Hyundai R180NLC-9S, R160LC-9S Operating Manual
CONTENTS
SAFETY HINTS
SPECIFICATIONS
CONTROL DEVICES
OPERATION
TRANSPORTATION
MAINTENANCE
TROUBLESHOOTING GUIDE
HYDRAULIC BREAKER AND QUICK CLAMP
INDEX
CONTENTS
Foreword
Before servicing this machine
EC regulation approved
Table to enter S/No and distribution
Safety labels
Machine data plate
Guide (direction, S/No, symbol)
SAFETY HINTS
1. Before operating the machine
2. During operating the machine
3. During maintenance
4. Parking
SPECIFICATIONS
1. Major components
2. Specifications
3. Working range
4. Weight
5. Lifting capacities
6. Bucket selection guide
7. Undercarriage
8. Specification for major components
9. Recommended oils
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0-1
0-2
0-3
0-4
0-5
0-18
0-19
1-1
1-6
1-13
1-16
2-1
2-2
2-5
2-7
2-8
2-12
2-13
2-15
2-18
6. Traveling of the machine
7. Efficient working method
8. Operation in the special work sites
9. Normal operation of excavator
10. Attachment lowering
11. Storage
12. RCV lever operating pattern
13. Switching hydraulic attachment circuit
TRANSPORTATION
1. Preparation for transportation
2. Dimension and weight
3. Loading the machine
4. Fixing the machine
5. Loading and unloading by crane
MAINTENANCE
1. Instruction
2. Tightening torque
3. Fuel, coolant and lubricants
4. Maintenance check list
5. Maintenance chart
6. Service instruction
7. Electrical system
8. Air conditioner and heater
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4-21
4-24
4-28
4-30
4-31
4-32
4-34
4-35
5-1
5-2
5-5
5-7
5-8
6-1
6-6
6-9
6-11
6-16
6-18
6-39
6-42
CONTROL DEVICES
1. Cab devices
2. Cluster
3. Switches
4. Levers and pedals
5. Air conditioner and heater
6. Others
OPERATION
1. Suggestion for new machine
2. Check before starting the engine
3. Starting and stop the engine
4. Mode selection system
5. Operation of the working device
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3-1
3-2
3-34
3-38
3-41
3-48
4-1
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4-2
4-3
4-10
4-20
TROUBLESHOOTING GUIDE
1. Engine
2. Electrical system
3. Others
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker
2. Circuit configuration
3. Maintenance
4. Precaution while operating the breaker
5. Quick clamp
INDEX
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7-1
7-2
7-3
8-1
8-2
8-3
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8-4
8-6
9-1
Read
understand
Inspect
follow
safety hints
genuine Hyundai spare parts
FOREWORD
FOREWORD
This manual contains a number of instructions and safety recommendations regarding driving, handling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.
Read and
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
understand this manual before operating the machine.
2.
Inspect the jobsite and
ating the machine.
3. Use
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available information for your machine or for questions regarding information in this manual.
genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from nongenuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
follow the safety recommendations in the
safety hints section before oper-
0-1
BEFORE SERVICING THIS MACHINE
How to adjust the language of cluster (cluster type 1)
BEFORE SERVICING THIS MACHINE
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provin-
cial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
How to adjust the language of cluster (cluster type 1)
※
User can select preferable language and all displays are changed the selected language.
Press Press Press Press
Please refer to the page 3-20 for the cluster.
※
0-2
EC REGULATION APPROVED
EC REGULATION APPROVED
·
Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.
WA : 100
L
L
PA : 71
·
The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
: 2006 and 2002/44/EC)
dB
(EU only)
dB
0-3
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Distributor for U.S.A
Address
Distributor for Europe
Address
Dealer
Address
Hyundai Heavy Industries co., Ltd.
1000, Bangeojinsunhwan-doro, Dong-Ku,
Ulsan 682-792, Korea
Hyundai Heavy Industries U.S.A, Inc
6100 Atlantic Boulevard Norcross
GA 30071
U.S.A
Hyundai Heavy Industries Europe N. V.
