Hyundai R210W-9 MH Operating Manual
CONTENTS
SAFETY HINTS
SPECIFICATIONS
CONTROL DEVICES
OPERATION
TRANSPORTATION
MAINTENANCE
TROUBLESHOOTING GUIDE
INDEX
CONTENTS
1. EC Declaration of conformity
2.
Disclaimer
3. Foreword
4. Before servicing this machine
5. EC regulation approved
6. Table to enter S/No and distributor
7. Safety labels
8. Machine data plate
9. Guide (direction, S/No, intended use, symbol)
SAFETY HINTS
1. Before operating the machine
2. During the operation
3. During the maintenance
4. Parking
SPECIFICATIONS
1. Major components
2. Specifications
3. Working range
4. Weight
5. Lifting capacities
6. Grapple guide
7. Specification for major components
8. Recommended oils
CONTROL DEVICES
1. Cab devices
2. Cluster
3. Switches
4. Levers and pedals
5. Auto air conditioner and heater
6. Others
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0-1
0-2
0-3
0-4
0-5
0-6
0-7
0-22
---
0-23
1-1
1-5
1-14
1-17
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-10
3-1
3-2
3-23
3-33
3-36
3-43
3. Starting and stopping the engine
4. Mode selection system
5. Operation of working device
6. Operation of cabin
7. Traveling of the machine
8. Efficient working method
9. Operation in special work sites
10. Normal operation of excavator
11. Attachment lowering
12. Storage
TRANSPORTATION
1. Road traveling
2. Preparation for transportation
3. Dimension and weight
4. Loading the machine
5. Fixing the machine
5. Loading and unloading by crane
MAINTENANCE
1. Instruction
2. Tightening torque
3. Fuel, coolant and lubricants
4. Maintenance check list
5. Maintenance chart
6. Service instruction
7. Electrical system
8. Air conditioner and heater
TROUBLESHOOTING GUIDE
1. Engine
2. Electrical system
3. Others
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4-3
4-6
4-11
4-12
4-14
4-20
4-23
4-25
4-26
4-27
5-1
5-2
5-3
5-5
5-7
5-8
6-1
6-6
6-9
6-11
6-16
6-18
6-42
6-45
7-1
7-2
7-3
OPERATION
1. Suggestions for new machines
2. Check before starting the engine
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INDEX
4-1
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4-2
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9-1
1. EC Declaration of conformity - update 04/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Excavator Model :
Serial Nr. :
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : EN474-1:2006 +A1:2009, EN474-5: 2006, EN ISO 12100-1:2003,
4. Noise level :
Certain n˚ :
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
EN ISO 12100-2:2003, EN ISO 2867:2008, EN ISO 7096:2008,
EN ISO 6683:2008, EN ISO 2860:2008, EN ISO 6682:2008,
EN ISO 3744:2009, EN 982:1996+A1:2008, EN ISO 3457:2008
EN ISO 2860:2008, EN ISO 7096:2008, ISO 5006: 2006
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
*******
***
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****
0-1
2. DISCLAIMER
THIS TRANSLATION IS BASED UPON THE ORIGINAL ENGLISH OPERATION AND MAINTENANCE MANUAL.
THE ENGLISH VERSION SHALL PREVAIL OVER THE TRANSLATION IN CASE OF ANY LEGAL DISPUTE.
0-2
3. FOREWORD
This manual contains a number of instructions and safety recommendations regarding driving, handling,
lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1) Read and understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
2) Inspect the jobsite and follow the safety recommendations in the safety hints section before
operating the machine.
3) Use genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from nongenuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not be
reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information
for your machine or for questions regarding information in this manual.
0-3
4. BEFORE SERVICING THIS MACHINE
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precautions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provincial
or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
0-4
5. EC REGULATION APPROVED
• Noise levels (EN474-1: 2006 and 2000/14/EC) are as follows:
Lwa: 101 dB (EU only)
Lpa: 75.5 dB
• The value of vibrations transmitted by the operator's seat are lower than the standard value of
EN474-1: 2006 and 2002/44/EC.
