supports active test. “F” (failed) is returned otherwise.
N = Print Request
Returns current analysis value.
EN- 37 Sensistor ISH2000 Technical Reference Manual (TRM)
B 310
Q = Set APC in stand by, (stop a measurement)
Returns a “Q”.
R = Activates probe 0 (built in P50 driver)
Returns an “R”.
S = Activates probe 1 (Installed probe driver)
Returns an “S”.
X = Shift State to "Analysis Mode"
Returns nothing.
Z = Shift State to "Detection Mode"
Returns nothing.
Y = Shift State to “Combined Mode”
Return nothing.
Supported parameters
The following parameters can be downloaded to Sensistor ISH2000 in Analysis and Detection mode.
Where: “Header” + “?” returns the a value from the instrument. This value is presented as “A”, “B” and so on.
Parameter Header Data
Reject Level A n.nnE+nn
Correlation Value B n.nnE+nn
Analysis Unit C Text string (max 12 char-
acters)
Analysis Unit (Default list unit**)
Timer A D nnn*
Timer B E nnn*
Timer C F nnn*
Timer D G nnn*
Purge Level H n.nnE+nn
Reference Value I n.nnE+nn
Reference Unit J Text string (max 12 char-
Reference Unit (Program settings)
CUx x=1 to 10, 1=PPM, 2=CC/
S up to 10
acters)
JUx x=1 to 10, 1=PPM, 2=CC/
S up to 10
* entered as integer in 10’s of seconds, 1= 0.1s, 100 = 10s, 60000= 6000s
Default listed unit
PPM, cc/s, cc/min, SCCM, g/a, oz/yr, mbarl/s, mm3/s, mm3/min, Pa m3/s
Transfer of parameters
Send parameters one by one; send the specific header and then send the data (for example “1.00E+01”). String must be ended with a carriage return charac­ter, chr13 (dec).
Example: “CPPM” or “C PPM”, Carriage Return (chr 13). This sets Reject Level Rate Unit to “PPM”.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 38

APC driver installation

B 310
Parameters can be sent in any order you like:
• If your data was received and correct, Sensistor ISH2000 immediately echoes (sends back) the data.
• If you send a non existing header you will not receive anything.
• If the data could not be converted in the Sensistor ISH2000 you will receive the string “CoEr”, (Conversion Error).
Note: Remember to use capitals for the header.
APC drivers are installed in the detector from a PC. All active probes need a driver to be installed before they can be used.
Note: Battery operated model Sensistor ISH2000 does not incorporate the APC feature.
For driver installation you will need the following:
• APC Driver software. (Delivered with the probe.)
• File transfer cable. (Delivered with the probe.)
• PC computer with Windows XP with .NET Framework 2.0 or later.
Refer to chapter “F 800” on page 105.
EN- 39 Sensistor ISH2000 Technical Reference Manual (TRM)

B 320 Connecting the detector directly to a printer or another device

For detailed information please refer to document RS 232 for leak detectors users manual.

Printer port

The Sensistor ISH2000 is equipped with a serial printer port. This is the 9-pin D­type connector. It is used for printer connection, RS232 commands and APC driver installation.
Note: Always switch power off before disconnecting or connecting any cable.

Preparing the RS 232 link cable

Use INFICON cable, P/N: 103616, or make your own by following the pin con­nections specified below:
Use a Sub D9 pin, female connector (7 and 8 connections are necessary only if RTS and CTS are used in an user software).

Connector pin configuration

B 320
Pin Signal Comment
1 Not used
2 RX Received data
3 TX Transmitted data
4 (DTR) Not used
5 SG Signal ground
6 (DSR) Not used
7 (RTS) Not used
8 (CTS) Not used
9 (RI) Not used
Only pin 2 (Received data), pin 3 (Transmitted data) and pin 5 (Signal ground) are used.
CD RxD TxD DTR
SG
DSR
D9 Female
RTS CTS
RI
1
2
3 4 5
6
7
8
9
1
2
3
4 5 6 7 8 9
CD
RxD
TxD
DTR
SG DSR RTS CTS
RI
D9 Female
Figure B-8: D9 Null modem cable wiring diagram
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 40

Connecting the detector to a computer

For example, the user can communicate easily with the detector using the Ter­minal or Hyper Terminal program in Windows®.

Selectable printer types

Most PC-printers with serial interface can be connected to the 9-pin printer port. Parallel (Centronics) interface printer can be used if connected through a serial to parallel converter. The port can be set up for the following printer types: PC Printer and Data Dump.
No printer
Printer output disabled. Incoming communication is enabled. Sensistor ISH2000 listens for incoming data but will not print/send test results.
PC printer (with serial interface)
The PC Printer option can be used to print data on most standard PC printer with serial interface. Parallel interface printers can be used if connected through a serial to parallel converter.
Note: The output format has been chosen to be as simple as possible to ensure that most printers will accept it. Therefore, the printer output does not use any flow control. This means that some printers may delay printing until the input buffer is full or a pre-defined timeout has elapsed.
Figure B-9:
B 320
Setting Value
Data rate 1200 baud
Data bits 8
Stop bits 1
Parity None
Flow control None
Note: Due to the large variety of printers available on the market, INFICON AB does not take responsibility for the operation of a particular type of printer.
Printed data
The detector can print the following information: 1 Date and Time for Power on of detector. 2 Time of print. 3 Value of all gas signals above the Reject Level. 4 Test result: “Accept” or “Reject”. 5 Value of signal obtained during active test. 6 Result of calibration: “OK” or “Calibration Not saved”, Date and Time, Parameter settings.
Printing of the current value can also be requested by an RS232 command or ordered manually by pressing PRINT.
EN- 41 Sensistor ISH2000 Technical Reference Manual (TRM)
Probe type determines information printed.
Probe type Data printed
Hand Probe P50 1, 2, 3, 4, 6
B 320
Counter Flow Hand Probe AP57
Sniffer Hand Probe AP55 1, 2, 4, 5, 6
Sampling Units AP29 and H28
APC driver with active test (using MEAS flag)
APC driver not using MEAS flag
1, 2, 3, 4, 6
1, 2, 4, 5, 6
1, 2, 4, 5, 6
1, 2, 3, 4, 6
Analysis data output
The Analysis Data Output option is intended for transferring test results to a supervising computer system such as, for example, a PLC system.
Communication specifications.
Setting Value
Data rate 9600 baud
Data bits 8
Stop bits 1
Parity None
Flow control None
The data format for Analysis data output consists of nine ASCII characters. Seven characters show the value in engineering format one character shows the result of the test, and one character shows line feed (LF).
The character indicating the result of the test is one of the following.
Character Result of the test
A Accept. Previous test was below Reject Level alarm limit.
R Reject. Previous test was above Reject Level alarm limit.
P Rejected by Purging. Previous test was above purge limit
(and Reject level limit).
C Calibration approved. Previous cycle was calibration.
Calibration was approved.
F Calibration failed. Previous cycle was calibration.
E Test interrupted by “Error” that occurred during cycle
(probe or sensor error etc.).
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 42
B 320
Example: 2.5E-04R (LF) This example is a line feed (LF), R means that the test was above the Reject Level
alarm limit, and the value was 2.5E-04. For passive probes (for example P50 and AP57*) data is printed when a signal is
detected above Reject Level or when the print button is pressed. Activate this under Measure Button menu.
For active probes (e.g AP29) data is printed at end of measurement sequence. Printing of the current value can also be requested by an RS232 command or
ordered manually by pressing PRINT. * A custom APC program setting the MEAS flag prints as AP55/AP29 and an
APC program not using MEAS flag prints as P50.
Detection data output
The Detection Data Output option is intended for automated scanning of weld seams etc.
Note: The Detection Data is expressed in arbitrary units. Detection Mode signal is not affected by calibration!
Communication specifications.
Setting Value
Data rate 9600 baud
Data bits 8
Stop bits 1
Parity None
Flow control None
The data format for Detection data output contains of ten ASCII characters. Nine characters show the value in engineering format, and one character shows linefeed (LF).
The print time is 50Hz continuous streaming data.
EN- 43 Sensistor ISH2000 Technical Reference Manual (TRM)
Operation
C
Sensistor ISH2000 Technical Reference Manual
Detailed content
C 100 Getting started with the leak detector
C 110 Operating principle of the control panel
C 200 Control panel
C 201 Menu system
C 210 Password
C 211 Operation of the leak detector
C 300 Calibration of the leak detector
C 304 Correlation Value
C 305 Calibrated leak values programming
C 410 Headphone and loudspeaker
C 500 Factory configuration of the leak detector parameters
C 570 Date - Time - Language - Unit
C 580 Service mode och debug mode
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 44

