Hustler 107652 User Manual

Hustler Mini Z 36/42

Parts Manual

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

107652 Rev. 8/06

Table of Contents

Chapter 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Chapter 2 Contents

Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Chapter 3

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Chapter 4 Contents

Kawasaki Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Chapter 5 Contents

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Front Wheel Breakdown–786061 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Chapter 6 Contents

Deck Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Deck Pulley Assembly–36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Deck Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Deck Pulley Assembly–42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Spindle Assembly–783506 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Chapter 7 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Deck Belt Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Chapter 8 Contents

Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

107652 8/06

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c-2	107652 8/06

Chapter 1

General Information

This Manual covers Hustler Mini Z 17/36 model 928192 and Hustler Mini Z 19/42 928200,

Frequently Ordered Parts

PART NO.

DESCRIPTION

788794 Pump Drive Belt

600726 Deck Drive Belt, 36"

600734 Deck Drive Belt, 42"

068478 Fuel Filter

797852 Air Filter Precleaner

761726 Air Filter Element

600976 ZT 2800 Oil Filter

772079 Engine Oil Filter

Service Literature

PART NO.

DESCRIPTION

107708 Owner’s Manual

797795 Kawasaki 17/19 HP Kai Engine Manual

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

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1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB	Carriage Bolt
CE	Clevis Pin
CP	Cotter Pin
CS	Cap Screw
CW	Cup Washer
FDRW	Fender Washer
FW	Flat Washer
HX	Hex Head
LW	Lock Washer
MB	Machine Bushing
MS	Machine Screw
NT	Nut
SC	Self Tapping Cap Screw
SH	Socket Head
SB	Shoulder Bolt
SS	Set Screw
OD	Outside Diameter
ID	Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE	FT-LBS	NM	SIZE	FT-LBS	NM
.250	8.2	11.1	M3	1	1.3
.312	17	23	M4	2.2	3
.375	30	40	M5	4.5	6.1
.438	48	65	M6	7.7	10.4
.500	73	99	M8	18.5	25
.562	105	143	M10	37	50
.625	145	200	M12	64	87
.750	260	350	M14	80	108.5
.875	420	565	M16	160	215
1.00	625	850	M20	320	435
			M24	555	750

NOTE:

Loctite® 592 to be used on all pipe threads.

Lubricate all grease zerks.

1-2	107652 8/06

Chapter 2 Contents

Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Anti-Rollover Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

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Frame Rivet Nut Installation

2

1

	INDEX NO.		SERVICE	MFG. PART	QTY.	DESCRIPTION
			PART NO.	NO.
		1	547851	107300	1	MINI Z 36" FRAME
	1
			547869	107318	1	MINI Z 42" FRAME
	2		N/A	808493	4	3/8-16 THREAD RIVET NUT

NOTES:

1. Service part frames include decals, see “Tractor Decals” on page 8-2.

2-2	107652 8/06

Anti-Rollover Bracket Assemblies

TRACTOR

FRAME

2

8

4

1

3 5

6

7

8

4 6

5

2

3

	INDEX NO.		SERVICE	MFG. PART	QTY.	DESCRIPTION
			PART NO.	NO.
	1		320580	320580	2	ANTI ROLLOVER BRACKET
	2		781708	N/A	2	CS .500-13 X 4.25 HX G5
	3		767962	N/A	4	FW .531 X 1.063 X .090 SAE
	4		031997	N/A	2	ANTI-SCALP WHEEL
	5		053199	N/A	2	NT .500-13 HX JAM ZNYC
	6		344267	344267	4	FW .510 X 2.15 X .187 SPL
	7		781567	781567	2	NT .500-13 HX GR8 ZNYC NL
	8		N/A	808493	6	3/8-16 THREAD RIVET NUT
			788166	788166	2	ANTI SCALP WHEEL ASSEMBLY
	1

NOTES:

1. Includes items 2 through 5.

107652 8/06

2-3

Footrest Assembly

1

2

3

4

5

TRACTOR FRAME

9

4

6

4

8

7

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	785493	785493	1	LOWER STEP TREAD
	2	785485	785485	2	UPPER STEP TREAD
	3	054502	054502	2	NT .375-16 HX GRD 5 ZNYC
	4	767954	767954	6	FW .406 X .812 X .060 SAE
	5	107637	107637	1	36" MINI Z FLOORPAN
		107011	107011	1	42" MINI Z FLOORPAN
	6	781880	781880	2	.500 X 1.00 X .31 BUMPER
	7	052860	052860	2	CS .375-16 X 1.250 HX G5
	8	025395	025395	2	CB .375-16 X 1.00 STD CD
	9	086660	086660	2	NT .375-16 HXZY NL

NOTES:

2-4	107652 8/06

Chapter 3 Contents

Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydro Transmission Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

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Battery Installation

										1									2
																														3
3										4																			4														5
																																											2
TRACTOR																																											6
FRAME
																													4
														8													2																7
										9