0-5
6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
6. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Distributor for U.S.A
Address
Distributor for Europe
Address
Dealer
Address
Hyundai Heavy Industries co., Ltd.
1000, Bangeojinsunhwan-doro, Dong-Ku,
Ulsan 682-792, Korea
Hyundai Heavy Industries U.S.A, Inc
6100 Atlantic Boulevard Norcross
GA 30071
U.S.A
Hyundai Heavy Industries Europe N. V.
Vossendal 11
2240 Geel
Belgium
0-6
7. SAFETY LABELS
1. LOCATION
7. SAFETY LABELS
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with
a new label.
4
4817
850 39 2
631
37
44
19
55
35
25
41
56
CAB INSIDE-RH
29
22
53
32
20
21
51
24
1 Air cleaner filter
2 Turbocharger cover
3 Radiator cap
4 Fueling
5 Battery accident
6 High pressure hose
7 Hydraulic oil level
8 Hydraulic oil lub
9 Keep clear-rear
10 Lifting eye
11 Name plate
12 Steering wheel
13 Keep clear-side
14 Stay fix
15 Shearing-engine hood
16 No step
17 Transporting
18 Low emission engine
19 Control ideogram
20 Ref operator's manual
31615
1828 58 1 14
12
22
53 34
CAB INSIDE-LH
57
13 2754
26
LH CONSOLE BOX
21 Hammer
22 Safety front window
23 Safety rear window
24 Air conditioner filter
25 Caution-axle
26 Safety lever
27 Model name
28 Logo (ROBEX)
29 Trade mark (boom)
30 Trade mark (CWT)
31 Reduction gear grease
32 Clamp locking
33 Noise level L
WA
34 Service instruction
35 Lifting chart
36 Console box tilting
37 Keep clear-boom/arm
38 Electric welding
39 Falling
40 FOPS FOG plate
36
10
16
39
10
43
23
9
38
5
BATTERY COVER
46
45
RAD SCREEN
52
42
BATTERY BOX INSIDE
41 Caution (water separator,
turbocharger)
42 Swing ideogram
43 Accumulator
44 Machine control pattern valve
45 RCV lever pattern
46 Machine control pattern
47 Swing bearing grease
48 Battery position
49 Beacon lamp
50 Fuel shut off
51 MCU/ECM connector
52 Ideogram-dozer/outrigger
53 Swing lock
54 Reflecting
55 Elevating cab
56 Elevating control
57 Material handler cabin control
58 Hand caution
49
7
6
PUMP SCREEN
210W9MH0SL01
11
40
33
47
9
30
0-7
2. DESCRIPTION
AIR CLEANER FILTER
Periodic and proper inspection, cleaning
and change of elements prolong engine
life time and maintain the good performance of engine.
1)
TURBOCHARGER COVER
Do not touch turbocharger or it may
cause severe burn.
2)
RADIATOR CAP
Never open the filler cap while engine
running or at high coolant temperature.
3)
FUELING
Stop the engine when refueling. All
lights or flames shall be kept at a safe
distance while refueling.
4)
2. DESCRIPTION
There are several specific warning labels on this machine please become familiarized with all warning labels.
Replace any safety label that is damaged, or missing.
1)
AIR CLEANER FILTER (item 1)
This warning label is positioned on the air
cleaner cover.
※
Periodic and proper inspection, cleaning
and change of elements prolong engine
life time and maintain the good performance of engine.
TURBOCHARGER COVER (item 2)
2)
This warning label is positioned on the turbocharger cover.
Do not touch turbocharger or it may
cause severe burn.
21070FW01
RADIATOR CAP (item 3)
3)
This warning label is positioned on the radiator.
Never open the filler cap while engine
running or at high coolant temperature.
FUELING (item 4)
4)
This warning label is positioned on the right
side of fuel filler neck.
Stop the engine when refueling. All
lights or flames shall be kept at a safe
distance while refueling.
21070FW02
14070FW03
0-8
21070FW04
BATTERY ACCIDENT
Electrolyte containing sulfuric acid cause
severe burns. Avoid being in contact with
skin, eyes or clothes. In the event of
accident flush with sufficient water, call a
physician immediately.