Starting up / switching off the leak detector

To familiarize oneself with the control panel

C 100

C 100 Getting started with the leak detector

1. Connect power.
2. Connect the probe.
3. Start the unit and wait approximately 1 minute.
4. Select probe in the menu.
Refer to C 211 “C 211 Operation of the leak detector” on page 55.
Refer to “C 200 Control panel” on page 46 for the control panel description.
EN- 45 Sensistor ISH2000 Technical Reference Manual (TRM)

Description

C 200

C 200 Control panel

Control push-buttons

Graphic interface

Earphone socket
Probe connector

LEDs

Figure C-1: Sensistor ISH2000 control panel
The display shows:
• indicator bar in Detection Mode and the figures in Analysis Mode.
• seven main menus. Their positions are indicated on a horizontal scale. Change from one menu to another using the < and > buttons.
• main menus have submenus, which are also indicated by horizontal scales and can be selected using the < and > buttons.
• scales for setting numeric values, languages, etc.
• messages.
Sensistor ISH2000C:
• A battery status indicator in the upper right corner, where 13.5 V indicates discharged state and 16.0 V indicates that the battery is fully charged.
• six main menus. Their positions are indicated on a horizontal scale. Change from one menu to another using the < and > buttons.
LEDs
The two LEDs indicate the status of the instrument as follows:
• Green flashing slowly, during warming up phase.
• Green fixed light indicates that instrument is ready and hydrogen signal is below Reject Level limit.
• Red fixed light together with Reject on display means the instrument has detected a leak larger than the set alarm limit. Red flashing rapidly, check mes­sage on screen. (See “Trouble-shooting” on page 74.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 46

Push-buttons

Demo Mode

C 200
The functions of the push-buttons are shown at the lower edge of the display. In this manual the buttons are numbered, from left to right, 1, 2, 3, and 4. The push-buttons are used to:
• Change from one menu item to another using the < and > buttons.
• Press Enter to move down to the nearest submenu.
• Press Save to save the set value.
• Press Undo to restore the previously set value. Press Esc to move up to the nearest higher level(s).
Demo Mode is a demonstration mode, special designed for seller. All APC driv­ers for standard probes and filler will be selectable. The seller can easily swap between the different drivers and won't need to download them.
To set the Detector in Demo Mode:
• Select: Menu/General Settings/Change Password
• Enter "DEMO"
• Confirm New Password "DEMO"
Select driver under menu: APC Settings/Probe Type The word "DEMO" will be shown at start up. To turn Demo Mode off repeat the list above.
EN- 47 Sensistor ISH2000 Technical Reference Manual (TRM)
C 201

C 201 Menu system

The menu system is designed as a tree structure similar to that used in mobile telephones. The display shows all the levels when browsing down through the menus so that you can always see exactly where you are.
3
412
Figure C-2: Push-buttons
To enter the menus, press Menu (button 4). Press < and > (button 2 and button
3) to choose between main menus. If no setting is made in a menu or its submenus within 60 seconds, the instru-
ment will revert to the Detection Mode/Analysis Mode. The buttons may change functions in different menues. Always read the text,
just above the buttons in the display, for the button functions. All changes in values are valid only when saved using the Save button (button
4). Use the Undo button (button 1) to delete a change in value and revert to the
previous setting. Use the Esc button (button 1) to browse backwards through the menus to the
start position Detection Mode/Analysis Mode/Combined Mode. To change quickly from Detection Mode to Analysis Mode or vice versa, press
button 3 three times in succession.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 48

Sensistor ISH2000 v. 6.0 Menu System

C 201
Measure Screen
Change Test
Mode
Analysis Mode
Detection Mode
Combined Mode
Calibration
Calibrate
Reference Value
Reference Unit
Calibration Time
Password Protected
Calibration
Detection Mode
Settings
Senistivity
Auto Range
Direct Sensitivity
Adjustment
Auto Threshold
Reject indication
Audio Ready
Pulse
Analysis Settings
Reject Level
Correlation
Value
Analysis Unit
Multipoint
Analysis
Multipoint
Analysis Time
Min
Presentation
Time
Display
Threshold
Audio Threshold
APC Settings
Probe Type
APC Time A
APC Time B
APC Time C
APC Time D
Purge Level
Reset Signal
Display Settings
Contrast
Brightness
Invert Colors
Screen Save
Timeout
General Settings
Language
Measure/Print
Button
Probe Button
Probe Lamp
Change
Password
Audio Base Frequency
Set Clock
Set Date
Service Settings
Show Password
System Reset
Detector Signal
Level
Trigg Level
Min Calibration
Time
Battery Mode
Number of
Significant Digits
Debug mode
Reject
Indications
Show Reject
Level
Audio Ready
Pulse
Figure C-3: Menu system
Printer Port
Info
Service Mode
EN- 49 Sensistor ISH2000 Technical Reference Manual (TRM)

Change test mode

Calibration

C 201
Choose the measuring method you will use in the menu Change Test Mode. There are three different methods to choose:
• Analysis Mode
• Detection Mode
• Combined Mode
Figure C-4: Change test mode screen example
The instrument must be calibrated by using the integral calibration function to ensure it displays the correct values in Analysis Mode/Combined Mode. After calibration the instrument will show the correct measured values on the display. The calibration parameters will be stored into the probe.

Detection mode settings

Analysis mode settings

Figure C-5: Calibration screen example
In Detection Mode, the signal is displayed in the form of a bar. The length of the bar varies with the gas concentration.
Figure C-6: Detection mode screen example
In Analysis Mode the measured value is displayed in figures. The default unit is in PPM but it is possible to choose other units, See .“C 500 Factory configura­tion of the leak detector parameters” on page 65
Figure C-7: Analysis mode screen example
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 50

APC settings

C 201
APC is an abbreviation for Active Probe Control. The APC function is for the control of an active probe that has a built-in alarm, valves or pumps via Probe Control Port.
Different probes require controls therefore, it is possible to download different drive routines for the instrument from a PC.
There is a possibility to adapt how to measure by adjusting the timers and Purge Level.
Probe Type
Select the connected probe. Choose between “Hand Probe” and another probe driver installed from the disc delivered with active probe (if ordered).
APC Time A-D
Adjustable timer used by the APC system. Select a APC timer and press “Enter” to display specific use of this timer. APC timer can be used for general purposes in a custom APC program.
Purge Level
Signal level controlling the Purge_Level APC Triggers. Standard probes that sup­port active sampling use the Purge Level for fast interruption of sampling that result in high gas signals.
Setting Purge Level equal to, or just above, Reject Level will give the fastest pos­sible cycle times for those probes.
Quick purging also enhances signal repeatability. Note: Purge level interrupts active sampling of APC probes. This means that
higher signals will be underestimated as the sensor is purged before full signal has developed.
Reset Signal
Reset the sensor level in Analysis mode and Detection mode.
EN- 51 Sensistor ISH2000 Technical Reference Manual (TRM)