Vossendal 11
2240 Geel
Belgium
0-4
SAFETY LABELS
1. LOCATION
SAFETY LABELS
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with
a new label.
37
19
35
34
CAB INSIDE-RH
41
51
50
2
39
43
10
39
16
10
3
15
13
1
14
27
6
1212
26
45
PUMP SCREEN
5
38
BATTERY COVER
9
30
42
7
46
316
36
47
11
49
23
SCREEN PLATE
9
42
4
48
17
29
t
e
k
c
u
B
22
32
20
21
24
52
22
CAB INSIDE-LH
8
16
1828
LH CONSOLE BOX
1 Air cleaner filter
2 Turbocharger cover
3 Radiator cap
4 Fueling
5 Battery accident
6 High pressure hose
7 Hydraulic oil level
8 Hydraulic oil lub
9 Keep clear-rear
10 Lifting eye
11 Name plate
12 Slinging ideogram
13 Keep clear-side
14 Stay fix
15 Shearing-engine hood
16
No step-engine hood and CWT
17 Transporting
18 Low emission engine
19 Control ideogram
20
Ref operator manual-cab RH pillar
21 Hammer
22 Safety front window
23 Alternate exit
24 Air conditioner filter
26 Safety lever
27 Model name
28 Logo (ROBEX)
29 Trade mark (boom)
30 Trade mark (CWT)
31 Reduction gear grease
32 Clamp-locking
34 Service instruction
0-5
1609S0SL01
35 Lifting chart
36 Tie
37 Keep clear-Boom/arm
38 Electric welding
39 Falling
41 Turbocharger
42 Reflecting
43 Accumulator
45 Control ideogram-dozer
46 RCV lever pattern
47 Swing bearing
48 Battery position
49 Beacon lamp
50 Fuel shut off
51 Water separator
52 MCU connector
2. DESCRIPTION
AIR CLEANER FILTER
Periodic and proper inspection, cleaning
and change of elements prolong engine
life time and maintain the good performance of engine.
1)
TURBOCHARGER COVER
Do not touch turbocharger or it may
cause severe burn.
2)
RADIATOR CAP
Never open the filler cap while engine
running or at high coolant temperature.
3)
FUELING
Stop the engine when refueling. All
lights or flames shall be kept at a safe
distance while refueling.
4)
2. DESCRIPTION
There are several specific warning labels on this machine please become familiarized with all warning labels.
Replace any safety label that is damaged, or missing.
1)
AIR CLEANER FILTER (item 1)
This warning label is positioned on the air
cleaner cover.
※
Periodic and proper inspection, cleaning
and change of elements prolong engine
life time and maintain the good performance of engine.
TURBOCHARGER COVER (item 2)
2)
This warning label is positioned on the turbocharger cover.
Do not touch turbocharger or it may
cause severe burn.
21070FW01
RADIATOR CAP (item 3)
3)
This warning label is positioned on the radiator.
Never open the filler cap while engine
running or at high coolant temperature.
FUELING (item 4)
4)
This warning label is positioned on the fuel
filler neck.
Stop the engine when refueling. All
lights or flames shall be kept at a safe
distance while refueling.
21070FW02
14070FW03
0-6
21070FW04
BATTERY ACCIDENT
Electrolyte containing sulfuric acid cause
severe burns. Avoid being in contact with
skin, eyes or clothes. In the event of
accident flush with sufficient water, call a
physician immediately.
Maintain the electrolyte at the recommended level.
With electrolyte at proper level, less
space may cause the gases to be accumulated in the battery.
Extinguish all smoking materials and
open flames before checking the battery.
Do not use matches, lighters or torches
as a light source near the battery for the
probable presence of explosive gas.
Do not allow unauthorized personnel to
change the battery or to use booster
cables.
For safety from electric shock, do not battery terminal with a wet hand.
5)
HIGH PRESSURE HOSE
Escaping fluid under pressure can penetrate the skin causing serious injury.
Study the service manual before service
job.
6)
BATTERY ACCIDENT (item 5)
5)
This warning label is positioned on the battery cover.