Maintain the electrolyte at the recommended level. Add distilled water to the
battery only when star ting up, never
when shutting down.
With electrolyte at proper level, less
space may cause the gases to be accumulated in the battery.
Extinguish all smoking materials and
open flames before checking the battery.
Do not use matches, lighters or torches
as a light source near the battery for the
probable presence of explosive gas.
Do not allow unauthorized personnel to
change the battery or to use booster
cables.
For safety from electric shock, do not battery terminal with a wet hand.
5)
HIGH PRESSURE HOSE
Escaping fluid under pressure can penetrate the skin causing serious injury.
Study the service manual before service
job.
6)
BATTERY ACCIDENT (item 5)
5)
This warning label is positioned on the battery cover.
Electrolyte containing sulfuric acid cause
severe burns. Avoid being in contact with
skin, eyes or clothes. In the event of
accident flush with sufficient water, call a
physician immediately.
※
Maintain the electrolyte at the recommended level. Add distilled water to the
battery only when starting up, never
when shutting down.
With electrolyte at proper level, less
space may cause the gases to be accumulated in the battery.
Extinguish all smoking materials and
open flames before checking the battery.
Do not use matches, lighters or torches
as a light source near the battery for the
probable presence of explosive gas.
Do not allow unauthorized personnel to
change the battery or to use booster
cables.
For safety from electric shock, do not battery terminal with a wet hand.
36070FW05
HIGH PRESSURE HOSE (item 6)
6)
This warning label is positioned on the
screen plate.
Escaping fluid under pressure can penetrate the skin causing serious injury.
※
Study the service manual before service
job.
14070FW29
0-9
LIFTING EYE
Do not lift the machine by using lifting
eyes on the counterweight or the lifting
eyes may be subject to overload causing
its breaking and possible personal injury.
See page 5-8 for proper lifting method of
the machine.
10)
HYDRAULIC OIL LUBRICATION
Do not mix with different brand oils.
Never open the filler cap while high temperature.
Loosen the cap slowly and release internal pressure completely.
8)
KEEP CLEAR-REAR
To prevent serious personal injur y or
death keep clear or machine swing radius.
Do not deface of remove this label from
the machine.
9)
HYDRAULIC OIL LEVEL
Place the bucket on the ground whenever
servicing the hydraulic system.
Check oil level on the level gauge.
Refill the recommended hydraulic oil up
to specified level if necessary.
7)
HYDRAULIC OIL LEVEL (item 7)
7)
This warning label is positioned on the
screen plate.
Place the bucket on the ground whenever
servicing the hydraulic system.
※
Check oil level on the level gauge.
※
Refill the recommended hydraulic oil up
to specified level if necessary.
HYDRAULIC OIL LUBRICATION (item 8)
8)
This warning label is positioned on the top
of the hydraulic tank.
Do not mix with different brand oils.
※
Never open the filler cap while high temperature.
Loosen the cap slowly and release internal pressure completely.
20W70FW07A
KEEP CLEAR-REAR (item 9)
9)
This warning label is positioned on the rear
of counterweight.
To prevent serious personal injury or
death keep clear or machine swing radius.
Do not deface of remove this label from
the machine.
LIFTING EYE (item 10)
10)
This warning label is positioned on the
counterweight.
Do not lift the machine by using lifting
eyes on the counterweight or the lifting
eyes may be subject to overload causing
its breaking and possible personal injury.
See page 5-8 for proper lifting method of
※
the machine.
14070FW08
21090FW09
21070FW10
0-10
SHEARING-ENGINE HOOD
Do not open the engine hood during the
engine's running.
Do not touch exhaust pipe or it may
cause severe burn.
KEEP CLEAR-SIDE
To prevent serious personal injury or
death keep clear of machine swing radius.
Do not deface or remove this label from
the machine.
STAY FIX
Be sure to support the stay when the
door needs to be opened.
Be careful that the opened door may be
closed by the external or natural force
like strong wind.
13)
11)
12)
KEEP CLEAR-SIDE (item 13)
11)
This warning label is positioned on the side
of LH rear side cover.