Display settings

General settings

C 201
This section describes the different display settings of the Sensistor ISH2000.
Contrast
Contrast level of display. Higher value gives higher contrast. The contrast may need adjustment if ambient temperature changes.
Brightness
Brightness of the display lamp. A lower brightness value saves energy and pro­longes the lamp.
Invert Colors
Change the black to white and white to black. Useful in a dark environment to keep a high readability.
Screen Save Timeout
Display lamp will dim to half brightness if instrument is left idle for the number of minutes set by this parameter. The screen save timeout can be set between 1 and 60 minutes, the function is deactivated if set to OFF. The display lamp will return to the set brightness if any of the display buttons are pressed, if a gas signal is detected or an instrument error is detected.
This part describes the general settings of the Sensistor ISH2000.
Language
The Sensistor ISH2000 user interface contains the following languages:
• English
• French
• German
• Italian
• Spanish
• Swedish
Measure/Print Button
Setting this parameter to ON displays Measure or Print above the button 1. Measure will be displayed for an APC-Probe or Print for a Hand Probe. Pressing Measure will initiate a sample cycle. Pressing Print will send the values from the hand probe measurement to the printer port.
Probe Button
This is for setting the different functions with the probe button. These functions are as follows:
• Toggle Mode-makes it possible to switch between Analysis mode and Detec­tion mode.
• Zero detection signal-in Analysis mode and Detection mode.
• Measure/Print-makes it possible to initiate sample cycles or send the values from the hand probe measurement to the printer port.
• Probe Lamp-makes it possible to turn on and off the Probe Lamp.
Probe Lamp
Makes it possible to have the Probe Lamp on even if the other Probe Button function is chosen.
Change Password
The user password is a text string (max 12 alphanumerical characters) used to lock critical parameters. Setting password to an empty string (no characters)
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 52
C 201
means that no password is needed to modify the critical parameters. The default is no password (“”).
Contact INFICON AB if you have lost your user password. If the Password Pro­tected Calibration parameter is set to ON you will be prompted for a password when starting a calibration.
Note: Setting Password Protected Calibration to ON has no effect if no pass­word is set.
Note: APC controlled calibration can be started from the bus in both cases.
Audio Base Frequency
This sets the lowest audio base frequency tone in Search and Detection Mode.
Set Clock
Real time set as hh:mm:ss. Hours and minutes can be adjusted. Seconds will automatically be set to 00 when hours and minutes have been set. Clock runs even when detector is disconnected from the power supply.
Set Date
Real Time Clock date set as YY-MM-DD. Clock runs even when detector is dis­connected from the power supply.
Printer Port
The Sensistor ISH2000 is equipped with a serial (RS232) printer port. See “Printer port” on page 35.
Info
Contains information about software versions, Serial number, and Internet con­tact information.

Service settings

The Service Mode is reached by starting the instrument and at the same time hold the right button down on the panel. After start a new main menu called Service Settings will appear.
See “E 140 Service menu” on page 84
EN- 53 Sensistor ISH2000 Technical Reference Manual (TRM)

Change Password

C 210

C 210 Password

The user password is a text string (max 12 alphanumerical characters) used to lock critical parameters. Setting password to an empty string (no characters) means that no password is needed to modify the critical parameters. The default is no password (“”).
Contact INFICON AB if you have lost your user password. If the Password Pro­tected Calibration parameter is set to ON you will be prompted for a password when starting a calibration.
Note: Setting Password Protected Calibration to ON has no effect if no pass­word is set.
Note: APC controlled calibration can be started from the bus in both cases.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 54

To detect leaks

C 211

C 211 Operation of the leak detector

Do not expose the probe to a hydrogen concentration higher than 0.1 % when the instrument is not put into operation, this might damage or destroy the probe sensor.
When the instrument is put into operation the sensor withstands tem­porary exposure to hydrogen concentration up to 100%. Avoid long exposures to high concentrations.
If all you wish to do is to detect the presence of a leak, that is, find out whether there is a leak or not, then use the Detection Mode (or use the detection bar in Combined Mode).
The definition of Leak/No Leak will then simply be "A leak is a leak when it can be detected by the detector, set to a specific sensitivity".
To set up: The operation in Detection Mode is not quantitative. The audio and visual sig-
nal will increase and decrease with the gas concentration. Therefore, there is no actual calibration to be done, but rather a setting of the sensitivity to a desired level.
A typical set-up procedure for Detection Mode is:
• Set up a reference leak which corresponds to the smallest leak you wish to detect.
• Put the probe close to the reference leak and note approximately what reac­tion you get (no reaction, small, medium, high, full scale) within the first few seconds.
• Set the sensitivity. This can be done permanently under the menu Detection Mode Settings or temporarily as a Direct Sensitivity Adjustment on the display (unless you have set this function to OFF under the Detection Mode Settings menu).
There is also an Auto ranging function which can be selected under the Detec-
tion Mode Settings menu. Note: If the Detection Mode is used and the alarm function is required to be
activated at a particular calibrated level, then the unit must be calibrated in accordance with the instructions. The reason for this is that the alarm is based on the Analysis Mode when the Detection Mode is displayed.

To locate leaks

Note: The Detection Mode (or use the detection bar in Combined Mode) is
used to locate leaks. This mode is semi-quantitative, that is, it gives an audio and visual signal which increases as a leak is approached (a higher gas concen­tration) and decreases as you move the probe away from the leak. It does not display figures. In this mode of operation leaks can easily be detected using a sensitivity which can be preset.
Leaks can be located very accurately, even when there are other leaks nearby. If, for example, you are trying to locate a leak on a product and the product has a major leak, then you will get an audio signal as soon as the probe is placed close to the product.
EN- 55 Sensistor ISH2000 Technical Reference Manual (TRM)

To quantify leaks

C 211
When the probe is moved around and over the product, the signal will increase as the probe approaches the leak. If the signal goes out of scale, simply reduce the sensitivity setting to bring the signal within the scale. Working with the sen­sitivity setting this way you will be able to locate multiple leaks that are in close proximity to each other.
Note: Working inside a confined space such as, for example, a cabinet or a nar­row passage on a combustion engine there is a risk that the background con­centration accumulates to levels close to the upper detection limit of the detector. In such case it will not be possible to locate leaks as easily as in open spaces.
Hint: Do not expose the probe to more gas than is necessary, because it will slowly saturate with time. It is good practice to detect a leak, locate it, and immediately remove the probe to avoid saturation. The probe is not damaged by the exposure but it will recover more slowly. After excessive exposure it will be less sensitive for a short period of time.
The Analysis Mode (or use the analysis figures in Combined Mode) is used for measuring the size of a leak (or the concentration of a gas sample). To be able to do this measurement and obtain correct values, the instrument must first be calibrated using the calibration function.
In the Analysis Mode the detector determines the gas concentration from the change, as the probe goes from being exposed to background to being exposed to a certain gas concentration. The detector does not continuously monitor the gas concentration but takes just one reading instead. Another suit­able alternative name for this mode could be Sampling Mode. It is important to keep this in mind when using the detector in this mode.
In Analysis Mode the probe should be moved directly from a background situ- ation to the test point. The size of the leak in PPM, or any other selected units, is shown on the display. The probe can and should be removed from the mea­suring point as the measured value steadies and remains on the display. The period during which the measured value is displayed can be adjusted in the Analysis Mode Settings menu.
The leak detector operates in the range 0.5 - 2000 ppm H2 giving linearity between 0.5 and 500 ppm. To obtain greatest accuracy over this range, follow the calibration recommendation. See "Calibration of the leak detector" on page page 57.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 56

