Hustler 600643 User Manual

This manual applies to the following Hustler equipment lines:

FasTrak 36/42
FasTrak 44/52

To the new owner

The purpose of this manual is to assist owners and operators in
maintaining and operating the FasTrak tractor and deck. Please read it
carefully; information and instructions furnished can help you achieve
years of dependable performance.

A separate Engine Owner’s Manual is included with your owner’s
packet which contains additional engine information that will not be
repeated in this manual. You are urged to read it before attempting any
operation or repair of the engine.

The Quick Reference Decals are designed to give the operator brief
information needed in the daily operation and service of the machine.
These decals are not intended to be used in place of this manual but instead
is to be used as an extension of this manual. These decals should not be
removed or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator reads
and understands this manual and all decals before operating this machine.
It is also the owner’s responsibility to make certain that the operator is a
qualified and physically able individual, properly trained in the operation of
this equipment. Local regulations may restrict the age of the operator.

IMPORTANT: For more detailed maintenance and adjustment
information refer to the proper parts manual for your machine. Refer to
the Product Literature section of this manual for ordering information.

Using this manual

General operation, adjustment and maintenance guidance is outlined for
both the experienced and novice Hustler user. Operating conditions vary
considerably and cannot all be addressed individually. Through
experience, however, operators should find no difficulty in developing
good operating skills suitable to most conditions.

Directions used in this manual, for example RIGHT or LEFT, refer to
directions when seated on tractor facing forward, unless otherwise stated.

Photographs and illustrations used were current at the time of printing,
but subsequent production changes may cause your machine to vary
slightly in detail. Hustler Turf Equipment reserves the right to redesign and
change the machine as deemed necessary, without notification. If a change
has been made to your machine which is not reflected in this owner’s
manual, or the parts manual, see your Hustler dealer for current information
and parts.

Warranty registration

The Delivery and Warranty Registration form must be completed and
signed to validate your warranty protection. As the new equipment owner,
you are expected to see that the form is completed and forwarded to Hustler
Turf Equipment at time of delivery.

Be sure to register the tractor plus each attachment that displays a model
and serial identification number plate with Hustler Turf Equipment.

IMPORTANT: Any unauthorized modification, alteration, or use of
non-approved attachments voids the warranty and releases Hustler Turf
Equipment from any liability arising from subsequent use of this
equipment.

Model and serial number

Tractor model and serial numbers are found on the serial identification
plate, located on the frame directly below and to the left of the operator’s
platform.

These numbers are required on the Warranty Registration form. They
will also assure you of the correct service parts when replacement becomes
necessary.

Parts and service

Use original Hustler replacement parts only. These parts are available
through your local Hustler dealer. To obtain prompt, efficient service,
always provide the following information when ordering parts:

1. Correct part description

2. Correct model number.

3. Correct serial number.

All warranty repair and service must be handled through an authorized
Hustler dealer. Arrangements should be made through your local service
center.

GENERAL INFORMATION

600643 02/06

1

IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or
operate this engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian ICES-002.

The enclosed Engine Owner’s Manual is supplied for information regarding the U.S. Enviromental Protection Agency (EPA) and the California
Emission Control Regulation of emission systems, maintenance and warranty.

Keep this Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately.
Replacements may be ordered per the information found in the Product Information section of this manual.

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

WARNING:

2

WHAT IS COVERED BY THIS WARRANTY

Hustler Turf Equipment, makes the following warranty to the original

purchaser only:

a. Residential use: Hustler Turf Consumer Products used for normal

residential purposes* are warranted for four (4) years from date of

delivery on all materials and workmanship.

If the Purchaser discovers within this warranty period (four years

from date of delivery) a defect in materials or workmanship:

● He must promptly notify Hustler Turf Equipment., or an

authorized dealer, in writing of the defect. In no event shall such

notification be received by Hustler Turf Equipment, or an

authorized dealer later than forty-nine (49) months from date of

delivery.

● Within a reasonable time after such notification, Hustler Turf

Equipment, will correct any defect in material or workmanship on

the Hustler Turf Equipment, by repairing or replacing part(s) with

either new or used replacement parts.

● Such repair, including parts and labor shall be at the expense of

Hustler Turf Equipment, and,

* Normal residential purpose means use of product on same lot as

your home. Use at more than one location is considered commercial

use, and then the commercial use warranty would apply.

b. Commercial use: Hustler Turf Consumer Products used for

commercial or institutional use are warranted for one (1) year or 400

hours of use, whichever comes first, from date of delivery on all

materials and workmanship. (Rental use is warranted for 90 days)

NOTE: An hourmeter kit must be installed to receive warranty

coverage on Commercial units.

If the Purchaser discovers within this warranty period a defect in

materials or workmanship:

● He must promptly notify Hustler Turf Equipment, or an

authorized dealer, in writing of the defect. In no event shall such

notification be received by Hustler Turf Equipment, or an

authorized dealer later than thirteen (13) months from date of

delivery.

● Within a reasonable time after such notification, Hustler Turf

Equipment, will correct any defect in material or workmanship on

the Hustler Turf Equipment, by repairing or replacing part(s) with

either new or used replacement parts.

● Such repair, including parts and labor shall be at the expense of

Hustler Turf Equipment, and,

● At the conclusion of the one year limited warranty described in

paragraph (b) above, there shall be an additional two year

limited warranty on deck gauge fork bearings and deck

spindle bearings. The second year of warranty will cover

parts and labor, The third year of warranty will be parts

only, no labor.

If the Purchaser discovers within this warranty period a defect in

either of these bearings:

● He must promptly notify Hustler Turf Equipment, or an

authorized dealer, in writing of the defect. In no event shall such

notification be received by Hustler Turf Equipment, or an

authorized dealer later than thirty-seven (37) months from date of

delivery.

● Within a reasonable time after such notification, Hustler Turf

Equipment, will provide new replacement bearing to install on the

Hustler Turf Equipment.

● The installation of the deck gauge fork bearing and deck spindle

bearing shall be at the expense of the owner (third year only), and,

c. Hustler Turf Equipment provides a limited warranty for the entire

length of ownership by the original purchaser (commercial or

residential).

● Against all defects in the tractor frame resulting from frame

breakage.

● Against all defects in the deck which results in the front edge of

the deck being bent into the blades .

If the original Purchaser discovers within this warranty period a

defect in materials or workmanship:

● He must promptly notify Hustler Turf Equipment or an authorized

dealer, in writing of the defect. Such notification must be

received by Hustler Turf Equipment or an authorized dealer

during the period when the equipment is owned by the original

purchaser.

● Hustler Turf Equipment will correct any defect in the tractor

frame resulting from frame breakage by repairing or replacing

part(s) with either new or used replacement parts.

● Hustler Turf Equipment will correct any defect in the deck

resulting in the front edge of the deck being bent into the blades

by repairing or replacing part(s) with either new or used

replacement parts.

● Such repair, including parts and labor, shall be at the expense of

Hustler Turf Equipment, and,

d. The Honda engine is covered by a two (2) year limited warranty, by

the engine manufacturer, to the original owner (commercial or

residential) only, and,

The Briggs & Stratton engine is covered by a two (2) year limited

warranty, by the engine manufacturer, to the original owner

(residential only) and a one (1) year limited warranty, by the engine

manufacturer, to the original owner (commercial only), and,

The Kohler Courage engine is covered by a two (2) year limited

warranty, by the engine manufacturer, to the original owner

(residential only) and a 90 day limited warranty, by the engine

manufacturer, to the original owner (commercial only), and,

e. The battery is covered by a one (1) year limited warranty to the

original owner only.

WHO MUST PERFORM THE WARRANTY SERVICE

All warranty service will be performed by dealers authorized by Hustler

Turf Equipment. Service calls and/or transportation expense of the

product to and from the authorized dealer, for warranty work, will be paid

by the owner of the product. For warranty service you can contact an

authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road,

Hesston, Kansas 67062, or call 1-620-327-4911.

WHAT IS NOT COVERED BY THIS WARRANTY

Hustler Turf Equipment, does not warranty:

● Some product, components or parts not manufactured by Hustler

Turf Equipment

● Repairs made by unauthorized persons

● Damage caused by use of the Hustler Turf Equipment for

purposes other than those for which it was designed

● Damages caused by disasters such as fire, flood, wind, and

lightening

● Damages caused by neglect, abuse, abnormal use, improper or

unreasonable use, accident, negligence or misuse

● Repairs or replacement resulting from the use of unauthorized

parts, accessories or attachments

● Repairs or replacement as the result if any alterations or

FASTRAK 44/52 TRACTORS & DECKS

HUSTLER TURF CONSUMER PRODUCT

FOUR YEAR FULL WARRANTY FOR RESIDENTIAL USE

(ONE YEAR LIMITED WARRANTY FOR COMMERCIAL USE)

600643 02/06

modifications, in the determination of Hustler Turf Equipment,

which adversely affects the operation, performance or durability

of the equipment.

● Hustler Turf Equipment which has the serial number removed or

made illegible

● Depreciation or damage caused by normal wear, lack of

reasonable and proper maintenance, failure to follow the product’s

owner’s manual operating, maintenance and adjustment

instructions or other operational instructions provided by Hustler

Turf Equipment.

● Normal maintenance parts and service including, but not limited

to, filters, fuel, lubricants, tune-up parts, belts, blades, blade

sharpening, brake or steering adjustments.

● Repairs necessary due to improper fuel, contaminates in the fuel

system, or failure to properly prepare the fuel system prior to any

period of non-use over three months.

DISCLAIMER OF WARRANTY

The foregoing warranties are in lieu of all other warranties, expressed

or implied, including but not limited to the implied warranties of

merchantability and fitness for a particular purpose. However, if the

Hustler Turf Equipment is purchased as a consumer product, any

implied warranty of merchantability or fitness for a particular purpose

is limited to the duration of this limited warranty. Some states do not

allow limitations on how long an implied warranty lasts, so the above

limitation may not apply to you. This warranty gives you specific legal

rights, and you may also have other rights which vary from state to

state.

LIMITATION OF REMEDIES

In no case shall Hustler Turf Equipment, be liable for any special,

incidental, or consequential damages based upon breach of warranty, breach

of contract, negligence, strict liability in tort, or any other legal theory.