To prevent serious personal injury or
death keep clear of machine swing radius.
Do not deface or remove this label from
the machine.
STAY FIX (item 14)
12)
This warning label is positioned on the side
cover.
Be sure to support the stay when the
door needs to be opened.
Be careful that the opened door may be
closed by the external or natural force
like strong wind.
21070FW13
SHEARING-ENGINE HOOD (item 15)
13)
This warning label is positioned on the
engine hood.
Do not open the engine hood during the
engine's running.
Do not touch exhaust pipe or it may
cause severe burn.
21070FW14
21070FW15
0-11
TRANSPORTING
Study the operator's manual before
transporting the machine, if provided and
tie down arm and track to the carrier with
lashing wire.
See page 5-7 for details.
CONTROL IDEOGRAM
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern
before operating machine.
Failure to do so could result in injury or
death.
See page 4-12 for details.
NO STEP
Do not step on the engine hood and
counterweight.
14)
15)
16)
14)
NO STEP (item 16)
This warning label is positioned on the
engine hood and counterweight.
Do not step on the engine hood and
counterweight.
TRANSPORTING (item 17)
15)
This warning label is positioned right side
of upper frame.
Study the operator's manual before
transporting the machine, if provided and
tie down arm and track to the carrier with
lashing wire.
See page 5-7 for details.
21070FW16
CONTROL IDEOGRAM (item 19)
16)
This warning label is positioned in right window of the cab.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern
before operating machine.
Failure to do so could result in injury or
death.
See page 4-12 for details.
20W70FW17
210W9MH0FW19
0-12
SAFETY FRONT WINDOW
Be careful that the front window may be
promptly closed.
18)
REF OPERATOR'S MANUAL
REF OPERATOR MANUAL
Study the operator's manual before starting and operating machine.
MAX HEIGHT
Serious injury or death can result from
contact with electric lines.
An electric shock being received by merely coming into the vicinity of an electric
lines, the minimum distance should be
kept considering the supply voltage as
page 1-7.
INTERFERENCE
Be careful to operate machine equipped
with quick clamp or extensions.
Bucket may hit cab or boom, boom cylinders when it reached vicinity of them.
17)
(1)
(2)
(3)
REF OPERATOR'S MANUAL (item 20)
17)
This warning label is positioned on the right
side window of the cab.
(1)
REF OPERATOR MANUAL
Study the operator's manual before starting and operating machine.
(2)
MAX HEIGHT
Serious injury or death can result from
contact with electric lines.
An electric shock being received by merely coming into the vicinity of an electric
lines, the minimum distance should be
kept considering the supply voltage as
page 1-7.
(3)
INTERFERENCE
Be careful to operate machine equipped
with quick clamp or extensions.
Bucket may hit cab or boom, boom cylinders when it reached vicinity of them.
SAFETY FRONT WINDOW (item 22)
18)
This warning label is positioned on the both
side window of the cab.
Be careful that the front window may be
promptly closed.
2609A0SL05
21070FW24
0-13
SAFETY REAR WINDOW
The rear window serves us an alternate
exit.
To remove rear window, pull the ring and
push out the glass.
19
AIR CONDITIONER FILTER
Periodic and proper inspection, cleaning
and change of filter prolong air conditioner life time and maintain good performance.
SAFETY LEVER
Before you get off the machine be sure
to place the safety lever LOCKED position.
20)
21)
REDUCTION GEAR GREASE
Grease is under high pressure.
Grease coming out of the grease plug
under pressure can penetrate the body
causing injury or death.
22)
SAFETY REAR WINDOW (item 23)
19)
This warning label is positioned on the
inside of rear window.
The rear window serves us an alternate
※
exit.
To remove rear window, pull the ring and
※
push out the glass.
AIR CONDITIONER FILTER (item 24)
20)
This warning label is positioned on the air
conditioner cover.
Periodic and proper inspection, cleaning
※
and change of filter prolong air conditioner life time and maintain good performance.
2609A0SL02
21070FW26
SAFETY LEVER (item 26)
21)
This warning label is positioned on the
cover of the safety lever.
Before you get off the machine be sure
to place the safety lever LOCKED position.