Introduction

Calibration reference

C 300

C 300 Calibration of the leak detector

The leak detector is the instrument and the probe together. This section consists of step by step examples about how to calibrate the detector in the most com­man cases.
The instrument must be calibrated by using the integrated calibration function to make sure it displays the correct values in Analysis Mode. After calibration the instrument will show the correct measured values on the display in Analy- sis Mode and Combined Mode. The calibration parameters will be stored into the probe.
There is a possibility to calibrate the detector by Reference Gas or Reference Leak.
A Reference Gas contains a well-defined concentration of Hydrogen gas in ppm mixed by air or some inert gas. A Certificate will normal follow the gas bottles. Reference Gas can be ordered from local gas suppliers.
A Reference Leak is a well -defined gas leak, and should be feed by same gas as using in the detection test and with a gas pressure that is defined in the Refer­ence Leak certificate. Reference Leak can be ordered from the detector pro­vider.
Choose a calibration reference size, as follows recommendations:
• Same or higher than the Reject Level (but maximum 10 times higher)
• In one of the following ranges:
- 5 to 1000 ppm H2
- 1x10-5 to 1x10-2 cc/s (mbarl/s) defined for air
- 3 to 300 g/a defined for R134a Please contact the provider of the detector for help to select optimal calibration
reference for your application.
EN- 57 Sensistor ISH2000 Technical Reference Manual (TRM)

Calibration procedure

C 300
Before calibration, the Reference Value in the Calibration Menu must be set. See “With reference gas” and “With reference leak” below.
When calibrating, expose the probe to the background air then do the follow­ing steps:
1. First Menu then Calibration/Calibrate/Enter.
2. Push the Start button or push the probe button.
3. Expose the probe for the reference gas/leak The probe does not have to be exposed to the to the calibration gas during the
whole Calibration Time ( the time set in the Calibration Menu while the bar is moving). The instrument only measures the change as the probe goes from the background air to calibration gas.
While the calibration time bar is moving, the probe should be exposed to the calibration gas or referenece leak. Then the display shows Detecting Gas and gives sound signals. Save or repeat the calibration routine until you can save the calibration. If the calibration is not saved, the instrument will revert to the previ­ous value after one minute.
Note: You will need to repeat the calibation 2-3 times to get Calibration OK after changing setup or probe.
• Allow at least 30 seconds between each calibration for best accuracy!
• If the message “No Gas or Unstable Signal” is displayed repeatedly - go back to Detetion Mode and check functionality.
• If Repeat Calibration is displayed then this means that the measured value devated more than 10% from the previous calibration. Repeat the calibration procedure.
Also set the Analysis Unit to the same as the Reference Value. If you want to use another unit you have to put a recalculation number into Correlation Value which describes the relationship between the different units.

Calibration intervals

Low sensitivity warning

Calibration is a natural part of leak measurement and an important factor in quality assurance. It is impossible to specify an exact requirement for the inter­val between the calibrations becase the applications for which the instrument is used can vary considerably.
There will be some oxidation of the probe sensor, which reduces the sensitivity, if the probe sensor:
• is not subjected to gas for a lengthly period or
• is exposed to a very small gas concentration (less than 10 PPM) with long intervals between exposure.
If the instrument is subjected to a very large gas concentration over a long period, a certain amount of insensitivity can occur directly afterwards. This satu­ration can make it difficult to detectvery small leaks. Therefore, make it a habit of removingthe probe from the measurig point as soon as the measured value is displayed. This gives the detector an opportunity to recover.
The Detector will warn if sensitivity of sensor is too low to safely detect a leak equal to the set Reject Level limit. The warning can be ignored and calibration updated but the CAL_CONF output will not be set.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 58

Irregular reference warning

Sensor condition indicator

Calibration messages

C 300
The Detector will warn if the calibration signal is unreasonably high. This can occur, for example, if 5% tracer gas mix has been used instead of proper refer­ence gas or if the reference leak has an extra non-intentional leak. The warning can be ignored and the calibration updated but the CAL_CONF output will not be set.
The indicator bar extends in length when the sensor is detecting reference gas. This indicator can be used for an early warning as to when a sensor replace­ment will be needed.
The length of the bar shows the condition of the sensor. The bar will become shorter if the sensor has lost some in sensitivity. The scaling of the indicator is not precise enough to say at exactly what length the sensor must be replaced. You will learn when this happens for your particular application. The instrument will also tell you in clear text when sensitivity is too low.
Message Explanation Remedy
Expose to background... Prepare the probe for
calibration by holding it in hydrogen free background.
Detecting gas Gas signal is detected. Normal operation, gas
Repeat calibration Calibration was not
within 20% of last.
Calibration OK Calibration was within
acceptable limit.
No gas or unstable signal. No gas signal or no stable
signal detected during calibration.
Signal when reference gas is shut off. Happens for reference gas only.
Sensitivity too low for Reject level
Sensitivity of sensor is too low to guarantee correct response to a gas flow or concentration equal to the Reject level. The most likely reason is that sen­sor is too old.
-
exposure can be interrupted.
Wait 30 s and calibrate again.
Press Save (button 4) to store calibration in memory.
Check reference. Gas valve may be shut. Check that probe tip is not clogged.
Background is higher than reference gas concentration. Improve ventilation.
Check reference. Gas valve may be shut. Check that probe tip is not clogged. Check setting of Reject Level. Replace sensor if problem remains.
EN- 59 Sensistor ISH2000 Technical Reference Manual (TRM)
Message Explanation Remedy
C 300

Reference Value

High signal! Check reference!
Note: If calibration fails you can still use the instrument. Last valid calibration parameters will be used. You should, however, check that the instrument reacts to the reference.
Your reference should have a concentration or flow equal to or slightly above what you want to measure. See the examples below for specific recommenda­tions.
Example for reference gas:
• Reject Level is set at 8 PPM
• For good accuracy, use a reference gas between 8-80 ppm hydrogen.
• 8 PPM hydrogen in synthetic air will give best results.
Example for reference leak
• Reject Level level is set at 2.0E-4 atm. cc/s
• For best accuracy reference leak within 2.0E-4 - 2.0E-3 atm cc/s.
• A reference leak calibrated to 2.0E-4 atm. cc/s will give best accuracy.
Reference signal is abnor­mally high.
Check that reference gas mix is not replaced with tracer gas mix. Check condition of refer­ence. Check that reference leak connections has no leaks.

Reference Unit

Calibration Time

The Reference Unit is set in the Calibration menu. Select PPM, cc/s, cc/min, SCCM, g/a, oz/yr, mbarl/s, mm3/min, Pa m3/s or Custom. When you select Cus­tom you can enter any unit as long as it contains a maximun of 12 characters.
Calibration can be performed with:
• a known hydrogen concentration
• a known flow leak The following characters can be used: Upper and lower case Roman letters, the numbers ü, Å, Ä,Ö, å,ä,ö,%,/,(,),and - (dash). Note: The space (““) is not supported. The leak rate unit string will be cut short
at the first space found.
The calibration time decides how long time the detector looks for a reference signal before giving up. If the calibration is set to, for example, 6 seconds the detector will record the maximum signal during 6 seconds after that the opera­tor (or external hardware) orders a calibration.
It is very important that all delays in gas exposure as well as reaction time of sensor are taken into consideration when setting the calibration time. Calibra­tion will not be correct if the maximum signal comes after that the calibration time has terminated.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 60

Minimum calibration time

C 300
This parameter sets the lowest possible Calibration Time that can be set under the Calibration menu. Default is 5 seconds.
Minimum calibration time should be set to safeguard so that the following two requirements are fulfilled:
1 The hydrogen from the reference leak or gas line must reach the sensor before end of calibration time.
2 The sensor must have time to reach its maximum signal before end of calibra­tion time.
Setting Min Calibration Time too low will have the following effects:
• Calibration will fail if calibration time is set too low.
• Calibration might pass but be incorrect.
Setting a high Min Calibration Time will have the following effects:
• Calibration takes longer time than necessary.
• Calibration gas consumption is higher than necessary.
Note: Correct calibration is an essential parameter in quality testing. We, there­fore, recommend that careful consideration is paid to setting an appropriate Min Calibration Time. This will inhibit personnel, lacking detailed knowledge about calibration, from jeopardising quality by setting a too short Calibration Time.

