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Hustler Super Z
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
355750 Rev. 12/02
Table of Contents
Chapter 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chapter 2 Contents
Nutsert Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3 Contents
Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Chapter 4 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Deck Lift Spring 782995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Deck Lift Indicator 783001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Chapter 5 Contents
25 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 5-6
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Chapter 6 Contents
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Wheel Breakdown - 747782 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Chapter 7 Contents
72" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
72" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
60" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
60" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
52" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
52" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Spindle Assembly - 350595 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Chapter 8 Contents
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Chapter 9 Contents
Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
72" and 60" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
52" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Chapter 10 Contents
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
355750 12/02
Chapter 11 Contents
72" and 60" Mulch Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
52" Mulch Kit - 344929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Fuel Valve Kit - 353748 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
355750 12/02
Chapter 1
General Information
This Manual covers Hustler Super Z models 926360, 926378, 926436, 926444, 926485, 926493.
Frequently Ordered Parts
PART NO. |
DESCRIPTION |
027912 LUBRIZOL 7 OZ. BOTTLE
027920 LUBRIZOL 10 OZ. BOTTLE
783936 FILTER ELEMENT
781443 PUMP DRIVE BELT
784207 B-SECTION BELT, 72" DECK
781310 B-SECTION BELT, 60" DECK
782292 B-SECTION BELT, 52" DECK
068478 FUEL FILTER
780171 AIR FILTER ELEMENT ASSEMBLY
780155 PRECLEANER AIR FILTER
772079 ENGINE OIL FILTER
783977 24" OFFSET FLAT BLADE
782516 21" CW BLADE
781898 18" CW BLADE
Service Literature
PART NO. |
DESCRIPTION |
350157 HUSTLER Z OWNER’S MANUAL
778423 ENGINE MANUAL
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
355750 12/02 |
1-1 |
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB |
CARRIAGE BOLT |
CE |
CLEVIS PIN |
CP |
COTTER PIN |
CS |
CAP SCREW |
CW |
CUP WASHER |
FDRW |
FENDER WASHER |
FW |
FLAT WASHER |
HX |
HEX HEAD |
LW |
LOCK WASHER |
MB |
MACHINE BUSHING |
MS |
MACHINE SCREW |
NT |
NUT |
SC |
SELF TAPPING CAP SCREW |
SH |
SOCKET HEAD |
SB |
SHOULDER BOLT |
SS |
SET SCREW |
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
SIZE |
FT-LBS |
NM |
SIZE |
FT-LBS |
NM |
.250 |
8.2 |
11.1 |
M3 |
1 |
1.3 |
.312 |
17 |
23 |
M4 |
2.2 |
3 |
.375 |
30 |
40 |
M5 |
4.5 |
6.1 |
.438 |
48 |
65 |
M6 |
7.7 |
10.4 |
.500 |
73 |
99 |
M8 |
18.5 |
25 |
.562 |
105 |
143 |
M10 |
37 |
50 |
.625 |
145 |
200 |
M12 |
64 |
87 |
.750 |
260 |
350 |
M16 |
160 |
215 |
.875 |
420 |
565 |
M20 |
320 |
435 |
1.00 |
625 |
850 |
M24 |
555 |
750 |
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 |
355750 12/02 |
Chapter 2 Contents
Nutsert Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Foot Rest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
355750 12/02 |
2-1 |
Nutsert Installation
1
2 
INDEX |
SERVICE |
MFG. PART |
QTY. |
DESCRIPTION |
|
NO. |
PART NO. |
NO. |
|||
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|
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1 |
545756 |
348029 |
1 |
SUPER Z 72" FRAME |
|
|
545731 |
353482 |
1 |
SUPER Z 60" FRAME |
|
|
545749 |
359158 |
1 |
SUPER Z 52" FRAME |
|
2 |
N/A |
808493 |
4 |
3/8-16 THREAD NUTSERT |
NOTES:
2-2 |
355750 12/02 |
Footrest Assembly
1
2
3
4
5
6 
5
7 1
INDEX |
SERVICE |
MFG. PART |
QTY |
DESCRIPTION |
|
NO. |
PART NO. |
NO. |
|||
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|
||||
1 |
359547 |
359547 |
2 |
STEP TREAD |
|
2 |
348276 |
348276 |
1 |
FLOOR |
|
3 |
305615 |
305615 |
2 |
PLATFORM STEP TREAD |
|
4 |
086660 |
086660 |
2 |
NT .375-16 HX LK NY |
|
5 |
767954 |
767954 |
4 |
FW .406X .812 X .060 SAE HD ZN |
|
6 |
781880 |
781880 |
2 |
RUBBER BUMPER |
|
7 |
052860 |
052860 |
2 |
CS .375-16 X 1.25 HX G5 ZNYC |
NOTES:
