Hyundai R180NLC-9S, R160LC-9S Operating Manual

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SAFETY HINTS

SPECIFICATIONS

CONTROL DEVICES

OPERATION

TRANSPORTATION

MAINTENANCE

TROUBLESHOOTING GUIDE

HYDRAULIC BREAKER AND QUICK CLAMP

INDEX

CONTENTS

Foreword Before servicing this machine EC regulation approved Table to enter S/No and distribution Safety labels Machine data plate Guide (direction, S/No, symbol)

SAFETY HINTS

1. Before operating the machine

2. During operating the machine

3. During maintenance

4. Parking

SPECIFICATIONS

1. Major components

2. Specifications

3. Working range

4. Weight

5. Lifting capacities

6. Bucket selection guide

7. Undercarriage

8. Specification for major components

9. Recommended oils

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0-1

0-2 0-3 0-4

0-5

0-18

0-19

1-1

1-6 1-13

1-16

2-1 2-2 2-5

2-7

2-8

2-12

2-13

2-15

2-18

6. Traveling of the machine

7. Efficient working method

8. Operation in the special work sites

9. Normal operation of excavator

10. Attachment lowering

11. Storage

12. RCV lever operating pattern

13. Switching hydraulic attachment circuit

TRANSPORTATION

1. Preparation for transportation

2. Dimension and weight

3. Loading the machine

4. Fixing the machine

5. Loading and unloading by crane

MAINTENANCE

1. Instruction

2. Tightening torque

3. Fuel, coolant and lubricants

4. Maintenance check list

5. Maintenance chart

6. Service instruction

7. Electrical system

8. Air conditioner and heater

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4-21

4-24

4-28

4-30

4-31

4-32

4-34

4-35

5-1 5-2 5-5 5-7

5-8

6-1

6-6

6-9

6-11

6-16

6-18

6-39

6-42

CONTROL DEVICES

1. Cab devices

2. Cluster

3. Switches

4. Levers and pedals

5. Air conditioner and heater

6. Others

OPERATION

1. Suggestion for new machine

2. Check before starting the engine

3. Starting and stop the engine

4. Mode selection system

5. Operation of the working device

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3-1 3-2 3-34 3-38 3-41

3-48

4-1

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4-2 4-3

4-10

4-20

TROUBLESHOOTING GUIDE

1. Engine

2. Electrical system

3. Others

HYDRAULIC BREAKER AND QUICK CLAMP

1. Selecting hydraulic breaker

2. Circuit configuration

3. Maintenance

4. Precaution while operating the breaker

5. Quick clamp

INDEX

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7-1

7-2

7-3

8-1

8-2

8-3

------

8-4

8-6

9-1

Read

understand

Inspect

safety hints

genuine Hyundai spare parts

FOREWORD

This manual contains a number of instructions and safety recommendations regarding driving, handling, lubrication, maintenance, inspection and adjustment of the excavator. The manual is to promote safety maintenance and enhance machine performance.

Keep this manual handy and have all personnel read it periodically.

If you sell the machine, be sure to give this manual to the new owners.

This machine complies with EC directive "2006/42/EC".

Read and

This operator's manual may contain attachments and optional equipment that are not available in your area. Please consult your local Hyundai distributor for those items you require.

Improper operation and maintenance of this machine can be hazardous and could result in serious injury or death.

Some actions involved in operation and maintenance of the machine can cause a serious accident, if they are not done in a manner described in this manual.

The procedures and precautions given in this manual apply only to intended uses of the machine. If you use your machine for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in prohibited uses of actions as described in this manual.

understand this manual before operating the machine.

Inspect the jobsite and ating the machine.

3. Use

Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information for your machine or for questions regarding information in this manual.

genuine Hyundai spare parts for the replacement of parts. We expressly point out that Hyundai will not accept any responsibility for defects resulting from nongenuine parts or non workmanlike repair. In such cases Hyundai cannot assume liability for any damage.

follow the safety recommendations in the

safety hints section before oper-

0-1

BEFORE SERVICING THIS MACHINE

How to adjust the language of cluster (cluster type 1)

BEFORE SERVICING THIS MACHINE

It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and

serious injury by keeping this machine properly maintained.

It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents

and serious injury while servicing the machine.

No one should service or attempt to repair this machine without proper training and supervision. All service and maintenance personnel should be thoroughly familiar with the procedures and precau-

tions contained in this manual.

All personnel also must be aware of any federal, state, provincial or local laws or regulations covering

the use and service of construction equipment.

The procedures in this manual do not supersede any requirements imposed by federal, state, provin-

cial or local laws.

Hyundai can not anticipate every possible circumstance or environment in which this machine may be

used and serviced.

All personnel must remain alert to potential hazards. Work within your level of training and skill. Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast. Use your common sense.

How to adjust the language of cluster (cluster type 1)

※

User can select preferable language and all displays are changed the selected language.

Press Press Press Press

Please refer to the page 3-20 for the cluster.

※

0-2

EC REGULATION APPROVED

Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.

WA : 100

L L

PA : 71

The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1

: 2006 and 2002/44/EC)

(EU only)

0-3

TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

Machine Serial No.

Engine Serial No.

Manufacturing year

Manufacturer

Address

Distributor for U.S.A

Address

Distributor for Europe

Address

Dealer

Address

Hyundai Heavy Industries co., Ltd. 1000, Bangeojinsunhwan-doro, Dong-Ku,

Ulsan 682-792, Korea

Hyundai Heavy Industries U.S.A, Inc 6100 Atlantic Boulevard Norcross

GA 30071 U.S.A

Hyundai Heavy Industries Europe N. V. Vossendal 11

2240 Geel Belgium

0-4

SAFETY LABELS

1. LOCATION

SAFETY LABELS

1. LOCATION Always keep these labels clean. If they are lost or damage, attach them again or replace them with a new label.

19 35

CAB INSIDE-RH

10 39

16 10

1212

PUMP SCREEN

BATTERY COVER

30 42

316

SCREEN PLATE

t e k c u B

32 20

21 24

CAB INSIDE-LH

1828

LH CONSOLE BOX

1 Air cleaner filter 2 Turbocharger cover 3 Radiator cap 4 Fueling 5 Battery accident 6 High pressure hose 7 Hydraulic oil level 8 Hydraulic oil lub 9 Keep clear-rear 10 Lifting eye 11 Name plate 12 Slinging ideogram 13 Keep clear-side 14 Stay fix 15 Shearing-engine hood 16

No step-engine hood and CWT

17 Transporting 18 Low emission engine 19 Control ideogram 20

Ref operator manual-cab RH pillar 21 Hammer 22 Safety front window 23 Alternate exit 24 Air conditioner filter 26 Safety lever 27 Model name 28 Logo (ROBEX) 29 Trade mark (boom) 30 Trade mark (CWT) 31 Reduction gear grease 32 Clamp-locking 34 Service instruction

0-5

1609S0SL01

35 Lifting chart 36 Tie 37 Keep clear-Boom/arm 38 Electric welding 39 Falling 41 Turbocharger 42 Reflecting 43 Accumulator 45 Control ideogram-dozer 46 RCV lever pattern 47 Swing bearing 48 Battery position 49 Beacon lamp 50 Fuel shut off 51 Water separator 52 MCU connector

2. DESCRIPTION

AIR CLEANER FILTER

Periodic and proper inspection, cleaning and change of elements prolong engine life time and maintain the good performance of engine.

TURBOCHARGER COVER

Do not touch turbocharger or it may cause severe burn.

RADIATOR CAP

Never open the filler cap while engine running or at high coolant temperature.

FUELING

Stop the engine when refueling. All lights or flames shall be kept at a safe distance while refueling.

2. DESCRIPTION

There are several specific warning labels on this machine please become familiarized with all warning labels. Replace any safety label that is damaged, or missing.

AIR CLEANER FILTER (item 1) This warning label is positioned on the air cleaner cover.

※

Periodic and proper inspection, cleaning and change of elements prolong engine life time and maintain the good performance of engine.

TURBOCHARGER COVER (item 2)

2) This warning label is positioned on the turbocharger cover. Do not touch turbocharger or it may cause severe burn.

21070FW01

RADIATOR CAP (item 3)

3) This warning label is positioned on the radiator. Never open the filler cap while engine running or at high coolant temperature.

FUELING (item 4)

4) This warning label is positioned on the fuel filler neck. Stop the engine when refueling. All lights or flames shall be kept at a safe distance while refueling.

21070FW02

14070FW03

0-6

21070FW04

BATTERY ACCIDENT

Electrolyte containing sulfuric acid cause severe burns. Avoid being in contact with skin, eyes or clothes. In the event of accident flush with sufficient water, call a physician immediately. Maintain the electrolyte at the recommended level. With electrolyte at proper level, less space may cause the gases to be accumulated in the battery. Extinguish all smoking materials and open flames before checking the battery. Do not use matches, lighters or torches as a light source near the battery for the probable presence of explosive gas. Do not allow unauthorized personnel to change the battery or to use booster cables. For safety from electric shock, do not battery terminal with a wet hand.

HIGH PRESSURE HOSE

Escaping fluid under pressure can penetrate the skin causing serious injury. Study the service manual before service job.

BATTERY ACCIDENT (item 5)

5) This warning label is positioned on the battery cover. Electrolyte containing sulfuric acid cause severe burns. Avoid being in contact with skin, eyes or clothes. In the event of accident flush with sufficient water, call a physician immediately.

※

Maintain the electrolyte at the recommended level. With electrolyte at proper level, less space may cause the gases to be accumulated in the battery. Extinguish all smoking materials and open flames before checking the battery. Do not use matches, lighters or torches as a light source near the battery for the probable presence of explosive gas. Do not allow unauthorized personnel to change the battery or to use booster cables. For safety from electric shock, do not battery terminal with a wet hand.

36070FW05

HIGH PRESSURE HOSE (item 6)

6) These warning labels are positioned in the front of upper frame and on the screen plate. Escaping fluid under pressure can penetrate the skin causing serious injury.

※

Study the service manual before service job.

14070FW29

0-7

LIFTING EYE

Do not lift the machine by using lifting eyes on the counterweight or the lifting eyes may be subject to overload causing its breaking and possible personal injury. See page 5-8 for proper lifting method of the machine.

10)

HYDRAULIC OIL LUBRICATION

Do not mix with different brand oils. Never open the filler cap while high temperature. Loosen the cap slowly and release internal pressure completely.

KEEP CLEAR-REAR

To prevent serious personal injury or death keep clear or machine swing radius. Do not deface of remove this label from the machine.

HYDRAULIC OIL LEVEL

Place the bucket on the ground whenever servicing the hydraulic system. Check oil level on the level gauge. Refill the recommended hydraulic oil up to specified level if necessary.

HYDRAULIC OIL LEVEL (item 7)

7) This warning label is positioned on the screen plate. Place the bucket on the ground whenever servicing the hydraulic system.

※

Check oil level on the level gauge.

※

Refill the recommended hydraulic oil up to specified level if necessary.

HYDRAULIC OIL LUBRICATION (item 8)

8) This warning label is positioned on the top of the hydraulic tank.

※

Do not mix with different brand oils. Never open the filler cap while high temperature. Loosen the cap slowly and release internal pressure completely.

21070FW07

KEEP CLEAR-REAR (item 9)

9) This warning label is positioned on the rear of counterweight. To prevent serious personal injury or death keep clear or machine swing radius. Do not deface of remove this label from the machine.

LIFTING EYE (item 10)

10) This warning label is positioned on the counterweight. Do not lift the machine by using lifting eyes on the counterweight or the lifting eyes may be subject to overload causing its breaking and possible personal injury.

※

See page 5-8 for proper lifting method of the machine.

14070FW08

21090FW09

21070FW10

0-8

SHEARING-ENGINE HOOD

Don't open the engine hood during the engine's running. Don't touch exhaust pipe or it may cause severe burn.

KEEP CLEAR-SIDE

To prevent serious personal injury or death keep clear of machine swing radius. Do not deface or remove this label from the machine.

STAY FIX

Be sure to support the stay when the door needs to be opened. Be careful that the opened door may be closed by the external or natural force like strong wind.

13)

11)

12)

KEEP CLEAR-SIDE (item 13)

11) This warning label is positioned on the LH side cover. To prevent serious personal injury or death keep clear of machine swing radius. Do not deface or remove this label from the machine.

STAY FIX (item 14)

12) This warning label is positioned on the both side cover. Be sure to support the stay when the door needs to be opened. Be careful that the opened door may be closed by the external or natural force like strong wind.

21070FW13

SHEARING-ENGINE HOOD (item 15)

13) This warning label is positioned on the engine hood. Don't open the engine hood during the engine's running. Don't touch exhaust pipe or it may cause severe burn.

21070FW14

21070FW15

0-9

REF OPERATOR MANUAL

Study the operator's manual before starting and operating machine.

TRANSPORTING

Study the operator's manual before transporting the machine, if provided and tie down arm and track to the carrier with lashing wire. See page 5-7 for details.

CONTROL IDEOGRAM

Check the machine control pattern for conformance to pattern on this label. If not, change label to match patte rn before operating machine. Failure to do so could result in injury or death. See page 4-20 for details.

NO STEP-ENGINE HOOD/CWT

Do not step on the engine hood and counterweight.

17)

14)

15)

16)

14)

NO STEP-ENGINE HOOD/CWT (item 16) These warning labels are positioned on the engine hood and counterweight. Do not step on the engine hood and counterweight.

TRANSPORTING (item 17)

15) This warning label is positioned right side of upper frame. Study the operator's manual before transporting the machine, if provided and tie down arm and track to the carrier with lashing wire. See page 5-7 for details.

21070FW16

CONTROL IDEOGRAM (item 19)

16) This warning label is positioned in right window of the cab. Check the machine control pattern for conformance to pattern on this label. If not, change label to match pattern before operating machine. Failure to do so could result in injury or death. See page 4-20 for details.

REF OPERATOR MANUAL (item 20)

17) This warning label is positioned on the right side window of the cab. Study the operator's manual before starting and operating machine.

14070FW17

36070FW19

0-10

21070FW22

MAX HEIGHT

Serious injury or death can result from contact with electric lines. An electric shock being received by merely coming into the vicinity of an electric lines, the minimum distance should be kept considering the supply voltage as page 1-7.

INTERFERENCE

Be careful to operate machine equipped with quick clamp or extensions. Bucket may hit cab or boom, boom cylinders when it reached vicinity of them.

18)

19)

ALTERNATE EXIT

The rear window serves us an alternate exit. To remove rear window, pull the ring and push out the glass.