Password protected calibration

If desired, the calibration can be set under the general password to prevent the operator from calibrating by mistake. In this case you will have to enter the password to start the calibration routine. Setting password protection on cali­bration is done in the General Settings menu. Note that you must also set a password. The instrument is delivered with no password set.
EN- 61 Sensistor ISH2000 Technical Reference Manual (TRM)
C 304

C 304 Correlation value

If you want to use another unit you have to put a recalculation number into Correlation Value which describes the relationship between the different units.
This might be necessary when you want to display Reject Level unit other than the reference leak rate unit.
Useful also for correct the value when volume and time affect the measure value result in accumulation test.
Example: To use mbarl/s as an calibrate reference unit and mm3/s as a analysis Unit you
have to set a Correlation Valus to 1.00E-03.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 62

C 305 Reference values settings

Reference value with reference leak

When measuring leak flow you will, in normal cases, calibrate the detector with a reference leak.
Set the Reference Value equal to the calibrated flow of your reference leak. This value can be found on the calibration certificate issued for the leak. Also set the Reference Unit to the same unit as that used to express the leak rate of the reference leak.
Example: Reference leak rate is 4.2E-5 mbarl/s. 1- Set Reference Value = 4.2E-05. 2- Set Reference Unit = “mbarl/s

Reference value with reference gas

When measuring hydrogen concentration (instead of leak flow) in most cases you will calibrate the detector to a reference gas with a known concentration.
Set the Reference Value equal to the Hydrogen concentation in your reference gas. This can be found on the certificate of analyis issued for the gas. Also set the Reference Unit to the same unit as that used to express the leak rate of the reference leak.
Example: Reference gas contains 10 PPM Hydrogen in synthetic air. 1- Set the Reference Value = 10 2- Set the Reference Unit = “PPM”
C 305
EN- 63 Sensistor ISH2000 Technical Reference Manual (TRM)

Accessories

C 410

C 410 Headphones

The operator can connect a headphone to the detector.
Headphone
INFICON does not sell headphones. The specifications are: Jack plug mono 3.5 mm.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 64

Default parameters

Parameter Range Factory default Customer modification
Analysis Unit Several Choices PPM
APC Time A 0.0 - 6000.0 s 10.0
APC Time B 0.0 - 6000.0 s 0
APC Time C 0.0 - 6000.0 s 0
APC Time D 0.0 - 6000.0 s 0
Audio Base Frequency Several Choices 400 Hz
Auto Range ON/OFF ON
C 500

C 500 Factory configuration of the leak detector parameters

Range and default settings of all Sensistor ISH2000 parameters.
Configuration
Audio Ready Pulse ON/OFF ON
Audio Threshold (Detection)
Audio Threshold (Analysis)
Brightness 0 - 21 21
Calibration Time Min Calibra. Time-30 s 10 s
Clock hh:mm:ss -
Contrast 0-20 10
Correlation Values 1.00E-37 - 1.00E+37 1.00E+00 = 1
Date YY-MM-DD -
Debug Mode ON/OFF OFF
Detector Signal Level 0-100 % 20 %
Direct sensitivity adjustment
Display Threshold 0-100 % 4 %
Invert Colors ON/OFF OFF
0 - 100 % 0 %
0 - 100 % 4 %
ON/OFF ON
Language Several choices English
Measure/Print Button ON/OFF OFF
Min Calibration Time 0 - 30 s 5 s
Min Presentation Time 120 s 1 s
Multipoint Analysis Several Choices OFF
Multipoint Analysis Time 0.0 - 30.0 s 5.0 s
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C 500
Configuration
Parameter Range Factory default Customer modification
Number of significant Digits
Password Max 12 characters “” = No password
Password protected calibration
Printer Port Several choices No printer
Probe Button Several choices No Function
Probe Lamp ON/OFF OFF
Probe Type Several choices No probe
Reject Indicator ON/OFF ON
Purge Level 1.00E37 - 1.00E+37 1.00E+02 = 100
Reference Unit Several choices PPM
Reference Value 1.00E- 37 - 1.00E+37 10
Reject Indication ON/OFF OFF OFF
Reject Level 1.00E-37 - 1.00E37 1.00E+01 = 10
Screen Save Timeout 1 - 60 min 20 min
Sensitivity 1 - 15 8
2/3 2
ON/OFF OFF
Show Reject Level ON/OFF ON
Trigg Level 42
Menu Mode Several choices Combined Mode
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 66

Set Date

Set Clock

Set Language

C 570

C 570 Date - Time - Language - Unit

Real Time Clock date set as YY-MM-DD. Clock runs even when detector is dis­connected from the power supply.
Real time set as hh:mm:ss. Hours and minutes can be adjusted. Seconds will automatically be set to 00 when hours and minutes have been set. Clock runs even when detector is disconnected from the power supply.
The Sensistor ISH2000 user interface contains the following languages:
• English
• French
• German
• Italian
• Spanish
• Swedish
EN- 67 Sensistor ISH2000 Technical Reference Manual (TRM)

C 580 Service mode och debug mode

Service settings

The detector is equipped with a service setting to help in trouble shooting and diagnostics.
IMPORTANT! The normal operator should not enter this mode. The service mode menu option is therefore normally not shown in the menu
system and most of the functions in the service mode are protected by a special password.
IMPORTANT! We strongly recommend that the service mode log in procedure is kept secret from all personnel not fully trained in the details of all functions of the detector.

Logging in to Service settings

Service Mode Log In Procedure
1. Switch power OFF.
2. Press and hold the right display button.
3. Switch power ON.
4. Release right button when text appears. During warm up the display will show software revision numbers and date and time of the real time clock.
C 580

Service mode

When in service mode the display will show a service info screen as shown below.
To get to Service Mode: Choose Menu / Service Settings / Service Mode The Service Menu has two screens. Toggle between them by using APC and
Back.
• First screen (Service Mode) show electrical parameters and sensor signals.
Figure C-8: Sevice mode screeen example
• Second screen (APC I/O) show APC program status, APC I/O:s input, outputs and some internal flags.
Figure C-9: APC I/O screen example
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 68
In Service Mode, the following information accessible:
ADC Raw Sensor Signal (mV)
Detect Numeric value of the Detection Mode sig-
nal
Analys Analysis Value
Battery Battery voltage if portable model, (V)
Signal Sensor signal when the probe expose
Diode Temperature voltage from probe (mV)
In APC I/O, the following information accessible:
Row Executing APC program row
Time Executing time for the row
ADC mV Raw Sensor Signal (mV)
Det Numeric value of the Detection Mode sig-
nal
C 580
Ana Analysis Value
Inputs
0 Status of external input 0
(IN_0)
1 Status of external input 1
(IN_1)
2 Status of external input 2
(IN_2)
3 Status of external input 3
(IN_3)
4 Status of external input 4
(IN_4)
Outputs
0 Status of external output
0 (OUT_0)
1 Status of external output
1 (OUT_1)
2 Status of external output
2 (OUT_2)
3 Status of external output
3 (OUT_3)
EN- 69 Sensistor ISH2000 Technical Reference Manual (TRM)
Outputs
4 Status of external output
4 (OUT_4)
5 Status of external output
5 (OUT_5)
6 Status of external output
6 (OUT_6)
Status (also output)
O Detector on (ON)
W Wait during the detector
starts up period (WAIT)
S Sensor signal detected
(SIGNAL)
R Reject (REJECT)
C 580
C Calibration confirmed
(CAL_CONF)
E Error (ERROR)
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 70