Electrolyte containing sulfuric acid cause
severe burns. Avoid being in contact with
skin, eyes or clothes. In the event of
accident flush with sufficient water, call a
physician immediately.
※
Maintain the electrolyte at the recommended level.
With electrolyte at proper level, less
space may cause the gases to be accumulated in the battery.
Extinguish all smoking materials and
open flames before checking the battery.
Do not use matches, lighters or torches
as a light source near the battery for the
probable presence of explosive gas.
Do not allow unauthorized personnel to
change the battery or to use booster
cables.
For safety from electric shock, do not battery terminal with a wet hand.
36070FW05
HIGH PRESSURE HOSE (item 6)
6)
These warning labels are positioned in the
front of upper frame and on the screen
plate.
Escaping fluid under pressure can penetrate the skin causing serious injury.
※
Study the service manual before service
job.
14070FW29
0-7
LIFTING EYE
Do not lift the machine by using lifting
eyes on the counterweight or the lifting
eyes may be subject to overload causing
its breaking and possible personal injury.
See page 5-8 for proper lifting method of
the machine.
10)
HYDRAULIC OIL LUBRICATION
Do not mix with different brand oils.
Never open the filler cap while high temperature.
Loosen the cap slowly and release internal pressure completely.
8)
KEEP CLEAR-REAR
To prevent serious personal injury or
death keep clear or machine swing radius.
Do not deface of remove this label from
the machine.
9)
HYDRAULIC OIL LEVEL
Place the bucket on the ground whenever
servicing the hydraulic system.
Check oil level on the level gauge.
Refill the recommended hydraulic oil up
to specified level if necessary.
7)
HYDRAULIC OIL LEVEL (item 7)
7)
This warning label is positioned on the
screen plate.
Place the bucket on the ground whenever
servicing the hydraulic system.
※
Check oil level on the level gauge.
※
Refill the recommended hydraulic oil up
to specified level if necessary.
HYDRAULIC OIL LUBRICATION (item 8)
8)
This warning label is positioned on the top
of the hydraulic tank.
※
Do not mix with different brand oils.
Never open the filler cap while high temperature.
Loosen the cap slowly and release internal pressure completely.
21070FW07
KEEP CLEAR-REAR (item 9)
9)
This warning label is positioned on the rear
of counterweight.
To prevent serious personal injury or
death keep clear or machine swing radius.
Do not deface of remove this label from
the machine.
LIFTING EYE (item 10)
10)
This warning label is positioned on the
counterweight.
Do not lift the machine by using lifting
eyes on the counterweight or the lifting
eyes may be subject to overload causing
its breaking and possible personal injury.
※
See page 5-8 for proper lifting method of
the machine.
14070FW08
21090FW09
21070FW10
0-8
SHEARING-ENGINE HOOD
Don't open the engine hood during the
engine's running.
Don't touch exhaust pipe or it may cause
severe burn.
KEEP CLEAR-SIDE
To prevent serious personal injury or
death keep clear of machine swing radius.
Do not deface or remove this label from
the machine.
STAY FIX
Be sure to support the stay when the
door needs to be opened.
Be careful that the opened door may be
closed by the external or natural force
like strong wind.
13)
11)
12)
KEEP CLEAR-SIDE (item 13)
11)
This warning label is positioned on the LH
side cover.
To prevent serious personal injury or
death keep clear of machine swing radius.
Do not deface or remove this label from
the machine.
STAY FIX (item 14)
12)
This warning label is positioned on the both
side cover.
Be sure to support the stay when the
door needs to be opened.
Be careful that the opened door may be
closed by the external or natural force
like strong wind.
21070FW13
SHEARING-ENGINE HOOD (item 15)
13)
This warning label is positioned on the
engine hood.
Don't open the engine hood during the
engine's running.
Don't touch exhaust pipe or it may cause
severe burn.
21070FW14
21070FW15
0-9
REF OPERATOR MANUAL
Study the operator's manual before starting and operating machine.