REDUCTION GEAR GREASE (item 31)
22)
This warning label is positioned in the front
of upper frame.
Grease is under high pressure.
Grease coming out of the grease plug
under pressure can penetrate the body
causing injury or death.
30007A1FW07A
0-14
21070FW35
KEEP CLEAR-BOOM/ARM
Serious injury or death can result from
falling of the attachment.
To prevent serious injury or death, keep
clear the underneath of attachment.
25)
CLAMP LOCKING
Serious injury or death can result from
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
moving hook can cause the bucket to
drop off.
23)
ELECTRIC WELDING
Before carrying out any electric welding
on this machine, follow the below procedure.
See page 6-48 for detail.
26)
CONSOLE BOX TILTING
Before you get off the machine be sure
to tilt the LH console box.
24)
CLAMP LOCKING (item 32)
23)
This warning label is positioned on the right
side window of cab.
Serious injury or death can result from
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
moving hook can cause the bucket to
drop off.
CONSOLE BOX TILTING (item 36)
24)
This warning label is positioned on the LH
console box.
※
Before you get off the machine be sure
to tilt the LH console box.
14070FW60
30007A1FW06
KEEP CLEAR-BOOM/ARM (item 37)
25)
This warning label is positioned on both
side of the arm.
Serious injury or death can result from
falling of the attachment.
To prevent serious injury or death, keep
clear the underneath of attachment.
ELECTRIC WELDING (item 38)
26)
This warning label is positioned on the battery cover.
Before carrying out any electric welding
on this machine, follow the below procedure.
Pull the connector out of all electric con-
-
trol units.
-
Connector the ground lead of the welding equipment as close to the welding
point as possible.
※
See page 6-48 for detail.
14070FW31
W A R N I N G
·Before carrying out any electric welding on this
machine
- Pull the connectors out of all electronic control
units.
- Connect the ground lead of the welding equipment
as close to the welding point as possible.
·Read the instructions in operator's manual for
details.
7807AFW20
0-15
FALLING
Falling is one of the major cause of personal injury.
Be careful of slippery conditions on the
platforms, steps and handrails when
standing on the machine.
27)
In order to protect high pressure fuel
system, please drain water in water
separator before starting the engine.
In order to prevent turbocharger failure,
please allow more than 5 minutes' cool
down period (no load low idle operation)
before shutting the engine off.
CAUTION (W/SEPARATOR,
TURBOCHARGER
28)
SWING IDEOGRAM
Before you operating the machine, be
sure to release the swing lock pin in the
tool box.
29)
FALLING (item 39)
27)
This warning label is positioned on the top
of the hydraulic tank.
Falling is one of the major cause of personal injury.
Be careful of slippery conditions on the
platforms, steps and handrails when
standing on the machine.
CAUTION (W/SEPARATOR,
28)
TURBOCHARGER) ) (item 41)
This warning label is positioned on the right
window of the cab.
In order to protect high pressure fuel
system, please drain water in water
separator before starting the engine.
In order to prevent turbocharger failure,
please allow more than 5 minutes' cool
down period (no load low idle operation)
before shutting the engine off.
- In order to protect high pressure fuel system, please drain
water in water separator before starting the engine.
- In order to prevent tubocharger failure, please allow more
then 5 minutes cool down period(no load low idle operation)
before shutting the engine off.
14070FW30
120090SL02
SWING IDEOGRAM (item 42)
29)
This warning label is positioned in the tool
box.
Before you operating the machine, be
sure to release the swing lock pin in the
tool box.
20W70FW63
0-16
The machine control pattern can easily
be changed to the "ISO type" or to the "A
type" by changing the position of the
lever of the pattern change valve.
Before starting this machine, check the
lever pattern valve.
See page 4-31 for detail.
ACCUMULATOR
The accumulator is filled with high-pressure nitrogen gas, and it is extremely
dangerous if it is handled in the wrong
way. Always observe the following precautions.
Never make any hole in the accumulator
expose it to flame or fire.
Do not weld anything to the accumulator.