Such damages include, but are not limited to

● Loss of profits

● Loss of savings or revenue

● Loss of use of Hustler Turf Equipment or any associated

equipment

● Cost of capital

● Cost of any substitute equipment, facilities, services, or downtime

● The claims of third parties including customers, and injury to

property

Some states do not allow the exclusion or limitation of incidental or

consequential damages, so the above limitation or exclusion may not apply

to you.

TIME LIMITS

Any action for breach of warranty must be commenced within forty-nine

(49) months following delivery of the goods in a residential application.

Any action for breach of warranty must be commenced within thirteen (13)

months following delivery of the goods in a commercial application. Any

action for breach of warranty must be commenced within 120 days

following delivery of the goods in a rental application.

NO OTHER WARRANTIES

Unless modified in writing, signed by both parties, and approved by the

President of Hustler Turf Equipment, this agreement is understood to be the

complete and exclusive agreement between the parties, superseding all prior

agreements, oral or written, and all other communications between the

parties relating to the subject matter of this agreement. No employee of

Hustler Turf Equipment, or any other party is authorized to make any

warranty in addition to those made in this agreement.

ALLOCATION OF RISKS

This agreement allocates the risks of product failure between Hustler Turf

Equipment, and the purchaser. This allocation is recognized by both parties

and is reflected in the price of the goods.

OWNER'S RESPONSIBILITY

You must maintain your Hustler Turf Consumer Product following the

maintenance procedures described in your owner's manual. Such routine

maintenance, whether performed by a dealer or by you, is at your expense.

This machine like any other powered equipment is potentially

dangerous unless properly operated. Any operator must be cautious and

keep safety in mind at all times. Any operator, prior to using the Hustler

Turf Equipment, should thoroughly familiarize himself with the owner's

manual regarding operation and safety of the machine, as well as all safety

warnings on the machine itself.

WARRANTY REGISTRATION

1. The Warranty registration form MUST be completed and signed by

the authorized dealer and original purchaser.

2. For validation, the completed Warranty registration form MUST be

forwarded to Hustler Turf Equipment, within ten (10) days following

date of purchase.

3. The date of purchase constitutes delivery.

3

600643 02/06

WHAT IS COVERED BY THIS WARRANTY

Hustler Turf Equipment, makes the following warranty to the original

purchaser only:

a. Residential use: Hustler Turf Consumer Products used for normal

residential purposes* are warranted for three (3) years from date of

delivery on all materials and workmanship.

If the Purchaser discovers within this warranty period (three years

from date of delivery) a defect in materials or workmanship:

● He must promptly notify Hustler Turf Equipment., or an

authorized dealer, in writing of the defect. In no event shall such

notification be received by Hustler Turf Equipment, or an

authorized dealer later than thirty-seven (37) months from date of

delivery.

● Within a reasonable time after such notification, Hustler Turf

Equipment, will correct any defect in material or workmanship on

the Hustler Turf Equipment, by repairing or replacing part(s) with

either new or used replacement parts.

● Such repair, including parts and labor shall be at the expense of

Hustler Turf Equipment, and,

* Normal residential purpose means use of product on same lot as

your home. Use at more than one location is considered commercial

use, and then the commercial use warranty would apply.

b. Commercial use: Hustler Turf Consumer Products used for

commercial, institutional, or rental use are warranted for 90 days

from date of delivery on all materials and workmanship.

If the Purchaser discovers within this warranty period a defect in

materials or workmanship:

● He must promptly notify Hustler Turf Equipment, or an

authorized dealer, in writing of the defect. In no event shall such

notification be received by Hustler Turf Equipment, or an

authorized dealer later than 120 days from date of delivery.

● Within a reasonable time after such notification, Hustler Turf

Equipment, will correct any defect in material or workmanship on

the Hustler Turf Equipment, by repairing or replacing part(s) with

either new or used replacement parts.

● Such repair, including parts and labor shall be at the expense of

Hustler Turf Equipment, and,

● There is a three year limited warranty, from date of delivery,

on deck gauge fork bearings and deck spindle bearings only. The

first two years of warranty will cover parts and labor, The

third year of warranty will be parts only, no labor.

If the Purchaser discovers within this warranty period a defect in

either of these bearings:

● He must promptly notify Hustler Turf Equipment, or an

authorized dealer, in writing of the defect. In no event shall such

notification be received by Hustler Turf Equipment, or an

authorized dealer later than thirty-seven (37) months from date of

delivery.

● Within a reasonable time after such notification, Hustler Turf

Equipment, will provide new replacement bearing to install on the

Hustler Turf Equipment.

● The installation of the deck gauge fork bearing and deck spindle

bearing shall be at the expense of the owner (third year only), and,

c. Hustler Turf Equipment provides a limited warranty for the entire

length of ownership by the original purchaser (commercial or

residential).

● Against all defects in the tractor frame resulting from frame

breakage.

● Against all defects in the deck which results in the front edge of

4

600643 02/06

the deck being bent into the blades .

If the original Purchaser discovers within this warranty period a

defect in materials or workmanship:

● He must promptly notify Hustler Turf Equipment or an authorized

dealer, in writing of the defect. Such notification must be

received by Hustler Turf Equipment or an authorized dealer

during the period when the equipment is owned by the original

purchaser.

● Hustler Turf Equipment will correct any defect in the tractor

frame resulting from frame breakage by repairing or replacing

part(s) with either new or used replacement parts.

● Hustler Turf Equipment will correct any defect in the deck

resulting in the front edge of the deck being bent into the blades

by repairing or replacing part(s) with either new or used

replacement parts.

● Such repair, including parts and labor, shall be at the expense of

Hustler Turf Equipment, and,

d. The Honda engine is covered by a two (2) year limited warranty, by

the engine manufacturer, to the original owner (commercial or

residential) only, and,

The Kohler Courage engine is covered by a two (2) year limited

warranty, by the engine manufacturer, to the original owner

(residential only) and a 90 day limited warranty, by the engine

manufacturer, to the original owner (commercial only), and,

e. The battery is covered by a one (1) year limited warranty to the

original owner only.

WHO MUST PERFORM THE WARRANTY SERVICE

All warranty service will be performed by dealers authorized by Hustler

Turf Equipment. Service calls and/or transportation expense of the

product to and from the authorized dealer, for warranty work, will be paid

by the owner of the product. For warranty service you can contact an

authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road,

Hesston, Kansas 67062, or call 1-620-327-4911.

WHAT IS NOT COVERED BY THIS WARRANTY

Hustler Turf Equipment, does not warranty:

● Some product, components or parts not manufactured by Hustler

Turf Equipment

● Repairs made by unauthorized persons

● Damage caused by use of the Hustler Turf Equipment for

purposes other than those for which it was designed

● Damages caused by disasters such as fire, flood, wind, and

lightening

● Damages caused by neglect, abuse, abnormal use, improper or

unreasonable use, accident, negligence or misuse

● Repairs or replacement resulting from the use of unauthorized

parts, accessories or attachments

● Repairs or replacement as the result if any alterations or

modifications, in the determination of Hustler Turf Equipment,

which adversely affects the operation, performance or durability

of the equipment.

● Hustler Turf Equipment which has the serial number removed or

made illegible

● Depreciation or damage caused by normal wear, lack of

reasonable and proper maintenance, failure to follow the

product’s owner’s manual operating, maintenance and adjustment

instructions or other operational instructions provided by Hustler

Turf Equipment.

FASTRAK 36/42 TRACTORS & DECKS

HUSTLER TURF CONSUMER PRODUCT
THREE YEAR FULL WARRANTY FOR RESIDENTIAL USE
(90 DAYS LIMITED WARRANTY FOR COMMERCIAL USE)

● Normal maintenance parts and service including, but not limited

to, filters, fuel, lubricants, tune-up parts, belts, blades, blade

sharpening, brake or steering adjustments.

● Repairs necessary due to improper fuel, contaminates in the fuel

system, or failure to properly prepare the fuel system prior to any

period of non-use over three months.

DISCLAIMER OF WARRANTY

The foregoing warranties are in lieu of all other warranties, expressed

or implied, including but not limited to the implied warranties of

merchantability and fitness for a particular purpose. However, if the

Hustler Turf Equipment is purchased as a consumer product, any

implied warranty of merchantability or fitness for a particular purpose

is limited to the duration of this limited warranty. Some states do not

allow limitations on how long an implied warranty lasts, so the above

limitation may not apply to you. This warranty gives you specific legal

rights, and you may also have other rights which vary from state to

state.

LIMITATION OF REMEDIES

In no case shall Hustler Turf Equipment, be liable for any special,

incidental, or consequential damages based upon breach of warranty,

breach of contract, negligence, strict liability in tort, or any other legal

theory.

Such damages include, but are not limited to

● Loss of profits

● Loss of savings or revenue

● Loss of use of Hustler Turf Equipment or any associated

equipment

● Cost of capital

● Cost of any substitute equipment, facilities, services, or downtime

● The claims of third parties including customers, and injury to

property

Some states do not allow the exclusion or limitation of incidental or

consequential damages, so the above limitation or exclusion may not apply

to you.

TIME LIMITS

Any action for breach of warranty must be commenced within thirty-seven

(37) months following delivery of the goods in a residential application.

Any action for breach of warranty must be commenced within 120 days

following delivery of the goods in a commercial application.

5

600643 02/06

NO OTHER WARRANTIES

Unless modified in writing, signed by both parties, and approved by the

President of Hustler Turf Equipment, this agreement is understood to be the

complete and exclusive agreement between the parties, superseding all

prior agreements, oral or written, and all other communications between the

parties relating to the subject matter of this agreement. No employee of

Hustler Turf Equipment, or any other party is authorized to make any

warranty in addition to those made in this agreement.

ALLOCATION OF RISKS

This agreement allocates the risks of product failure between Hustler Turf

Equipment, and the purchaser. This allocation is recognized by both

parties and is reflected in the price of the goods.

OWNER'S RESPONSIBILITY

You must maintain your Hustler Turf Consumer Product following the

maintenance procedures described in your owner's manual. Such routine

maintenance, whether performed by a dealer or by you, is at your expense.

This machine like any other powered equipment is potentially

dangerous unless properly operated. Any operator must be cautious and

keep safety in mind at all times. Any operator, prior to using the Hustler

Turf Equipment, should thoroughly familiarize himself with the owner's

manual regarding operation and safety of the machine, as well as all safety

warnings on the machine itself.

WARRANTY REGISTRATION

1. Register the unit on-line at www.hustlerdealer.com or by filling out

the Warranty registration form, provided in the owner’s packet. If

using the Warranty registration form it MUST be completed and

signed by the authorized dealer and original purchaser.