1. Do not tighten, Floor must be able to pivot on these bolts.
355750 12/02 |
2-3 |
2-4 |
355750 12/02 |
Chapter 3 Contents
Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
355750 12/02 |
3-1 |
Hydraulic System Installation
3
5
4 
16
19
20
1
2
SUPER Z
HOOD
4
2 |
22 |
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10 |
6
|
11 |
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23 |
12 |
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24 |
27 |
28 |
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25 |
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30 |
14 |
29 |
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15 |
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7
8
26 22 9 
2
33 32 
21
17 31 34
18
16 |
26 |
35 |
|
37 |
36 |
38
23
24
13 15
16
25
16 19
20
38
3-2 |
355750 12/02 |
Hydraulic System Installation
INDEX |
SERVICE |
MFG. PART |
QTY |
DESCRIPTION |
|
NO. |
PART NO. |
NO. |
|||
|
|
||||
1 |
705608 |
705608 |
4 |
CS .250-20 X 2.25 HX G5 ZNYC |
|
2 |
768515 |
768515 |
10 |
FW .281 X .625 X .051/.080 HD ZNYC |
|
3 |
713198 |
713198 |
2 |
SEAL 3/8 X 3/4 X 7.25" LONG |
|
4 |
783704 |
783704 |
2 |
OIL COOLER |
|
5 |
033035 |
033035 |
2 |
WEATHERSTRIP 1/8 X 3/4 X 5.88" LONG |
|
6 |
068551 |
068551 |
4 |
NT .250-20 HX NL ZNYC |
|
7 |
032763 |
032763 |
1 |
BREATHER CAP |
|
8 |
032771 |
032771 |
1 |
STRAINER |
|
9 |
055939 |
055939 |
2 |
CS .250-20 X .750 HX G5 ZNYC |
|
10 |
357616 |
357616 |
1 |
SUPER Z RESERVOIR |
|
11 |
034272 |
034272 |
4 |
NT .312-18 HX G5 ZNYC |
|
12 |
768523 |
768523 |
4 |
FW .343 X .687 X .051/.080 HD ZNYC |
|
13 |
783779 |
783779 |
1 |
PUMP, HYDRO-GEAR BDP-21L-409 |
|
14 |
783019 |
783019 |
1 |
PUMP, HYDRO-GEAR BDP-21L-408 |
|
15 |
008193 |
008193 |
4 |
NT .500-13 HX G5 ZNYC |
|
16 |
767962 |
767962 |
12 |
FW .531 X 1.063 X .090 SAE HD ZN |
|
17 |
783928 |
783928 |
1 |
ZAF SERIES FILTER HEAD |
|
18 |
783936 |
783936 |
1 |
FILTER ELEMENT |
|
19 |
008573 |
008573 |
8 |
CS .500-13 X 2.50 HX G5 ZNYC |
|
20 |
782383 |
782383 |
2 |
WHITE MOTOR CE782383-18 |
|
21 |
700484 |
700484 |
2 |
HOSE CLAMP |
|
22 |
784132 |
N/A |
2 |
RETURN HOSE ASSY, #6 16.5" LONG |
|
23 |
784124 |
N/A |
2 |
RETURN HOSE, #6 16.5" LONG |
|
24 |
784108 |
N/A |
2 |
FITTING, #6 BEADED TUBE-ORB 45° |
|
25 |
784082 |
N/A |
2 |
FITTING, #8 BEADED TUBE-ORB 90° |
|
26 |
781534 |
N/A |
4 |
FITTING, STR-8MORB/-8MSL |
|
27 |
781658 |
N/A |
1 |
HEX PLUG FITTING, STR-8MORB |
|
28 |
784025 |
N/A |
1 |
SUCTION HOSE ASSY, FILTER-PUMP |
|
29 |
783993 |
N/A |
1 |
SUCTION HOSE, TANK-FILTER |
|
30 |
764126 |
N/A |
1 |
FITTING, T -8MJIC/8MJIC/8MORIN |
|
31 |
784074 |
N/A |
1 |
ADAPTER, -12-8 |
|
32 |
783985 |
N/A |
1 |
FITTING, 10 FX05-S |
|
33 |
784116 |
N/A |
1 |
SUCTION HOSE, #12 16" LONG |
|
34 |
782870 |
N/A |
1 |
TUBE, HYDRAULIC LINE |
|
35 |
782880 |
N/A |
1 |
TUBE, HYDRAULIC LINE |
|
36 |
782458 |
N/A |
1 |
TUBE, HYDRAULIC LINE |
|
37 |
782441 |
N/A |
1 |
TUBE, HYDRAULIC LINE |
|
38 |
781526 |
N/A |
4 |
FITTING, 90-10MORB/-8MSL |
|
|
N/A |
783720 |
1 |
HYDRO KIT (INCLUDES ITEMS 22-38) |
|
|
|
|
|
|
NOTES:
1.Add 3.5 oz. Lubrizol (027912) to new system or when hydraulic oil is changed (see Owner’s Manual).