10

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	107631	107631	1	MINI Z BATTERY STRAP
	2	024927	024927	3	NT .250-20 HX GR.5 ZNYC
	3	055939	055939	2	CS .250-20 X .750 HX G5
	4	029868	029868	4	LW .250 INT-EXT TOOTH ZNYC
	5	771428	771428	1	RED BATTERY CABLE BOOT
	6	786632	786632	1	POSITIVE BATTERY CABLE
	7	786640	786640	1	NEGATIVE BATTERY CABLE
	8	740696	740696	1	BATTERY VU1LH-8
	9	784918	784918	1	RUBBER BUMPER
	10	793489	793489	1	BATTERY CLAMP ROD

NOTES:

3-2	107652 8/06

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3-3

Deck Lift Assembly

4

8

9

1 11

5

12

1

2

3

6

7

		5																													8
9		10
					11																										9
		1																																																																													14
															8																																																																15
																																																																															7
					8										7				7																11																								7
															9																1																																							16
																																				12																																											17
																																				13

7

3-4	107652 8/06

Deck Lift Assembly

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	348318	348318	1	STOP HANDLE
	2	348284	348284	1	HEIGHT ADJUSTOR STOP
	3	797969	797969	1	DECK HEIGHT INDICATOR ASSEMBLY
	4	782995	782995	1	DECK LIFT SPRING ASSEMBLY
	5	055749	055749	2	CS .437-14 X 1.75 HX G5
	6	334045	334045	1	DECK LIFT LINK
	7	704643	704643	6	NT .437-14 HX FLG ZNYC
	8	025296	025296	4	FW .760 X 1.625 X .08 ZNYC
	9	781294	781294	5	1.00 X .625 X .05 E CLIP
	10	781229	781229	1	CE .750 X 2.25 X 1.75 HEADLESS
	11	015495	015495	3	STRAIGHT GREASE FITTING
	12	360131	360131	2	DECK LIFT CHAIN
	13	767962	767962	2	FW .531 X 1.063 X .090 SAE
	14	756270	756270	1	CS .312-18 X 1.50 FLTHR GR 5
	15	034272	034272	1	NT .312-18 HX G5 ZNYC
	16	348458	348458	1	DECK LEVELER YOKE
	17	781831	781831	1	CS .437-14 X 1.75 FULTH

NOTES:

1. Apply grease to Zerks.

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3-5

Hydro Transmission Installation

2 1

21									24
20										25
22											26
23											30
26					27
											31
30					23				29	28			4						3
																			3
																			5
											12		11						9

15

2

1

2

5

3

6 7

8

7

10

13

14 16

2

19							17
2
17	18

3-6	107652 8/06

Hydro Transmission Installation

	INDEX NO.	SERVICE	MFG. PART	QTY.	DESCRIPTION
		PART NO.	NO.
	1	710087	710087	8	CS .312-18 X 2.50 HX G5
	2	768523	768523	12	FW .343 X .687 X .051/.080 HD ZNYC
	3	028118	028118	4	FW .625 X 1.00 X .134 ZNYC
	4	794404	794404	1	STATIONARY IDLER PULLEY
	5	025007	025007	2	CS .625-11 X 1.75 HX G5
	6	786848	786848	1	IDLER PULLEY
	7	025296	025296	2	FW .760 X 1.625 X .08 ZNYC
	8	781153	781153	2	UHMW BUSHING
	9	324046	324046	1	HYDRO IDLER ARM
	10	061101	061101	1	NT .750-10 HXZY NL
	11	036384	036384	1	SPRING 1/4 COIL PL 1.23
	12	364315	364315	1	SPRING CHAIN
	13	788794	788794	1	PUMP BELT
	14	797225	797225	1	LEFT ZT-2800
	15	797233	797233	1	RIGHT ZT-2800
	16	600965	600965	1	CS .375-16 X 8.50 G5 HX ZN
	17	034272	034272	8	NT .312-18 HX G5 ZNYC
	18	107633	107633	1	TRANSMISSION SPACER
	19	054502	054502	1	NT .375-16 HX GRD 5 ZNYC
	20	767954	767954	2	FW .406 X .812 X .060 SAE
	21	036244	036244	2	CS .375-16 X 1.000 HX G5
	22	055939	055939	2	CS .250-20 X .75 HX G5
	23	768515	768515	4	FW .281 X .625 X .051/.080 HD ZNYC
	24	107632	107632	1	OVERFLOW TANK BRACKET
	25	600759	600759	1	OVERFLOW TANK ASSEMBLY
	26	778381	778381	4	HOSE CLAMP
	27	107645	107645	1	OVERFLOW HOSE 6" LONG
	28	107644	107644	1	OVERFLOW HOSE 4.25" LONG
	29	024927	024927	2	NT .250-20 HX GR.5 ZNYC
	30	600880	600880	2	45° HYD FITTING
	31	600881	600881	1	HYDRAULIC BUSHING

NOTES:

1.Torque to 17 ft.-lbs.

2.Spring length is 5.0".

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3-7