When carrying out disassembly or maintenance of the accumulator, or when disposing of the accumulator, it is necessary to release the gas from the accumulator. A special air bleed valve is necessary for this operation, so please contact your Hyundai distributor.
30)
RCV LEVER PATTERN
See page 4-30 for detail.
32)
MACHINE CONTROL PATTERN
VALVE
31)
ACCUMULATOR (item 43)
30)
This warning label is positioned on the
accumulator of the solenoid valve.
The accumulator is filled with high-pres-
※
sure nitrogen gas, and it is extremely
dangerous if it is handled in the wrong
way. Always observe the following precautions.
Never make any hole in the accumulator
expose it to flame or fire.
Do not weld anything to the accumulator.
When carrying out disassembly or main-
※
tenance of the accumulator, or when disposing of the accumulator, it is necessary to release the gas from the accumulator. A special air bleed valve is necessary for this operation, so please contact your Hyundai distributor.
1107A0FW46
31)
MACHINE CONTROL PATTERN
VALVE (item 44)
This warning label is positioned on the right
side window of the cab.
The machine control pattern can easily
be changed to the "ISO type" or to the "A
type" by changing the position of the
lever of the pattern change valve.
Before starting this machine, check the
lever pattern valve.
※
See page 4-31 for detail.
RCV LEVER PATTERN (item 45)
32)
This warning label is positioned on the LH
support of cowl.
See page 4-30 for detail.
※
2609A0SL11
0-17
14W90FW47
MACHINE CONTROL PATTERN
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
See page 4-12, 30 for details.
33)
SWING BEARING GREASE
See page 6-35 for details.
34)
BATTERY POSITION
35)
33)
MACHINE CONTROL PATTERN (item 46)
This warning label is positioned on the LH
support of cowl.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
See page 4-12, 30 for details.
※
SWING BEARING GREASE (item 47)
34)
This warning label is positioned in the front
of swing ring gear.
※
See page 6-35 for details.
210W9MH0FW46
BATTERY POSITION (item 48)
35)
This warning label is positioned right side of
tool box.
38090FW04
38090FW03
0-18
FUEL SHUT OFF
Fill only the hydraulic oil.
Do not fill the diesel fuel.
37)
MCU/ECM CONNECTOR
MCU communicates the machine data
with Laptop computer through RS232
service socket.
ECM communicates the engine data with
cummins INSITE tool adapter through
J1939 service socket.
See page 3-64 for details.
㉐⽸㏘䍨G
38)
BEACON LAMP
Make sure the beacon lamp maintains a
vertical position.
A horizontal position can result in a
decrease in life time of the lamp due to
the infiltration of foreign substances such
as dust or water.
While the machine transfer, the beacon lamp
is easy to break. In that case, change the
position of the lamp to the horizontal.
36)
SWING LOCK
Before you leaving the machine, always
place the swing lock pin securely in the
LOCK position.
39)
36)
BEACON LAMP (item 49)
This warning label is positioned on the right
outside of the cabin.
※
Make sure the beacon lamp maintains a
vertical position.
A horizontal position can result in a
decrease in life time of the lamp due to
the infiltration of foreign substances such
as dust or water.
While the machine transfer, the beacon lamp
※
is easy to break. In that case, change the
position of the lamp to the horizontal.
FUEL SHUT OFF (item 50)
37)
This warning label is positioned on the left
side of the hydraulic tank.
※
Fill only the hydraulic oil.
※
Do not fill the diesel fuel.
140Z90FW49
MCU/ECM CONNECTOR (item 51)
38)
This warning label is positioned on the low
cover of the air conditioner in the cab.
MCU communicates the machine data
※
with Laptop computer through RS232
service socket.
ECM communicates the engine data with
※
cummins INSITE tool adapter through
J1939 service socket.
See page 3-64 for details.
※
SWING LOCK (item 53)
39)
This warning label is positioned on the right
side frame of the cab.
Before you leaving the machine, always
place the swing lock pin securely in the
LOCK position.
140WH90FW51
㉐⽸㏘䍨
235Z90FW52
20W70FW64
0-19
ELEVATING CAB
See page 4-12 for details.
41)
REFLECTING
Do not deface or remove this label from
the machine.