2.Hydraulic system capacity is 5 US quarts. Fill reservoir to within 1" of top of Item 3 (032771 Strainer).
355750 12/02 |
3-3 |
HYDRAULIC SYSTEM CHARGING PROCEDURE
1.Set handles in the neutral position.
2.Start engine at idle.
3.Let run for a minimum of 30 seconds.
4.Stroke handles to forward position.
5.If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time).
6.If motors do not turn after second attempt, shut off the engine and check for oil at the pump.
7.Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoothly throughout the entire speed range.
3-4 |
355750 12/02 |
Chapter 4 Contents
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Pump Belt and Pulley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Deck Lift Spring 782995 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Deck Lift Indicator 783001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
355750 12/02 |
4-1 |
Battery Installation
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BLACK WIRE, |
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PART OF WIRE |
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HARNESS |
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2 |
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1 |
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4 |
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RED WIRE, |
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PART OF WIRE |
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HARNESS |
5 |
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1 |
3 |
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14 |
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TRACTOR |
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2 11 |
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FRAME |
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6
1 5
3
9
8
12
13
5 
7
8
9
10
11 2
4-2 |
355750 12/02 |
Battery Installation
ITEM |
SERVICE |
MFG. |
QTY |
DESCRIPTION |
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NO. |
PART NO. |
PART NO. |
|||
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|
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1 |
024927 |
024927 |
2 |
NT .250-20 HX GR 5 ZN |
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2 |
771428 |
771428 |
1 |
RED BATTERY CABLE BOOT |
|
3 |
768820 |
768820 |
1 |
BATTERY GROUND CABLE |
|
4 |
744276 |
744276 |
1 |
POSITIVE BATTERY CABLE |
|
5 |
768523 |
768523 |
3 |
FW .343 X .687 X .051/.080 HD ZNYC |
|
6 |
058776 |
058776 |
2 |
NT .312-18 HX NL ZN |
|
7 |
348417 |
348417 |
1 |
BATTERY CLAMP STRAP |
|
8 |
055939 |
055939 |
2 |
CS .250-20 X .750 HX G5 ZN |
|
9 |
029868 |
029868 |
4 |
LW .250 INT-EXT TOOTH ZN |
|
10 |
740696 |
740696 |
1 |
BATTERY |
|
11 |
034272 |
034272 |
2 |
NT .312-18 HX G5 ZN |
|
12 |
034280 |
034280 |
1 |
CS .312-18 X.750 HX G5 ZN |
|
13 |
779850 |
779850 |
2 |
CB .132-18 X 3.00 FUL ZN |
|
14 |
029876 |
029876 |
1 |
LW .312 INT-EXT TOOTH ZN |
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|
NOTES:
1.Battery ground cable and black wire of harness should not be connected to battery until engine is ready to be started (see owners manual).