Debug Mode

C 580
Do not enter this mode. Debug mode is for the manufacturer's use only. Enter­ing debug mode will set the detector to continuously dump debugging data on the printer port.
IMPORTANT! Setting the detector in debug mode will inhibit normal use of the printer port.
If you have accidentally entered the debug mode, you can exit by choosing the "Debug Mode" menu option again.
Debug Mode get to Debug Mode: Choose Menu / Service Settings / Debug Mode/Enter the code: SEN
Print Port output:
• Time (ms) counted from power up
• Raw Sensor Signal (mV)
• Numeric value of the Detection Mode signal
• Analysis Value
All values are presented with three digits and tabs between. Printer rate: 50 Hz (20 ms).
EN- 71 Sensistor ISH2000 Technical Reference Manual (TRM)
Maintenance - troubleshooting
D
D 100 Preventive maintenance
D 200 General troubleshooting guide
D 300 Reference Leak Trouble Guide
Sensistor ISH2000 Technical Reference Manual
Detailed content
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 72
D 100

D 100 Preventive maintenance

As the Sensistor ISH2000 does not contain any mechanical parts there is no need for preventive maintenance. However it is recommended to keep some spare parts ready.
Item Part number
Hand Probe sensor 590-292
O-ring seal 591-528
Fuse 591-578
C21 cable (3m) 590-161
Power cable (EU) 591-146
Power cable (UK) 591-147
Power cable (US) 591-853
Probe Tip Protection Cap See “Which options for
which model?” on page 11.
Probe Tip Filter See “Which options for
which model?” on page 11.
Battery (clock battery) 591-780
EN- 73 Sensistor ISH2000 Technical Reference Manual (TRM)

Symptoms description

D 200

D 200 General troubleshooting guide

Fault symptoms Fault Measures
Error messages: “Check Probe and Cable”. Red
LED flashes quickly.
Error messages: “Error Error in Active Probe See Probe Manual.
Error messages: “Check Sensor, Voltage Error
Error messages: “Check Sensor, Temp.
No sound in Detection Mode and Analysis Mode.
Broken connection between probe and instrument
Software problems Install the software
Broken Main PCB Replace Main PCB
Broken Probe PCB Replace Probe PCB
Sensor voltage from the gas sensor out of the range 300 - 3500 mV
Diode voltage from the gas sensor out of the range 544 - 612 mV
Sound set low Press the + button repeat-
Check that the probe cable is properly con­nected to the probe and the instrument. If the fault persists, replace the probe/cable.
Check that the sensor is properly connected to the probe. If the fault persists, replace the sensor.
Check that the sensor is properly connected to the probe. If the fault persists, replace the sensor.
edly.
No picture on display, no sound
No picture but only sound when exposed to gas.
Loss of spots or black lines on screen
Bad sound out of the speaker
Broken speaker Replace the speaker
Fuse broken Check the fuse.
Broken Main Cable Replace the Main Cable
Discharged battery
Broken Main PCB Replace the Main PCB
Display setting may be wrong
Display or Inverter Cable loose
Display Lamp broken Replace the display
Internal contact to LCD broken
Broken speaker Replace the speaker
Watch the display from the side at a low angle and aim a lamp at the screen. Try to see the text so that you can enter the Display Settings menu and adjust contrast and brightness.
Reconnect loose wiring
Replace the display
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 74
Fault symptoms Fault Measures
D 200
Short operating time on battery model
The time and dates resets at restart
Settings lost on restart The main PCB Memories
Low or no gas sensitivity Old or broken gas sensor Replace the gas sensor
Old or broken battery Replace the battery
The clock battery is empty Replace the clock battery
on the Main PCB
Replace the Main PCB
broken (Flash Memories)
Probe PCB broken Replace Probe PCB
EN- 75 Sensistor ISH2000 Technical Reference Manual (TRM)
D 300

D 300 Reference leak trouble guide

It is very important that we advice the end user to carefully study the manuals for how to take best care and handle the reference leaks.
Here are a couple of mistakes a user can make: 1 The small leaks with a gas container (E, F and G) are delivered at atmospheric
pressure due to transportation limitations. This means that the end user has to start by filling the gas container to the indicated pressure. This filling MUST be conducted according to the included instructions to ensure you get as close as possible to a 5%H2/95%N2 gas mix inside the container. Otherwise you risk having an undefined gas mix in the container, and what is on the certificate is in that case no longer valid.
2 The smaller leaks that have a gas container are sometimes emptied by the new user, simply because he sees the fill valve and "have to try what it is for". This way you empty the container quite effectively. After this you need to refill the container. See above in point 1 for possible problems.
3 When users connect leak A, B, C to the gas line they sometimes forget that the hose from the bottle may be full of air to start with. If they do this the leak will appear to be very difficult or impossible to pick up by the detector simply because there is mainly air passing through the leak to start with. What they should do is purge the hose from air before attaching it to the leak. Also remember to use the purge valve on the leak itself to release any air trapped inside the leak housing, and replace it with tracer gas.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 76
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EN- 77 Sensistor ISH2000 Technical Reference Manual (TRM)
Maintenance sheets
E
Sensistor ISH2000 Technical Reference Manual
Detailed content
E 100 Maintenance operations introduction
E 120 Sending the leak detection for reparation to a service center
E 130 Functional verification
E 140 Service Menu
E 160 Software and documentation evolution
E 230 Sensistor ISH2000 Main board
F 240 Sensistor ISH2000 Wiring diagram
E 410 Instrument maintenance
E 411 Probe maintenance
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 78

Electrostatic discharge (ESD) protected equipment

E 100

E 100 Maintenance operations introduction

To a greater or lesser extent aIl contact between objects, separation of one item from another, or sliding of one thing on another, causes a disturbance of elec­trical charge. When charge disturbances take place faster than charge redistri­bution, static charge accumulates.
Amongst the greatest generators of static electricity are people. It can be readily shown how in ordinary ambient conditions a person's electrical charge, mea­sured in Volt, is constantly changing. It can move up or down at every step, as they sit or rise, when they touch things, or as another person passes nearby. Consequently if people handle electrostatic discharge sensitive devices (ESD) without appropriate precautions, there is a real risk they will unwittingly
damage them. Electrostatic discharge (ESD) has been recognized as a potential hazard for
semi-conductors and integrated circuits. To protect devices from the unwanted effects of ESD, two key measures must
be taken and applied at aIl times:
1. devices must be handled exclusively in an ESD Protected Area (EPA). ln essence, an EPA is a defined space within which aIl surfaces, objects, people and devices are kept at the same potential.
2. devices must be transported from one EPA to another only in ESD shielding packages.