SAFETY FRONT WINDOW

Be careful that the front window may be promptly closed.

20)

MAX HEIGHT (item 20)

18) This warning label is positioned on the right side window of the cab. Serious injury or death can result from contact with electric lines. An electric shock being received by merely coming into the vicinity of an electric lines, the minimum distance should be kept considering the supply voltage as page 1-7.

INTERFERENCE (item 20)

19) This warning label is positioned on the right side window of the cab. Be careful to operate machine equipped with quick clamp or extensions. Bucket may hit cab or boom, boom cylinders when it reached vicinity of them.

21070FW23

SAFETY FRONT WINDOW (item 22)

20) This warning label is positioned on the both side window of the cab. Be careful that the front window may be promptly closed.

ALTERNATE EXIT (item 23)

21) This warning label is positioned on the inside of rear window.

※

The rear window serves us an alternate exit.

※

To remove rear window, pull the ring and push out the glass.

21090FW62

21070FW24

0-11

21070FW25

AIR CONDITIONER FILTER

Periodic and proper inspection, cleaning and change of filter prolong air conditioner life time and maintain good performance.

SAFETY LEVER

Before you get off the machine be sure to place the safety lever LOCKED position.

22)

23)

REDUCTION GEAR GREASE

Grease is under high pressure. Grease coming out of the grease plug under pressure can penetrate the body causing injury or death.

CLAMP-LOCKING

Serious injury or death can result from dropping bucket. Operating the machine with quick clamp switch unlocked or without safety pin of moving hook can cause the bucket to drop off.

24)

25)

AIR CONDITIONER FILTER (item 24)

22) This warning label is positioned on the air conditioner cover.

※

Periodic and proper inspection, cleaning and change of filter prolong air conditioner life time and maintain good performance.

SAFETY LEVER (item 26)

23) This warning label is positioned on the cover of the safety lever. Before you get off the machine be sure to place the safety lever LOCKED position.

21070FW26

REDUCTION GEAR GREASE (item 31)

24) This warning label is positioned in the front of upper frame. Grease is under high pressure. Grease coming out of the grease plug under pressure can penetrate the body causing injury or death.

CLAMP-LOCKING (item 32)

25) This warning label is positioned on the right side window of cab. Serious injury or death can result from dropping bucket. Operating the machine with quick clamp switch unlocked or without safety pin of moving hook can cause the bucket to drop off.

30007A1FW07A

21070FW35

14070FW60

0-12

TIE

Make sure no personal are standing close to the tow rope. See page 4-23 for detail.

KEEP CLEAR-BOOM/ARM

Serious injury or death can result from falling of the attachment. To prevent serious injury or death, keep clear the underneath of attachment.

26)

27)

ELECTRIC WELDING

Before carrying out any electric welding on this machine, follow the below procedure.

See page 6-41 for detail.

28)

TIE (item 36)

26) This warning label is positioned on the lower frame. Make sure no personal are standing close to the tow rope. See page 4-23 for detail.

KEEP CLEAR-BOOM/ARM (item 37)

27) This warning label is positioned on both side of the arm. Serious injury or death can result from falling of the attachment. To prevent serious injury or death, keep clear the underneath of attachment.

4507A0FW02

ELECTRIC WELDING (item 38)

28) This warning label is positioned on the battery cover. Before carrying out any electric welding on this machine, follow the below procedure. Pull the connector out of all electric con-

trol units.

Connector the ground lead of the welding equipment as close to the welding point as possible.

※

See page 6-41 for detail.

14070FW31

W A R N I N G

·Before carrying out any electric welding on this machine

- Pull the connectors out of all electronic control

units.

- Connect the ground lead of the welding equipment

as close to the welding point as possible.

·Read the instructions in operator's manual for details.

7807AFW20

0-13

TURBOCHARGER

In order to prevent turbocharger failure, please allow more than 5 minutes' cool down period (no load low idle operation) before shutting the engine off.

REFLECTING

To prevent serious personal injury or death keep clear of machine swing radius. Do not deface or remove this label from the machine.

30)

31)

FALLING

Falling is one of the major cause of personal injury. Be careful of slippery conditions on the platforms, steps and handrails when standing on the machine.

29)

FALLING (item 39)

29) These warning labels are positioned on the top of the hydraulic tank and counterweight. Falling is one of the major cause of personal injury. Be careful of slippery conditions on the platforms, steps and handrails when standing on the machine.

TURBOCHARGER (item 41)

30) This warning label is positioned on the right window of the cab. In order to prevent turbocharger failure, please allow more than 5 minutes' cool down period (no load low idle operation) before shutting the engine off.

14070FW30

C A U T I O N

In order to prevent turbocharger failure, please allow more than 5 minutes' cool down period(no load low idle operation) before shutting the engine off.

REFLECTING (item 42)

31) This warning label is positioned on the rear of counterweight. To prevent serious personal injury or death keep clear of machine swing radius. Do not deface or remove this label from the machine.

7807AFW20

21090FW70

0-14

ACCUMULATOR

The accumulator is filled with high-pressure nitrogen gas, and it is extremely dangerous if it is handled in the wrong way. Always observe the following precautions. Never make any hole in the accumulator expose it to flame or fire. Do not weld anything to the accumulator. When carrying out disassembly or maintenance of the accumulator, or when disposing of the accumulator, it is necessary to release the gas from the accumulator. A special air bleed valve is necessary for this operation, so please contact your Hyundai distributor.

32)

SWING BEARING

See page 6-32 for details.

34)

RCV LEVER PATTERN

See page 4-34 for details.

33)

ACCUMULATOR (item 43)

32) This warning label is positioned on the accumulator of the solenoid valve.

※

When carrying out disassembly or maintenance of the accumulator, or when disposing of the accumulator, it is necessary to release the gas from the accumulator. A special air bleed valve is necessary for this operation, so please contact your Hyundai distributor.

1107A0FW46

RCV LEVER PATTERN (item 46)

33) This warning label is positioned on the screen plate.

※

See page 4-34 for details.

SWING BEARING (item 47)

34) This warning label is positioned in the front of swing ring gear.

※

See page 6-32 for details.

14W90FW47

38090FW02

0-15

BATTERY POSITION

35)

BEACON LAMP

Make sure the beacon lamp maintains a vertical position. A horizontal position can result in a decrease in life time of the lamp due to the infiltration of foreign substances such as dust or water.

While the machine transfer, the beacon lamp is easy to break. In that case, change the position of the lamp to the horizontal.

36)

FUEL SHUT OFF

Fill only the hydraulic oil. Do not fill the diesel fuel.

37)

WATER SEPARATOR

In order to protect high pressure fuel system, please drain water in water separator before starting the engine.

38)

35)

BATTERY POSITION (item 48) This warning label is positioned right side of tool box.

BEACON LAMP (item 49)

36) This warning label is positioned on the right outside of the cabin.

※

Make sure the beacon lamp maintains a vertical position. A horizontal position can result in a decrease in life time of the lamp due to the infiltration of foreign substances such as dust or water.

While the machine transfer, the beacon lamp

※

is easy to break. In that case, change the position of the lamp to the horizontal.

38090FW03

140Z90FW49

FUEL SHUT OFF (item 50)

37) This warning label is positioned on the left side of the hydraulic tank.

※

Fill only the hydraulic oil.

※

Do not fill the diesel fuel.

WATER SEPARATOR (item 51)

38) This warning label is positioned in right window of the cab. In order to protect high pressure fuel system, please drain water in water separator before starting the engine.

140WH90FW51

In order to protect high pressure fuel system, please drain water in water separator before starting the engine.

210N90FW50

0-16

MCU CONNECTOR

MCU communicates the machine data with Laptop computer through RS232 service socket. See page 3-60 for details.

39)

MCU CONNECTOR (item 52) This warning label is positioned on the low cover of the air conditioner in the cab.

※

MCU communicates the machine data with Laptop computer through RS232 service socket. See page 3-60 for details.

※

1409S0FW52

0-17

MACHINE DATA PLATE

1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA

EQUIPMENT

MODEL

SERIAL-NUMBER

DO NOT DEFACE OR REMOVE THIS PLATE

OPERATING WEIGHT

ENGINE POWER(PS/KW/rpm)

1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA

EQUIPMENT

MODEL

SERIAL-NUMBER

DO NOT DEFACE OR REMOVE THIS PLATE

OPERATING WEIGHT

ENGINE POWER(PS/KW/rpm)

MFG. YEAR

FOR EU ONLY

1 Equipment 2 Model name

The machine serial number assigned to this particular machine and should be used when request-

※

3 Serial number 4 Operating weight

5 Engine power 6 Manufacturing year

ing information or ordering service parts for this machine from your authorized HYUNDAI dealer. The machine serial number is also stamped on the frame.

21090FW10

0-18

GUIDE

1. DIRECTION

2. SERIAL NUMBER

MACHINE SERIAL NUMBER

4. SYMBOLS

Important safety hint. It indicates matters which can cause the great loss on the machine or the surroundings. It indicates the useful information for operator.

ENGINE SERIAL NUMBER

INTENDED USE

GUIDE

1. DIRECTION

The direction of this manual indicate forward, back-

ward, right and left on the standard of operator when the travel motor is in the rear and machine is on the traveling direction.

2. SERIAL NUMBER

Inform following when you order parts or the

machine is out of order.

MACHINE SERIAL NUMBER The numbers are located below the right window

of the operator's cab.

Forward

Travel motor

Backward

Machine serial No.

RightLeft

16090SG01

21090SN02

ENGINE SERIAL NUMBER

2) The numbers are located on the engine name plate.

INTENDED USE

Engine serial No.

This machine is designed to be used mainly for the following work.

- Digging work

- Loading work

- Smoothing work

- Ditching work

※

Please refer to the section 4 (efficient working method) further details.

4. SYMBOLS

Important safety hint. It indicates matters which can cause the great loss on the machine or the surroundings.

17W9S0SN01

※

It indicates the useful information for operator.

0-19

1. BEFORE OPERATING THE MACHINE

SAFETY HINTS

1. BEFORE OPERATING THE MACHINE

Think-safety first. In special situation, wear protective clothing including a safety helmet, safety shoes, gloves, safety glasses and ear protection as required by the job condition. Almost every accident is caused by disregarding the simple and fundamental safety hints.

Be sure to understand thoroughly all about the operator's manual before operating the machine. Proper care is your responsibility.

SAFETY HINTS

13031SH01

Fully understand the details and process of the construction before starting the work. If you find anything dangerous on the job, consult with the job supervisor for the preventive measures before operating the machine.

Do not operate when tired, or after drinking alcoholic beverages or any type of drugs.

13031SH02

13031SH03

1-1

13031SH05

Check daily according to the operation manual. Repair the damaged parts and tighten the loosened bolts.

Check for leakage of engine oil, hydraulic oil, fuel and coolant. Keep machine clean, clean machine regularly.

13031SH05

Do not operate the machine if it requires repairs. Operate after complete repair.

Be prepared if a fire starts. Keep a fire extinguisher handy and emergency numbers for a fire department near your telephone.

13031SH06

13031SH07

1-2

13031SH08

PROTEC TIO N AGAINS T FALLI NG OR FLYING OBJECTS

UNAUTHORIZED MODIFICATION

PREPARE FOR EMERGENCY

PROTECTION AGAINST FALLING OR FLYING OBJECTS

If there is any danger of falling or flying objects hitting the operator, install protective guards in place to protect the operator as required for each particular situation.

Be sure to close the front window before commencing work.

Make sure to keep all persons other than operator outside the range of falling or flying objects. In case you need top guard, front guard and FOPS (falling object protective structure), please contact Hyundai distributor in Europe.

UNAUTHORIZED MODIFICATION

Any modification made without authorization from Hyundai can create hazards.

Top guard

Front guard

21091SH01

Before making a modification, consult your Hyundai distributor. Hyundai will not be responsible for any injury or damage caused by any unauthorized modification.

PREPARE FOR EMERGENCY

Only in case of emergency, use the installed hammer for breaking the windshield of the cab, and then exit carefully.

Be sure you know the phone numbers of persons you should contact in case of an emergency.

Hammer

1-3

21091SH02

ROTATING BEACON

PRECAUTIONS FOR ATTACHMENTS

SAFETY RULES

Only

ROTATING BEACON

When you operate a machine on a road or beside a road, a rotating beacon is required to avoid any traffic accident.

Please contact your Hyundai distributor to install it.

PRECAUTIONS FOR ATTACHMENTS

When installing and using an optional attachment, read the instruction manual for the attachment and the information related to attachments in this manual.

Do not use attachments that are not authorized by Hyundai or your Hyundai distributor. Use of unauthorized attachments could create a safety problem and adversely affect the proper operation and useful life of the machine.

Beacon

21091SH03

Any injuries, accidents, product failures resulting from the use of unauthorized attachments are not the responsibility of Hyundai.

The stability of this machine is enough to be used for general work. When you operate this machine, allow for the lifting capacity tables. If you want to use other special applications (not covered in this manual), you have to attach additional counterweight or be cautious while running the machine.

SAFETY RULES

Only trained and authorized personnel can operate and maintain the machine. Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine. When working with another operator or a person on worksite traffic duty, be sure all personnel understand all hand signals that are to be used.

1-4

SAFETY FEATURES

Never

Always

MACHINE CONTROL PATTERN

CALIFORNIA PROPOSITION 65

The wrong loading method can result in serious bodily injury or death.

SAFETY FEATURES

Be sure all guards and covers are in their proper position. Have guards and covers repaired if damaged. Use safety features such as safety lock and seat belts properly. Never remove any safety features.

Always keep them in good operating condition. Improper use of safety features could result in serious bodily injury or death.

MACHINE CONTROL PATTERN

Check machine control pattern for conformance to pattern on label in cab. If not, change label to match pattern before operating machine. Failure to do so could result in injury.

CALIFORNIA PROPOSITION 65

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

This product contains or emits chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING

WASH HANDS

AFTER HANDLING !

contain lead and lead compounds,chemicals known to the State of California to cause cancer and reproductive harm.

: Battery posts, terminals and related accessories

13031SH55

Do not load the machine with the lifting eyes on the counterweight.

The wrong loading method can result in serious bodily injury or death.

1-5

2. DURING OPERATING THE MACHINE

Use the handle and footstep when getting on or off the machine. Do not jump on or off the machine.

Sound the horn to warn nearby personnel before operating the machine. Remove all the obstacles like frost on the window before operating the machine for the good visibility.

13031SH09

Operate carefully to make sure all personnel or obstacles are clear within the working range of the machine. Place safety guards if necessary.