TRANSPORTING
Study the operator's manual before
transporting the machine, if provided and
tie down arm and track to the carrier with
lashing wire.
See page 5-7 for details.
CONTROL IDEOGRAM
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match patte rn
before operating machine.
Failure to do so could result in injury or
death.
See page 4-20 for details.
NO STEP-ENGINE HOOD/CWT
Do not step on the engine hood and
counterweight.
17)
14)
15)
16)
14)
NO STEP-ENGINE HOOD/CWT (item 16)
These warning labels are positioned on the
engine hood and counterweight.
Do not step on the engine hood and
counterweight.
TRANSPORTING (item 17)
15)
This warning label is positioned right side
of upper frame.
Study the operator's manual before
transporting the machine, if provided and
tie down arm and track to the carrier with
lashing wire.
See page 5-7 for details.
21070FW16
CONTROL IDEOGRAM (item 19)
16)
This warning label is positioned in right
window of the cab.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern
before operating machine.
Failure to do so could result in injury or
death.
See page 4-20 for details.
REF OPERATOR MANUAL (item 20)
17)
This warning label is positioned on the right
side window of the cab.
Study the operator's manual before starting and operating machine.
14070FW17
36070FW19
0-10
21070FW22
MAX HEIGHT
Serious injury or death can result from
contact with electric lines.
An electric shock being received by
merely coming into the vicinity of an
electric lines, the minimum distance
should be kept considering the supply
voltage as page 1-7.
INTERFERENCE
Be careful to operate machine equipped
with quick clamp or extensions.
Bucket may hit cab or boom, boom cylinders when it reached vicinity of them.
18)
19)
ALTERNATE EXIT
The rear window serves us an alternate
exit.
To remove rear window, pull the ring and
push out the glass.
SAFETY FRONT WINDOW
Be careful that the front window may be
promptly closed.
21
20)
MAX HEIGHT (item 20)
18)
This warning label is positioned on the right
side window of the cab.
Serious injury or death can result from
contact with electric lines.
An electric shock being received by
merely coming into the vicinity of an
electric lines, the minimum distance
should be kept considering the supply
voltage as page 1-7.
INTERFERENCE (item 20)
19)
This warning label is positioned on the
right side window of the cab.
Be careful to operate machine equipped
with quick clamp or extensions.
Bucket may hit cab or boom, boom cylinders when it reached vicinity of them.
21070FW23
SAFETY FRONT WINDOW (item 22)
20)
This warning label is positioned on the both
side window of the cab.
Be careful that the front window may be
promptly closed.
ALTERNATE EXIT (item 23)
21)
This warning label is positioned on the
inside of rear window.
※
The rear window serves us an alternate
exit.
※
To remove rear window, pull the ring and
push out the glass.
21090FW62
21070FW24
0-11
21070FW25
AIR CONDITIONER FILTER
Periodic and proper inspection, cleaning
and change of filter prolong air conditioner life time and maintain good performance.
SAFETY LEVER
Before you get off the machine be sure
to place the safety lever LOCKED position.
22)
23)
REDUCTION GEAR GREASE
Grease is under high pressure.
Grease coming out of the grease plug
under pressure can penetrate the body
causing injury or death.
CLAMP-LOCKING
Serious injury or death can result from
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
moving hook can cause the bucket to
drop off.
24)
25)
AIR CONDITIONER FILTER (item 24)
22)
This warning label is positioned on the air
conditioner cover.
※
Periodic and proper inspection, cleaning
and change of filter prolong air conditioner life time and maintain good performance.
SAFETY LEVER (item 26)
23)
This warning label is positioned on the
cover of the safety lever.
Before you get off the machine be sure
to place the safety lever LOCKED position.
21070FW26
REDUCTION GEAR GREASE (item 31)
24)
This warning label is positioned in the front
of upper frame.
Grease is under high pressure.
Grease coming out of the grease plug
under pressure can penetrate the body
causing injury or death.
CLAMP-LOCKING (item 32)
25)
This warning label is positioned on the right
side window of cab.
Serious injury or death can result from
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
moving hook can cause the bucket to
drop off.