2. For validation, the completed Warranty registration form MUST be

forwarded to Hustler Turf Equipment, within ten (10) days following

date of purchase.

3. The date of purchase constitutes delivery.

6

600643 02/06

600643 02/06

7

This safety alert symbol is used to call attention to a message intended to
provide a reasonable degree of PERSONAL SAFETY for operators and
other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result in
severe personal injury or death.

WARNING - denotes a hazard or unsafe practice which COULD
result in severe personal injury or death.

This manual uses two other words to highlight information.
IMPORTANT calls attention to special mechanical information and
NOTE: emphasizes general information worthy of special attention.

All operators should read this manual, or be instructed about safe
operating and maintenance procedures. This is the owner’s responsibility.

This machine meets or exceeds the B-71.1-2003 specifications of the
American National Standards Institute, in effect at the time of
production. However, improper use or maintenance by the operator
or owner can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay attention to the
safety alert ▲ symbol, which means DANGER or WARNING ­“personal safety instructions.” Failure to comply with the instructions
may result in personal injury or death.

Incorrect usage of this machine may result in severe injury.
Personnel operating and maintaining it should be trained in the proper
use and should read the manuals completely and thoroughly before
attempting to set-up, operate, adjust, or service this machine.

The Quick Reference Decals are designed to give the operator brief
information needed in the daily operation and service of the machine.
These decals are not intended to be used in place of this manual but instead
is to be used as an extension of this manual. These decals should not be
removed or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator reads
and understands this manual and all decals before operating this machine.
It is also the owner’s responsibility to make certain that the operator is a
qualified and physically able individual, properly trained in the operation of
this equipment. Local regulations may restrict the age of the operator.

The owner should also ensure that the operator/mechanic know that they
are responsible for their own safety as well as the safety of other persons
within the vicinity. Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.

SAFETY PRECAUTIONS

600643 02/06

8

Read Owner’s Manual and Quick
Reference Decal before attempting to
operate this machine.

Safety and Instruction Decals

▲▲

Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or
obliterated. Replace them if they become non-readable.

The following illustrations show the various decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the operator
understand the meanings of these decals.

Avoid skin contact with battery acid.
Always wear eye protection when
checking the battery, acid can cause
serious injury to skin and eyes. If contact
occurs, flush area with clean water and
call physician immediately. Acid will also
damage clothing.
Do not allow open flame near the battery
when charging.
Hydrogen gas forms inside the battery.
This gas is both toxic and flammable and
may cause an explosion if exposed to
flame. Always remove the negative
ground first and replace it last.
Do not overfill battery.
Electrolyte may overflow and damage
paint, wiring or structure. When cleaning
the battery, use soap and water. Be
careful not to get soap and water into the
battery. Use soda mixed in water to clean
corrosion off the terminals.

Do not remove or modify stabilizer
wheels or rear engine guard or injury can
result.

Never operate the mower deck with side
deflector removed or in raised position,
except when the grass catcher
attachment is being used.

Keep shields or covers in place while
machine is in operation.
Keep hands away from rotating pulleys
and belts.

Whirling blades! Keep hands and feet
away.
Beware of thrown objects.

Do not smoke while refueling.
Do not fill tank with engine running, or
while the engine is hot.
Allow engine to cool before storing
machine inside a building.
Store away from open flame or spark if
there is fuel in tank.
Clean up any gasoline spills.
Do not refuel while in enclosed trailer or
other enclosed areas

Part Number

727016

Part Number

727420

Part Number

727438

Part Number

727453

Part Number

771436

Keep engine and pump compart­ment(s) clean (especially in exhaust
area) to prevent fire and provide
maximum engine and hydraulic
cooling.

Part Number

788968

Part Number

793547

Do not remove or modify stabilizer wheels or injury can occur.
Keep a safe distance from machine.
When operating on a slope (up to 15 degrees) be aware of any
conditions that may cause the tractor drive tires to lose traction
resulting in a possible loss of control of the machine.

Part Number

793570

Never operate the mower deck with side
deflector removed or in raised position,
except when the grass catcher
attachment is being used.
Stay clear of mower blades as long as
engine is running.
Keep a safe distance from machine.

Keep shields or covers in place while
machine is in operation.
Keep hands away from rotating pulleys
and belts.
Whirling blades! Keep hands and feet
away.
Beware of thrown objects.

Part Number 794297

Never operate the mower deck with
side deflector removed or in raised
position, except when the grass catcher
attachment is being used.

Stay clear of mower blades as long
as engine is running.
Beware of thrown objects.

Keep engine and pump
compartment(s) clean (especially
in exhaust area) to prevent fire
and provide maximum engine
and hydraulic cooling.

While Operating

Neverperform maneuvers

at highground speeds.

Avoidsudden turns.
Avoidquick movementsof steeringlevers.
Reduce speedand useextreme

caution whenoperating onslopes.

Checkmowing area,and removeobjects

that couldbe thrownby blades.

BeforeLeaving Operating Platform

Place drive/steering

controlsin park brakeposition.

Place deckclutch switch

in theoff position.

Turnengine offand removekey.
Chockmachine when parkedon aslope.

793547

ReadOwner’s Manual

HelpAvoid Injury

Operatortraining required.
Knowall controls.

Keepshields inplace.
Maintainall safetydevices.
Lookbehind beforebacking.
Keepchildren andother saway.
Stayclear of powerdrivenpar ts.
Donot operatein areas where

machinecould tip.

Refueling

Stop engineand allow
engine tocool for2
minutes priorto refueling.

Clean upany gasolinespills.
Do notrefuel whilein enclosed

traileror other enclosedareas.

BeforeStar ting

Steering leversmust bein
park brakeposition.

Deckclutch switch must
be inoff position.

Checkperformance of allsafety
interlock switchesdaily (including
operatorpresence switch).

793570

794297

1. Hold this sheet of paper in front of you. Make sure that line A is horizontal.

2. Align line B with a vertical surface such as a pole, tree or building.

3. Fold the paper along the slope guide lines (C, D or E).

4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope
to be mowed.

Slope Guide Lines

C (5o)

D (10o)

E (15o)

Line A

Line B

SLOPE GUIDE

Figure 2-1

Use this diagram when determining the degree of slope to be mowed.

9

600643 02/06

600643 02/06

10

Safe Operating Practices

This product is capable of amputating hands and feet and throwing
objects. Always follow all safety instructions to avoid serious injury or
death.

Operation

▲

Never leave a running machine unattended. Always disengage deck
clutch, place control levers in park brake position, stop tractor
engine, and remove ignition key when leaving operator’s seat.

▲

Always remain seated while operating machine.

▲

Always keep safety shields and covers in place, except for servicing.

▲

Always maintain a safe distance from people and pets when
mowing. Always stop machine if someone enters the area.

▲

Always operate machine in daylight or with adequate working lights.

▲

Follow daily and weekly checklists, making sure hoses are tightly
secured and bolts are tightened.

▲

Always observe traffic laws while driving machine from one
location to another. Watch for traffic when operating near or
crossing roadways.

▲

Always be alert for hazards such as rocks, metal objects and other
debris which may be thrown or entangled by mower blades. Watch
out for holes or deep depressions.

▲

Inspect area to be mowed for hazards such as rocks, metal objects
and other debris which may be thrown or entangled by mower
blades. Remove these objects before mowing.

▲

Always inspect machine for damage after striking a foreign object. If
damage is found, repair machine immediately. Be sure to disengage
deck clutch, place control levers in park brake position, stop tractor
engine, and remove ignition key when leaving operator’s seat to
inspect damage.

▲ Always wear adequate ear protection, such as earplugs, when

operating this equipment as prolonged exposure to uncomfortable or
loud noises can cause impairment or loss of hearing. Do not wear
radios or music headphones while operating the machinery. Safe
operation requires your full attention.

▲ Do not operate the equipment while wearing sandals, tennis shoes,

sneakers, shorts or any type of loose fitting clothing. Always wear
long pants, safety glasses, ear protection and safety shoes when
operating this machine.

▲

Always be aware of what is behind the machine before backing up.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing up.

▲

Never push forward suddenly on your control levers while the
machine is in rearward motion because machine may tip backwards.

▲

Never pull back suddenly on your control levers while the machine
is in forward motion.

▲

When moving in reverse, push forward slowly on control levers and
avoid sudden movement. Rapid movement of the control levers in
either direction could result in a reaction of the tractor that can cause
serious injury.

▲

Never operate a poorly maintained machine.

▲

Never attempt high speed maneuvering, especially in crowded or
congested areas.

▲

Never allow persons to operate this machine without proper
instruction or allow children to operate machine. Allow only
responsible adults who are familiar with these instructions to operate
this machine.

▲

Never put hands or feet under any part of the machine while it is
running.

▲

Never carry passengers.

▲

Always disengage the blades and wait for them to stop before
crossing gravel drives, walks or roads.

▲

To comply with the thrown object safety requirements, Gator blades
are to be used on the FasTrak 36/42 or FasTrak 44/52 only when the
correct mulch kit is installed.

▲

Always keep clear of the mower blades and attachments during their
operation.

▲

Turn off blades when not mowing.

▲

Slow down before turning.

▲

Stop the engine before removing the grass catcher or unclogging the
discharge chute. Never clear the discharge chute with the engine
running. Turn off the engine and be sure the blades have stopped
before cleaning. Use a stick to clear a plugged discharge area.

Never use your hand!

▲

Always keep clear of the mower blades and attachments during
operation.

▲

Do not operate the machine while under the influence of alcohol or
drugs.

▲

Exercise caution when loading or unloading the machine onto a
trailer or truck.

▲

Always wear safety goggles or safety glasses with side shields when
operating the mower.

▲

Data indicates that operators, age 60 years and above, are involved
in a large percentage of riding mower-related injuries. These
operators should evaluate their ability to operate the mower safely
enough to protect themselves and others from serious injury.

▲

If any attachment or additional weight is mounted on the rear of the
unit, any rapid movement of the control levers in either direction
could result in a reaction of the tractor that can cause serious injury.

▲▲

Clean flammable material from machine. Prevent fires by
keeping engine compartment, battery, fuel line, fuel tank and
operator’s station clean of accumulated trash, grass clippings,
and other debris. Always clean up spilled fuel and oil.