2.Items 11 (NT .312-18 HX G5 ZN) to be tightened against frame to lock Items 13 (CB .132-18 x 3.00 FUL ZN) to frame.
355750 12/02 |
4-3 |
Deck Lift Assembly
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TRACTOR |
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4-4 |
355750 12/02 |
Deck Lift Assembly
INDEX |
SERVICE |
MFG. |
QTY |
DESCRIPTION |
|
NO. |
PART NO. |
PART NO. |
|||
|
|
||||
1 |
348318 |
348318 |
1 |
STOP HANDLE |
|
2 |
348284 |
348284 |
1 |
HEIGHT ADJUSTMENT STOP |
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3 |
783001 |
783001 |
1 |
DECK LIFT INDICATOR |
|
4 |
704643 |
704643 |
8 |
NT .437-14 HX FLG ZN |
|
5 |
781294 |
781294 |
7 |
CLIP E, 1.00 X.625X .050 |
|
6 |
782995 |
782995 |
2 |
DECK LIFT SPRING ASSEMBLY |
|
7 |
015495 |
015495 |
4 |
STRAIGHT GREASE FITTING |
|
8 |
055749 |
055749 |
3 |
CS .437-14X1.750 HX G5 ZNYC |
|
9 |
348391 |
348391 |
4 |
DECK LIFT CHAIN |
|
10 |
756270 |
756270 |
1 |
CS .312-18 X 1.50 FLTHR GR5 ZNYC |
|
11 |
034272 |
034272 |
1 |
NT .312-18 HX G5 ZNYC |
|
12 |
348458 |
348458 |
1 |
DECK LEVELER YOKE W/A |
|
13 |
781229 |
781229 |
1 |
CE .750X2.25 X1.75 HEADLESS |
|
14 |
781831 |
781831 |
1 |
CS .437-14 X 1.750 FULTH G5 ZNYC |
|
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|
|
|
|
NOTES:
1.Apply grease to zerks (see owners manual).
2.See “Deck Lift Spring 782995” on page 4-12 for breakdown.
3.See “Deck Lift Indicator 783001” on page 4-13 for breakdown.
355750 12/02 |
4-5 |
Steering and Park Brake Assembly
4
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4-6 |
355750 12/02 |
Steering and Park Brake Assembly
|
|
ITEM |
SERVICE |
MFG. |
QTY |
DESCRIPTION |
|
|
NO. |
PART NO. |
PART NO. |
||
|
|
|
|
|||
1 |
781260 |
781260 |
2 |
STEERING BAR GRIP |
||
2 |
348755 |
348755 |
2 |
STEERING BAR |
||
3 |
767954 |
767954 |
43 |
FW .406 X .812 X .060 SAE HD ZN |
||
4 |
036244 |
036244 |
10 |
CS .375-16 X 1.000 HX G5 ZN |
||
5 |
055822 |
055822 |
8 |
CS .375-16 X .750 HX G5 ZN |
||
6 |
781716 |
781716 |
4 |
SS .500-13 X 1.75 SH ZN |
||
7 |
053199 |
053199 |
2 |
NT .500-13 HX JAM ZN |
||
8 |
348987 |
348987 |
1 |
STEERING CONTROL PANEL |
||
9 |
348946 |
348946 |
2 |
STEERING ARM MOUNT |
||
10 |
041152 |
041152 |
8 |
NT .312-24 HX ZN |
||
11 |
768523 |
768523 |
10 |
FW .34 3X .687 X .051/.080 HD ZN/YL |
||
12 |
348862 |
348862 |
4 |
STEERLEVER BUSHING |
||
13 |
705178 |
705178 |
6 |
CS .375-16 X 1.750 HX G5 ZN |
||
14 |
348888 |
348888 |
1 |
STEERLEVER SUPPORT LH |
||
|
|
|
348714 |
348714 |
1 |
STEERLEVER SUPPORT RH |
15 |