30007A1FW07A
21070FW35
14070FW60
0-12
TIE
Make sure no personal are standing
close to the tow rope.
See page 4-23 for detail.
KEEP CLEAR-BOOM/ARM
Serious injury or death can result from
falling of the attachment.
To prevent serious injury or death, keep
clear the underneath of attachment.
26)
27)
ELECTRIC WELDING
Before carrying out any electric welding
on this machine, follow the below procedure.
See page 6-41 for detail.
28)
TIE (item 36)
26)
This warning label is positioned on the
lower frame.
Make sure no personal are standing
close to the tow rope.
See page 4-23 for detail.
KEEP CLEAR-BOOM/ARM (item 37)
27)
This warning label is positioned on both
side of the arm.
Serious injury or death can result from
falling of the attachment.
To prevent serious injury or death, keep
clear the underneath of attachment.
4507A0FW02
ELECTRIC WELDING (item 38)
28)
This warning label is positioned on the battery cover.
Before carrying out any electric welding
on this machine, follow the below procedure.
Pull the connector out of all electric con-
trol units.
-
Connector the ground lead of the welding equipment as close to the welding
point as possible.
※
See page 6-41 for detail.
14070FW31
W A R N I N G
·Before carrying out any electric welding on this
machine
- Pull the connectors out of all electronic control
units.
- Connect the ground lead of the welding equipment
as close to the welding point as possible.
·Read the instructions in operator's manual for
details.
7807AFW20
0-13
TURBOCHARGER
In order to prevent turbocharger failure,
please allow more than 5 minutes' cool
down period (no load low idle operation)
before shutting the engine off.
REFLECTING
To prevent serious personal injury or
death keep clear of machine swing radius.
Do not deface or remove this label from
the machine.
30)
31)
FALLING
Falling is one of the major cause of personal injury.
Be careful of slippery conditions on the
platforms, steps and handrails when
standing on the machine.
29)
FALLING (item 39)
29)
These warning labels are positioned on the
top of the hydraulic tank and counterweight.
Falling is one of the major cause of personal injury.
Be careful of slippery conditions on the
platforms, steps and handrails when
standing on the machine.
TURBOCHARGER (item 41)
30)
This warning label is positioned on the right
window of the cab.
In order to prevent turbocharger failure,
please allow more than 5 minutes' cool
down period (no load low idle operation)
before shutting the engine off.
14070FW30
C A U T I O N
In order to prevent turbocharger failure,
please allow more than 5 minutes' cool
down period(no load low idle operation)
before shutting the engine off.
REFLECTING (item 42)
31)
This warning label is positioned on the rear
of counterweight.
To prevent serious personal injury or
death keep clear of machine swing radius.
Do not deface or remove this label from
the machine.
7807AFW20
21090FW70
0-14
ACCUMULATOR
The accumulator is filled with high-pressure nitrogen gas, and it is extremely
dangerous if it is handled in the wrong
way. Always observe the following precautions.
Never make any hole in the accumulator
expose it to flame or fire.
Do not weld anything to the accumulator.
When carrying out disassembly or maintenance of the accumulator, or when disposing of the accumulator, it is necessary to release the gas from the accumulator. A special air bleed valve is necessary for this operation, so please contact your Hyundai distributor.
32)
SWING BEARING
See page 6-32 for details.
34)
RCV LEVER PATTERN
See page 4-34 for details.
33)
ACCUMULATOR (item 43)
32)
This warning label is positioned on the
accumulator of the solenoid valve.
※
The accumulator is filled with high-pressure nitrogen gas, and it is extremely
dangerous if it is handled in the wrong
way. Always observe the following precautions.
Never make any hole in the accumulator
expose it to flame or fire.
Do not weld anything to the accumulator.
※
When carrying out disassembly or maintenance of the accumulator, or when disposing of the accumulator, it is necessary to release the gas from the accumulator. A special air bleed valve is necessary for this operation, so please contact your Hyundai distributor.
1107A0FW46
RCV LEVER PATTERN (item 46)
33)
This warning label is positioned on the
screen plate.