Using a ramp

▲

Use extreme caution when loading and unloading a unit with a ramp.

▲

Use only a single, full width ramp; do not use individual ramps for
each side of the unit. Having a full width ramp provides a surface
for the tractor frame to contact if the unit starts to tip backwards. It
also reduces the risk of a wheel going off and the machine tipping
over.

▲

Do not exceed a 15 degree angle between the ramp and the ground
or between the ramp and the trailer or truck.

▲

When on a ramp avoid sudden acceleration

Slope Operation

Slopes are a major factor in loss-of-control and tip-over accidents,
which can result in severe injury or death. All slopes require extra
caution. If you cannot back up the slope or if you feel uneasy on it; do
not mow it.

▲

Use extreme caution when operating on slopes.

• Be extremely careful changing directions on a slope. Slow down.

• Do not operate where the machine could slip or tip.

• Turn slowly

• Turn on the most level part of the slope

• To maximize traction, it is better to turn the front of the machine
uphill, rather than downhill. If drive tires lose traction, steering

control is lost which could cause serious injury or death.

▲

Do not remove or modify the stabilizer wheels.

▲

Watch for holes, ruts or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

▲

Remove obstacles such as rocks, tree limbs, etc.

▲

Keep all movement on slopes slow and gradual. Do not make
sudden changes in speed or direction.

▲

Avoid starting and stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope.

▲

Do not turn on slopes unless necessary, and then, turn slowly and
gradually downhill, if possible.

▲

Mow a safe distance (minimum of two mower widths) away from
drop-offs, retaining walls, drainage ditches, steep banks, water, and
other types of hazards to avoid a wheel dropping over the edge or to
avoid the ground from breaking away. This will help avoid machine
rollover and serious injury or death.

▲

Use a walk behind or push mower on slopes and near drop-offs,
retaining walls, drainage ditches, steep banks and water to avoid
machine rollover and serious injury or death.

OPERATION

11

600643 02/06

600643 02/06

12

IMPORTANT: When access is required under the seat platform and
the seat is equipped with the optional arm rests, make certain to place
the control arms in the park brake position and pivot the arm rests
upward before placing the seat platform in the full forward position to
prevent arm rest damage.

A

Figure 3-1

B

C

D

E

▲

Do not mow on wet grass. Reduced traction could cause sliding and
loss of steering control.

▲

Do not try to stabilize the machine by putting your foot on the
ground.

▲

If the mower’s tires lose traction when operating on slopes,
disengage the blades, place the control levers in the park brake
position, turn the engine off and get help.

▲

Never make sudden starts, stops, turns, or reverse direction,
especially when maneuvering on slopes. The steering is designed
for sensitive response. Rapid movement of the control levers in
either direction could result in a reaction of the tractor that can cause
serious injury.

▲

Never stop suddenly while backing down slopes. This action may
result in a reaction of the tractor that can cause serious physical
injury.

▲

The Hustler mower is capable of operating horizontally (traverse) on
moderately steep slopes. When operating on slopes up to 15
degrees, be aware of any conditions that may cause the tractor drive
tires to lose traction resulting in a possible loss of control of the
machine. An operator should not operate on a slope until he is
thoroughly familiar with the equipment.

Do not operate on slopes greater than 15 degrees.

Refer to Figure 2-1, page 9, when determining the degree of slope to
be mowed.

It is strongly recommended that the operator drive the machine
off of the slope, using extreme caution, if any sign of loss of traction
is detected. Wait until the condition that caused the problem is
resolved before attempting to operate on the slope again.

Terrain conditions can affect traction resulting in possible loss of
control of the machine. Some of the conditions to be aware of are:

1. Wet terrain

2. Depressions in the ground; i.e. holes, ruts, washouts

3. Mounds of dirt

4. Soil type; i.e. sand, loose dirt, gravel, clay

5. Grass type, density, and height

6. Extremely dry conditions of grass

7. Tire pressure

The attachments mounted to the tractor will also affect the way it
handles on a slope. Be aware that each attachment’s characteristics
vary.

Another consideration to safe mowing on slopes is to be aware of
what is located at the bottom of the slope. Extreme caution should
be used when there is a hazard located at the bottom of the slope.
Some examples are:

1. Water; i.e. lake, river

2. Cliffs, retaining walls

3. Roads, highways

4. Buildings

5. Rocks

These are just a few examples of situations when caution must be
used when operating on a slope. There are many other possibilities
too numerous to mention. Just remember to always exercise extreme
caution when operating on any slope.

Children

Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the mowing
activity. Never assume that children will remain where you last saw
them.

▲

Never leave machine unattended with ignition key in switch,
especially with children present.

▲

Children or bystanders may be injured if they move or attempt to
operate the tractor while it is unattended. Always disengage deck
clutch, place control levers in park brake position, stop tractor
engine, and remove ignition key when leaving operator’s seat.

▲

Keep children out of the mowing area and under the watchful care of
another responsible adult.

▲

Be alert and turn the machine off if children enter the area.

▲

Before and while backing, look behind and down for small children.

▲

Never carry children, even with the blades off. They may fall off
and be seriously injured or interfere with safe machine operation.

▲

Never allow children to operate the machine.

▲

Use care when approaching blind corners, shrubs, trees, the end of a
fence or other objects that may obscure vision.

Figure 3-2

Control

lever

Shown with control levers

in neutral position

Control Panel

F

G

A - Choke E - Oil pressure light
B - Throttle F - 20 amp fuse
C - Deck clutch switch G - 10 amp fuse
D - Ignition switch

Control Panel

A. Choke control (Fig. 3-1) – a cable is linked to manually operate the

engine choke. When the lever is in the down position, the choke is
in the off (run) position. When the lever is pulled up, the choke is in
the on (start) position. Do not operate the machine in the on (start)
position. NOTE: The choke control is not used on Models 927053
& 927061.

B. Throttle control (Fig. 3-1) — a cable is linked to engine throttle for

controlling engine speed. Move lever forward to increase engine
rpm, move lever rearward to decrease engine rpm.

C. Deck clutch switch (Fig. 3-1) — this switch engages the deck. Pull

the switch up to engage and push switch down to disengage the
clutch.
IMPORTANT: Never engage clutch with engine running at high
rpm or when the deck is under load. Clutch, belts or deck could be
damaged.

D. Ignition switch (Fig. 3-1) – a three position switch: off, run, and

start. With key inserted, rotate it clockwise to START position;
release key when engine starts, and switch will automatically return
to the RUN position.

E. Oil pressure light (Fig. 3-1) — this light comes on when the

ignition switch is placed in the RUN position and stays lit until the
engine is running and a safe oil pressure is developed. If light comes
on during operation, shut engine off immediately and locate and
correct the problem.

F. 20 amp fuse (Fig. 3-1) — Main - 20 amp, blade-type

G. 10 amp fuse (Fig. 3-1) — Clutch/Aux - 10 amp, blade-type

Controls

A. Control levers (Fig. 3-2 & 3-3) — these levers control the tractor’s

speed, direction, neutral lock, and park brake. Levers are used to
steer, accelerate, decelerate and change direction. When the control
levers are in the park brake position (3-3) the tractor will not move
when the engine is on and drive pumps are operating.

WARNING: The parking brake may not hold the tractor if
parked on a slope. Block or chock the machine when parked
on a slope

B. Deck lift pedal (Fig. 3-4) — the deck lift pedal is used to raise or

lower the deck. Push on the pedal to raise the deck and then place
the deck height locking pin into the desired cutting height hole.
Push the deck lift pedal to raise the deck when going over
obstructions.

Safety start interlock system

The tractor is equipped with a safety start interlock system consisting of

the park brake switches, seat switch, and deck clutch switch.

Check tractor safety start interlock system daily, prior to

operation. This system is an important tractor safety feature. It should be

repaired immediately if it malfunctions. The machine incorporates a
separate seat switch which will stop the tractor engine when the operator is
unseated for any reason while the tractor is operating. This is a safety
feature designed to prevent runaway or accidental entanglement. To inspect
the system:

1. The operator must be on the seat when testing the seat switch.

2. Set both control levers in the park brake position.

3. Start the engine and allow it to warm up to operating temperature.

4. With the deck clutch switch down and the control levers in the park
brake position, slowly raise off of the seat. The engine should
continue to run.

5. With the deck clutch switch up and/or the control levers in the
neutral position, slowly raise off of the seat. The engine should
stop.

6. If the engine fails to stop when the deck clutch switch is up or one

or both of the control levers is up and the operator is off the seat,
check the function of the seat switch. If the seat switch is not
operating properly (is not opening or closing) and if the cause can
not be determined, replace the seat switch.

If the problem can not be located, contact your Hustler Dealer.

WARNING: The safety interlock system should always
function per steps 4 and 5. If it does not function properly, it
should be corrected immediately. Do not operate machine
without properly functioning seat safety switch.

Engine starting

The tractor’s safety start interlock system is also designed to protect the
operator and others from accidental injury due to unintentional engine
starting. The engine starting motor will not engage until:

A. Control levers are in the park brake position.
B. Deck clutch switch is in the down (OFF) position.

WARNING: The safety interlock system must not be
disconnected or bypassed. Doing so could cause the machine
to operate unexpectedly resulting in personal injury.

NOTE: The operator’s seat is equipped with a separate safety switch.
If for any reason the operator should become unseated when the control
levers are not in the park brake position (park brake switches are
disengaged) or the deck clutch switch is engaged the engine will stop.

The following steps are the correct procedures for starting the engine.
If difficulty is encountered, contact the Hustler Dealer in your area.

1. Before starting tractor each day, perform daily pre-operation
checking. (See Safety start interlock system section)

2. Make sure the control levers are in the park brake position and deck
clutch switch is disengaged.

3. Use choke, if unit is equipped with one, when engine is cold, or if
warm engine fails to start within 5 seconds of cranking. Avoid
flooding and operate engine without choking as soon as possible.

4. Set throttle at approximately 1/2 open position.

5. Insert key in ignition switch and rotate full clockwise to engage

starting motor. Release key when engine starts.

IMPORTANT: The engine starter should not be operated for periods

longer than 30 seconds at a time. An interval of at least two minutes should
be allowed between such cranking periods to protect the starter from
overheating and burn-out.

6. Perform test to make sure safety start interlock system is operating
properly. Refer to Safety start interlock system section.

7. As soon as engine begins to run, check to make certain the oil
warning light, check engine light and alternator warning light (if
applicable) are off. If not, stop engine immediately and check for
the cause.