When using the work equipment, pay attention to job site.

13031SH10

13031SH11

1-6

13031SH12

Provide proper ventilation when operating engine in a closed area to avoid the danger of exhaust gases.

Check the locations of underground gas pipes or water line and secure the safety before operation.

13031SH13

The operating near the electrical lines is very dangerous. Operate within safe working range permitted as below.

Supply voltage

6.6

33.0

66.0

154.0

275.0

Min safe separation

3m (10 ft) 4m (13 ft) 5

(16 ft)

(26 ft)

8 10m (33 ft)

If the machine touches the electric power lines, keep sitting on the operator's seat and make sure the personnel on the ground not to touch the machine until turning off the electric current. Jump off the machine without contacting the machine when you need to get off.

13031SH14

13031SH15

1-7

13031SH16

Watch out for obstacles. Be particularly careful to check the machine clearance during the swing.

When using the machine as breaker or working in a place where stones may fall down, cab roof guard and head guard should be provided for proper protection.

13031SH17

Avoid operating on a cliff or soft ground as there is danger of rolling over. Make sure to get off easily as keeping the track at a right angle and putting the travel motor into the backward position when working on a cliff or soft ground inevitably.

Operate for the lifting work considering the capacity of machine, weight and width of the load. Be careful not to lift exceeding the machine capacity as it can be the cause of machine damage and safety accident.

13031SH18

13031SH19

1-8

13031SH20

The operation on a slope is dangerous. Avoid operating the machine on a slope of over 10 degree.

Operate the machine after making ground flat when operation is required on a slope.

13031SH21

The swing on the slope can be danger of rolling over. Do not operate to swing the machine with the bucket loaded on a slope since the machine may lose its balance under such an instance.

Avoid parking and stopping on a slope. Lower the bucket to the ground and block the track when parking.

13031SH22

13031SH23

1-9

13031SH24

Avoid traveling in a cross direction on a slope as it can cause the danger of rolling over and sliding.

Traveling on a slope is dangerous. Be sure to operate slowly when traveling down a slope and maintain the bucket at a height of 20~30

(1 ft) above the ground so that it can

be used as brake in an emergency.

13031SH25

Steering of the machine while traveling on a slope is dangerous. When an inevitable turning of direction is required, turn on the flat and solid ground.

The engine angularity limits are 35 degree. Do not operate by more than the engine limits in any case.

20~30

13031SH26

13031SH27

1-10

35。

13031SH28

Before traveling the machine, sound the horn to warn nearby personnel. Operate forward and backward correctly with confirming the location of the travel motor.

Slow down when traveling through obstacles or uneven ground.

13031SH29

When working on soft ground, place mats or wood boards on the ground to prevent the machine sinking.

When operating in water or when crossing shallow, check the bed soil condition and depth and flow speed of water, then proceed taking care that water is not above carrier roller.

13031SH30

13031SH31

1-11

13031SH32

MOUNTING AND DISMOUNTING

Never

KEEP RIDERS OFF MACHINE

MOUNTING AND DISMOUNTING

Never jump on or off the machine.

Never get on or off

a moving machine.

When mounting or dismounting, always face the machine and use the handrails, machine or track frame steps, and track shoes. Additional track frame step can be fitted for wider optional shoe. In this case please contact your Hyundai distributor.

Do not hold any control levers when getting on or off the machine.

Ensure safety by always maintaining at least threepoint contact of hands and feet with the handrails, steps or track shoes.

Always remove any oil or mud from the handrails, steps and track shoes. If they are damaged, repair them and tighten any loose bolts.

If grasping the door handrail when mounting or dismounting or moving on the track, open and lock the door securely in the open position. Otherwise, the door may move suddenly, causing you to lose balance and fall.

KEEP RIDERS OFF MACHINE

Riders on a machine are subject to injury such as being struck objects and being thrown off the machine.

Only allow the operator on the machine. Keep riders off.

14071FW05/06

1-12

3. DURING MAINTENANCE

Stop the engine immediately when the trouble of the machine is found. Inspect immediately the cause of trouble such as vibration, overheating and trouble in the cluster then repair.

Park on a flat place and stop the engine for inspecting and repairing. Properly TAG machine is not operational. (remove start key) Extreme care shall be taken during maintenance work. Parts may require additional safe guard.

13031SH33

ON THE

INSPECTION

Do not remove the radiator cap from hot engine. Open the cap after the engine cools, below 50 °C (122 °F) to prevent personal injury from heated coolant spray or steam.

Do not work below the machine. Be sure to work with proper safety supports. Do not depend on the hydraulic cylinders to hold up the equipment and attachment.

13031SH34

13031SH35

1-13

13031SH36

There is the danger of fire in fuel and oil. Store in cool and dry area, away from any open flames.

Do not touch exhaust pipe, or may cause severe burn.

13031SH37

Do not open the engine hood and covers while the engine is running.

Be careful of not hitting the edges when you service engine.

13031SH38

13031SH39

1-14

13031SH40

Be careful that the front window may be prompt-

HIGH PRESSURE GAS

LIFT EYES CAN FAIL

ly closed. Be sure to support stay, when the side door needs to be opened. Be careful that the open side door may closed by the external or natural force like strong wind.

The antislip protection should be replaced if they have become worn or have been printed over. Be sure to free of oil, water and grease etc.

13031SH41

Be careful of not touching slip, fall down etc., when you work at the upper frame to service engine and/or other component.

HIGH PRESSURE GAS

Contain high pressure gas. To avoid explosion and personal injury, do not expose to fire, do not weld, do not drill. Relieve pressure before discharging.

13031SH42

13031SH43

21091SH08

LIFT EYES CAN FAIL

Lift eyes or tank can fail when lifting tank taining fluids resulting in possible personal injury. Drain tank of all fluids before lifting.

con-

1-15

4. PARKING

When leaving the machine after parking, lower the bucket to the ground completely and put the safety lever at parking position then remove the key. Lock the cab door.

Park the machine in the flat and safe place.

13031SH44

Hope you can work easily and safely observing safety rules. For safe operation, observe all safety rules.

13031SH45

13031SH46

1-16

1. MAJOR COMPONENT

SPECIFICATIONS

R160LC-9S

1. MAJOR COMPONENT

R160LC-9S

SPECIFICATIONS

Tool box Fuel tank Hydraulic tank Main pump

Engine

Oil cooler Radiator

Bucket cylinder

Side cutter

Tooth Turning joint Swing motor

Control link

Control rod

Bucket

Boom cylinderBoomArm cylinderArm

Idler

Carrier roller

Cab

Track

Track roller

Main control valve

Muffler

Travel motor

Sprocket

Counterweight

2-1

1609S2SP01

2. SPECIFICATIONS

R160LC-9S

5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM

2. SPECIFICATIONS

R160LC-9S

5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM

I(I')

t e k c u B

J K

Description Unit Specification

Operating weight Bucket capacity (SAE heaped), standard Overall length A

kg (lb)

m3 (yd3)

17800 (39240)

0.70 (0.92)

8650 (28' 5")

Overall width, with 600 mm shoe B 2590 ( 8' 6")

B(L)

16092SP02

Overall height C 2990 ( 9' 10") Superstructure width D 2475 ( 8' 1") Overall height of cab E 2980 ( 9' 9") Ground clearance of counterweight F 1055 ( 3' 6") Engine cover height G 2315 ( 7' 7") Minimum ground clearance H 460 ( 1' 6")

mm (ft-in) Rear-end distance I 2480 ( 8' 2") Rear-end swing radius I' 2530 ( 8' 4") Distance between tumblers J 3170 (10' 5") Undercarriage length K 3960 (13' 0") Undercarriage width L 2590 ( 8' 6") Track gauge M 1990 ( 6' 6") Track shoe width, standard N 600 (24") Travel speed (low/high) Swing speed Gradeability Ground pressure (600

shoe)

km/hr (mph)

rpm

Degree (%

) 30 (58)

kgf/cm2(psi)

3.2/5.5 (2.0/3.4)

11.3

0.43 (6.11)

Max traction force

2-2

kg (lb)

17000 (37500)

R160LC-9S

· 5.1 m (16' 9")

YDRAULIC ADJUSTABLE BOOM AND

2.6 m (8' 6") ARM

R160LC-9S

5.1 m (16' 9") H H

YDRAULIC ADJUSTABLE BOOM AND

2.6 m (8' 6") ARM

Description Unit Specification

Operating weight Bucket capacity (SAE heaped), standard Overall length A

Overall width, with 600

shoe B 2590 ( 8' 6")

J K

I(I')

kg (lb)

m3 (yd3)

B(L)

16092SP03

18290 (40320)

0.70 (0.92)

8610 ( 28' 3")

Overall height C 3060 ( 10' 0") Superstructure width D 2475 ( 8' 1") Overall height of cab E 2980 ( 9' 9") Ground clearance of counterweight F 1055 ( 3' 6") Engine cover height G 2315 ( 7' 7") Minimum ground clearance H 460 ( 1' 6") Rear-end distance I 2480 ( 10' 5") Rear-end swing radius I' 2530 ( 8' 4") Distance between tumblers J 3170 (10' 5") Undercarriage length K 3960 (13' 0") Undercarriage width L 2590 ( 8' 6") Track gauge M 1990 ( 6' 6") Track shoe width, standard N 600 (24") Travel speed (low/high) Swing speed Gradeability

Ground pressure (600

shoe)

mm (ft-in)

km/hr (mph)

rpm Degree (%

kgf/cm2(psi)

) 30 (58)

3.2/5.5 (2.0/3.4)

11.3

0.44 (6.11)

Max traction force

2-3

kg (lb)

17000 (37500)

R160LCD-9S

5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM

R160LCD-9S

5.1 m (16' 9") BOOM and 2.6 m (8' 6") ARM

I(I')

t e k

c u B

J K

O Q

Description Unit Specification

Operating weight Bucket capacity (SAE heaped), standard Overall length A

kg (lb)

m3 (yd3)

18800 (41450)

0.70 (0.92)

9100 (29' 10")

Overall width, with 600 mm shoe B 2590 ( 8' 6")

B(L)

16092SP04

Overall height C 2990 ( 9'10") Superstructure width D 2475 ( 8' 1") Overall height of cab E 2980 ( 9' 9") Ground clearance of counterweight F 1055 ( 3' 6") Engine cover height G 2315 ( 7' 7") Minimum ground clearance H 460 ( 1' 6") Rear-end distance I 2480 ( 8' 2")

mm (ft-in)

Rear-end swing radius I' 2530 ( 8' 4") Distance between tumblers J 3170 (10' 5") Undercarriage length K 3960 (13' 0") Undercarriage width L 2590 ( 8' 6") Track gauge M 1990 ( 6' 6") Track shoe width, standard N 600 (24") Height of blade O 640 (2' 1") Ground clearance of blade up P 615 (2' 0") Depth of blade down Q 675 (2' 3") Travel speed (low/high)

km/hr (mph)

3.2/5.5 (2.0/3.4) Swing speed Gradeability Ground pressure (600 mm shoe) Max traction force

rpm Degree (%

kgf/cm2(psi)

kg (lb)

11.3

) 30 (58)

0.46 (6.54)

17000 (37500)

2-4

3. WORKING RANGE

5.1

BOOM

3. WORKING RANGE

5.1 m (16' 9") MONO

(16' 9") MONO

BOOM

A A'

Description

Max digging reach Max digging reach on ground Max digging depth Max digging depth (8ft level) Max vertical wall digging depth Max digging height Max dumping height Min swing radius

Bucket digging force

Arm crowd force

8ft

2.2 m (7' 3") Arm 2.6 m (8' 6") Arm 3.1 m (10' 2") Arm

8690 mm (28' 6") 9020 mm (29' 7") 9450 mm (31' 0")

8530 mm (28' 0") 8860 mm (29' 1") 9300 mm (30' 6")

5660 mm (18' 7") 6060 mm (19'11") 6560 mm (21' 6")

5430 mm (17'10") 5850 mm (19' 2") 6370 mm(20'11")

5120 mm (16'10") 5380 mm (17' 8") 5710 mm(18' 9")

8750 mm (28' 8") 8840 mm (29' 0") 8980 mm (29' 6")

6110 mm (20' 1") 6220 mm (20' 5") 6390 mm (21' 0")

3180 mm (10' 5") 3170 mm (10' 5") 3170 mm (10' 5")

SAE

ISO

SAE

ISO

107.9 [117.2] 11000 [11940] 24250 [26330]

123.6 [134.2] 12600 [13680] 27780 [30160]

87.2 [94.7]

8890 [9650]

19600 [21280]

91.0 [98.8]

9280 [10080]

20460 [22210]

kgf

lbf

kgf

lbf

kgf

lbf

kgf

lbf

107.9 [117.2] 11000 [11940] 24250 [26330]

123.6 [134.2] 12600 [13680] 27780 [30160]

77.3 [83.9]

7880 [8560]

17370 [18860]

80.3 [87.2]

8190 [8890]

18060 [19600]

kgf

lbf

kgf

lbf

kgf

lbf

kgf

lbf

11000 [11940] 24250 [26330]

12600 [13680] 27780 [30160]

15500 [16830]

16050 [17430]

107.9 [117.2]

123.6 [134.2]

69.0 [74.9]

7030 [7630]

71.4 [77.5]

7280 [7900]

16092SP05

kgf

lbf

kgf

lbf

kgf

lbf

kgf

lbf

[ ] : Power boost

2-5

5.1 m (16' 9")

YDRAULIC ADJUSTABLE BOOM

5.1 m (16' 9") H H

YDRAULIC ADJUSTABLE BOOM

A A'

Description

Max digging reach Max digging reach on ground Max digging depth Max digging depth (8ft level) Max vertical wall digging depth Max digging height Max dumping height Min swing radius

Bucket digging force

Arm crowd force

[ ] : Power boost

SAE

ISO

SAE

ISO

8ft

2.2 m (7' 3") Arm 2.6 m (8' 6") Arm

8760 mm(28' 9") 9110 mm(29'11") 8590 mm(28' 2") 8950 mm(29' 4") 5430 mm(17' 10") 5830 mm(19' 2") 5330 mm(17' 6") 5730 mm(18'10") 4630 mm(15' 2") 4980 mm(16' 4") 9420 mm(30' 11") 9610 mm(31' 6") 6710 mm(22' 0") 6910 mm(22' 8") 3100 mm(10' 2") 2970 mm( 9' 9")

107.9 [117.2] 11000 [11940] 24250 [26330]