※
See page 4-34 for details.
SWING BEARING (item 47)
34)
This warning label is positioned in the front
of swing ring gear.
※
See page 6-32 for details.
14W90FW47
38090FW02
0-15
BATTERY POSITION
35)
BEACON LAMP
Make sure the beacon lamp maintains a
vertical position.
A horizontal position can result in a
decrease in life time of the lamp due to
the infiltration of foreign substances such
as dust or water.
While the machine transfer, the beacon lamp
is easy to break. In that case, change the
position of the lamp to the horizontal.
36)
FUEL SHUT OFF
Fill only the hydraulic oil.
Do not fill the diesel fuel.
37)
WATER SEPARATOR
In order to protect high pressure fuel
system, please drain water in water
separator before starting the engine.
38)
35)
BATTERY POSITION (item 48)
This warning label is positioned right side of
tool box.
BEACON LAMP (item 49)
36)
This warning label is positioned on the right
outside of the cabin.
※
Make sure the beacon lamp maintains a
vertical position.
A horizontal position can result in a
decrease in life time of the lamp due to
the infiltration of foreign substances such
as dust or water.
While the machine transfer, the beacon lamp
※
is easy to break. In that case, change the
position of the lamp to the horizontal.
38090FW03
140Z90FW49
FUEL SHUT OFF (item 50)
37)
This warning label is positioned on the left
side of the hydraulic tank.
※
Fill only the hydraulic oil.
※
Do not fill the diesel fuel.
WATER SEPARATOR (item 51)
38)
This warning label is positioned in right window of the cab.
In order to protect high pressure fuel
system, please drain water in water
separator before starting the engine.
140WH90FW51
In order to protect high pressure fuel system,
please drain water in water separator before
starting the engine.
210N90FW50
0-16
MCU CONNECTOR
MCU communicates the machine data with
Laptop computer through RS232 service
socket.
See page 3-60 for details.
39)
39)
MCU CONNECTOR (item 52)
This warning label is positioned on the low
cover of the air conditioner in the cab.
※
MCU communicates the machine data with
Laptop computer through RS232 service
socket.
See page 3-60 for details.
※
1409S0FW52
0-17
MACHINE DATA PLATE
MACHINE DATA PLATE
1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA
EQUIPMENT
1
2
MODEL
SERIAL-NUMBER
3
DO NOT DEFACE OR REMOVE THIS PLATE
OPERATING WEIGHT
ENGINE POWER(PS/KW/rpm)
1
4
2
5
3
1000, BANGEOJINSUNHWAN-DORO, DONG-GU, ULSAN 682-792, KOREA
EQUIPMENT
MODEL
SERIAL-NUMBER
DO NOT DEFACE OR REMOVE THIS PLATE
OPERATING WEIGHT
ENGINE POWER(PS/KW/rpm)
MFG. YEAR
FOR EU ONLY
1 Equipment
2 Model name
The machine serial number assigned to this particular machine and should be used when request-
※
3 Serial number
4 Operating weight
5 Engine power
6 Manufacturing year
ing information or ordering service parts for this machine from your authorized HYUNDAI dealer.
The machine serial number is also stamped on the frame.
4
5
6
21090FW10
0-18
GUIDE
1. DIRECTION
2. SERIAL NUMBER
MACHINE SERIAL NUMBER
4. SYMBOLS
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
It indicates the useful information for operator.
1)
ENGINE SERIAL NUMBER
2)
3.
INTENDED USE
GUIDE
1. DIRECTION
The direction of this manual indicate forward, back-
ward, right and left on the standard of operator
when the travel motor is in the rear and machine is
on the traveling direction.
2. SERIAL NUMBER
Inform following when you order parts or the
machine is out of order.
1)
MACHINE SERIAL NUMBER
The numbers are located below the right window
of the operator's cab.
Forward
Travel motor
Backward
Machine serial No.
RightLeft
16090SG01
21090SN02
ENGINE SERIAL NUMBER
2)
The numbers are located on the engine name
plate.
3.