40)
ELEVATING CONTROL
Failure to do so could result in injuly or
death.
See page 4-11 for details.
MATERIAL HANDLER
CABIB
CONTROL
See page 4-12 for details.
42)
43)
40)
REFLECTING (ELEVATING CAB, item 54, OPT)
This warning label is positioned on the
outside of elevating cab frame.
Do not deface or remove this label from
the machine.
ELEVATING CAB (item 55, OPT)
41)
This warning label is positioned on the right
window of the cab.
See page 4-12 for details.
※
2909MH0SL02
210W9MH0SL05
ELEVATING CONTROL (item 56, OPT)
42)
This warning label is positioned on the right
window of the cab.
Failure to do so could result in injuly or
death.
See page 4-11 for details.
※
MATERIAL HANDLER
43)
CABIB
CONTROL
(item 57)
This warning label is positioned on the left
side the cab.
※
See page 4-12 for details.
CAB UP
ONE TOUCH
DECEL
CAB DOWN
RCV LEVER-LH RCV LEVER-RH
GRAPPLE ROTATION-LH
GRAPPLE
ROTATION-RH
HORN
2909MH0SL06
210W9MH0SL10
0-20
HAND CAUTION
44)
44)
HAND CAUTION (item 58, OPT)
This warning label is positioned on the side
of elevating support.
2909MH0SL07
0-21
8. MACHINE DATA PLATE
1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA
EQUIPMENT
MODEL
ENGINE POWER(PS/KW/rpm)
SERIAL-NUMBER
OPERATING WEIGHT
DO NOT DEFACE OR REMOVE THIS PLATE
1
2
3
4
5
EQUIPMENT
MODEL
ENGINE POWER(PS/KW/rpm)
SERIAL-NUMBER
OPERATING WEIGHT
MFG. YEAR
DO NOT DEFACE OR REMOVE THIS PLATE
FOR EU ONLY
1
2
3
4
5
6
1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA
8. MACHINE DATA PLATE
2609A0FW01
1 Equipment
4 Operating weight
The machine serial number assigned to this particular machine and should be used when request-
※
2 Model name
5 Engine power
3 Serial number
6 Manufacturing year
ing information or ordering service parts for this machine from your authorized HYUNDAI dealer.
The machine serial number is also stamped on the frame.
0-22
9. GUIDE
1. DIRECTION
4. SYMBOLS
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
It indicates the useful information for operator.
ENGINE SERIAL NUMBER
2)
Engine serial No.
2. SERIAL NUMBER
MACHINE SERIAL NUMBER
1)
Machine serial No.
3.
INTENDED USE
9. GUIDE
1. DIRECTION
The direction of this manual indicate forward, back-
ward, right and left on the standard of operator
when the dozer blade is in the rear and machine is
on the traveling direction.
2. SERIAL NUMBER
Inform following when you order parts or the
machine is out of order.
Forward
RightLeft
Dozer blade
Backward
20W90SG01
1)
MACHINE SERIAL NUMBER
The numbers are located below the right window
of the operator's cab.
ENGINE SERIAL NUMBER
2)
The numbers are located on the engine name
plate.
3.
INTENDED USE
This machine is designed to be used mainly for the material (waste) handling work.
4. SYMBOLS
Important safety hint.
21090SN02
14W90SN02
It indicates matters which can cause the great loss on the machine or the surroundings.
※
It indicates the useful information for operator.
0-23
1. BEFORE OPERATING THE MACHINE
Think safety first.
In special situations, wear protective clothing including a safety helmet, safety shoes, gloves, safety
glasses and ear protection as required by the job condition.
Almost every accident is caused by disregarding the
simple and fundamental safety hints.
Be sure to understand thoroughly all about the operator's manual before operating the machine.
Proper care is your responsibility.
SAFETY HINTS
Fully understand the details and process of the construction before starting the work.
If you find anything dangerous on the job, consult
with the job supervisor for the preventive measures
before operating the machine.
Do not operate when tired, or after drinking alcoholic
beverages or any type of drugs.
1-1
Check daily according to the operation manual.
Repair damaged parts and tighten loosened bolts.