123.6 [134.2] 12600 [13680] 27780 [30160]

87.2 [94.7]

8890 [9650]

19600 [21280]

91.0 [98.8]

9280 [10080]

20460 [22210]

kgf

lbf

kgf

lbf

kgf

lbf

kgf

lbf

107.9 [117.2] 11000 [11940] 24250 [26330]

123.6 [134.2] 12600 [13680] 27780 [30160]

77.3 [83.9]

7880 [8560]

17370 [18860]

80.3 [87.2]

8190 [8890]

18060 [19600]

16092SP06

kgf

lbf

kgf

lbf

kgf

lbf

kgf

lbf

2-6

4. WEIGHT

Item

Upper structure assembly 7880 17370 Main frame weld assembly 1440 3180 Engine assembly 440 970 Fan clutch assembly 45 100 Main pump assembly 100 220 Main control valve assembly 140 310 Swing motor assembly 250 550 Hydraulic oil tank assembly 165 360 Fuel tank assembly 130 290 Counterweight 2900 6390 Cab assembly 440 970 Lower chassis assembly 6900 15210 7900 17420 Track frame weld assembly 2100 4630 2080 4590 Swing bearing 260 570 Travel motor assembly 235 520 Turning joint 60 130 Track recoil spring 140 310 Idler 160 350 Carrier roller 20 45 Track roller 40 90 Track-chain assembly (600 mm standard triple grouser shoe) 1160 2560

Front attachment assembly (5.1 m boom, 2.6 m arm,

0.7

m3 SAE heaped bucket)

5.1 m boom assembly 1060 2340

2.6 m arm assembly 560 1240

0.7

m3 SAE heaped bucket Boom cylinder assembly 155 340 Arm cylinder assembly 180 400 Bucket cylinder assembly 125 280 Bucket control link assembly 120 265 Dozer blade assembly - - 655 1445 Dozer blade cylinder assembly - - 66 146

R160LC-9S R160LCD-9S

kg lb kg lb

←

3020 6660

540 1190

←

2-7

R160LC-9S

5. LIFTING CAPACITIES

R160LC-9S

5.1 m (16' 9") boom, 2.6 m (8' 6") arm equipped with 0.70

(1)

(24") triple grouser shoe and 2900

(6390 Ib) counterweight.

m3 (SAE heaped) bucket and 600 mm

: Rating over-front : Rating over-side or 360 degree

Load radius At max. reach

Load point

height

7.5

mkg

25.0 ft)

(

6.0

mkg

20.0 ft)

(

4.5

mkg

15.0 ft)

(

3.0

mkg

10.0 ft)

(

1.5

mkg

5.0 ft)

(

Ground

Line

1.5

mkg

5.0 ft) lb*14750 *14750 *23520 16890 15500 8860 9790 5750 6810 4030 (25.2)

3.0

mkg

10.0 ft)lb*21980 *21980 *22730 17150 *15410 8930 9850 5820 *8310 5180 (21.8)

-4.5

mkg

15.0 ft)

1.5 m (5.0 ft) 3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft)

*3040 *3040 *3380 2240 7.37

*7930 *7930 *5330 4770 *4320 2990 *2830 2020 2730 1630 8.48

lb kg lb

*6690 *6690 *10670 7660 7030 4020 4440 2610 3090 1830 7.69

*9970 *9970 *10310 7780 *6990 4050 4470 2640 *3770 2350 6.64

*17480 *17480 *11750 10520 *9520 6590 *6240 4450 6020 3590 (27.8)

*8090 8060 *6680 4380 4670 2820 3250 1940 2650 1560 8.53

*17840 17770 *14730 9660 10300 6220 7170 4280 5840 3440 (28.0)

*7880 7700 7150 4130 4520 2680 3190 1880 2750 1620 8.28

*17370 16980 15760 9110 9960 5910 7030 4140 6060 3570 (27.2)

*7500 *7500 *4980 4230

*16530 *16530 *10980 9330

*6700 *6700 *7450 4940 (24.2) *3790 3150 3000 1820 8.11 *8360 6940 6610 4010 (26.6)

Capacity Reach

*3410 3190 6.11 *7520 7030 (20.0)

m (ft)

Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.

2. Lifting capacity of the ROBEX series does not exceed 75 on firm, level ground or 87

of full hydraulic capacity.

of tipping load with the machine

3. The load point is a hook located on the back of the bucket.

4. *indicates load limited by hydraulic capacity.

2-8

5.1 m (16' 9") hydraulic adjustable boom, 2.6 m (8' 6") arm equipped with 0.70

(2)

bucket and 600

(24") triple grouser shoe and 2900 kg (6390 Ib) counterweight.

m3 (SAE heaped)

Load point

height

6.0

mkg

20.0 ft)

(

4.5

mkg

15.0 ft)

(

3.0

mkg

10.0 ft)

(

1.5

mkg

5.0 ft)

(

Ground

Line

1.5

mkg

5.0 ft) lb*13290 *13290 *21960 16710 15520 8750 9810 5690 6720 3920 (25.5)

3.0

mkg

10.0 ft)lb*20920 *20920 *21740 17040 *14860 8840 9900 5750 *7390 5050 (22.2)

-4.5

mkg

15.0 ft)

1.5 m (5.0 ft) 3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft)

*4350 2980 *3250 2000 2680 1570 8.57

*6980 *6980 *6660 4350 4690 2790 3260 1920 2610 1510 8.62 lb kg lb

*6030 *6030 *9960 7580 7040 3970 4450 2580 3050 1780 7.78

*9490 *9490 *9860 7730 *6740 4010 4490 2610 *3350 2290 6.76

*15390 *15390 *14680 9590 10340 6150 7190 4230 5750 3330 (28.3)

*7040 *7040 7160 4080 4530 2650 3190 1850 2710 1570 8.37

*15520 *15520 15790 8990 9990 5840 7030 4080 5970 3460 (27.5)

*6840 *6840 *4560 4220

*15080 *15080 *10050 9300

*9590 6570 *7170 4410 5910 3460 (28.1)

Capacity Reach

*3450 2160 7.48 *7610 4760 (24.5)

2950 1760 8.20 6500 3880 (26.9)

m (ft)

Load radius At max. reach

2-9

R160LCD-9S

5.1 m (16' 9") boom, 2.6 m (8' 6") arm equipped with 0.7

(1)

(24") triple grouser shoe and 2900

(6390 Ib) counterweight.

m3 (SAE heaped) bucket and 600 mm

: Rating over-front : Rating over-side or 360 degree

Load radius At max. reach

Load point

height

7.5

mkg

25.0 ft)

(

6.0

mkg

20.0 ft)

(

4.5

mkg

15.0 ft)

(

3.0

mkg

10.0 ft)

(

1.5

mkg

5.0 ft)

(

Ground

Line

1.5

mkg

5.0 ft) lb*14750 *14750 *23520 17810 *16870 9390 10870 6130 7610 4300 (25.2)

3.0

mkg

10.0 ft)lb*21980 *21980 *22730 18080 *15410 9440 *10800 6170 *8310 5510 (21.8)

-4.5

mkg

15.0 ft)

1.5 m (5.0 ft) 3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft)

*3040 *3040 *3380 2370 7.37

*7930 *7930 *5330 5000 *4320 3160 *2830 2140 3040 1730 8.48 lb

lb kg lb

*6690 *6690 *10670 8080 *7650 4260 4930 2780 3450 1950 7.69

*9970 *9970 *10310 8200 *6990 4280 *4900 2800 *3770 2500 6.64

*17480 *17480 *11750 11020 *9520 6970 *6240 4720 6700 3810 (27.8)

*8090 *8090 *6680 4620 *4950 2980 3620 2070 2960 1670 8.53

*17840 *17840 *14730 10190 *10910 6570 7980 4560 6530 3680 (28.0)

*7880 *7880 *7520 4360 5010 2840 *3490 2010 3080 1730 8.28

*17370 *17370 *16580 9610 11050 6260 *7690 4430 6790 3810 (27.2)

*7500 *7500 *4980 4460

*16530 *16530 *10980 9830

*6700 *6700 *7450 5220 (24.2) *3790 3310 3340 1940 8.11 *8360 7300 7360 4280 (26.6)

Capacity Reach

*3410 3350 6.11 *7520 7390 (20.0)

m (ft)

Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.

2. Lifting capacity of the ROBEX series does not exceed 75 on firm, level ground or 87

of full hydraulic capacity.

of tipping load with the machine

3. The load point is a hook located on the back of the bucket.

4. *indicates load limited by hydraulic capacity.

2-10

5.1 m (16' 9") hydraulic adjustable boom, 2.6 m (8' 6") arm equipped with 0.7

(2)

bucket and 600

(24") triple grouser shoe and 2900 kg (6390 Ib) counterweight.

m3 (SAE heaped)

Load point

height

6.0

mkg

20.0 ft)

(

4.5

mkg

15.0 ft)

(

3.0

mkg

10.0 ft)

(

1.5

mkg

5.0 ft)

(

Ground

Line

1.5

mkg

5.0 ft) lb*13290 *13290 *21960 17660 *16490 9280 10890 6040 7500 4190 (25.5)

3.0

mkg

10.0 ft)lb*20920 *20920 *21740 17970 *14860 9370 *10360 6130 *7390 5360 (22.2)

-4.5

mkg

15.0 ft)

1.5 m (5.0 ft) 3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft)

*4350 3150 *3250 2120 2990 1680 8.57

*6980 *6980 *6660 4590 *4920 2960 3630 2040 2920 1620 8.62 lb kg lb

*6030 *6030 *9960 8010 *7480 4210 4940 2740 3400 1900 7.78

*9490 *9490 *9860 8150 *6740 4250 *4700 2780 *3350 2430 6.76

*15390 *15390 *14680 10120 *10850 6530 8000 4500 6440 3570 (28.3)

*7040 *7040 *7420 4310 5020 2810 3560 1980 3030 1680 8.37

*15520 *15520 *16360 9500 11070 6190 7850 4370 6680 3700 (27.5)

*6840 *6840 *4560 4460

*15080 *15080 *10050 9830

*9590 6940 *7170 4670 6590 3700 (28.1)

Capacity Reach

*3450 2280 7.48 *7610 5030 (24.5)

3280 1870 8.20 7230 4120 (26.9)

m (ft)

Load radius At max. reach

2-11

6. BUCKET SELECTION GUIDE

GENERAL BUCKET

0.39

m3 SAE

heaped bucket

Capacity Width

SAE

heaped

CECE

heaped

0.50

m3 SAE

heaped bucket

Without

side cutter

0.64, ※0.70

With

side cutter

m3 SAE

heaped bucket

Weight

2.2 m arm (7' 3")

0.89, 1.05 heaped bucket

Recommendation

5.1

(16' 9")

Mono boom

2.6 m arm (8' 6")

m3 SAE

3.1 m arm (10' 2")

◈0.69

m3 SAE

heaped bucket

5.1 m (16' 9")

Hyd adjustable boom

2.2 m arm (7' 3")

2.6 m arm (8' 6")

0.34

(0.44

0.44

(0.58

0.55

(0.72

0.60

(0.78

0.77

(1.01

0.90

(1.18

0.62

(0.81

m yd3)

0.39

(0.51

yd3)

0.50

(0.65

yd3)

0.64

(0.84

yd3)

※0.70

(0.92

0.89

(1.16

1.05

(1.37

◈0.69

(0.90

◈

yd3)

m yd3)

yd3)

: Heavy duty bucket

※ : Standard bucket

620

(24.4")

760

(29.9")

920

(36.2")

990

(39.0")

1220

(48.0")

1400

(55.1")

990

(39.0")

740

(29.1")

880

(34.6")

1040

(40.9")

1110

(43.7")

1340

(52.8")

1520

(59.8")

410 kg

(900 lb)

470

(1040 lb)

510

(1120 lb)

540

(1190 lb)

610

(1340 lb)

680

(1500 lb)

700

(1540 lb)

Applicable for materials with density of 2000

Applicable for materials with density of 1600

Applicable for materials with density of 1100

2-12

kg/m3 (3370

kg/m3 (2700

kg/m3 (1850

lb/yd3) or less

TRACKS

TYPES OF SHOES

7. UNDERCARRIAGE

NUMBER OF ROLLERS AND SHOES ON EACH SIDE

7. UNDERCARRIAGE

TRACKS X-leg type center frame is integrally welded with reinforced box-section track frames. The design includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock absorbing springs and assembled track-type tractor shoes with triple grousers.

TYPES OF SHOES

Triple grouser

Model Shapes

※

Shoe width

mm (in)

500 (20)

600 (24)

700 (28)

R160LC-9S

R160LCD-9S

※

: Standard

NUMBER OF ROLLERS AND SHOES ON EACH SIDE

Operating weight Ground pressure Overall width Shoe width Operating weight Ground pressure Overall width

kg (lb)

kgf/cm2 (psi)

mm (ft-in)

mm (in)

kg (lb)

kgf/cm2 (psi)

mm (ft-in)

17550 (38690) 17800 (39240) 18050 (39790)

0.51 (7.25) 0.43 (6.11) 0.38 (5.40)

2490 (8' 2") 2590 (8' 6") 2690 (8' 10")

500 (20)

18550 (40900) 18800 (41450) 19050 (42000)

0.54 (7.68) 0.46 (6.54) 0.40 (5.69)

2490 (8' 2") 2590 (8' 6") 2690 (8' 10")

Item

Carrier rollers Track rollers Track shoes

※

600 (24)

Quantity

R160LC/LCD-9S

2 EA 7 EA 49 EA

700 (28)

2-13

SELECTION OF TRACK SHOE

Method of selecting shoes

table

Table 2

Table 1

SELECTION OF TRACK SHOE Suitable track shoes should be selected according to operating conditions.

Method of selecting shoes Confirm the category from the list of applications in

table 2 2, then use

table 1 1 to select the shoe. Wide shoes (Categories B) have limitations on applications. Before using wide shoes, check the precautions, then investigate and study the operating conditions to confirm if these shoes are suitable. Select the narrowest shoe possible to meet the required flotation and ground pressure. Application of wider shoes than recommendations will cause unexpected problem such as bending of shoes, crack of link, breakage of pin, loosening of shoe bolts and the other various problems.