INTENDED USE
Engine serial No.
This machine is designed to be used mainly for the following work.
- Digging work
- Loading work
- Smoothing work
- Ditching work
※
Please refer to the section 4 (efficient working method) further details.
4. SYMBOLS
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
17W9S0SN01
※
It indicates the useful information for operator.
0-19
1. BEFORE OPERATING THE MACHINE
SAFETY HINTS
1. BEFORE OPERATING THE MACHINE
Think-safety first.
In special situation, wear protective clothing
including a safety helmet, safety shoes, gloves,
safety glasses and ear protection as required by
the job condition.
Almost every accident is caused by disregarding the simple and fundamental safety
hints.
Be sure to understand thoroughly all about the
operator's manual before operating the
machine.
Proper care is your responsibility.
SAFETY HINTS
13031SH01
Fully understand the details and process of the
construction before starting the work.
If you find anything dangerous on the job,
consult with the job supervisor for the preventive measures before operating the machine.
Do not operate when tired, or after drinking
alcoholic beverages or any type of drugs.
13031SH02
13031SH03
1-1
13031SH05
Check daily according to the operation manual.
Repair the damaged parts and tighten the loosened bolts.
Check for leakage of engine oil, hydraulic oil,
fuel and coolant.
Keep machine clean, clean machine regularly.
13031SH05
Do not operate the machine if it requires repairs.
Operate after complete repair.
Be prepared if a fire starts.
Keep a fire extinguisher handy and emergency
numbers for a fire department near your telephone.
13031SH06
13031SH07
1-2
13031SH08
PROTEC TIO N AGAINS T FALLI NG OR
FLYING OBJECTS
UNAUTHORIZED MODIFICATION
PREPARE FOR EMERGENCY
PROTECTION AGAINST FALLING OR
FLYING OBJECTS
If there is any danger of falling or flying objects
hitting the operator, install protective guards in
place to protect the operator as required for
each particular situation.
Be sure to close the front window before commencing work.
Make sure to keep all persons other than operator outside the range of falling or flying objects.
In case you need top guard, front guard and
FOPS (falling object protective structure),
please contact Hyundai distributor in Europe.
UNAUTHORIZED MODIFICATION
Any modification made without authorization
from Hyundai can create hazards.
Top guard
Front guard
21091SH01
Before making a modification, consult your
Hyundai distributor. Hyundai will not be responsible for any injury or damage caused by any
unauthorized modification.
PREPARE FOR EMERGENCY
Only in case of emergency, use the installed
hammer for breaking the windshield of the cab,
and then exit carefully.
Be sure you know the phone numbers of persons you should contact in case of an emergency.
Hammer
1-3
21091SH02
ROTATING BEACON
PRECAUTIONS FOR ATTACHMENTS
SAFETY RULES
Only
ROTATING BEACON
When you operate a machine on a road or
beside a road, a rotating beacon is required to
avoid any traffic accident.
Please contact your Hyundai distributor to install
it.
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional attachment, read the instruction manual for the attachment and the information related to attachments
in this manual.
Do not use attachments that are not authorized
by Hyundai or your Hyundai distributor. Use of
unauthorized attachments could create a safety
problem and adversely affect the proper operation and useful life of the machine.
Beacon
21091SH03
Any injuries, accidents, product failures resulting
from the use of unauthorized attachments are
not the responsibility of Hyundai.
The stability of this machine is enough to be
used for general work. When you operate this
machine, allow for the lifting capacity tables. If
you want to use other special applications (not
covered in this manual), you have to attach
additional counterweight or be cautious while
running the machine.
SAFETY RULES
Only trained and authorized personnel can
operate and maintain the machine.
Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine.
When working with another operator or a person on worksite traffic duty, be sure all personnel understand all hand signals that are to be
used.
1-4
SAFETY FEATURES
Never
Always
MACHINE CONTROL PATTERN
CALIFORNIA PROPOSITION 65
The wrong loading method can result in serious bodily injury or death.
SAFETY FEATURES
Be sure all guards and covers are in their proper position. Have guards and covers repaired if
damaged.