8. Allow the engine to idle a few minutes before advancing the throttle
and/or engaging the deck clutch.

9. Before stopping the engine, place the control levers in the park brake

Figure 3-3

Control lever in park

brake position

Figure 3-4

Deck lift

pedal

13

600643 02/06

position, disengage the deck clutch, and throttle back to low idle for
a couple of minutes; then rotate ignition key counter-clockwise to
the OFF position. Remove the key from switch before leaving the
tractor.

Stopping the engine

Use the following procedure to shut off the engine after operating the

equipment.

1. Place the control levers in the park brake position

2. Disengage the deck clutch

3. Throttle back to low idle for a couple of minutes

4. Rotate ignition key counter-clockwise to the OFF position. Remove

the key from switch before leaving the tractor.

Moving tractor with stalled engine

If it becomes necessary to move the tractor when the engine is
inoperative, the integrated pump/motor units are equipped with bypass
valves. Before moving the unit, pull out on the bypass valve rods and slide
them into the slot to lock in position.

FasTrak 36/42 - Both bypass valve rods are located underneath the rear
of the tractor at the back of the integrated pump/motor transmissions. (Fig.
3-5)

FasTrak 44/52 - Both bypass valve rods are located at the rear of the
engine platform. (Fig. 3-6)

The control levers must be placed in the neutral position, to release the
park brakes, so that the tractor can be moved.

Do not tow the machine. Move it by hand or use a winch to load on a
trailer for transporting.

When transporting on another vehicle, the tractor should be facing

forward and it must be secured.

IMPORTANT: Always make certain the two bypass valves are

returned to their operating position before running the tractor following
repairs.

WARNING: Allow engine exhaust manifold to cool before
engaging or disengaging the bypass valves. The bypass valve
rods are located close to the exhaust system.

Driving the tractor

DANGER: Never make sudden stops or reverse direction,

especially when maneuvering on a slope. The steering is
designed for sensitive response. Rapid movement of the
control levers in either direction could result in a reaction of
the tractor that can cause serious injury.

After starting engine, engage the control levers and steer as follows:

To go forward, push control levers forward an equal distance (Fig. 3-7).
To go in reverse, pull control levers rearward an equal distance (Fig. 3-

7).
To turn left, move the right control lever farther forward from neutral

than the left control lever.(Fig. 3-7)

To turn right, move the left control lever farther forward from neutral

than the right control lever. (Fig. 3-7)

To pivot turn, move one control lever forward and the other control

lever back of neutral. This will allow the drive wheels to counter-rotate.
(Fig. 3-7)

To stop or decrease speed, move control levers to neutral. When going

forward pull back gently on control levers. When going in reverse push
forward gently on control levers.

To make a three point turn to the right, move the left control lever

farther forward from neutral than the right control lever and start the turn.
Next, pull back on the control levers until they are past neutral and the
machine starts to go rearward. Pull right control lever farther rearward
from neutral than the left control lever until the rear of the machine has
pivoted around. Then, push the control levers forward until they are both
past neutral and the machine starts to go forward. Push the left control
lever farther forward from neutral than the right control lever and finish the
turn. (Fig. 3-9)

DANGER: When moving in the rearward direction push
forward gently on control levers and avoid sudden
movement. Any sudden movement could cause the front of
the mower to come off of the ground resulting in possible
loss of control.

IMPORTANT: Rapid movement of control levers is not recommended

as damage to the hydraulic system components may occur.

To increase speed, increase control lever’s distance from neutral. The

farther forward control levers are from neutral, the faster tractor will travel
forward. The farther back control levers are from neutral, the faster tractor
will go in reverse.

Operating suggestions

DANGER: Prior to operating the tractor the operator should

be thoroughly familiar with the proper use and operation of
the equipment, should read the manual completely and
thoroughly, and should have attempted slow moving
maneuvers to become familiar with the operation of the
equipment before attempting normal speed operation. An
inexperienced operator should not mow on slopes or on
uneven terrain.

WARNING: If you lose steering control while operating
the machine, place the steering control levers in the park
brake position immediately. Inspect the machine and
involve your Hustler dealer to resolve the problem before
continuing to operate.

Figure 3-6

Bypass valve rod

(Right rod shown)

Bypass valve rod shown in towing position

Slot

FasTrak 44/52

600643 02/06

14

Figure 3-5

Slot

Bypass valve rod

(Left rod shown)

(viewed from the rear left underneath side)

FasTrak 36/42

Direct grass discharge to right, away from unmown area. Select a
mowing pattern that directs grass discharge towards the outside, not
towards center, of mowing area. Generally, this means using a pattern
utilizing left turns because side discharge is to right. In any case, avoid
throwing grass discharge onto unmowed area because grass is then mowed
“twice”. Mowing twice puts an unnecessary load on the unit and reduces
mowing efficiency.

When mowing a lawn for the first time cut grass slightly longer than
normal to avoid scalping uneven terrain. When possible, it is best to use
the cutting height that was used in the past. When cutting grass taller than
six inches, you may want to mow the lawn twice to achieve a better quality
of cut.

During normal mowing cut only about 1/3 of the grass blade.

Cutting more than that is not recommended unless grass is sparse or it is the
end of the mowing season.

Alternate mowing direction to keep the grass growing straight and
better dispersion of the clippings.

Remember, grass grows at different rates at different time of the
year. Mow more often in the early spring to maintain the same cutting
height. As the growth rate slows in mid summer, mow less frequently. If
you cannot mow at a regular interval, mow at a high cutting height; then
mow again two days later at a lower cutting height.

Raise the cutting height of the mower if the cutting width of the
mower is wider than the previous mower. This ensures that uneven turf is
not cut too short.

Raise the cutting height of the mower if the grass if slightly taller
than normal or if it contains a high degree of moisture. Then mow it again
with the cutting height set lower.

If the machine’s forward motion must be stopped while mowing, a
clump of grass clippings may drop onto your lawn. To avoid this, move
onto a previously cut area with the blades engaged.

WARNING: The unit’s control levers are very responsive:
Easy does it! For smooth operation, move lever slowly,
avoid sudden movement. Skill and ease of operation come
with practice and experience. The machine can spin very
rapidly. Use caution when making turns and slow down
before making sharp turns.

Inexperienced operators may have a tendency to oversteer and lose
control. Slow-moving practice maneuvers are recommended to become
familiar with these characteristics before attempting normal speed
operation.

WARNING: Sharp depressions or raised obstacles (such as
gutters or curbs) should not be directly approached at high
speed in an attempt to “jump” them as the operator could be
thrown from the equipment. Approach at a slow speed and
angle one drive wheel at the obstruction. Continue at an
angle until the wheel clears and then pivot the opposite wheel
around.

When turning on soft wet turf, keep both wheels rolling either forward
or backward. Pivoting on one stopped wheel can damage turf. This is
especially important when mowing.

Tractor performance is maximum when the throttle is set at full rpm.
This gives maximum power to the drive wheels and deck when needed.
Use the control levers to control ground speed rather than engine rpm.

Keep blades sharp. Many professional mowing companies have
additional sets of blades and change blades twice a day: once in the
morning and again at noon. Many problems with incorrect cutting
patterns are due to dull blades or blades which have been sharpened
incorrectly. Information on sharpening blades is listed in this manual’s
maintenance section. In addition, most communities have individuals or
companies which specialize in sharpening mower blades. Blade sharpness

should be checked daily.

DANGER: Never work with blades while engine is running
or deck clutch switch is engaged (on). Always place deck
clutch switch in the disengaged position, place control levers
in the park brake position and turn engine off and disconnect
negative battery cable. Block up mower when you must
work under it. Wear gloves when handling blades. Always
check for blade damage if mower strikes rock, branch or
other foreign object during mowing!

Use high blade speed. Your mower is designed to operate at full
throttle. The throttle setting directly controls blade speed. The highest
blade speed generally gives best cut.

15

FRONT OF TRACTOR FACES THIS DIRECTION

Figure 3-7

FORWARD TRAVEL PIVOT TURN REVERSE TRAVEL

RIGHT TURN

REVERSE TRAVEL

NN

FORWARD TRAVEL

RIGHT TURN

N = Neutral Position
Direction of arrows indicate direction of tractor movement.

Figure 3-8

Side

discharge

chute

600643 02/06

600643 02/06

WARNING: Never direct discharge of material from mower
deck towards bystanders. Do not operate the mower without
either the discharge chute or the entire grass collection
system in place. Fig. 3-8

Mower deck operation

DANGER: Never attempt to make any adjustments to the

mower deck while the engine is running or with the deck
drive clutch engaged. Mower blades cannot be seen and are
located very close to deck housing. Fingers and toes can be
cut off instantly.

With the engine running, engage the deck clutch switch (Fig. 3-1) and

advance engine throttle to full rpm.

NOTE: Engaging the deck clutch at high engine rpm or when under

heavy load (in tall grass for example) can cause belts and/or electric clutch
to slip, resulting in premature wear or possible damage.

Deck cutting height adjustment

FasTrak 36/42

Deck height is adjustable from 1-1/2” - 4” (3.81

CM - 10.16 CM) in 1/4”

(.64

CM) increments. The holes in the height adjusting bar are spaced at

1/2” (1.27 CM) intervals. By turning the height adjusting stop around, 1/4”
(.64

CM) increments can be attained due to the 1/4” (.64 CM) plate that is

part of the stop. Fig. 3-10

EXAMPLE: When the height adjusting stop is placed in the 1-1/2”

(3.81 CM) hole, with the 1/4” (.64 CM) plate facing to the front of the
unit, the cutting height is at 1-1/2” (3.81CM). When the height adjusting
stop is placed in the 1-1/2” (3.81

CM) hole, with the 1/4” (.64 CM) plate on

the operator’s side of the hole, the cutting height is at 1-3/4” (4.45 CM).

The notch located at the rear of the height adjusting bar is to be used

when the deck is placed in the transport mode.

FasTrak 44/52

Deck height is adjustable from 1” to 4” (2.54 cm - 10.16 cm) in 1/4”
(.64 CM) increments. The holes in the height adjusting bar are spaced at
1/2” (1.27

CM) intervals. By turning the height adjusting stop around, 1/4”

(.64

CM) increments can be attained due to the 1/4” (.64 CM) plate that is

part of the stop. 3-10

EXAMPLE: When the height adjusting stop is placed in the 1-1/2”
(3.81 CM) hole, with the 1/4” (.64 CM) plate facing to the front of the
unit, the cutting height is at 1-1/2” (3.81CM). When the height adjusting
stop is placed in the 1-1/2” (3.81

CM) hole, with the 1/4” (.64 CM) plate on

the operator’s side of the hole, the cutting height is at 1-3/4” (4.45 CM).