※

Table 1

Track shoe Specification Category

triple grouser Standard A

600 500 mm triple grouser Option A 700 mm triple grouser Option B

※

Table 2

Category Applications Applications

Rocky ground,

river beds, normal soil

Normal soil, soft ground

Travel at low speed on rough ground with large obstacles such as

boulders or fallen trees

These shoes cannot be used on rough ground with large obstacles such

as boulders or fallen trees Travel at high speed only on flat ground

Travel slowly at low speed if it is impossible to avoid going over obstacles

2-14

8. SPECIFICATIONS FOR MAJOR COMPONENTS

ENGINE

MAIN PUMP

8. SPECIFICATIONS FOR MAJOR COMPONENTS

ENGINE

Item Specification

Model Mitsubishi S6S-DT

Type 4-cycle turbocharged charge air cooled diesel engine

Cooling method Water cooling

Number of cylinders and arrangement 6 cylinders, in-line

Firing order 1-5-3-6-2-4

Combustion chamber type Direct injection type

Cylinder bore

stroke 94Ý120

(3.70"Ý4.72")

Piston displacement 4996

Compression ratio 19.5 : 1

Rated gross horse power (SAE J1995) 126

Maximum torque 42.5

Engine oil quantity 16.5˶ (4.4 U.S.

Dry weight 355

High idling speed 2200

Low idling speed 950Ü100

Rated fuel consumption 169.3

Starting motor 24 V-5.0

Alternator 24 V-50

Battery 2Ý12 VÝ

MAIN PUMP

Item Specification

(305 cu in)

(94 kW) at 2100

kgfÂm

(307

(780 lb)

rpm

g/HpÂhr

100

lbfÂft

gal

)

2100 rpm

rpm

) at 1500

rpm

Type

Capacity

Maximum pressure

Rated oil flow

Rated speed

[ ] : Power boost

Variable displacement tandem axis piston pumps

2Ý80

cc/rev

350

kgf/cm2 (4980 2Ý160

2000

rpm

˶/min

psi

) [380

(42.3 U.S.

kgf/cm2 (5400

gpm

/ 35.2 U.K.

psi

gpm

2-15

)]

)

TRAVEL MOTOR

GEAR PUMP

MAIN CONTROL VALVE

SWING MOTOR

GEAR PUMP

Item

Type

Capacity

Maximum pressure 40

Rated oil flow

MAIN CONTROL VALVE

Item

Type 11 spools two-block

Operating method Hydraulic pilot system

Main relief valve pressure 350

Overload relief valve pressure

[ ] : Power boost

SWING MOTOR

Item

Fixed displacement gear pump single stage

15cc/rev

kgf/cm2 (570

30ℓ

/min

kgf/cm2 (4980

400

kgf/cm2 (5690

psi

(7.9 U.S.

)

gpm /

psi)[380

psi

Specification

6.6 U.K.

Specification

kgf/cm2 (5400

)

Specification

gpm

)

psi

)]

Type

Capacity

Relief pressure

Braking system

Braking torque

Brake release pressure

Reduction gear type

TRAVEL MOTOR

Type

Relief pressure

Reduction gear type

Braking system

Brake release pressure

Braking torque

Item

Two fixed displacement axial piston motor

117.8

cc/rev

285

kgf/cm2 (4053

Automatic, spring applied hydraulic released

kgf·m

(427

33~50

kgf/cm2 (469~711

2 - stage planetary

Variable displacement axial piston motor

350

kgf/cm2 (4980

Planetary & differential type

Automatic, spring applied hydraulic released

kgf/cm2 (156

49.3

kgf·m

psi

(357

psi

)

lbf·ft

)

Specification

psi

)

lbf·ft

psi

)

2-16

CYLINDER

SHOE

Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads on

the rod surface.

BUCKET

CYLINDER

Item Specification

Boom cylinder

Arm cylinder

Bucket cylinder

Dozer cylinder

Boom cylinder (adjust boom)

Adjust cylinder

※

Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads on

the rod surface.

※ Discoloration does not cause any harmful effect on the cylinder performance.

Discoloration does not cause any harmful effect on the cylinder performance.

SHOE

Bore dia×Rod dia×Stroke Cushion Bore dia×Rod dia×Stroke Cushion Bore dia×Rod dia×Stroke Cushion Bore dia×Rod dia×Stroke Cushion Bore dia×Rod dia×Stroke Cushion Bore dia×Rod dia×Stroke Cushion

Ø115×Ø80× 1090 Extend only Ø120×Ø85× 1355 Extend and retract Ø110×Ø75× 995 Extend only Ø110×Ø85× 320 Extend only Ø115×Ø80× 960 Extend only Ø160×Ø95× 650 Extended only

Item

Option

R160LC-9S

BUCKET

R160LC-9S

◈

: Heavy duty bucket

Standard 600 Option

Item

Width

500 mm (20")

(24")

700 mm (28")

Capacity

SAE heaped CECE heaped

0.39

0.50

0.64

0.70

0.89

◈

0.69

m3 (0.51 m3 (0.65 m3 (0.84 m3 (0.92 m3 (1.16

m3 (0.90

yd3) 0.34 yd3) 0.44 yd3) 0.55 yd3) 0.60 yd3) 0.77

Ground pressure Link quantity

0.51

kgf/cm2 (7.25

0.43

kgf/cm2 (6.11

0.38

kgf/cm2 (5.40

yd3)

0.62

m3 (0.44 m3 (0.58 m3 (0.72 m3 (0.78 m3 (1.01 m3 (0.81

yd3)

psi

)

psi

)

psi

)

Tooth

quantity

3 620 4 760 5 920 5 990 6 1220 5 990

Overall width

49 49 49

Without side cutter With side cutter

(24.4") 740 mm (29.1")

(29.9") 880 mm (34.6")

(36.2") 1040 mm (40.9")

(39.0") 1110 mm (43.7")

(48.0") 1340 mm (52.8")

(39.0") -

2490 mm ( 8' 2") 2590 mm ( 8' 6") 2690 mm ( 8' 10")

Width

2-17

Use only oils listed below or equivalent. Do not mix different brand oil.

9. RECOMMENDED OILS

SAE API ISO NLGI ASTM

9. RECOMMENDED OILS

Use only oils listed below or equivalent. Do not mix different brand oil.

Service

point

Engine

oil pan

Swing drive

Final drive

Hydraulic

tank

Kind of fluid

Engine oil 16.5 (4.4)

Gear oil

Hydraulic oil

Capacity

ℓ (U.S.

5.0 (1.3)

5.8×2

(1.53×2)

Tank: 160 (42.3)

System: 240 (63.4)

Ambient temperature˚C (˚F)

-50 -30 -20 -10 0 10 20 30 40

gal

)

(-58) (-22) (-4) (14) (32) (50) (68) (86) (104)

★

SAE 5W-40

SAE 30

SAE 10W

SAE 10W-30

SAE 15W-40

★

SAE 75W-90

SAE 85W-140

★

ISO VG 15

ISO VG 46

ISO VG 68

★

ASTM D975 NO.1

Fuel tank Diesel fuel 260 (68.7)

Fitting

(grease

nipple)

Radiator

(reservoir

tank)

SAE : Society of Automotive Engineers API : American Petroleum Institute ISO : International Organization for Standardization NLGI : National Lubricating Grease Institute ASTM : American Society of Testing and Material

Grease As required

Mixture of antifreeze

and soft

★1

water

17.5 (4.6)

★

Ethylene glycol base permanent type (60 : 40)

ASTM D975 NO.2

★

NLGI NO.1

NLGI NO.2

Ethylene glycol base permanent type (50 : 50)

★1

: Soft water

City water or distilled water

★

: Cold region

Russia, CIS, Mongolia

2-18

ELECTRONIC MONITOR SYSTEM

CONTROL DEVICES

1. CAB DEVICES

CONTROL DEVICES

1. CAB DEVICES

The ergonomically designed console box and suspension type seat provide the operator with com-

1) fort.

ELECTRONIC MONITOR SYSTEM

The centralized electronic monitor system allows the status and conditions of the machine to be

(1)

monitored at a glance.

It is equipped with a safety warning system for early detection of machine malfunction.

(2)

Aircon & heater switch Accel dial switch Horn switch Breaker operation sw

RH control lever Switch panel 12V socket Starting switch

Cluster

Travel lever Travel pedal Foot rest

MCU Air vent Speaker Seat Storage box Radio & USB player

Electric box assy Fuse & relay box

Master switch

Dozer control lever(OPT) One touch decel switch Power max switch LH control lever Safety lever

3-1

1409S3CD01

2. CLUSTER

STRUCTURE

The cluster installed on this machine does not entirely guarantee the condition of the machine. Daily inspection should be performed according to chapter 6, Maintenance. When the cluster provides a warning immediately check the problem, and perform the required action.

The warning lamp pops up and/or blinks and the buzzer sounds when the machine has a problem. The warning lamp blinks until the problem is cleared. Refer to page 3-4 for details.

2. CLUSTER

STRUCTURE

(TYPE 1)

The cluster consists of LCD and switches as shown below. The LCD is to warn the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection. Also, The LCD is to set and display for modes, monitoring and utilities with the switches. The switches are to set the machine operation modes.

※

The cluster installed on this machine does not entirely guarantee the condition of the machine. Daily inspection should be performed according to chapter 6, Maintenance.

※

When the cluster provides a warning immediately check the problem, and perform the required action.

Time display

Warning lamps (See page 3-4)

Gauge(See page 3-3) Main menu(See page 3-11)

Engine rpm/Tripmeter (See page 3-19)

※

The warning lamp pops up and/or blinks and the buzzer sounds when the machine has a problem. The warning lamp blinks until the problem is cleared. Refer to page 3-4 for details.

Pilot lamps (See page 3-7)

Switches (See page 3-9)

21093CD07

3-2

If the gauge indicates the red range or

lamp blinks in red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

Fuel level gauge

If the gauge indicates the red range or

lamp blinks in red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

Hydraulic oil temperature gauge

Engine coolant temperature gauge

If the gauge indicates the red range or

lamp blinks in red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

(4)

(3)

(2)

Refer to page 3-19 for details.

RPM / Tripmeter display

(5)

GAUGE

2) Operation screen

(1)

Operation screen type can be set by the screen type menu of the display. Refer to page 3-21 for details.

GAUGE

Operation screen

(1)

Default Option

Operation screen type can be set by the screen type menu of the display.

※

Refer to page 3-21 for details.

Engine coolant temperature gauge

(2)

1 2

21093CD07A

①

This gauge indicates the temperature of coolant.

White range : 40-105˚C (104-221˚F)

Red range : Above 105˚C (221˚F)

②

If the indicator is in the red range or lamp blinks in red,

3 2

Engine coolant temperature gauge

Hydraulic oil temperature gauge

Fuel level gauge

RPM / Tripmeter display

turn OFF the engine and check the engine cooling system.

※

If the gauge indicates the red range or

21093CD07G

red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

lamp blinks in

Hydraulic oil temperature gauge

(3)

21093CD07E

Fuel level gauge

(4)

21093CD07F

①

This gauge indicates the temperature of hydraulic oil.

White range : 40-105˚C(104-221˚F)

Red range : Above 105˚C(221˚F)

②

If the indicator is in the red range or lamp blinks is red, reduce the load on the system. If the gauge stays in the red range, stop the machine and check the cause of the problem.

※

If the gauge indicates the red range or red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

①

This gauge indicates the amount of fuel in the fuel tank.

②

Fill the fuel when the red range, or lamp blinks in red.

※

If the gauge indicates the red range or red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

lamp blinks in

RPM / Tripmeter display

(5)

21093CD02D

①

This displays the engine speed or the tripmeter.

※

Refer to page 3-19 for details.

3-3

WARNING LAMPS

Fuel level

Hydraulic oil temperature

Engine coolant temperature

(1)

(3)

(2)

Each warning lamp on the top of the LCD pops up on the center of LCD and the buzzer sounds when the each warning is happened. The pop-up warning lamp moves to the original position and blinks when the select switch is pushed. And the buzzer stops. Refer to page 3-10 for the select switch.

WARNING LAMPS

Battery charging warning lamp

Engine oil pressure warning lamp

Emergency warning lamp

Engine coolant temperature warning lamp

※

Engine coolant temperature

(1)

①

Engine coolant temperature warning is indicated two steps.

100˚C over

105˚C over : The lamp pops up on the center of LCD and

: The lamp blinks and the buzzer sounds.

Air cleaner warning lamp

Overload warning lamp

Fuel level warning lamp

Hydraulic oil temperature warning lamp

2209S3CD08D

the buzzer sounds.

②

The pop-up lamp moves to the original position and blinks

21093CD08A

when the select switch is pushed. Also, the buzzer stops and lamp keeps blink.

③

Check the cooling system when the lamp keeps ON.

(2)

Hydraulic oil temperature

21093CD08C

(3)

Fuel level

21093CD08B

①

Hydraulic oil temperature warning is indicated two steps.

100˚C over

105˚C over : The lamp pops up on the center of LCD and

: The lamp blinks and the buzzer sounds.

the buzzer sounds.

②

The pop-up lamp moves to the original position and blinks when the select switch is pushed. Also, the buzzer stops and lamp keeps blink.

③

Check the hydraulic oil level and hydraulic oil cooling system.

①

This warning lamp blinks and the buzzer sounds when the level of fuel is below 38ℓ(10.0 U.S. gal).

②

Fill the fuel immediately when the lamp blinks.

3-4

Engine oil pressure warning lamp

Air cleaner warning lamp

(5)

(7)

The pop-up warning lamp moves to the original position and blinks when the select switch is pushed. Also the buzzer stops. This is same as following warning lamps.

Emergency warning lamp

(4)

Battery charging warning lamp

(6)

Emergency warning lamp

(4)

21093CD30

Engine oil pressure warning lamp

(5)

①

This lamp pops up and the buzzer sounds when each of the below warnings is happened.

Engine coolant overheating (over 105˚C)

Hydraulic oil overheating (over 105˚C)

Pump EPPR circuit abnormal or open

Attachment flow EPPR circuit abnormal or open

MCU input voltage abnormal

Accel dial circuit abnormal or open

Cluster communication data error

※

The pop-up warning lamp moves to the original position and blinks when the select switch is pushed. Also the buzzer stops. This is same as following warning lamps.

②

When this warning lamp blinks, machine must be checked and serviced immediately.

①

This lamp blinks when the engine oil pressure is low.

②

If the lamp blinks, shut OFF the engine immediately. Check oil level.

21093CD32

Battery charging warning lamp

(6)

21093CD34

Air cleaner warning lamp

(7)

21093CD35

①

This lamp blinks when the battery charging voltage is low.

②

Check the battery charging circuit when this lamp blinks.

①

This lamp blinks when the filter of air cleaner is clogged.

②

Check the filter and clean or replace it.