086660 |
086660 |
8 |
NT .375-16 HX LK NY |
||
16 |
781583 |
781583 |
2 |
BRAKE ROD ASSEMBLY |
||
17 |
781286 |
781286 |
2 |
PUMP ROD ADJUSTER ASSEMBLY |
||
18 |
783696 |
783696 |
2 |
CENTERING DAMPENER |
||
19 |
781922 |
781922 |
4 |
DAMPENER BALL STUD |
||
20 |
704163 |
704163 |
2 |
CS .250-20 X 2.00 HX G5 ZN |
||
21 |
768515 |
768515 |
4 |
FW .281 X .625 X .051/.080 HD ZN/YL |
||
22 |
347684 |
347684 |
2 |
SUPER Z PUMP ARM |
||
23 |
068551 |
068551 |
2 |
NT .250-20 HX NL ZN |
||
24 |
034272 |
034272 |
8 |
NT .312-18 HX G5 ZN |
||
25 |
782979 |
782979 |
2 |
CS .375-16 X 4.75 HX G5 ZN |
||
26 |
348797 |
348797 |
2 |
ADJUSTABLE PIVOT |
||
27 |
781153 |
781153 |
4 |
BUSHING |
||
28 |
063198 |
063198 |
4 |
CS 10-24 X .750 HXFLK ZN |
||
29 |
781211 |
781211 |
2 |
PUSH BUTTON SWITCH |
||
30 |
059832 |
059832 |
4 |
NT #10-24 HX NL ZN |
||
31 |
350330 |
350330 |
1 |
L.S. BRAKE PIVOT ARM |
||
|
|
|
350264 |
350264 |
1 |
R.S. BRAKE PIVOT ARM |
32 |
765339 |
765339 |
4 |
BUSHING |
||
33 |
054502 |
054502 |
4 |
NT .375-16 HX GRD 5 ZN |
||
34 |
005116 |
005116 |
4 |
CS .375-16 X 1.375 HX G5 ZN |
||
35 |
783852 |
N/A |
2 |
KEY FOR WHITE MOTOR |
||
36 |
350397 |
350397 |
2 |
BRAKE LINK TURNBUCKLE |
||
37 |
354035 |
354035 |
2 |
WHITE BRAKE LEVER EXTENSION |
||
38 |
036236 |
036236 |
4 |
CS .312-18 X 1.000 HX G5 ZN |
||
|
5 39 |
783126 |
783126 |
1 |
LH WHITE BRAKE ASSY |
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783118 |
783118 |
1 |
RH WHITE BRAKE ASSY |
|
6 |
|
||||
40 |
017004 |
017004 |
8 |
LW .312 MED SPRIN ZNYC |
||
41 |
704478 |
704478 |
8 |
CS .312-18 X .75 SKTHD BLK |
||
42 |
782953 |
782953 |
2 |
WHITE HUB ASSEMBLY |
||
43 |
783845 |
N/A |
2 |
NUT FOR WHITE MOTOR |
||
355750 12/02 |
4-7 |
NOTES:
1.Torque to 280-310 ft.-lbs. Included with wheel motor.
2.Pin to be clean and free of rust. Apply thin coat of grease prior to installing Item 30 (781153 Bushing).
3.Do not torque this fastener, should be snug but allow Item 31 (350330/
350264 Brake Pivot Arm) to pivot freely.
4.Item 26 (348797 Adjustable Pivot) to be adjusted such that Item 14
(348888/348714 Steerlever Support) has no end play.
5.783126 used on left wheel.
6.783118 used on right wheel.
7.With Steering Bars in park position, adjust Item 29 (781211 Push Button
Switch) outboard until switch is activated by Item 31 (350330 / 350264 Brake Pivot Arm). Repeat for opposite side.
8.Apply Loctite® 609 on threads. Fill hex of set screw with 3M® EC-1252 tamper proof sealant after adjustments are complete.
9.Torque to 24 ft.-lbs.