The notch located at the rear of the height adjusting bar is to be used
when the deck is placed in the transport mode.

Neutral

Left

control

lever

Left control lever

Right control lever

Three point turn

Step 1

Step 2

Step 3

Right

control

lever

Neutral

Neutral

Right

control

lever

Left

control

lever

Figure 3-10

Height

adjusting

stop

Stop

handle

Figure 3-9

16

Anti-scalp wheels

Anti-scalp wheel kits are standard on Hustler Mid Mount Z units.
These anti-scalp wheels are designed to minimize scalping when mowing
on rough uneven terrain.

After setting the cutting height, adjust the front anti-scalp wheels so they
extend below the deck but do not contact the ground. They should
always be at least 1/4” to 3/4” (6.35MM to 19.05MM) below the deck. With
the unit sitting on a flat level surface, the front wheel position can be
adjusted up or down as needed from 3/4” to 1-3/4” (19.05MM to 44.45MM)
below the blade surface. Move the front wheels up or down, in 1/2”
(12.70MM) increments, using the different axle mount holes in the wheel
mount bracket. Fig. 3-11

When adjusting the rear anti-scalp wheels, the wheel should be in the
lower axle mount hole when the front anti-scalp wheels are in the lower or
middle axle mount holes. When the front wheels are in the upper axle
mount hole, the rear wheels should be in the upper axle mount hole as well.

17

Figure 3-11

Adjusting

holes

Anti-scalp

wheel

600643 02/06

18

600643 02/06

600643 02/06

19

MAINTENANCE & ADJUSTMENTS

Safe Servicing Practices

This product is capable of amputating hands and feet and throwing
objects. Always follow all safety instructions to avoid serious injury or
death.

Service

▲

Unless specifically required, DO NOT have engine running when
servicing or making adjustments to tractor. Place control levers in
the park brake position, disengage deck clutch, remove ignition
switch key and disconnect negative battery cable before doing any
maintenance. Repairs or maintenance requiring engine power
should be performed by trained maintenance personnel only. To
prevent carbon monoxide poisoning, be sure proper ventilation is
available when engine must be operated in an enclosed area. Read
and observe safety warnings in front of manual.

▲

Before working on or under the deck, make certain engine cannot be
accidentally started. Shut engine off and remove ignition switch key
for maximum safety. Repairs or maintenance requiring engine
power should be performed by trained maintenance personnel only.

▲

Except when changing or checking belt, always keep belt covers on
mower deck for safety as well as cleanliness.

▲

Use a stick or similar instrument to clean under the mower making
sure that no part of the body, especially arms and hands are under
mower.

▲

Keep your machine clean and remove any deposits of trash and
clippings, which can cause engine fires and hydraulic overheating as
well as excessive belt wear. Clean up oil or fuel spillage. Allow
machine to cool before storing.

▲▲

Clean flammable material from machine. Prevent fires by
keeping engine compartment, battery, hydraulic lines, fuel line,
fuel tank and operator’s station clean of accumulated trash,
grass clippings, and other debris. Always clean up spilled fuel
and oil.

▲

Always wear adequate eye protection when servicing the hydraulic
system and battery, or when grinding mower blades and removing
accumulated debris.

▲

Use extra caution when handling gasoline and other fuels. They are
flammable and vapors are explosive.

▲

Never attempt to start engine when there is a strong odor of gasoline
fumes present. Locate and correct cause.

▲

Never refuel tractor while engine is running; never refuel near an
open flame or near devices which can create a spark. Refuel
outdoors preferably, or in well ventilated areas.

▲

Never run the engine in an enclosed area unless exhaust is vented to
the outside. Exhaust gases contain carbon monoxide which is
odorless and deadly poison.

▲

Never attempt to make any adjustments or repairs to the tractor drive
system, mower deck or any attachment while the tractor engine is
running or deck clutch is engaged. Repairs or maintenance requiring
engine power should be performed by trained maintenance personnel
only.

▲

Never work under the machine or attachment unless it is safely
supported with jack stands. Make certain machine is secure when it
is raised and placed on the jack stands. The jack stands should not
allow the machine to move when the engine is running and the drive
wheels are rotating. Use only certified jack stands. Use only
appropriate jack stands, with a minimum weight rating of 2000
pounds to block the unit up. Use in pairs only. Follow the
instructions supplied with the vehicle stands.

▲

Do not touch hot parts of machine.

▲

Keep nuts and bolts tight, especially the blade attachment bolts.
Keep equipment in good condition.

▲

Never tamper with safety devices. Check their proper operation
regularly.

▲

Stop the engine before removing the grass catcher or unclogging the
discharge chute. Never clear the discharge chute with the engine
running. Turn off the engine and be sure the blades have stopped
before cleaning. Use a stick to clear a plugged discharge area.

Never use your hand!

▲

Grass collection system components are subject to wear, damage and
deterioration, which could expose moving parts or allow objects to
be thrown. Frequently check components and replace with
manufacturer’s recommended parts, when necessary.

▲

Exercise caution when working under the deck as the mower blades
are extremely sharp. Wrap the blade(s) or wear gloves and use extra
caution when servicing them.

▲

Use only genuine Hustler replacement parts to ensure that original
standards are maintained

Introduction

Regular maintenance is the best prevention for costly downtime or
expensive, premature repair. The following pages contain suggested
maintenance information and schedules which the operator should follow
on a routine basis. The following pages contain suggested maintenance
information and schedules which the operator should follow on a routine
basis. For more detailed information order the correct parts manual for
your unit. Refer to the Product Literature section of this manual.

Remain alert for unusual noises, they could be signaling a problem.
Visually inspect the machine for any abnormal wear or damage. A good
time to detect potential problems is while performing scheduled
maintenance service. Correcting the problem as quickly as possible is the
best insurance.

Clear away heavy build-up of grease, oil and dirt, especially in the
engine and under the seat platform areas; minute dust particle are abrasive
to close-tolerance engine and hydraulic assemblies.

Daily inspect mower for grass clippings and wire and string tangles.
The underside of the mower deck will collect a build-up of grass clippings
and dirt, especially when grass is wet or has high moisture content. This
build-up will harden, restricting blade and air movement and will probably
show a poorer quality of cutting. Therefore it should be removed routinely.

To do this it will be necessary to raise and block the deck, using jack
stands or blocks, in the full up position and scrape the build-up from
underneath.

Some repairs require the assistance of a trained service mechanic and
should not be attempted by unskilled personnel. Consult your Hustler
service center when assistance is needed.

Torque values

WARNING: Particular attention must be given to tightening

the drive wheel lug nuts and blade spindle bolts. Failure to
correctly torque these items may result in the loss of a wheel
or blade, which can cause serious damage or personal injury.

Torque values are given below:

Ft-lbs. Nm

Wheel (lug) nuts . . . . . . . . . . . . . . . . . . . . . . .65-75 . . . . . .88.14-101.7

Blade spindle bolt top . . . . . . . . . . . . . . . . . . .118 . . . . . . . . .160.01

Blade spindle bolt bottom . . . . . . . . . . . . . . . .118 . . . . . . . . .160.01

Lug nuts only - It is recommended that these be checked after the first 2
hours of operation, initially, every 50 hours and following removal for
repair or replacement.

For all other torques refer to the various tractor parts manuals for
standard torque chart. See page 21 for ordering information.

For engine torque values, see engine owner’s manual.

Tires

It is important for level mowing that the tires have the same amount of
air pressure. The recommended pressure are:

Drive wheels...............................................8-10 psi (55-69 KPa)

Gauge wheels .............................................8-10 psi (55-69 KPa)

Solid fill tires are not recommended for Hustler turf equipment. On
any machine, with solid filled tires, the warranty claim will be denied.

Lubrication

Use SAE multi-purpose grease.

Electrical system

The electrical system is a 12-volt, negative ground. Recommended
battery size is a garden tractor BCI group U1R with 225 or better cranking
AMP rating. A maintenance-free battery is recommended. Otherwise,
follow battery manufacturer’s maintenance, safety, storing and charging
specifications.

WARNING: Battery posts, terminals, and related
accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

WARNING: Avoid skin and clothing contact with battery
acid.
Always wear eye protection when checking the battery, acid
can cause serious injury to skin and eyes. If contact occurs,
flush area with clean water and call physician immediately.
Acid will also damage clothing.
Do not drink the battery electrolyte.
Do not allow open flame near the battery when charging.
Hydrogen gas forms inside the battery. This gas is both toxic
and flammable and may cause an explosion if exposed to
flame. Always remove the negative ground first and replace
it last.
Do not overfill battery.
Electrolyte may overflow and damage paint, wiring or
structure. When cleaning the battery, use soap and water. Be
careful not to get soap and water into the battery. Clean the
battery terminals with a solution of four parts water and one
part baking soda when they become corroded.

WARNING: Shorts caused by battery terminals or metal
tools touching metal tractor components can cause sparks.
Sparks can cause a battery gas explosion which will result in
personal injury.
Prevent the battery terminals from touching any metal tractor
parts when removing or installing the battery.
Do not allow metal tools to short between the battery
terminals and metal tractor parts.

WARNING: Incorrect battery cable routing could cause
damage to the tractor and battery cables. This can cause
sparks which can cause a battery gas explosion which will
result in personal injury.
Always disconnect the negative (black) battery cable before
disconnecting the positive (red) cable.
Always connect the positive (red) battery cable before
connecting the negative (black) cable.

Hydraulic system

FasTrak 44/52

The Hustler FasTrak 44/52 are equipped with two Hydro-Gear C-IZT
integrated pump/motor transmissions. Fig. 4-1

FasTraks have a replaceable filter which will require replacement every
200 hours or 2 years whichever comes first. The required service involves
draining the oil and installing a new filter kit (Hustler p/n 789511). Fill
with new 20W50 engine oil.

WARNING: When washing the mower, direct the spray
away (especially if using a power washer) from the Hydro­Gear C-IZT transmission’s seals to prevent water intrusion
and to ensure component performance.