3-5

Overload warning lamp

(8)

Overload warning lamp (opt)

(8)

21093CD36

①

When the machine is overload, the overload warning lamp blinks during the overload switch is ON. (if equipped)

②

Reduce the machine load.

3-6

Refer to the page 3-37 for power max function.

Power max pilot lamp

(2)

PILOT LAMPS

g up p

Mode pilot lamps

(1)

PILOT LAMPS

Work tool mode pilot lamp Work mode pilot lamp

Power/User mode pilot lamp Power max pilot lamp Preheat pilot lamp Warmin

Mode pilot lamps

(1)

ilot lam

No Mode Pilot lamp Selected mode

Heavy duty power work mode

1 Power mode

Standard power mode

Economy power mode

2 User mode User preferable power mode

General operation mode

Message display Travel speed pilot lamp

Auto idle pilot lamp Maintenance pilot lamp Fuel warmer pilot lamp

Decel pilot lamp

Decel pilot lam

21093CD09

3 Work mode

Breaker operation mode

Crusher operation mode

Low speed traveling

4 Travel mode

High speed traveling

5 Auto idle mode Auto idle

6 Work tool mode Oil ﬂ ow level of breaker or crusher mode

7 Message display "Setting is completed" display after selection

Power max pilot lamp

(2)

①

The lamp will be ON when pushing power max switch on the LH RCV lever.

②

The power max function is operated maximum 8 seconds.

※

Refer to the page 3-37 for power max function.

21093CD38

3-7

Preheat pilot lamp

(3)

Warming up pilot lamp

One touch decel is not available when the auto idle pilot lamp is turned ON. Refer to the page 3-37.

Decel pilot lamp

Fuel warmer pilot lamp

Maintenance pilot lamp

(4)

(5)

(6)

(7)

Preheat pilot lamp

(3)

(4)

Warming up pilot lamp

(5)

Decel pilot lamp

21093CD39

21093CD40

21093CD41

①

Turning the start key switch ON position starts preheating in cold weather.

②

Start the engine after this lamp is OFF.

①

This lamp is turned ON when the coolant temperature is below 30

C (86˚F ) .

②

The automatic warming up is cancelled when the engine coolant temperature is above 30

C, or when 10 minutes have

passed since starting the engine.

①

Operating one touch decel switch on the RCV lever makes the lamp ON.

②

Also, the lamp will be ON and engine speed will be lowered automatically to save fuel consumption when all levers and pedals are at neutral position, and the auto idle function is selected.

※

One touch decel is not available when the auto idle pilot lamp is turned ON.

※

Refer to the page 3-37.

(6)

Fuel warmer pilot lamp

21093CD43

Maintenance pilot lamp

(7)

21093CD44

①

This lamp is turned ON when the coolant temperature is below 10

C (50˚F ) or the hydraulic oil temperature 20˚C ( 68˚F ) .

②

The automatic fuel warming is cancelled when the engine coolant temperature is above 60 ature is above 45

①

This lamp will be ON when the consuming parts are needed to

C since the start switch was ON position.

C, or the hydraulic oil temper-

change or replace. It means that the change or replacement interval of the consuming parts remains below 30 hours.

②

Check the message in maintenance information of main menu. Also, this lamp lights ON for 3 minutes when the start switch is ON position.

3-8

SWITCHES

Refer to the page 4-10 for details.

Work mode switch

(2)

When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page 3-7 for details.

Power mode switch

(1)

SWITCHES

Power/User mode pilot lamp

Work mode pilot lamp

Power mode switch

Work mode switch

User mode switch

Select switch

※

When the switches are selected, the pilot lamps are displayed on the LCD. Refer to the page 3-7 for details.

Power mode switch

(1)

①

This switch is to select the machine power mode and selected

Escape(previous or parent menu) Rear camera(option)

Auto idle/Buzzer stop switch

Travel speed switch

Auto idle pilot lamp

Travel speed pilot lamp

21093CD45

power mode pilot lamp is displayed on the pilot lamp position.

·P : Heavy duty power work.

·S : Standard power work.

·E : Economy power work.

21093CD45A

②

The pilot lamp changes E

→

S → P → E in order.

Work mode switch

(2)

21093CD45C

①

This switch is to select the machine work mode, which shifts from general operation mode to optional attachment operation mode.

: General operation mode

: Breaker operation mode (if equipped)

: Crusher operation mode (if equipped)

Not installed : Breaker or crusher is not installed.

※

Refer to the page 4-10 for details.

3-9

User mode switch

(3)

Travel speed control switch

(6)

Select switch

(4)

Auto idle/ buzzer stop switch

(5)

Escape/Camera switch

(7)

User mode switch

(3)

Select switch

(4)

21093CD45D

21093CD45E

①

This switch is used to memorize the current machine operating status in the MCU and activate the memorized user mode.

Memory : Push more than 2 seconds.

Action : Push within 2 seconds.

Cancel : Push this switch once more within 2 seconds.

②

Refer to the page 3-12 for another set of user mode.

①

This switch is used to select or change the menu and input value.

②

Knob push

·Long (over

·Medium (0.5~2

·Short (below 0.5

③

Knob rotation

2 sec

) : Return to the operation screen

sec

) : Return to the previous screen

sec

) : Select menu

This knob changes menu and input value.

·Right turning : Down direction / Increase input value

·Left turning : Up direction / Decreased input value

Auto idle/ buzzer stop switch

(5)

21093CD45F

Travel speed control switch

(6)

21093CD45G

Escape/Camera switch

(7)

21093CD45H

①

This switch is used to activate or cancel the auto idle function.

·Pilot lamp ON : Auto idle function is activated.

·Pilot lamp OFF : Auto idle function is cancelled.

②

The buzzer sounds when the machine has a problem. In this case, push this switch and buzzer stops, but the warning lamp blinks until the problem is cleared.

①

This switch is used to select the travel speed alternatively.

· : High speed

· : Low speed

①

This switch is used to return to the previous menu or parent menu.

②

In the operation screen, pushing this switch will display the view of the camera on the machine (if equipped). Please refer to page 3-22 for the camera.

③

If the camera is not installed, this switch is used only ESC function.

3-10

MAIN MENU

Please refer to select switch, page 3-10 for selection and change of menu and input value.

Structure

(1)

MAIN MENU

Press

21093CD64

21093CD64A

Please refer to select switch, page 3-10 for selection and change of menu and input value.

Structure

(1)

No Main menu Sub menu Description

Mode

21093CD64D

Monitoring

Monitorin

21093CD64E

Management

21093CD64F

Displa

Display

21093CD64G

Utilities

21093CD64H

Work tool U mode power Boom/Arm speed Auto power boost Initial mode Cluster switch (back up)

Active fault Logged fault Delete logged fault Monitoring (analog) Monitoring (digital) Operating hours

Maintenance information Machine security Machine Information A/S phone number Service menu

Display item Clock Brightness Unit Language Screen type

Tripmeter DMB (-#0091) Entertainment (-#0091) Camera setting Message box

Breaker, Crusher, Not installed User mode only Boom speed, Arm speed Enable, Disable Default, U mode Switch function

MCU MCU All logged fault delete, Initialization canceled Machine information Switch status, Output status Operating hours for each mode

Replacement, Change interval oils and ﬁ lters ESL mode setting, Password change Cluster, MCU, Engine, Machine A/S phone number, A/S phone number change Power shift, Hourmeter, Replacement history, Update

Engine speed, Tripmeter A, Tripmeter B, Tripmeter C Clock Manual, Auto Temperature, Pressure, Flow, Date format Korean, English, Chinese A type, B type

3 kinds (A, B, C) DMB select, DAB select, Channel scan, Exit Play MP4, codec. Basic direction, Display switching, Full screen Record for fault, attachment etc.

21093CD64B

3-11

Mode setup

Work tool

(2)

The ﬂ ow level is displayed with the work mode pilot lamp.

U mode power

Boom/Arm speed

Boom speed

Arm speed

Mode setup

(2)

①

Work tool

21093CD65

21093CD65A 21093CD65B

A : Select one installed optional attachment.

B : Max ﬂ ow - Set the maximum ﬂ ow for the attachment. Flow level - Reduce the operating ﬂ ow from maximum ﬂ ow. Breaker - Max 7 steps, Reduced 10 lpm each step. Crusher - Max 4 steps, Reduced 20 lpm each step.

※

The ﬂ ow level is displayed with the work mode pilot lamp.

②

U mode power

21093CD65D

21093CD65E

Engine high idle rpm, auto idle rpm and pump torque (power shift) can be modulated and memorized separately in U-mode.

U-mode can be activated by user mode switch.

③

Boom/Arm speed

21093CD65F

21093CD65G

Engine

Step

speed

( )

(

rpm

1 1400 900 (low idle) 0 2 1500 950 3 3 1600 1000 6 4 1700 1050 9 5 1800 1100 12 6 1900 1150 (decel rpm) 16 7 2000 1200 20 8 2050 1250 26 9 2100 1300 32

10 2150 1350 38

)

Idle speed

(rpm)

Power

(bar)

shift

Boom speed

Control type Manual - Boom up speed is ﬁ xed as set steps. Auto - Boom up speed is automatically adjusted as working conditions by the MCU.

Speed setting - Boom up speed is increased as much as activated steps.

Arm speed

Regeneration - Arm regeneration function can be activated or cancelled. Enable - Arm in speed is up. Disable - Fine operation.

3-12

Auto power boost

④

Initial mode

Cluster switch

Auto power boost

21093CD65L

21093CD65M

The power boost function can be activated or cancelled.

Enable - The digging power is automatically increased as working conditions by the MCU. It is operated max 8 seconds.

Disable - Not operated.

⑤

Initial mode

21093CD65P

21093CD65Q

Default - The initial power mode is set E mode when the engine is started.

U mode - The initial power mode is set U mode when the engine is started.

⑥

Cluster switch (back up)

21093CD65S

21093CD65T

The cluster switch can be selected and changed by this menu when the switches are abnormal on the cluster.

In order to exit "Cluster switch" mode, please put the cursor on the ESC/CAM switch by turning the select switch and push the select switch.

In "Cluster switch", other switches except "Select switch" do not work.

3-13

Monitoring

Active fault

(3)

Logged fault

Delete logged fault

Monitoring

(3)

①

Active fault

21093CD66

21093CD66A-1

The active faults of the MCU can be checked by this menu.

Logged fault

②

21093CD66C

21093CD66D-1

The logged faults of the MCU can be checked by this menu.

Delete logged fault

③

21093CD66B

21093CD66E

21093CD66F

21093CD66G 21093CD66H

The logged faults of the MCU can be deleted by this menu.

Monitoring(Analog)

④

21093CD66J

21093CD66K 21093CD66L

The machine status such as the engine rpm, oil temperature, voltage and pressure etc. can be checked by this menu.

3-14

Monitoring

Operating hours

Monitoring (digital)

⑤

21093CD66M

21093CD66N 21093CD66P

The switch status or output status can be conﬁ rmed by this menu.

The activated switch or output pilot lamps are light ON.

Operating hours

⑥

21093CD66Q

21093CD66R

The operating hour of each mode can be conﬁ rmed by this menu.

3-15

Management

Maintenance information

(4)

Change or replace interval

Management

(4)

①

Maintenance information

21093CD67

21093CD67A

Alarm(

) : Gray - Normal Yellow - First warning Red

Replacement

Change interval

Change or replace interval

No Item Interval

1 Engine oil 250 2 Final gear oil 1000 3 Swing gear oil 1000 4 Hydraulic oil 5000 5 Pilot line ﬁ lter 1000 6 Drain ﬁ lter 1000 7 Hydraulic oil return ﬁ lter 1000 8 Engine oil ﬁ lter 250

9 Fuel ﬁ lter 500 10 Pre-ﬁ lter 500 11 Hydraulic tank breather 250 12 Air cleaner (inner) 500 13 Radiator coolant 2000 14 Swing gear pinion grease 1000

: The elapsed time will be reset to zero (0).

: The change or replace interval can be changed in the unit of 50 hours. : Return to the item list screen.

- Second warning

21093CD67Q

21093CD67S

21093CD67R

21093CD67T

3-16

Machine security

ESL mode

Password change

Machine security

②

21093CD67C

ESL mode

ESL : Engine Starting Limit

ESL mode is designed to be a theft deterrent or will prevent the unauthorized operation of the machine.

If the ESL mode was selected Enable, the password will be required when the start switch is turned ON.

Disable : Not used ESL function Enable (always) : The password is required whenever the

operator start engine.

Enable (interval) : The password is required when the op-

erator start engine ﬁ rst. But the operator can restart the engine within the interval time without inputting the password. The interval time can be set maximum 4 hours.

21093CD67D 21093CD67E

21093CD67EE

21093CD67H

Password change

The password is 5~10 digits.

21093CD67U

21093CD67X

The new password is stored in the MCU.

Enter the current password

Enter the new password

Enter the new password again

21093CD67V

21093CD67VV

21093CD67XX

3-17

Machine Information

A/S phone number

Service menu

Machine Information

③

21093CD67F

21093CD67G

This can conﬁ rm the identiﬁ cation of the cluster, MCU, engine and machine.

A/S phone number

④

21093CD67J

21093CD67K 21093CD67L

21093CD67Z 21093CD67Y

Service menu

⑤

21093CD67M

Enter the password

Power shift (standard/option) : Power shift pressure can be set by option menu.

Hourmeter : Operating hours since the machine line out can be checked by this menu.

Replacement history : Replacement history of the MCU and cluster can be checked by this

21093CD67N 21093CD67P

21093CD67ZZ

menu.

Update : Firm ware can be upgraded by this menu. (the USB port is located under the

cluster)

3-18

Display

Display item

(5)

Clock

Display

(5)

①

Display item

21093CD68

21093CD68A 21093CD68W

21093CD68B

Center display

Center displa

The center display type of the LCD can be selected by this menu.

The engine speed or each of the tripmeter (A,B,C) is displayed on the center display.

Clock

②

21093CD68C

21093CD68D

The ﬁ rst line's three spots "**/**/

The second line shows the current time. (0:00~23:59)

" represent Month/Day/Year each.