Check for leakage of engine oil, hydraulic oil, fuel
and coolant.
Keep the machine clean, clean the machine regularly.
Do not operate the machine if it requires repairs.
Operate after complete repair.
Be prepared if a fire starts.
Keep a fire extinguisher handy and emergency numbers for a fire department near your telephone.
1-2
PROTECTION AGAINST FALLING OR FLYING OBJECTS
Top guard
If there is any danger of falling or flying objects hitting
the operator, install protective guards in place to protect the operator as required for each particular situation.
Be sure to close the front window before commencing work.
Make sure to keep all persons other than the operator outside the range of falling or flying objects.
In case you need top guard, front guard and FOPS
(Falling object protective structure), please contact
your Hyundai distributor in Europe.
Tempered glass
UNAUTHORIZED MODIFICATION
Front guard
Any modification made without authorization from Hyundai can create hazards.
Before making a modification, consult your Hyundai distributor. Hyundai will not be responsible for any
injury or damage caused by any unauthorized modification.
PREPARE FOR EMERGENCY
Only in case of emergency, use the installed hammer for breaking the windshield of the cab, and then
exit carefully.
Have a fire extinguisher and first aid kit ready for emergencies such as fires or accidents.
Learn how to use the fire extinguisher.
Be sure you know the phone numbers of persons
you should contact in case of an emergency.
Hammer
ROTATING BEACON
When you operate a machine on a road or beside a
Beacon
road, a rotating beacon is required to avoid any traffic accident.
Please contact your Hyundai distributor to install it.
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional attachment,
read the instruction manual for the attachment and
the information related to attachments in this manual.
Do not use attachments that are not authorized by Hyundai or your Hyundai distributor. Use of unauthorized attachments could create a safety problem and
adversely affect the proper operation and useful life of the machine.
1-3
Any injuries, accidents, product failures resulting from the use of unauthorized attachments are not the
WASH HANDS
AFTER HANDLING !
: Battery posts, terminals and related accessories
contain lead and lead compounds,chemicals known to the
State of California to cause cancer and reproductive harm.
responsibility of Hyundai.
The stability of this machine is enough to be used for general work. When you operate this machine,
allow for the lifting capacity tables. If you want to use other special applications (not covered in this manual), you have to attach additional counterweight or be cautious while running the machine.
SAFETY RULES
Only trained and authorized personnel can operate and maintain the machine.
Follow all safety rules, precautions and instructions when operating or performing maintenance on the
machine.
When working with another operator or a person on worksite traffic duty, be sure all personnel understand all hand signals that are to be used.
SAFETY FEATURES
Be sure all guards and covers are in their proper position. Have guards and covers repaired if damaged.
Use safety features such as safety lock and seat belts properly.
Never remove any safety features. Always keep them in good operating condition.
Improper use of safety features could result in serious bodily injury or death.
MACHINE CONTROL PATTERN
Check the machine control pattern for conformance to pattern on label in cab.
If the label and machine control pattern are not corresponding, change the label to match the pattern
before operating the machine.
Failure to do so could result in injury.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
This product contains or emits chemicals known to
the State of California to cause cancer or birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds.
WASH HANDS AFTER HANDLING!
LOADING MACHINE
Do not load the machine with the lifting eyes on the
counterweight.
The wrong loading method can result in serious body injury or death.
1-4
2. DURING THE OPERATION
20W91SH10
!
Use the handle and footstep when getting on or off
the machine.
Do not jump on or off the machine.
Do not use the inner door handrail to climb into or get
out of the machine. The door can come loose and
you can be injured.
Sound the horn to warn nearby personnel before operating the machine.
Remove all the obstacles like frost on the window before operating the machine for the good visibility.
Operate carefully to make sure all personnel or obstacles are clear within the working range of the machine.
Place safety guards if necessary.
1-5
When using the work equipment, pay attention to job
site.
Always wear the safety belt during the operation of
the machine.
Provide proper ventilation when operating engine in
a closed area to avoid the danger of exhaust gases.
Check the locations of underground gas pipes or water line and secure the safety before operation.
1-6
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