FasTrak 36/42

The FasTrak 36/42 is equipped with two Hydro-Gear EZT integrated
pump/motor transmissions. Fig. 4-2

The EZT integrated pump/motor transmissions are sealed for life and do

not require any scheduled service.

WARNING: When washing the mower, direct the spray
away (especially if using a power washer) from the Hydro­Gear EZT transmission’s seals to prevent water intrusion and
to ensure component performance.

Fuel system

DANGER: Observe usual fuel handling precautions:

Do not smoke while refueling.
Do not fill tank with engine running or while engine is hot.
Clean up any gasoline spills.
Allow engine to cool before storing machine inside a
building.
Keep fuel away from open flame or spark and store machine
away from open flame or spark if there is fuel in the tank.
Use extra caution when handling gasoline and other fuels.
They are flammable and vapors are explosive. A fire or
explosion from gasoline can burn you and others and can
damage property.
Refuel outdoors preferably, or in well ventilated areas.
Never attempt to start engine when there is a strong odor of
gasoline fumes present. Locate and correct cause.
Store gasoline in an approved container and keep it out of the
reach of children. Never buy more than a 30 day supply of
gasoline.
Always place gasoline containers on the ground away from
your vehicle before filling.
Do not fill gasoline containers inside a vehicle or on a truck
or trailer as interior carpets or plastic truck bed liners may
insulate the container and slow the loss of any static charge.
When practical, remove equipment from the truck or trailer
and refuel the equipment with its wheels on the ground. If

Figure 4-1

C-IZT integrated

pump/motor

600643 02/06

20

Figure 4-2

EZT integrated

pump/motor

this is not possible, then refuel the equipment on the truck or
trailer using a portable container and not a gasoline dispenser
nozzle. If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or container
opening at all times until fueling is complete.
Read and observe safety precautions elsewhere in this
manual.

WARNING: Gasoline is harmful or fatal if swallowed.
Long-term exposure to vapors can cause serious injury and
illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas tank or conditioner
opening.
Keep gas away from eyes and skin.

The fuel tanks are located in the tractor’s fenders.
Use regular unleaded gasoline with an octane rating of 87 or higher.

IMPORTANT: Never use methanol, gasoline containing methanol, or
gasohol containing more than 10% ethanol because the fuel system could be
damaged. Do not mix oil with gasoline.

A fuel shut-off valve is located on each tractor. The location and
operation of the fuel valve will vary depending upon the unit. Close the
fuel valve to prevent fuel flow to the engine. The valve’s two other
positions will allow fuel to be drawn from either one or the other fuel tank.
4-3

IMPORTANT: Do not overfill the fuel tanks. The fuel tanks should
be filled no higher than 2” (5.08 CM) below the tank’s fill neck.

Engine oil and filter

Check engine oil daily and after every 4 hours of operation. Tractor
must be setting level when checking oil. Refer to engine manual and
maintenance schedule for oil recommendation and capacities.

Change the engine oil and filter after the first 5 hours of operation, per
the engine manufacturer’s recommendations after that. If tractor is being
operated in extremely dirty conditions, then it is recommended oil be
changed more frequently.

Engine air filter

Perform engine air filter maintenance per the Engine Owner’s manual.

General engine maintenance

Detailed instructions and recommendations for break-in and regular
maintenance are specified in the Engine Owner’s manual. Please refer to
this manual for engine servicing, lubricating oil levels with quality and
viscosity recommendations, bolt torques, etc. The engine warranty is
backed by the manufacturer. Special attention should be paid to applicable
data which will not be duplicated here.

Belts

Inspect belts frequently for wear and serviceability. Replace a belt that
shows signs of severe cuts, tears, separation, weather checking and
cracking, or burns caused by slipping. Slight raveling of belt covering does
not indicate failure, trim ravelings with a sharp knife.

WARNING: If the pump belt fails, loss of control will occur
especially when operating on a slope. If you lose steering

control while operating the machine, place the steering
control levers in the park brake position immediately.
Inspect the machine and involve your Hustler dealer to
resolve the problem before continuing to operate.

Inspect the belt pulley grooves and flanges for wear. A new belt, or one
in good condition, should never run against the bottom of the groove.
Replace the pulley when this is the case, otherwise belt will lose power and
slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage the fibers
of the belt covering.

Keep oil and grease away from belts, and never use belt dressings. Any
of these will destroy the belt composition in a very short time.

Mower blade maintenance

Check the mower blades daily, they are the key to power efficiency and
well groomed turf. Keep them sharp, a dull blade will tear rather than cut
the grass, leaving a brown ragged top on the grass within a few hours. A
dull blade also requires more power from the engine.

Replace any blade which is bent, cracked or broken.

WARNING: Never attempt to straighten a bent blade by
heating, or weld a cracked or broken blade as the blade may
break and cause serious injury. Replace worn or damaged
blades.

DANGER: Never work with blades while engine is running
or deck clutch switch is engaged (on). Always place deck
clutch switch in the disengaged position, place control levers
in the park brake position and turn engine off and disconnect
negative battery cable. Block up mower when you must
work under it. Wear gloves when handling blades. Always
check for blade damage if mower strikes rock, branch or
other foreign object during mowing!

WARNING: Always wear adequate eye protection when
grinding mower blades.

Always place deck clutch switch in the disengaged position, place control
levers in the park brake position and turn engine off and disconnect
negative battery cable. Block up mower when you must work under it.
Wear gloves when handling blades. Always check for blade damage if
mower strikes rock, branch or other foreign object during mowing!

Mower blade removal

Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to

the spindle shaft from underneath. NOTE: A blade holding tool (part
number 381442) is available from Hustler Turf Equipment. It is designed
to prevent the blades from rotating when they are being removed or
installed on the spindle. Contact your Hustler dealer for more information.

Sharpen the blades on a grinder following pattern as shown (Fig. 4-4).

Touch-up sharpening can be done with a file.

Check the blades for balance following grinding. A commercial
balancing tool is available through most hardware supply stores, or
balancing can be done by placing the blade on an inverted line punch or
5/8" bolt. Blade should not lean or tilt. Spin the blade slowly, blade should
not wobble. If blade is out of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion (Fig. 4-5and 4-

6). Replace any distorted blade.

Do not re-use spindle bolts which have stripped, worn or undercut
threads. Torque bolts on spindles to 118 foot-pounds (160.01Nm) when
reinstalling blades.

IMPORTANT: The blade sail (curved part) must be pointing upward
toward the inside of the deck to ensure proper cutting.

WARNING: When mounting blades, rotate them after
installation to ensure blade tips do not touch each other or
sides of the mower.

Figure 4-3

Fuel shut-off valve

Closed position shown

Right fuel

tank position

Left fuel

tank position

FasTrak 36/42 shown

600643 02/06

21

22

600643 02/06

WARNING: Failure to correctly torque the bolt may result in
the loss of the blade which can cause serious injury.

WARNING: Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves and use extra caution when servicing
them.

Seat adjustment

FasTrak 44/52

The seat can be adjusted forward and rearward by removing the two cap
screws that lock the seat platform in place and pivoting the seat platform up
and forward. Then loosen the four cap screws on the underneath side of the
operator’s platform. Position the seat where you have the best control of
the machine and are the most comfortable and then tighten the cap screws.
Fig. 4-7

FasTrak 36/42

The seat can be adjusted forward and rearward by removing the locknut
that locks the seat platform in place and pivoting the seat platform up and
forward. Then loosen the four cap screws on the underneath side of the
operator’s platform. Position the seat where you have the best control of
the machine and are the most comfortable and then tighten the cap screws.
Fig. 4-7

Control lever adjustment

The control levers can be adjusted for operator comfort. By loosening
the cap screws that attaches the upper control lever to the lower lever (Fig.
4-8), the upper control lever can be pivoted to fit the operator’s personal
preference.

The control levers can also be adjusted up and down. Remove the cap
screws and slide the upper control lever up or down and align the holes in it
with the holes in lower lever. Re-install the cap screws and tighten.

The control levers should be adjusted so that they align with each other
when in the neutral position.

Figure 4-4

Resharpening Pattern

Do not sharpen to original pattern (below).
It is easier to get a straight cutting edge following
the resharpening pattern shown above.

Original Edge

Warped Blade (Replace)

Straight Blade

Comparison of Warped and Straight Blades

Cutting

Plane

Figure 4-5

Figure 4-6

Twisted Blade Edge

(Replace)

Cutting Edge

Straight Blade Edge

End view of blades, comparing

twisted and straighten blades.

Cutting Plane

Cutting Edge

Figure 4-7

Operator’s

platform

Cap screw

FasTrak 36/42 shown

NOTES:

1. Initial oil change is after 5 hours of operation. Thereafter,

change oil after every 40 hours operation. Change more often
under dusty or dirty conditions and during hot weather periods.

2. Torque initially and after first 2 hours of operation.

3. Change engine oil filter per the engine manufacturer’s

recommendations. Refer to Engine Owner’s Manual for
recommendations and other maintenance items.

4. Service more often under dusty or dirty conditions.

5. Pump drive belt only - Inspect every 6 months or 100

hours and replace if worn or cracking is noticed. Otherwise,
replace every 200 hours or 2 years whichever comes first.

6. Check fuel line hoses, fuel valve and grommet for any cracks

or leaks

7. C-IZT only - Change the filter and oil using 20W50 motor oil.

REFERENCES:
a — Refer to Engine Owner’s Manual

NOTE: After completing maintenance cycle (100 hours), repeat cycle.