Safety instructions

Icons used

The issue is to save defects on customer sites for the integrated electronic boards in leak detector, drytels, controllers and accessories.
The ESD reduce the useful life of the electronic boards. There is no immediate consequences during the assembly of the electronic devices but there is a pre­mature aging of components.
All the Service Centers must be equipped to protect the INFICON products against the ESD during repair process.
On Customers site, during exchange or maintenance of electronic card, the engineer must wear the ESD coat and use disposable wristband.
To achieve this goal, we invite you to order the “ESD KIT” and install it in your Service Center as soon as possible.
See B 100 “B 100 Safety instructions” on page 29
x
x mm Allen key
Philips head screwdriver
TORX screwdriver
Voltmeter
Screwdriver for slotted head screws
Figure E-1: Icons used
EN- 79 Sensistor ISH2000 Technical Reference Manual (TRM)
Ohmmeter

Product return form

WEEE standard + RoHS

E 120

E 120 Sending the leak detection for repair to a service center

See “How To Contact INFICON” on page 103.
WEEE directive:
INFICON products like portable helium leak detectors, gauges or vacuum mea­surement devices fall within the scope of the WEEE directive.
INFICON AB provides a collection and recycling service for used electrical and electronic products.
Any obligation of the manufacturer to take back such equipment shall apply only to complete not amended or modified equipment, using Alcatel Vacuum Technology original spare parts, delivered by Alcatel Vacuum Technology, con­taining i.e. all its components and sub-assemblies. This obligation will not cover the shipping cost to an INFICON AB take back facility.
RoHS directive:
The RoHS directive aims to limite the use of certain substances (lead, mercury, cadmium, hexavalent chromium, PBDE and PBE), commonly used in designing electrical and electronic equipment.
INFICON products do not fall within the scope of the RoHS directive, but as we wish to protect the environment, many actions have already been launched:
• Inventory of all items which include these substances
• Action to eliminate these substances
• Qualification of new materials, new parts, etc.
All INFICON products are RoHS compliant since December 2007.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 80

Sensitivity Test

E 130

E 130 Functional verification

Sensitivity Test has been designed to help to double-check Hand Probe sensors and H65 sensors for Sensistor ISH2000 before delivery to end customers. Every sensor has been tested thoroughly before delivery from the factory. It happens, however, that sensors lose sensitivity while kept in stock.
By following these instructions the user will get the information you need to accept or reject a new sensor before delivery. The test is done using a reference gas containing 10 ppm H2 in synthetic air.
You need the following equipment:
• Leak Detector (Sensistor ISH2000) with probe cable and hand probe.
• Reference gas 10 ppm H2 in synthetic air.
IMPORTANT:
A sensor can be calibrated using reference gas or a reference leak. There are some fundamental differences between these two methods:
• When using a reference leak you add Hydrogen to the background.
• When exposing the sensor to reference gas you replace the background (ambient) with the reference gas.
It is important, in both cases, to calibrate in a non-polluted background (i.e. typically 0.5 ppm Hydrogen).
When using a reference gas this is essential. If the background is close to the concentration in the reference gas you will get no signal. If the background concentration is higher than the reference you will even get a negative signal (i.e. signal appears when reference gas is removed).
When using a reference leak the problem is less pronounced as the leak adds gas to the background. The calibration will however be significantly affected if background is higher than the resulting concentration added by the leak.
Calibrating in a high background will, however, always result in making the detector more sensitive. This means quality is not affected. Some “good” prod­ucts may be rejected but no bad products will be passed.
On the following page are detailed instructions for testing the sensor with 10 ppm Reference Gas.
Using Reference Gas
1. Preparing the Reference Gas a. Check the reference gas type ( must be 10 ppm Hydrogen in synthetic
air) b. Connect pressure regulator to the gas bottle. IMPORTANT! Never use a
regulator that has previously been used for the 5% tracer gas. This may contaminate the reference gas bottle and alter the concentration!
c. Connect a hose to the gas regulator complete with mouthpiece or a piece of 11-15 mm inner diameter hose to slide over probe tip.
EN- 81 Sensistor ISH2000 Technical Reference Manual (TRM)
E 130
11-15 mm
Figure E-2: Connect a hose to the gas regulator
Gas ow
d. Purge the hose with low flow of reference gas (1-5 cc/s). If you put the hose in a glass of water it should NOT "boil" the water but only release a gentle stream of bubbles.
2. Preparing the Hydrogen Sensor a. Switch power OFF on Sensistor ISH2000 b. Connect the probe and probe cable according to Manual c. Start Sensistor ISH2000 in service mode by doing the following:
i. Press and hold the right button while switching power ON. ii. Release button when text screen appears. (If logo appears you
released the button too late - try again)
iii. Go to service mode display after warm up period. d. Remove probe tip protection cap! e. Wait minimum 10 minutes more to stabilize sensor.
3. Sensitivity Test with Reference Gas 10 ppm a. Make absolutely sure there is no abnormal increase of Hydrogen in the
background ( i.e. avoid: smoking in the room, releasing tracer gas in big clouds, flatulence etc). Make sure you have as normal background of H2 as possible (0.5 ppm).
b. Check that the Signal is 0.00E+00 (see See Figure E-3:"Service mode screen")
Probe tip
Figure E-3: Service mode screen
c. Open a gas flow of about 1-5 cc/s. d. Wait until you are sure there is only the 10 ppm gas in the hose. e. Insert the probe tip (without protection cap) minimum 1 cm into the
open end of the hose. See See Figure E-2:"Connect a hose to the gas reg­ulator". There must be no pressure on the sensor.
f. Wait until the signal has stabilized (takes a few seconds). g. Read the Signal and then remove the probe. Close gas flow. The Signal
is given in scientific (engineering) format. Examples:
• 7.50E-01 = 7.5 x 10-1 = 0.75
• 1.40E+0.0 = 1.4 x 100 = 1.4
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 82

Sensitivity fault analysis

y
p
“ Check
Cable?”
Check that the probe
Yes
cable is properly connected to the probe and the instrument.
Detector
message:
Probe and
E 130
h. Acceptance level for new sensor is minimum 1.2 = 1.20E+00. i. If the Signal is below 1.2: Wait at least 10 minutes (leave instrument on)
and then repeat the test. If the Signal (after a repeated test) is still below
1.2 the sensor is to be considered no good for delivery.
The following questions below are useful to detect a problem.
Detector message:
“Check
Sensor,
Voltage Error”
No
Yes
Check that the sensor is properly connected to the probe. Refer to D 200 General trouble
-shooting guide.
Detector
message:
“ Check
Sensor, Temp”
Yes
Check that the sensor is properly connected to the probe.Refer to D 200 General trouble
-shooting guide
Electrical fault. Bad cable or connector, or earthing problem . This is most likely a handling error by customer.
N xlnin
Frequent unexplained Service Mode Signals* above 0.18 that can be conrmed at the service center are grounds for warranty replacement.
* Service Mode Signal is read in Service Mode. See instructions for Sensitivity Test
Quick or
slow
signals?
1 - 5 sec.
>5 sec. < 1 sec.
Check for gas spillage in the background. (could be exhausts, smoke, tracer gas or gastric gases ).
This is an application problem. Not a
issue.
warrant
No ex
lanation
Type of
problem?
Low sensitivity False signals
The Reject level should have been designed to 10 ppm H2 or more. For Reject levels it is normal to change sensor 1-2 times per year.
Figure E-4: Sensitivity fault analysis
EN- 83 Sensistor ISH2000 Technical Reference Manual (TRM)

Show Password

System Reset

Detector Signal Level

E 140

E 140 Service menu

The Service Mode is reached by starting the instrument and at the same time hold the right button down on the panel. After start a new main menu called Service Settings will appear.
Shows the chosen password in case the customer has forgotten the password. Contact INFICON AB to have the code sent to you.
Resets all parameters to default settings, stored in the detector and the prob if it is connected. Contact INFICON AB to have the code sent to you.
The Detector Signal Level is the level below which the sensor is considered to have recovered from the last gas signal. It decides when the DET_SIGNAL out­put will come on. This signal can be used to block the start of a calibration or new test cycle in semi and fully automatic testers.
If DET_SIGNAL is high then this means that the sensor has detected hydrogen and has not yet recovered.
Detector Signal Level can be adjusted in the Service Settings menu. You can increase Detector Signal Level if you have many small disturbing signals. A high setting of Detector Signal Level gives better tolerance to “noise” gas signals at the expense of accuracy. A low setting gives best accuracy but lower tolerance for “noise” gas signals. The Detector Signal Level is set as 1 to 100% of the Reject Level. Default is 20%.
NOTICE! Increasing the Detector Signal Level may give poorer accuracy.