****

21093CD68E

3-19

Brightness

If "Auto" is chosen, brightness for day and night can be differently set up. Also by using the bar in lower side, users can deﬁ ne which time interval belongs to day and night. (in bar ﬁ gure, gray area represents night time while white shows day time)

Unit

Language

Brightness

③

21093CD68F

Manual (1st~10th step)

Auto (day/night)

※

Unit

④

21093CD68G 21093CD68H

21093CD68J

21093CD68K

21093CD68L

21093CD68M 21093CD68N

Temperature : ˚C ↔˚F

Pressure :

Flow :

Date format : yy/mm/dd ↔ mm/dd/yy ↔ dd-Mar-yy

Language

⑤

User can select preferable language and all displays are changed the selected language.

bar ↔ MPa ↔ kgf/cm2 lpm ↔ gpm

21093CD68R

21093CD68S 21093CD68T

3-20

Screen type

DMB

(-#0091)

Utilities

Tripmeter

(6)

Screen type

21093CD68U

Utilities

(6)

Tripmeter

21093CD69

A Type

B Type

21093CD68V 21093CD68W

21093CD68X

21093CD69A 21093CD69B

Standard

Option

21093CD68Y

Maximum 3 kinds of tripmeters can be used at the same time.

Each tripmeter can be turned on by choosing "Start" while it also can be turned off by choosing "Stop".

If the tripmeter icon is activated in the operation screen, it can be controlled directly there.

DMB

Â Â Â Â

(-#0091)

21093CD69C

21093CD69D

DMB select : TV channel can be selected by this menu. DAB select : Audio channel can be selected by this menu. Channel scan : This menu can be used other region for TV/Audio. Exit : Exit DMB menu

21093CD69E

3-21

Camera setting

Message box

Entertainment

(-#0091)

The history of the machine operating status can be checked by this menu.

Entertainment

Play MP4 or codec ﬁ le of external hard disk through USB port.

The USB port is located under the cluster.

Camera setting

Three cameras can be installed on the machine.

The display order can be set by this menu.

(-#0091)

21093CD69F

21093CD69J

21093CD69G

21093CD69K 21093CD69L

21093CD69M

If the camera was not equipped, this menu is not useful.

In the operation screen, if the ESC/CAM switch is pushed, the ﬁ rst ordered display camera

21093CD69N

will be viewed.

Turnning the select switch in clockwise direction, the next ordered will be shown and in counter-clockwise direction, the previously ordered will be shown.

Push the select switch, the displayed screen will be enlargement.

Message box

The history of the machine operating status can be checked by this menu.

21093CD69Q

21093CD69R

3-22

■

CLUSTER (TYPE 2)

MONITOR PANEL

The monitor installed on this machine does not entirely guarantee the condition of the machine. Daily inspection should be performed according to chapter 6, Maintenance. When the monitor provides a warning immediately check the problem, and perform the required action.

The warning lamp lights ON and the buzzer sounds when the machine has a problem. In this case, press the buzzer stop switch and buzzer stop, but the warning lamp lights until the problem is cleared.

CLUSTER (TYPE 2)

MONITOR PANEL The monitor panel consists of LCD and lamps as shown below, to warn the operator in case of abnormal machine operation or conditions for the appropriate operation and inspection.

LCD : Indicate operating status of the machine.

Warning lamp : Indicate abnormality of the machine (red).

Pilot lamp : Indicate operating status of the machine (amber).

※

The monitor installed on this machine does not entirely guarantee the condition of the machine. Daily inspection should be performed according to chapter 6, Maintenance.

※

When the monitor provides a warning immediately check the problem, and perform the required action.

LCD(Refer to the page 3-24 for details)

Warning lamp (Refer to the page 3-30 for details)

※

The warning lamp lights ON and the buzzer sounds when the machine has a problem. In this case, press the buzzer stop switch and buzzer stop, but the warning lamp lights until the problem is cleared.

Pilot lamp (Refer to the page 3-30 for details)

2209S3CD02

3-23

Refer to the page 3-28 to set time for details.

LCD

main operation display

Time display

RPM display

(1)

(2)

Hydraulic oil temperature gauge

(3)

Engine coolant temperature gauge

(5)

If the gauge illuminates the 1st step or fuel icon blinks in red even though the machine is on the normal condition, check the electric device as that can be caused by the poor connection of electricity or sensor.

Fuel level gauge

(4)

Default

LCD

main operation display

screen

Default screen

1607A3CD02A

Time display

(1)

1607A3CD02C

RPM display

(2)

1607A3CD02C

Hydraulic oil temperature gauge

(3)

12th step

1st step

1607A3CD02D

3 5

Option screen

1607A3CD02B

①

This displays the current time.

※

Refer to the page 3-28 to set time for details.

①

This displays the engine rpm.

①

This gauge indicates the temperature of hydraulic oil in 12 step

Time display

RPM display

Hydraulic oil temperature gauge

Fuel level gauge

Engine coolant temperature gauge

gauge.

·1st step : Below 30˚C (86˚F)

·2nd~10th step : 30-105˚C (86-221˚F)

·11th~12th step : Above 105˚C (221˚F)

②

The gauge between 2nd and 10th steps illuminates when operating.

③

Keep idling engine at low speed until the gauge between 2nd and 10th steps illuminates, before operation of machine.

④

When the gauge of 11th and 12th steps illuminates, reduce the load on the system. If the gauge stays in the 11th~12th steps, stop the machine and check the cause of the problem.

Fuel level gauge

(4)

1st step

1607A3CD02E

Engine coolant temperature gauge

(5)

12th step

1st step

1607A3CD02F

①

This gauge indicates the amount of fuel in the fuel tank.

②

Fill the fuel when the 1st step or fuel icon blinks in red.

※

①

This gauge indicates the temperature of coolant in 12 step gauge.

1st step : Below 30˚C (86˚F)

2nd~10th step : 30-105˚C (86-221˚F)

11th~12th step : Above 105˚C (221˚F)

②

The gauge between 2nd and 10th steps illuminates when operating.

③

Keep idling engine at low speed until the gauge between 2nd and 10th steps illuminates, before operation of machine.

④

When the gauge of 11th and 12th steps illuminates, turn OFF the engine, check the radiator and engine.

3-24

Warning of main operation screen

Warning display

3) (1)

Pop-up icon display

(2)

arning of main operation screen

Warning display

(1)

①

Engine coolant temperature

②

Fuel level

③

Hydraulic oil temperature

④

All gauge

This lamp blinks and the buzzer sounds when the temperature of coolant is over the normal temperature 105˚C (221˚F).

Check the cooling system when the lamp blinks.

This lamp blinks and the buzzer sounds when the level of fuel is below 38ℓ (10.0 U.S. gal).

Fill the fuel immediately when the lamp blinks.

This warning lamp operates and the buzzer sounds when the temperature of hydraulic oil is over 105˚C (221˚F).

Check the hydraulic oil level when the lamp blinks.

Check for debris between oil cooler and radiator.

This lamp blinks and the buzzer sounds when the all gauge is abnormal.

Check the each system when the lamp blinks.

⑤

Communication error

Pop-up icon display

(2)

No Switch Selected mode Interval

1 Work mode

switch

2 Power mode

switch

General work mode

Heavy duty work mode

High power work mode

Standard power work mode

3-25

Communication problem between MCU and cluster makes the lamp blinks and the buzzer sounds.

Check if any fuse for MCU burnt off. If not check the communication line between them.

No Switch Selected mode Interval

3 Auto

deceleration switch

4 Travel speed

control switch

Light ON

Light OFF

Low speed

High speed

LCD

Main menu

(1)

LCD

SYSTEM MENU

Monitoring Diagnosis Management

Settings Display User Mode

1 : LCD

: Escape, Return to the previous menu

3 : Down / Left Direction

4 : Up/Right Direction

Main menu

(1)

: Select (enter) Activate the currently chosen item

4 5

2209S3CD05

1 : Menu information

: Monitoring

- Equipment, Switch, Output

: Diagnosis

- Current error, Recorded error

4 : Maintenance

6 7

2507A4OP94

: Settings

- Time set, Dual mode

- System lock (reserved)

: Display

- Operation skin, Brightness, Language

7 : User mode

3-26

Display map

(2)

Display map

①

Monitoring

②

Diagnosis

Protocol type 1

(Error display)

3-27

(Recorded error delete)

Protocol type 2

- If there are more than 2 error codes, each one can be displayed by pressing or switch respectively.

- 3 error codes (

①

SPN200200, ②FMI06, ③SPN6789, ④FMI04, ⑤345) display.

①

③

Maintenance

②

③

⑤

④

③

No change

④

Setting

Time set

System lock - Reserved

: Adjusting : Setting

3-28

Dual mode

- Changing the MCU mode

⑤

Display

Operation skin

Brightness

Language

⑥

User mode

User mode (U) is not selected.

: Adjusting : Setting

3-29

: Adjusting : Setting

Air cleaner warning lamp

(2)

Warning and pilot lamp

Engine oil pressure warning lamp

MCU check warning lamp

(3)

Battery charging warning lamp

Overload warning lamp

(opt)

(4)

(5)

(1)

arning and pilot lamp

Engine oil pressure warning lamp

(1)

21073CD07

Air cleaner warning lamp

(2)

21073CD08

MCU check warning lamp

(3)

This lamp blinks and the buzzer sounds after starting the engine because of the low oil pressure.

If the lamp blinks during engine operation, shut OFF engine immediately. Check oil level.

This lamp blinks and the buzzer sounds when the filter of air cleaner is clogged.

Check the filter and clean or replace it.

21073CD10

(4)

Battery charging warning lamp

21073CD13

(5)

Overload warning lamp

(opt)

If any fault code is received from MCU, this lamp blinks and the buzzer sounds.

Check the communication line between MCU and cluster.

This lamp blinks and the buzzer sounds when the starting switch is ON, it is turned OFF after starting the engine.

Check the battery charging circuit when this lamp blinks during engine operation.

When the machine is overload, the overload warning lamp blinks during the overload switch is ON.

21073CD15

3-30

Decel pilot lamp

(7)

Warming up pilot lamp

Preheat pilot lamp

Power max pilot lamp

(8)

(9)

(6)

Power max pilot lamp

(6)

Decel pilot lamp

(7)

(8)

Warming up pilot lamp

21073CD11

21073CD17

①

The lamp will be ON when pushing power max switch on the LH RCV lever.

①

Operating auto decel or one touch decel makes the lamp ON.

②

The lamp will be ON when pushing one touch decel switch on the LH RCV lever.

(9)

Preheat pilot lamp

21073CD18

21073CD12

①

This lamp is turned ON when the coolant temperature is below 30˚C (86˚F).

②

The automatic warming up is cancelled when the engine coolant temperature is above 30˚C, or when 10 minutes have passed since starting.

①

Turning the start key switch ON position starts preheating in cold weather.

②

Start the engine as this lamp is OFF.

3-31

SWITCH PANEL

Refer to the page 4-15 for details.

User mode switch

(2)

When the switches (Work mode, Power mode, Auto decel, Travel speed control) are selected, the pop-up icon is displayed on the LCD. Refer to the page 3-25 for details.

Refer to the page 4-15 for details.

Work mode switch

(1)

SWITCH PANEL

Work mode switch

User mode switch

Auto deceleration switch

※

When the switches (Work mode, Power mode, Auto decel, Travel speed control) are selected, the pop-up icon is displayed on the LCD. Refer to the page 3-25 for details.

Work mode switch

(1)

①

This switch is to select the machine operation mode, which

Power mode switch

Travel speed switch

Buzzer stop switch

Select switch

2209S3CD10

shifts from general operation mode to heavy duty operation mode by pressing the switch.

: Heavy duty work mode

: General work mode

2209S3CD11

※

Refer to the page 4-15 for details.

User mode switch

(2)

1607A3CD21

①

This switch is to select the maximum power or user mode.

M : Maximum power

U : Memorizing operators preferable power setting.

※

Refer to the page 4-15 for details.

3-32

Auto deceleration switch

(3)

Buzzer stop switch

(6)

Power mode switch

(4)

Travel speed control switch

(5)

Refer to the page 3-26 for details.

Select switch

(7)

Auto deceleration switch

(3)

1607A3CD22

Power mode switch

(4)

21073CD23

①

This switch is used to actuate or cancel the auto deceleration function.

②

When the switch actuated and all control levers and pedals are at neutral position, engine speed will be lowered automatically to save fuel consumption.

Light ON : Auto deceleration function is selected.

Light OFF : a. Auto deceleration function is cancelled so that

the engine speed increased to previous setting value.

b. One touch decel function is available.

①

The lamp of selected mode is turned ON by pressing the switch ( ).

H : High power work.

S : Standard power work.

Travel speed control switch

(5)

21073CD24

Buzzer stop switch

(6)

1607A3CD25

Select switch

(7)

①

This switch is to control the travel speed which is changed to high speed (rabbit mark) by pressing the switch and low speed (turtle mark) by pressing it again.

①

When the starting switch is turned ON first, normally the alarm buzzer sounds for 2 seconds during lamp check operation.

②

The red lamp lights ON and the buzzer sounds when the machine has a problem. In this case, press this switch and buzzer stops, but the red lamp lights until the problem is cleared.

①

This switch is used to enter main menu and sub menu of LCD.

※

Refer to the page 3-26 for details.

1607A3CD25A

3-33

3. SWITCHES

STARTING SWITCH

If you turn ON the starting switch in cold weather, the fuel warmer is automatically operated to heat the fuel by sensing the coolant temperature. Start the engine in 1~2 minutes after turning ON the starting switch. More time may take according to ambient temperature. Key must be in the ON position with engine running to maintain electrical and hydraulic function and prevent serious machine damage.

3. SWITCHES

Cab light switch Travel alarm switch Washer switch Wiper switch Main light switch

ir compressor switch

ccel dial switch Horn switch Breaker operation switch Start switch

Quick clamp switch Beacon switch Overload switch

CAB

Heated seat switch

Master switch

One touch decel switch

Power max switch

1409S3CD47

STARTING SWITCH

1) There are three positions, OFF, ON and START.

(1)

(OFF) : None of electrical circuits activate.

(ON) : All the systems of machine operate.

(START) : Use when starting the engine.

Release key immediately after starting.

※

21073CD27

※

Key must be in the ON position with engine running to maintain electrical and hydraulic function and prevent serious machine damage.

3-34

ACCEL DIAL SWITCH

Increase

Decrease

WASHER SWITCH

Pilot lamp

Never turn the master switch to

with the engine running.

Engine and electrical system damage could result.

MASTER SWITCH

WIPER SWITCH

Pilot lamp(1st)

Pilot lamp(2nd)

MAIN LIGHT SWITCH

Pilot lamp(1st)

Pilot lamp(2nd)

MASTER SWITCH

OFF

13033CD81

ACCEL DIAL SWITCH

235Z93CD46A

MAIN LIGHT SWITCH

This switch is used to shut off the entire electrical system.