Use safety features such as safety lock and
seat belts properly.
Never remove any safety features.
Always
keep them in good operating condition.
Improper use of safety features could result in
serious bodily injury or death.
MACHINE CONTROL PATTERN
Check machine control pattern for conformance
to pattern on label in cab.
If not, change label to match pattern before
operating machine.
Failure to do so could result in injury.
CALIFORNIA PROPOSITION 65
Diesel engine exhaust and some of its constituents are known to the State of California to
cause cancer, birth defects and other reproductive harm.
This product contains or emits chemicals known
to the State of California to cause cancer or
birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds.
WASH HANDS AFTER HANDLING
WASH HANDS
AFTER HANDLING !
contain lead and lead compounds,chemicals known to the
State of California to cause cancer and reproductive harm.
: Battery posts, terminals and related accessories
13031SH55
Do not load the machine with the lifting eyes on
the counterweight.
The wrong loading method can result in serious bodily injury or death.
1-5
2. DURING OPERATING THE MACHINE
2. DURING OPERATING THE MACHINE
Use the handle and footstep when getting on or
off the machine.
Do not jump on or off the machine.
Sound the horn to warn nearby personnel
before operating the machine.
Remove all the obstacles like frost on the window before operating the machine for the good
visibility.
13031SH09
Operate carefully to make sure all personnel or
obstacles are clear within the working range of
the machine.
Place safety guards if necessary.
When using the work equipment, pay attention
to job site.
13031SH10
13031SH11
1-6
13031SH12
Provide proper ventilation when operating
engine in a closed area to avoid the danger of
exhaust gases.
Check the locations of underground gas
pipes or water line and secure the safety before
operation.
13031SH13
The operating near the electrical lines is very
dangerous.
Operate within safe working range permitted as
below.
Supply voltage
6.6
kV
33.0
kV
66.0
kV
154.0
kV
275.0
kV
Min safe separation
3m (10 ft)
4m (13 ft)
5
m
(16 ft)
m
(26 ft)
8
10m (33 ft)
If the machine touches the electric power lines,
keep sitting on the operator's seat and make
sure the personnel on the ground not to touch
the machine until turning off the electric current. Jump off the machine without contacting
the machine when you need to get off.
13031SH14
13031SH15
1-7
13031SH16
Watch out for obstacles.
Be particularly careful to check the machine
clearance during the swing.
When using the machine as breaker or
working in a place where stones may fall down,
cab roof guard and head guard should be provided for proper protection.
13031SH17
Avoid operating on a cliff or soft ground as there
is danger of rolling over.
Make sure to get off easily as keeping the track
at a right angle and putting the travel motor into
the backward position when working on a cliff or
soft ground inevitably.
Operate for the lifting work considering the
capacity of machine, weight and width of the
load.
Be careful not to lift exceeding the machine
capacity as it can be the cause of machine
damage and safety accident.
13031SH18
13031SH19
1-8
13031SH20
The operation on a slope is dangerous.
Avoid operating the machine on a slope of over
10 degree.
Operate the machine after making ground flat
when operation is required on a slope.
13031SH21
The swing on the slope can be danger of
rolling over.
Do not operate to swing the machine with the
bucket loaded on a slope since the machine
may lose its balance under such an instance.
Avoid parking and stopping on a slope.
Lower the bucket to the ground and block the
track when parking.
13031SH22
13031SH23
1-9
13031SH24
Avoid traveling in a cross direction on a slope as
it can cause the danger of rolling over and sliding.
Traveling on a slope is dangerous.
Be sure to operate slowly when traveling down
a slope and maintain the bucket at a height of
20~30
cm
(1 ft) above the ground so that it can
be used as brake in an emergency.
13031SH25
Steering of the machine while traveling on a
slope is dangerous.
When an inevitable turning of direction is
required, turn on the flat and solid ground.
The engine angularity limits are 35 degree.
Do not operate by more than the engine limits
in any case.
20~30
cm
13031SH26
13031SH27
1-10
35。
13031SH28
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