4-8 |
355750 12/02 |
This page intentionally left blank.
355750 12/02 |
4-9 |
Pump Belt and Pulleys Installation
1
TRACTOR
FRAME
1 2
3
4 |
11 |
5 |
|
8 1 6
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3 |
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7 |
4 |
3 |
8 |
19
23
20
27 |
5 |
|
21
24
LOCATION OF
RUBBER BUMPER
10 |
1 |
2 |
9 |
6 |
4 |
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9 |
6 |
4 |
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11 |
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12 |
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13 |
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16 |
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14 |
7 |
17 15 |
5 |
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18 |
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22
23
25
26
4-10 |
355750 12/02 |
Pump Belt and Pulleys Installation
INDEX |
SERVICE |
MFG. |
QTY |
|
NO. |
PART NO. |
PART NO. |
||
|
||||
1 |
748681 |
748681 |
1 |
|
2 |
783761 |
783761 |
1 |
|
3 |
212076 |
212076 |
2 |
|
4 |
036244 |
036244 |
1 |
|
5 |
767954 |
767954 |
2 |
|
6 |
781039 |
781039 |
1 |
|
7 |
783829 |
783829 |
1 |
|
8 |
763391 |
763391 |
1 |
|
9 |
083196 |
083196 |
4 |
|
9 |
030601 |
N/A |
4 |
|
10 |
782466 |
782466 |
2 |
|
11 |
783712 |
783712 |
2 |
|
12 |
349761 |
349761 |
1 |
|
13 |
025296 |
025296 |
1 |
|
14 |
061101 |
061101 |
1 |
|
15 |
015495 |
015495 |
1 |
|
16 |
781856 |
781856 |
1 |
|
17 |
028118 |
028118 |
1 |
|
18 |
781872 |
781872 |
1 |
|
19 |
055939 |
055939 |
1 |
|
20 |
362392 |
362392 |
1 |
|
21 |
054502 |
054502 |
1 |
|
22 |
778738 |
778738 |
1 |
|
23 |
768515 |
768515 |
2 |
|
24 |
024927 |
024927 |
1 |
|
25 |
781302 |
781302 |
1 |
|
26 |
781443 |
781443 |
1 |
|
27 |
784918 |
784918 |
1 |
DESCRIPTION
GM .75 X 1.35 X 1.06 X .18 GROMMET SUPER Z SINGLE ENGINE PULLEY KEY 1/4 SQ X 1.50 LONG
CS .375-16 X 1.000 HX G5 ZN FW .406 X .812 X .060 SAE HD ZN CLUTCH
FW .460 X 1.750 X .250 ZNYC CS .437-20 X 1.750 G5 ZN
SS.312-18X .750 SQ-HD ZN SS .312-18 X .500 SH NL PULLEY & FAN FOR BDP-21 KEY FOR BDP21L
PUMP IDLER ARM
FW .760 X 1.625 X .08 ZN NT .750-10 HX NL ZN
STRAIGHT GREASE FITTING IDLER PULLEY
FW .62 X 1.00 X.134 ZN
CS .625-11 X 1.25 HX G5 ZN CS .250-20 X .750 HX G5 ZN CLUTCH MOUNT
NT .375-16 HX GRD 5 ZN
.312 WIRING CLAMP
FW .281 X .625 X .051/.080 HD ZN/YL NT .250-20 HX GR.5 ZN
IDLER SPRING
A-SEC PUMP IDLER BELT RUBBER BUMPER
NOTES:
1.Coat ID with anti seize.
2.Set blade tips .12"±.03" from surface of engine plate.
3.Torque to 45-48 ft-lbs.
4.Use Loctite 242 on threads.
5.Apply grease at zerk (see owners manual).
6.Torque to 12-15 ft-lbs.
7.Do not torque Item 14 (NT .750-10 HX NL ZN), Item 12 (349761 Pump
Idler Arm) should pivot freely.
8.Electric clutch burnishing procedure: After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle.
Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times, it will require about 5 minutes to complete.
9.Used on tractors with serial number prior to 01082125.
355750 12/02 |
4-11 |
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