(1)

I : The battery remains connected to the electrical system.

(2)

: The battery is disconnected to the electrical system.

※

Never turn the master switch to O O (OFF) Engine and electrical system damage could result.

There are 10 dial setting.

(1)

Setting 1 is low idle and setting 10 is high idle.

(2)

By rotating the accel dial to right : Engine speed increases

By rotating the accel dial to left : Engine speed decreases

(OFF)

with the engine running.

21093CD46B

WIPER SWITCH

21093CD46C

WASHER SWITCH

This switch used to operate the head light and work light.

(1)

Press the switch once, the head light comes ON and the 1st pilot lamp ON.

Press the switch once more, the work light comes ON and the 2nd pilot lamp ON.

Press the switch again, return to a first step position.

Press the switch more than one second to turn off lights.

This switch used to operate wiper.

(1)

Press the switch once the wiper operates intermittently and the 1st pilot lamp comes ON.

Press the switch once more, the wiper operates low speed and the 2nd pilot lamp comes ON.

Press the switch again return to a first step position.

Press the switch more than one second to turn off wiper.

The washer liquid is sprayed and the wiper is operated only while

(1)

pressing this switch.

21093CD46D

The pilot lamp is turned ON when operating this switch.

(2)

3-35

TRAVEL ALARM SWITCH

Pilot lamp

CAB LIGHT SWITCH

CAB

Pilot lamp

OVERLOAD SWITCH

OFF

QUICK CLAMP SWITCH

Refer to the page 8-6 for details.

Safety button

Lock Unlock

10)

BEACON SWITCH

11)

TRAVEL ALARM SWITCH

21093CD46F

CAB LIGHT SWITCH (option)

21093CD46G

OVERLOAD SWITCH (option)

This switch is to activate travel alarm function surrounding when the

(1)

machine travels to forward and backward.

(2)

On pressing this switch, the alarm operates only when the machine is traveling.

This switch turns ON the cab light on the cab.

(1)

(2)

21093CD46H

QUICK CLAMP SWITCH (option)

10) (1)

※

21093CD46J

BEACON SWITCH (option)

11)

When this switch turned ON, buzzer makes sound and overload warning lamp comes ON in case that the machine is overload.

When it turned OFF, buzzer stops and warning lamp goes out.

This switch is used to engage or disengage the moving hook on quick clamp.

Refer to the page 8-6 for details.

21093CD46L

This switch turns ON the rotary light on the cab.

(1)

The indicator lamp is turned ON when operating this switch.

(2)

3-36

HORN SWITCH

BREAKER OPERATION SWITCH

Horn switch

RH RCV-lever

Breaker operation switch

12)

13)

ONE TOUCH DECEL SWITCH

One touch decel switch

LH RCV-lever

14)

Do not use for craning purposes.

POWER MAX SWITCH

LH RCV-lever

Power max switch

15)

HEATED SEAT SWITCH

16)

HORN SWITCH

12) (1)

21093CD46N

BREAKER OPERATION SWITCH

13) (1)

21093CD46P

This switch is at the top of right side control lever. On pressing, the horn sounds.

On pressing this switch, the breaker operates only when the breaker operation mode is selected.

ONE TOUCH DECEL SWITCH

14)

21093CD46Q

POWER MAX SWITCH

15)

21093CD46R

This switch is used to actuate the deceleration function quickly.

(1)

The engine speed is increased to previous setting value by pressing

(2)

the switch again.

One touch decel function is available only when the auto idle pilot

(3)

lamp is turned OFF.

This switch activate power max function.

(1)

When this switch is kept pressed, hydraulic power of work equipment will be increased to approx 110 percent during 8 seconds.

After 8 seconds, function is cancelled automatically even the switch

(2)

keeps pressed.

※

Do not use for craning purposes.

HEATED SEAT SWITCH (option)

16)

21093CD46M

This switch is used to heat the seat.

(1)

Heater ON : 10±3.5 ˚C

Heater OFF : 20±3 ˚C

On pressing the switch, the indicator lamp is turned ON.

(2)

3-37

AIR COMPRESSOR SWITCH

17)

The breaker operates only when this switch is selected.

BREAKER SELECTION SWITCH

18)

USB SOCKET

19)

AIR COMPRESSOR SWITCH (option)

17)

This switch is used to activate the air compressor.

(1)

OFF

BREAKER SELECTION SWITCH (option)

18)

AIR

17W93CD46N

3009SH3CD03

The indicator lamp is turned on when operating this switch

(2)

This switch is used to select breaker.

(1)

※

The breaker operates only when this switch is selected.

USB SOCKET

19)

3009SH3CD04

MP3 files are played when a USB device is connected to the USB

(1)

port.

In addition, the AUX port enables headphone and other devices.

(2)

3-38

4. LEVERS AND PEDALS

LH CONTROL LEVER

RH CONTROL LEVER

4. LEVERS AND PEDALS

RH control lever

Travel lever Travel pedal Seat & console box adjust lever

LH CONTROL LEVER

1) (1)

(2)

21093CD48A

RH CONTROL LEVER

2) (1)

(2)

Dozer control lever(option)

LH control lever Safety lever

1409S3CD48

This joystick is used to control the swing and the arm.

Refer to operation of working device in chapter 4 for details.

This joystick is used to control the boom and the bucket.

Refer to operation of working device in chapter 4 for details.

21093CD48B

3-39

SAFETY LEVER

Be sure to lower the lever to LOCK position when leaving from operator's seat.

Do not use the safety lever for handle when getting on or off the machine.

TRAVEL LEVER

TRAVEL PEDAL

SEAT AND CONSOLE BOX ADJUST LEVER

SAFETY LEVER

Unlock

Lock

21093CD48C

TRAVEL LEVER

21093CD48D

TRAVEL PEDAL

(1)

All control levers and pedals are disabled from operation by locating the lever to lock position as shown.

※

Be sure to lower the lever to LOCK position when leaving from operator's seat.

(2)

By pull lever to UNLOCK position, the machine is operational.

※

Do not use the safety lever for handle when getting on or off the machine.

(1)

This lever is mounted on travel pedal and used for traveling by hand. The operation principle is same as the travel pedal.

(2)

Refer to traveling of the machine in chapter 4 for details.

(1)

This pedal is used to move the machine forward or backward.

(2)

If left side pedal is pressed, left track will move. If right side pedal is pressed, right track will move.

(3)

Refer to traveling of machine in chapter 4 for details.

21093CD48E

SEAT AND CONSOLE BOX ADJUST LEVER

6) (1)

This lever is used to move the seat and console box to fit the contours of the operator's body.

(2)

Pull the lever to adjust forward or backward over 170

Adjust lever

2209S3CD48F

(6.7").

3-40

Location of air flow ducts

5. AIR CONDITIONER AND HEATER

FULL AUTO AIR CONDITIONER AND HEATER

Refer to the page 3-45 for semi auto air conditioner and heater.

■

5. AIR CONDITIONER AND HEATER

FULL AUTO AIR CONDITIONER AND HEATER (standard) Full auto air conditioner and heater system automatically keeps the optimum condition in accordance with operator's temperature configuration sensing ambient and cabin inside temperature. Refer to the page 3-45 for semi auto air conditioner and heater.

※

Location of air flow ducts

3-41

1409S3CD49

POWER OFF SWITCH

Default setting values

(2)

AUTO SWITCH

Air conditioner operates to remove vapor and drains water through a drain hose. Water can be sprayed into the cab in case that the drain cock at the ending point of drain hose has a problem. In this case, exchange the drain cock.

AIR CONDITIONER SWITCH

FAN SPEED SWITCH

POWER OFF SWITCH

This switch makes the system and the LED OFF.

(1)

Just before the power OFF, set values are stored.

Default setting values

(2)

AUTO SWITCH

370073CD54

Function

Value

Turn the starting switch to ON position, LCD lights ON.

(1)

Air conditioner

OFF

Auto air conditioner and heater system automatically keeps the optimum condition in accordance with operator's temperature configuration sensing ambient and cabin inside temperature.

This switch can restart system after system OFF.

(2)

370073CD52

AIR CONDITIONER SWITCH (compressor switch)

This switch turns the compressor and the LCD ON.

(1)

In accordance with the temperature sensed by duct (evaporator) sen-

(2)

sor, compressor turns ON or OFF automatically.

※

Air conditioner operates to remove vapor and drains water through a drain hose. Water can be sprayed into the cab in case

370073CD53

that the drain cock at the ending point of drain hose has a problem. In this case, exchange the drain cock.

In/outlet

Inlet

LCD

OFF

Previous sw OFF

Temperature Mode

Previous sw OFF

FAN SPEED SWITCH

370074CD56

Fan speed is controlled automatically by setted temperature.

(1)

This switch controls fan speed manually.

(2)

There are 8 up/down steps to control fan speed.

The maximum step or the minimum step beeps 5 times.

This switch makes the system ON.

(3)

3-42

TEMPERATURE CONTROL SWITCH

MODE SWITCH

FRESH AIR/AIR RECIRCULATION SWITCH

Fresh air (

Check out the fresh air filter periodically to keep a good efficiency. Air recirculation (

)

Change air occasionally when using recirculation for a long time.

Check out the recirculation filter periodically to keep a good

efficiency.

TEMPERATURE CONTROL SWITCH

Setting temperature indication ( Lo, 18~31˚C, Hi, scale : 1˚C)

(1)

Max cool and max warm beeps 5 times.

(2)

The max cool or the max warm position operates as following table.

(3)

MODE SWITCH

370074CD57

370074CD50

Temperature

Max cool

Max warm

Temperature unit can be changed between celsius (˚C) and

(4)

Compressor Fan speed

OFF

Max (Hi) Max (Hi)

In/Outlet

Recirculation

Fresh

Mode

Vent Foot

fahrenheit (˚F)

①

Default status (˚C)

②

Push Up/Down temperature control switch simultaneously more than 5 second displayed temperature unit change (˚C

(1)

Operating this switch, it beeps and displays symbol of each mode in

→

˚F)

order.

A type : Vent → Vent/Foot → Foot → Foot/Def → Vent

Vent Vent/Foot Foot Foot/Def

Mode switch

●●

●●●

●

Outlet

A B C

B type : Vent → Vent/Foot → Def/Foot → Def/Vent → Def/Vent/Foot

Mode switch

Outlet

(2)

When defroster mode operating, FRESH AIR/AIR RECIRCULATION

B C

switch turns to FRESH AIR mode and air conditioner switch turns ON.

FRESH AIR/AIR RECIRCULATION SWITCH

It is possible to change the air-inlet method.

(1)

①

Fresh air ( ) ) Inhaling air from the outside.

※

Check out the fresh air filter periodically to keep a good efficiency.

②

Air recirculation ( It recycles the heated or cooled air to increase the energy efficiency.

36073CD58

※

Change air occasionally when using recirculation for a long time.

※

Check out the recirculation filter periodically to keep a good efficiency.

Vent Vent/Foot Def/Foot Def/Vent

Def/Vent/Foot

●● ● ●

●● ●

3-43

SELF DIAGNOSIS FUNCTION

Procedure

(1)

Error check

Fail safe function

(2)

(3)

SELF DIAGNOSIS FUNCTION

(1)

Procedure

Press the air recirculation button over 5 times within

2 secondsduring pressing the AUTO switch

All symbol of LCD blink 5 times

Starting switch ON

Error check

Press AUTO switch

Cancelled diagnosis function(normal function)

Error check

(2)

The corresponding error code flickers on the setup temperature display panel, the other symbol

Switch OFF

System OFF

3607A3CD69

bol will turn OFF. Error code flickers every 0.5 second.

If error code is more than two, each code flickers 2 times in sequence.

Error code

Error code Description Error code Description

11 Cabin inside sensor 16 Mode actuator 1 12 Ambient sensor 17 Mode actuator 2 14 Duct (evaporator) sensor 18 Intake actuator 15 Temp actuator

Fail safe function

(3)

Error description Fail safe function

Cabin inside sensor (11) 25˚C alternate value control Ambient sensor (12) 20 Duct (evaporator) sensor (14) 1

Temp actuator (15)

Mode actuator 1, 2 (16, 17) The alternate value is Vent

C alternate value control

C alternate value control If opening amount is 0 %, the alternate value is 0 % If not, the alternate value is 100 %

3-44

Location of air flow ducts

SEMI AUTO AIR CONDITIONER AND HEATER

Refer to the page 3-41 for full auto air conditioner and heater.

■

SEMI AUTO AIR CONDITIONER AND HEATER (option) Semi auto air conditioner and heater are equipped for pleasant operation against outside temperature and defrost on window glass.

Refer to the page 3-41 for full auto air conditioner and heater.

Location of air flow ducts

Switch panel

Air conditioner switch

Inlet change over switch

Outlet change over switch

Temperature control switch

Fan speed switch

Power switch

1409S3CD53

3-45

POWER SWITCH

Default setting values

(2)

AIR CONDITIONER SWITCH

Air conditioner operates to remove vapor and drains water through a drain hose. Water can be sprayed into the cab in case that the vacuum valve of drain hose has a problem. In this case, exchange the vacuum valve.

FAN SPEED SWITCH

TEMPERATURE CONTROL SWITCH

POWER SWITCH

1) (1)

This switch makes the system and the LED simultaneously ON or OFF.

(2)

Default setting values

Function

Value

21073CD53

AIR CONDITIONER SWITCH (compressor switch)

2) (1)

Operating this switch turns the compressor and the LED simultane-

Air conditioner

OFF

ously ON or OFF.

(2)

In accordance with the evaporator temperature, compressor turns on or off automatically without changing LED state.

※

Air conditioner operates to remove vapor and drains water

21073CD53

FAN SPEED SWITCH

through a drain hose. Water can be sprayed into the cab in case that the vacuum valve of drain hose has a problem. In this case, exchange the vacuum valve.

(1)

It is possible to control the fan to four steps.

(2)

The first step or the fourth step gives 5 times beeps.

Fan speed1Temperature

Max cool

Outlet

Face

Inlet

Recirculation

21073CD52

TEMPERATURE CONTROL SWITCH

4) (1)

There are 9 steps to control temperature from max cool to max warm controlled up and down by 1 step.

(2)

Max cool and max warm arouse 5 times beeps.

(3)

For the max warm or the max cool it's better to be configured as following table.

21073CD50

Temperature

Max cool

Max warm

Air conditioner Fan speed

OFF

4 3

Outlet

Face

Foot

Inlet

Recirculation

Fresh

3-46

Hyundai R180NLC-9S, R160LC-9S Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

SAFETY HINTS