Trigg Level

Minimum Calibration Time

Battery Mode

Number of Significant Digits

Debug Mode

Upper Limit setting for Peak hold in analysis mode.
Lower limit setting for the timer which is used during calibration. Contact INFI­CON AB to have the code sent to you.
Selection of battery power. Only used to adapt software for the battery model.
Choice of a number of significant numbers in Analysis and Combined Mode. It is used when a more exact measurement is needed. A good control of the envi­ronment and calibration is required to be useful. Contact INFICON AB to have the code sent to you.
This mode is used during service and software development. Service Mode This mode contains useful information to analyse the gas sensor behavor. If the instrument starts in the Service Mode then it is possible to reach APC Service Mode.Under APC Service Mode is useful information to check timers, I/O on the Probe Control Port, and other.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 84

E 160 Software and documentation evolution

E 160
Instrument software Version
6.01 1.01 2010-09-30 First release.
6.02 1.02 2010-10-28 At probe upgrade,
6.02 1.03 2011-01-14 Temp error limits
Probe Software Ver­sion
Date Notes Info/changes
-
errors appeared because of use of too short variable type at timeout control. Result print format using ”Analysis Data Output” corrected. (Log-a-Leak works now). “n.nnE+ee”.
Probe connection and reconnection, approved user inter­face (quicker respons at disconnect and con­nect of probe).
RS232 command “C?” and J?” works now.
ajusted.
EN- 85 Sensistor ISH2000 Technical Reference Manual (TRM)

E 230 Sensistor ISH2000 Main board

Component locations on board

E 230
Figure E-5: Main board
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 86

Main PCB

E 240
E 240 Wiring diagram Sensistor ISH2000
J12
J7
J4
J8
J6
J2
J14
J5
J13
J9
KB 1016
KB 1017
KB 1015
KB 1020
KB 1021
KB 1018
KB 1019
Probe
LEDS
Keyboard
Display / LCD data
Inverter
Earphone jack
Speaker
E-6: Main PCB
EN- 87 Sensistor ISH2000 Technical Reference Manual (TRM)

Tools needed

E 410

E 410 Instrument maintenance

P/N Sensistor ISH2000 Tools Supplier
591-533 Torx screw MRT
M3x10
591-791 Torx screw MRT
M3x12
591-790 Philips head screw
MFX-Z 3x6
591-493 Slotted head screw
MCS M1.6x8
591-499 Hexagonal nuts
M6M M1.6
591-487 Torx screw MRT4x20 Torx TX20
591-488 Torx screw MFT
M4x8
591-490 Allen Key Screw
MC6S M5x55
591-787 Philips head screw
RXK-Z ST2,2x4,5
591-607 Philips head screw
M3x8 svartkrom
591-013 Nut M6M M3 A2 6 mm spanner
Torx TX10
Torx TX10
Philips head screw­driver PH1
Screw driver for slot­ted head screw
6 mm spanner
Torx TX20
4 mm Allen key
Philips head screw­driver PH1
Philips head screw­driver PH1
591-538 Screw Lock UNC G 5
mm + S 3mm
591-452 Allen Key Screw K6SF
M8x10 10.
Purchase from the supplier
Spanner for noched nuts phoenix prob
4,5 mm spanner
5 mm Allen key
DCH.91.161.PA LEMO
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 88

Dismantling Sensistor ISH2000

1. Turn off the instrument and remove power supply.
2. Unscrew the two torx screws (T20) on the back side of the unit.
E 410
3. Open the instrument by pulling out the front as shown in the pic­ture to the right.
Figure E-7: Unscrew the two torx screws
Figure E-8: Pull out the front
EN- 89 Sensistor ISH2000 Technical Reference Manual (TRM)
4. Unscrew the four torx screws and remove the power supply.
E 410
Figure E-9: Remove power supply

Dismantling Sensistor ISH2000C

1. Unscrew the two torx screws on the back side of the unit.
Figure E-10: Turn off the instrument and start dismantling
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 90
2. Open the instrument by pulling out the front as shown in the picture to the right.
E 410
EN- 91 Sensistor ISH2000 Technical Reference Manual (TRM)
3. Pull out the front enough to loosen the three connectors.
E 410
Figure E-11: Pull out the front
Figure E-12: Connectors
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 92
4. Remove the battery as shown in the figures to the right.
E 410
Figure E-13: Remove screws
Figure E-14: Battery
EN- 93 Sensistor ISH2000 Technical Reference Manual (TRM)

Dismantling Sensistor ISH2000P

1. Turn off the instrument and remove power supply.
2. Unscrew the two Allen Key Screw M6 on the back side of the unit.
E 410
3. Open the instrument by lifting the inner housing
Figure E-15: Unscrew the two Allen Key Screws
Figure E-16: Open instrument
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 94

Replacement of main PCB

1. Separate the cables as shown in the picture to the right.
E 410
Figure E-17: Separate cables
EN- 95 Sensistor ISH2000 Technical Reference Manual (TRM)
2. Release the PCB by losing the locknuts on the D-Sub connectors and the LEMO connector.
E 410
Figure E-18: D-Sub
Figure E-19: LEMO connector
Figure E-20: PCB
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 96

Removal of speaker

Unscrew the speaker Philip Head Screws as shown in the picture to the right.
E 410

Removal of display

Remove the display by unscrewing the 4 Torx screws as shown in the figure to the right.
Figure E-21: Removal of speaker
Figure E-22: Removal of display
EN- 97 Sensistor ISH2000 Technical Reference Manual (TRM)

Removal of panel buttons

Unscrew the panel button card Philip Head Screws as shown in the pictures to the right.
E 410
Note: When mounted, the high buttons shall be mounted in the two middle holes!
Figure E-23: Unscrew the panel button card Philip Head Screws
Figure E-24: Panel button card
When mounting the Main PCB the lower nut on LEMO connector with washer must be located 6 mm above the PCB surface.
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 98

Tools needed

E 411

E 411 Probe maintenance

P/N P50/P50 Flex Tools Supplier
598-160 Nut probe tip 10 mm spanner
591-802 Allen key S6SS M4x6
591-803 Allen key screw
T.B.A. Spanner for noched

Changing the Probe Tip

1. Turn off the instrument.
2. Loosen the safety nut with the appropriate tool from INFI­CON AB or with a 10 mm wrench.
2 mm Allen key
steel
2,5 mm Allen key
MC6S M3x20 fz
DCH.91.161.PA LEMO
probe nuts
Figure E-25: Loosen the safety nut
3. Remove the tip by hand. The o-ring creates some friction.
4. Remove the sensor by draw­ing it straight out.
5. Mount a new sensor. Make sure it turns in the correct direc­tion.
6. Observe the contact area between the probe pipe and the sensor. They should contact each other.
7. Mount the union nut.
8. Tighten with a suitable tool.
EN- 99 Sensistor ISH2000 Technical Reference Manual (TRM)
Figure E-26:

Dismantling probe

1. Loosen the LEMO contact nut using a spanner for noched probe nuts.
E 411
Figure E-27: LEMO connector
2. Unscrew the 2 screws at the but­tom as shown in the picture to the right.
3. Gently separate the 2 parts.
Figure E-28: 2 screws
Figure E-29: Separated pars
Sensistor ISH2000 Technical Reference Manual (TRM) EN- 100
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