WEEKLY OR ANNUALLY OR

SERVICE AT 50 100

INTERVALS INDICATED HOURS HOURS

Verify safety start interlock system Prior to each use
Visually inspect unit for loose hardware
and/or damaged parts Prior to each use
Visually inspect tires Prior to each use
Check oil level, engine (1) Prior to each use or every 4 hrs.
Clean air intake screen (4) Prior to each use or every 4 hrs.
Clean foam element (4) Prior to each use or every 4 hrs.
Check fuel level Prior to each use
Blades - sharpen & securely fastened Prior to each use
Discharge chute - securely in place &
in lowest position Prior to each use
Grease deck height pivots x
Grease gauge wheel bearings x
Change engine oil & filter (1) (3) x
Clean cylinder and head fins (a) x
Check battery connections x
Check tire pressure with a gauge x
Clean engine exterior (a) x
Replace air cleaner paper element (4) x
Clean and regap spark plugs (a) x
Check pump and deck belt tension
& condition (5) x
Check fuel and hydraulic lines (6) x
Check fuel valve and grommet (6) x
Tighten lug nuts on wheels (2) x
Change fuel filter x
Replace spark plugs x
Change pump/motor
transmission oil & filter (7) Every 200 hours or 2 years

FasTrak Maintenance Schedule

Refer to Fig. 4-9 & Fig. 4-10

Figure 4-8

Upper

control

lever

Lower control

lever

Cap screw

FasTrak 36/42 shown

23

600643 02/06

600643 02/06

FasTrak 36/42 Maintenance

Locator Chart

1. Engine Oil Fill & Dipstick

2. Fuel Filter
3a. Engine Air Cleaner (Honda)
3b. Engine Air Cleaner (Kohler)

4. Engine Oil Drain Plug

5. Battery

6. Fuel Tanks

7. Gauge Wheel Bearing Zerks (2)

8. Engine Oil Filter

9. Deck Lift Pivot Zerks (3)

10. Park Brake Switch (2)

11. Drive Tire

12. Deck Belt

13. Pump Belt

14. Blades

15. Engine Air Intake Screen

16. Front Gauge Wheel Tires

6

8

15

1

2

3a

7

7

5

10

4a

6

10

Figure 4-9

14

14

12

11

11

16

Viewed from top of unit

3b

4

9

13

Viewed from top of unit

24

25

FasTrak 44/52 Maintenance

Locator Chart

1. Engine Oil Fill & Dipstick

2. Fuel Filter

3. Engine Air Cleaner

4. Engine Oil Drain Plug

5. Battery

6. Fuel Tanks

7. Gauge Wheel Bearing Zerks (2)

8. Engine Oil Filter

9. Deck Lift Pivot Zerks (4)

10. Park Brake Switch (2)

11. Drive Tire

12. Deck Belt

13. Pump Belt

14. Blades

15. Engine Air Intake Screen

16. Front Gauge Wheel Tires

6

8

15

1

2

3

7

7

5

10

4

6

10

Figure 4-10

14

14

12

13

11

11

9

9

16

Viewed from top of unit

Viewed from top of unit

600643 02/06

26

600643 02/06

27

600643 02/06

SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES

There is abnormal The engine mounting bolts Tighten the engine
vibration are loose mounting bolts

The engine pulley, idler Tighten the appropriate
pulley or blade pulley is pulley
loose

The engine pulley is Contact your Hustler Dealer
damaged

The cutting blade(s) is/are Install new cutting blade(s)
bent or unbalanced

A blade mounting bolt Tighten the blade mounting
is loose bolt

Spindle bearing is worn Replace or tighten spindle
or loose bearing

A blade spindle is bent Contact your Hustler Dealer

Uneven cutting height The blade(s) are not sharp Sharpen the blades

A cutting blade(s) is/are Install new cutting blade(s)
bent

The deck is not level Level the deck per the

Deck leveling & height
adjusting section of this
manual

An anti-scalp wheel is not Adjust the height of the
set correctly anti-scalp wheel

The underside of the Clean the underside
deck is dirty of the deck

Tire pressure is incorrect Adjust the tire pressure

to 8 - 10 psi

A blade spindle is bent Contact your Hustler Dealer

Blades do not rotate The deck drive belt is worn, Install a new deck drive belt

loose or broken

The deck drive belt is Install the deck drive belt
off the pulley and check for a reason

Electric clutch is not Check and/or replace
engaging 10 amp fuse.

Contact your Hustler dealer

SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES

Starting motor Control handles not in park Place control handles in

does not crank brake position or switch not park brake position or

adjusted re-adjust switch

Deck clutch switch engaged Disengage clutch switch

Weak or dead battery Recharge or replace

Electrical connections are Check the electrical
corroded or loose connections

20 amp fuse is blown Replace the 20 amp fuse

For additional causes See engine manual

The engine will not start, No fuel or line Fill tank or replace
starts hard, or fails to plugged line
keep running

Fuel valve is turned off Open the fuel valve

There is incorrect fuel in Drain the tank and replace
the fuel system the fuel with the proper type

There is dirt in the fuel filter Replace the fuel filter

Dirt, water, or stale fuel in Contact your Hustler Dealer
the fuel system

The choke is not on Move the choke lever to On

Numerous See engine manual

Engine: Numerous See engine manual

Runs with continuous
misfiring or engine runs
unevenly or erratically

Loss of power or Restrictions in air cleaner Service air cleaner

system will not operate
in either direction Poor compression See your dealer

Steering linkage Adjust linkage
needs adjustment

Tow valve open Close the tow valve

The traction drive belt is Install a new traction
worn, loose or broken drive belt

The traction drive belt is Install the traction drive belt
off the pulley and check for a reason

For additional causes See engine manual

Overheating Air intake screen or Clean screen and fin

cleaning fins clogged

For additional causes See engine manual

Low engine oil pressure Low oil level Add oil

Oil diluted or too light Change oil and check for

source of contamination

High oil consumption Numerous See your dealer

Tractor jerky when starting Steering control linkage Adjust linkage

or needs adjustment

operates in one direction

only IZT/EZT component faulty See your dealer

Tractor creeps when Steering linkage needs Adjust linkage

steering control levers adjustment
are in neutral

Tractor circles or veers Steering linkage needs Adjust linkage

in one direction adjustment

IZT/EZT component faulty See your dealer

Tires improperly inflated Adjust tire pressure to

8 - 10 psi

FasTrak 36/42 and FasTrak 44/52

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative
maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a
problem by suggesting probable causes and the recommended solutions.

28

600643 02/06

This section contains sources of additional literature
concerning your tractor. Literature should be ordered from
your Hustler dealer or direct from indicated source.

Parts Manuals

If you would like to order a Parts Manual for a particular
tractor, the Hustler part number for that manual is listed in
the following chart. Please contact your Hustler dealer to
order the manual.

PRODUCT LITERATURE

Parts

Model Manual List

Model Number P/N Price

FasTrak 36/42 927343, 927350, 927368 333559 $22.50

FasTrak 44/52 926501, 926519, 926527, 926592 365262 $22.50

926600, 926774, 927442, 927459

When storing the unit at the the end of the mowing season, the following

steps should be taken to ensure readiness for the next mowing season.

1. Remove all grass, dirt, and trash from tractor and mower. Clean
tractor and mower and touch up all scrapes with Hustler spray paint.
IMPORTANT: Wash the machine with a mild detergent and water.
Do not pressure wash the machine. Avoid excessive use of water,
especially near the control panel, engine and the integrated
pump/motor units.

2. Install new air filter per Engine Owner’s Manual.

3. Check thoroughly for any worn or damaged parts that need

replacing and order them from your dealer.

4. Thoroughly lubricate machine, according to lubrication instructions.

5. Block tractor up so weight is off tires.

NOTE: Do not deflate tires.

6. Remove the battery from machine
A. Clean battery
B. Check the electrolyte level
C. Charge the battery, if necessary
D. Store battery in a cool, dry place (do not expose to freezing

temperatures)

E. Always keep the battery fully charged. (Especially important to

prevent battery damage when the temperature is below 32oF.)

7. Perform separate engine preparation as listed below.

8. Store tractor in a clean, dry place.

Preparation of engine for storage

When engine is to be unused for long periods, proceed as follows:

1. Run engine for a minimum of 15 minutes.

2. Drain oil from crankcase while engine is still warm.

3. Refill with fresh oil of proper viscosity.

4. Drain fuel tank and run the engine until it stops from lack of fuel.

Gasoline evaporates if left in carburetor for long periods, forming
gum and varnish deposits in carburetor. These deposits will cause
engine flooding and loss of power.

5. Remove and replace fuel filter if not done in previous 100 hours.

6. Remove spark plugs and pour a tablespoon of engine oil into each

spark plug hole, Install plugs, but do not reconnect plug leads.

7. Crank engine with starter at least a dozen revolutions to distribute
oil over cylinder walls and valve mechanism.

8. Clean exterior surface of engine. Spread a light film of oil over any
exposed metal surfaces of engine that are subject to corrosion.

9. Clean dirt and chaff from cylinders and fins, blower housing and
muffler.

10. Check oil filler cap and fuel tank cap to make certain they are
securely in place.

11. Refer to engine manual for more information.

New season preparation

Before starting the tractor following post season storage, the following

servicing is required:

1. Clean tractor, removing trash and dirt accumulation.

2. Check engine oil level.

3. Fill fuel tank with fresh gasoline. Run machine at half speed for 5

minutes, checking operation of steering control lever. Stop engine
and check for oil leaks, loose fittings and so forth.

4. Tighten any bolts that have loosened and make sure all hair pins,
cotter pins and clevis pins are in place.

5. Install all safety shields and review safety precautions listed in this
manual.

6. Check and inflate tires to 8-10 psi.

7. Refer to engine manual for more information.

STORAGE

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INDEX

PAGE

Anti-scalp wheels.........................................................................17

Belts .............................................................................................21

Control lever adjustment..............................................................22

Control panels ..............................................................................12

Controls........................................................................................13

Deck cutting height adjustment....................................................16

Driving the tractor........................................................................14

Electrical system ..........................................................................20

Engine air filter ............................................................................21

Engine oil and filter......................................................................21

Engine starting .............................................................................13

FasTrak 36/42 and FasTrak 44/52 troubleshooting .....................27

FasTrak 36/42 maintenance locator chart ....................................24

FasTrak 44/52 maintenance locator chart ....................................25

FasTrak maintenance schedule ....................................................23

Fuel system ..................................................................................20

General engine maintenance ........................................................21

Hydraulic system..........................................................................20

Lubrication ...................................................................................20

Maintenance & adjustment introduction......................................19

Model and serial number................................................................1

PAGE

Moving tractor with stalled engine ..............................................14

Mower blade maintenance ...........................................................21

Mower blade removal ..................................................................21

Mower deck operation..................................................................15

Operating suggestions ..................................................................14

Parts and service.............................................................................1

Product literature..........................................................................29

Safe operating practices ...............................................................11

Safe servicing practices................................................................19

Safety and instruction decals..........................................................8

Safety start interlock system ........................................................13

Seat adjustment ............................................................................22

Slope guide.....................................................................................9

Stopping the engine......................................................................14

Storage..........................................................................................29

Tires..............................................................................................19

To the new owner...........................................................................1

Torque values...............................................................................19

Using this manual...........................................................................1

Warranty registration .....................................................................1

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